Medical glass stage temperature adjustment treatment method and device based on melting characteristics
By performing staged temperature adjustment of medical glass and optimizing the melting temperature and time series, the problems of high energy consumption and single method during the heating and melting of medical glass are solved, and energy consumption is reduced and processing efficiency is improved.
Patent Information
- Application Number
- CN202510337926.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The current heating and melting process of medical glass has the problems of high energy consumption and single melting method.
By obtaining the medical glass fragment set, performing uniform stirring and melting tests, obtaining the melting temperature sequence and time series, adjusting the time of each stage to optimize energy consumption, and using a rotary kiln for staged temperature regulation.
The energy consumption optimization of the heating and melting process of medical glass is achieved, which reduces the power consumption and improves the efficiency and diversity of melting treatment.
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Figure CN119841532B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of medical glass melting, and particularly to a method, device, electronic device, and computer-readable storage medium for stage temperature adjustment of medical glass based on melting characteristics. Background Art
[0002] Medical waste refers to the infectious and harmful garbage generated by medical institutions in medical activities. There may be infectious germs, chemical pollutants, radioactive and other harmful substances in medical waste, and there is usually a large amount of medical glass in medical waste. Therefore, the safe and efficient treatment of medical glass is crucial. Among various treatment methods of medical waste, incineration treatment can effectively realize the harmless and resourceful treatment of medical glass.
[0003] The current method for incinerating medical glass is mainly to heat and melt medical glass through a rotary kiln. However, during the heating and melting process, it is usually heated with a certain electric furnace power without timely adjustment of the electric furnace power according to the actual heating stage. Since the process of melting medical glass consumes a large amount of electric energy, there are problems of high energy consumption and single melting method in the current heating and melting process of medical glass. Summary of the Invention
[0004] The present invention provides a method and a computer-readable storage medium for stage temperature adjustment of medical glass based on melting characteristics, and its main purpose is to solve the problems of high energy consumption and single melting method in the current heating and melting process of medical glass.
[0005] To achieve the above object, a method for stage temperature adjustment of medical glass based on melting characteristics provided by the present invention includes:
[0006] Obtain a set of medical glass fragments, and uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments;
[0007] Extract a set of melting test fragments from the homogenized set of glass fragments, and use a pre-constructed rotary kiln to perform a melting morphology test on the set of melting test fragments to obtain a melting temperature sequence and a melting time sequence, where the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature, and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time, and flow time;
[0008] Fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence;
[0009] Adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence;
[0010] Measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract the optimal deformation time from the dynamic deformation energy consumption curve;
[0011] Update the melting time series using the optimal deformation time to obtain a deformed melting time series;
[0012] Adjust the softening time in the deformed melting time series to obtain a dynamic softening time series;
[0013] Measure the dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extract the optimal softening time from the dynamic softening energy consumption curve;
[0014] Update the deformed melting time series using the optimal softening time to obtain a softened melting time series;
[0015] Adjust the hemispherical time in the softened melting time series to obtain a dynamic hemispherical time series;
[0016] Measure the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time series, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve;
[0017] Update the softened melting time series using the optimal hemispherical time to obtain a hemispherical melting time series;
[0018] Adjust the flow time in the hemispherical melting time series to obtain a dynamic flow time series;
[0019] Measure the dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract the optimal flow time from the dynamic flow energy consumption curve;
[0020] Update the hemispherical melting time series using the optimal flow time to obtain a target melting time series;
[0021] According to the target melting time series, use the rotary kiln to carry out medical glass melting treatment to complete the stage temperature adjustment treatment of medical glass based on melting characteristics.
[0022] Optionally, the adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time series includes:
[0023] Successively extract the deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points in the initial melting fixed-point sequence;
[0024] Construct a deformation-softening relative vector according to the deformation coordinate points and the softening coordinate points;
[0025] Construct a softening-hemispherical relative vector according to the softening coordinate points and the hemispherical coordinate points;
[0026] Construct a hemisphere-flow relative vector based on the hemisphere coordinate points and the flow coordinate points;
[0027] Extract the deformation time value range in the initial melting fixed point sequence, and select dynamic deformation times in the deformation time value range according to a preset sampling interval;
[0028] Determine the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time;
[0029] Determine the dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time;
[0030] Determine the dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time;
[0031] Construct the dynamic deformation time sequence according to the dynamic deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.
[0032] Optionally, the constructing the deformation-softening relative vector according to the deformation coordinate points and the softening coordinate points includes:
[0033] Calculate the deformation-softening direction according to the deformation coordinate points and the softening coordinate points by using a pre-constructed direction formula, where the direction formula is as follows:
[0034] ;
[0035] Wherein, represents the deformation-softening direction, represents the temperature of the softening coordinate point, represents the temperature of the deformation coordinate point, represents the time of the softening coordinate point, represents the time of the deformation coordinate point.
[0036] Calculate the deformation-softening modulus according to the deformation coordinate points and the softening coordinate points by using a pre-constructed modulus formula, where the modulus formula is as follows:
[0037] ;
[0038] Wherein, represents the deformation-softening modulus;
[0039] Determine the deformation-softening relative vector according to the deformation-softening direction and the deformation-softening modulus.
[0040] Optionally, the determining the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time , includes:
[0041] Determine the dynamic deformation coordinate points according to the deformation temperature and the dynamic deformation time;
[0042] Determine the dynamic softening coordinate points according to the dynamic deformation coordinate points and the deformation-softening relative vector;
[0043] Identify the softening time of the dynamic softening coordinate points to obtain the dynamic softening time.
[0044] Optionally, the method for measuring the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting the optimal deformation time from the dynamic deformation energy consumption curve includes:
[0045] Successively extract the dynamic deformation time, the dynamic softening time, the dynamic hemispherical time, and the dynamic flow time from the dynamic deformation time series;
[0046] Determine the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature;
[0047] Obtain the initial heating power of the electric furnace, melt the molten test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitor the melting energy consumption to obtain the dynamic melting energy consumption;
[0048] Draw a dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve;
[0049] Identify the optimal deformation time corresponding to the minimum melting energy consumption.
[0050] Optionally, the method for drawing a dynamic deformation energy consumption curve according to the dynamic melting energy consumption includes:
[0051] Successively extract the static melting energy consumption from the dynamic melting energy consumption, and identify the static deformation time corresponding to the static melting energy consumption;
[0052] Fill the static melting energy consumption and the static deformation time into a pre-constructed deformation time-energy consumption coordinate system to obtain a set of deformation energy consumption points;
[0053] Fit the set of deformation energy consumption points to obtain a dynamic deformation energy consumption curve.
[0054] Optionally, the method for identifying the optimal deformation time corresponding to the minimum melting energy consumption includes:
[0055] Extract the first neighboring melting energy consumption and the second neighboring melting energy consumption of the minimum melting energy consumption;
[0056] Respectively identify the first deformation energy consumption point and the second deformation energy consumption point corresponding to the first neighboring melting energy consumption and the second neighboring melting energy consumption;
[0057] Identify the optimal deformation coordinate point corresponding to the minimum melting energy consumption;
[0058] According to the pre-constructed optimal deformation time formula, calculate the optimal deformation time using the first deformation energy consumption point and the second deformation energy consumption point, where the optimal deformation time formula is as follows:
[0059] ;
[0060] where, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, represents the deformation time difference between the first deformation energy consumption point and the optimal deformation coordinate point.
[0061] Optionally, the step of updating the melting time series using the optimal deformation time to obtain a deformed melting time series includes:
[0062] Taking the optimal deformation time as the deformation update time;
[0063] Calculating the deformation-softening time difference according to the deformation time and the softening time;
[0064] Calculating the softening-hemisphere time difference according to the softening time and the hemisphere time;
[0065] Calculating the hemisphere-flow time difference according to the hemisphere time and the flow time;
[0066] Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemisphere update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemisphere update time and the hemisphere-flow time difference;
[0067] Updating the melting time series using the deformation update time, the softening update time, the hemisphere update time, and the flow update time to obtain a deformed melting time series.
[0068] Optionally, the step of adjusting the softening time in the deformed melting time series to obtain a dynamic softening time series includes:
[0069] Obtaining the relative interval of deformation-softening time, and calculating the value interval of softening time according to the relative interval of deformation-softening time and the optimal deformation time;
[0070] Selecting dynamic softening times within the value interval of softening time according to the sampling interval;
[0071] Successively extracting dynamic softening times from the dynamic softening times, and calculating dynamic hemisphere times according to the dynamic softening times and the softening-hemisphere time difference;
[0072] Calculate the dynamic flow time according to the dynamic hemisphere time and the hemisphere-flow time difference;
[0073] Construct the dynamic softening time series according to the optimal deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.
[0074] To achieve the above object, the present invention also provides a medical glass staged temperature adjustment processing device based on melting characteristics, including:
[0075] An initial melting fixed point sequence acquisition module, configured to acquire a medical glass fragment set, uniformly stir the medical glass fragment set to obtain a homogenized glass fragment set; extract a melting test fragment set from the homogenized glass fragment set, and use a pre-constructed rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence, where the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed point sequence;
[0076] An optimal deformation time update module, configured to adjust the deformation time in the initial melting fixed point sequence to obtain a dynamic deformation time sequence; measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; use the optimal deformation time to update the melting time sequence to obtain a deformed melting time sequence;
[0077] An optimal softening time update module, configured to adjust the softening time in the deformed melting time sequence to obtain a dynamic softening time sequence; measure the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; use the optimal softening time to update the deformed melting time sequence to obtain a softened melting time sequence;
[0078] An optimal hemisphere time update module, configured to adjust the hemisphere time in the softened melting time sequence to obtain a dynamic hemisphere time sequence; measure the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time sequence, and extract the optimal hemisphere time from the dynamic hemisphere energy consumption curve; use the optimal hemisphere time to update the softened melting time sequence to obtain a hemispherical melting time sequence;
[0079] An optimal flow time update module is used to adjust the flow time in the hemispherical melting time series to obtain a dynamic flow time series; measure the dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract the optimal flow time from the dynamic flow energy consumption curve; use the optimal flow time to update the hemispherical melting time series to obtain a target melting time series;
[0080] A stage temperature adjustment processing module is used to perform medical glass melting processing using the rotary kiln according to the target melting time series.
[0081] To solve the above problems, the present invention also provides an electronic device, which includes:
[0082] A memory that stores at least one instruction; and
[0083] A processor that executes the instructions stored in the memory to implement the above-mentioned method for stage temperature adjustment processing of medical glass based on melting characteristics.
[0084] To solve the above problems, the present invention also provides a computer-readable storage medium, in which at least one instruction is stored, and the at least one instruction is executed by a processor in an electronic device to implement the above-mentioned method for stage temperature adjustment processing of medical glass based on melting characteristics.
[0085] To solve the problems described in the background art, the present invention first needs to obtain a set of medical glass fragments, uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments. At this time, it is necessary to extract a molten test fragment set from the homogenized set of glass fragments, and use a rotary kiln to perform a molten state test on the molten test fragment set to obtain a molten temperature sequence and a molten time sequence. To facilitate the analysis of the molten time sequence, it is necessary to fill the molten temperature sequence and the molten time sequence into a pre-constructed molten time-temperature coordinate system to obtain an initial molten fixed-point sequence. During the process of performing the molten state test, it is necessary to sequentially measure the optimal deformation time, the optimal softening time, the optimal hemispherical time, and the optimal flow time. When measuring the optimal deformation time, it is necessary to first adjust the deformation time in the initial molten fixed-point sequence to obtain a dynamic deformation time sequence, and then measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, so that the optimal deformation time can be extracted from the dynamic deformation energy consumption curve. At this time, the molten time sequence can be updated using the optimal deformation time to obtain a deformed molten time sequence. When measuring the optimal softening time, since the optimal deformation time has been obtained, the softening time can be directly adjusted in the deformed molten time sequence to obtain a dynamic softening time sequence, and then the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence is measured in the same way, and the optimal softening time is extracted from the dynamic softening energy consumption curve, and then the deformed molten time sequence is updated using the optimal softening time to obtain a softened molten time sequence. Since the optimal deformation time and the optimal softening time exist in the softened molten time sequence, the hemispherical time can be directly adjusted in the softened molten time sequence to obtain a dynamic hemispherical time sequence. Similarly, the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time sequence is measured, the optimal hemispherical time is extracted from the dynamic hemispherical energy consumption curve, and then the softened molten time sequence is updated using the optimal hemispherical time to obtain a hemispherical molten time sequence. Finally, it is necessary to measure the optimal flow time. Similarly, the flow time is directly adjusted in the hemispherical molten time sequence to obtain a dynamic flow time sequence, and then the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence is measured, so that the optimal flow time can be extracted from the dynamic flow energy consumption curve. Finally, the hemispherical molten time sequence is updated using the optimal flow time to obtain a target molten time sequence. At this time, the rotary kiln can be used for medical glass melting treatment according to the target molten time sequence. Therefore, the present invention can solve the problems of high energy consumption and single melting method in the current heating and melting process of medical glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0086] Figure 1 FIG. is a schematic flow chart of a method for stage temperature adjustment of medical glass based on melting characteristics provided by an embodiment of the present invention;
[0087] Figure 2Functional module diagram of a medical glass stage temperature adjustment processing device based on melting characteristics provided by an embodiment of the present invention;
[0088] Figure 3 Schematic structural diagram of an electronic device for implementing the medical glass stage temperature adjustment processing method based on melting characteristics provided by an embodiment of the present invention.
[0089] The realization, functional characteristics and advantages of the object of the present invention will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments
[0090] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0091] The embodiments of the present application provide a medical glass stage temperature adjustment processing method based on melting characteristics. The execution subject of the medical glass stage temperature adjustment processing method based on melting characteristics includes, but is not limited to, at least one of electronic devices such as a server, a terminal, etc. that can be configured to execute the method provided by the embodiments of the present application. In other words, the medical glass stage temperature adjustment processing method based on melting characteristics can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes, but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, etc.
[0092] Refer to Figure 1 As shown, it is a flowchart of a medical glass stage temperature adjustment processing method based on melting characteristics provided by an embodiment of the present invention. In this embodiment, the medical glass stage temperature adjustment processing method based on melting characteristics includes:
[0093] S1. Obtain a set of medical glass fragments, and uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments.
[0094] It can be explained that the set of medical glass fragments is a set of medical glass fragments with a certain volume that has been pre-classified and collected, such as: controlled antibiotic bottles, colorless transparent ampoules, amber ampoules, infusion bottles, test tubes, vials, etc. The homogenized set of glass fragments refers to a set of uniform fragments (the distribution of various types of medical glass fragments is uniform) obtained after stirring the set of medical glass fragments.
[0095] S2. Extract a set of melting test fragments from the homogenized set of glass fragments, and use a pre-constructed rotary kiln to perform a melting morphology test on the set of melting test fragments to obtain a melting temperature sequence and a melting time sequence.
[0096] Interpretably, the molten test fragment set refers to a set of glass fragments per unit volume / mass at each stage time point for testing the optimal staged temperature control of glass, which is extracted from the homogenized glass fragment set. The unit volume of glass fragments can be 5L, which is specifically set according to the specifications of the rotary kiln. The molten form test refers to the test process of melting the molten test glass fragment set according to a predetermined standard electric furnace power (e.g., 12kW) and monitoring its morphological changes. It should be noted that the rotation speed of the rotary kiln should be set to a fixed value (e.g., 5r ), so as to control the irrelevant variables.
[0097] Specifically, the molten temperature sequence includes: Deformation Temperature (abbreviated as ), Softening Temperature (abbreviated as ), Hemispherical Temperature (abbreviated as ), and Flow Temperature (abbreviated as ), and the molten time sequence includes: deformation time, softening time, hemispherical time, and flow time.
[0098] Further, the deformation temperature refers to the temperature at which the molten test fragment set begins to undergo obvious deformation during the heating process. Since medical glass is a non-crystalline material, it does not have a definite melting point, but it will start to soften and deform within a certain temperature range, and the specific value of the deformation temperature depends on the type, composition, and heating conditions of the glass. The softening temperature refers to the temperature at which the molten test fragment set starts to soften significantly from the solid state and transforms into the liquid state. The hemispherical temperature refers to a specific physical property test point of the molten test fragment set. At this temperature, when a drop of glass liquid is dropped on a flat plate, it will form a hemispherical shape. The flow temperature refers to the temperature at which the molten test fragment set starts to flow freely after heating. At this temperature, the viscosity of the medical glass liquid is low enough to allow it to flow like a liquid.
[0099] Interpretably, the deformation time refers to the time when the deformation temperature is reached during the molten form test, the softening time refers to the time when the softening temperature is reached during the molten form test, the hemispherical time refers to the time when the hemispherical temperature is reached during the molten form test, and the flow time refers to the time when the flow temperature is reached during the molten form test.
[0100] S3. Fill the molten temperature sequence and the molten time sequence into a pre-constructed molten time-temperature coordinate system to obtain an initial molten fixed-point sequence.
[0101] Interpretably, the melting time-temperature coordinate system refers to a coordinate system with the melting time as the x-axis and the melting temperature as the y-axis. The filling method of the melting temperature sequence and the melting time sequence is a process of first constructing four coordinate points (deformation coordinate point, softening coordinate point, hemispherical coordinate point, and flow coordinate point) according to the melting temperature sequence and the melting time sequence, and then filling them into the melting time-temperature coordinate system. For example: when the deformation temperature is 830 , the softening temperature is 1000 , the hemispherical temperature is 1090 , the flow temperature is 1200 , the deformation time is 83 min, the softening time is 100 min, the hemispherical time is 109 min, and the flow time is 120 min (at this time, the heating rate is 10 ), the deformation coordinate point is (830, 83), the softening coordinate point is (1000, 100), the hemispherical coordinate point is (1090, 109), and the flow coordinate point is (1200, 120). The initial melting fixed-point sequence refers to the coordinate point sequence composed of the deformation coordinate point, the softening coordinate point, the hemispherical coordinate point, and the flow coordinate point.
[0102] S4. Adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence.
[0103] Interpretably, the dynamic deformation time sequence refers to a coordinate sequence obtained by adjusting the deformation time of the deformation coordinate point in the initial melting fixed-point sequence while keeping the relative positions of the coordinate points in the initial melting fixed-point sequence unchanged. For example: when the initial melting fixed-point sequence is (830, 83), (1000, 100), (1090, 109), (1200, 120), and the deformation time is adjusted from 83 min to 63 min, the dynamic deformation time sequence is (830, 63), (1000, 80), (1090, 89), (1200, 100). That is, the melting time sequence advances 20 min forward while the melting temperature sequence remains unchanged.
[0104] In the embodiment of the present invention, the adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence includes:
[0105] Successively extract the deformation coordinate point, the softening coordinate point, the hemispherical coordinate point, and the flow coordinate point in the initial melting fixed-point sequence;
[0106] Construct a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point;
[0107] Construct a softening-hemispherical relative vector according to the softening coordinate point and the hemispherical coordinate point;
[0108] Construct a hemisphere-flow relative vector based on the hemispherical coordinate points and the flow coordinate points;
[0109] Extract the deformation time value range from the initial melting fixed-point sequence, and select dynamic deformation times in the deformation time value range according to a preset sampling interval;
[0110] Determine the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time;
[0111] Determine the dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time;
[0112] Determine the dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time;
[0113] Construct the dynamic deformation time sequence according to the dynamic deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.
[0114] It is understandable that the deformation-softening relative vector refers to the vector constructed according to the coordinate positions of the deformation coordinate points and the softening coordinate points. For example: when the deformation coordinate point is (830, 83) and the softening coordinate point is (1000, 100), the deformation-softening relative vector is , where represents the vector direction, represents the vector modulus. The softening-hemisphere relative vector and the hemisphere-flow relative vector are the same in principle and will not be elaborated here.
[0115] Furthermore, the deformation time value range refers to the adjustment range of the deformation time. Since the electric furnace power of the rotary kiln has a certain range, when the deformation time is determined, the deformation time has a specific value range. For example: when the electric furnace power is 10-12 kW, the heating rate is 5 -20 , and the deformation temperature is 830 , the deformation time value range is ( min, min). The sampling interval can be 5 min, and the dynamic deformation time refers to the time sequentially extracted in the deformation time value range according to the sampling interval, which can be ( +5) min, ( +10) min, ( +15) min, .
[0116] Interpretably, the dynamic softening time refers to the softening time of the dynamically softened coordinate points calculated with the dynamically deformed coordinate points corresponding to the dynamic deformation time as the origin of the deformation-softening relative vector. The dynamic hemisphere time and the dynamic flow time are the same in principle and will not be elaborated here. The dynamic deformation coordinate points refer to the coordinate points with the dynamic deformation time as the abscissa and the deformation temperature as the ordinate. The dynamically softened coordinate points, the dynamic hemisphere coordinate points, and the dynamic flow coordinate points are the same in principle and will not be elaborated here.
[0117] In an embodiment of the present invention, constructing the deformation-softening relative vector according to the deformation coordinate points and the softened coordinate points includes:
[0118] According to the deformation coordinate points and the softened coordinate points, use a pre-constructed direction formula to calculate the deformation-softening direction, where the direction formula is as follows:
[0119] ;
[0120] Wherein, represents the deformation-softening direction, represents the temperature of the softened coordinate point, represents the temperature of the deformation coordinate point, represents the time of the softened coordinate point, represents the time of the deformation coordinate point.
[0121] According to the deformation coordinate points and the softened coordinate points, use a pre-constructed modulus formula to calculate the deformation-softening modulus, where the modulus formula is as follows:
[0122] ;
[0123] Wherein, represents the deformation-softening modulus;
[0124] Determine the deformation-softening relative vector according to the deformation-softening direction and the deformation-softening modulus.
[0125] In an embodiment of the present invention, determining the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time , includes:
[0126] Determine the dynamic deformation coordinate points according to the deformation temperature and the dynamic deformation time;
[0127] Determine the dynamically softened coordinate points according to the dynamically deformed coordinate points and the deformation-softening relative vector;
[0128] Identify the softening time of the dynamically softened coordinate points to obtain the dynamic softening time.
[0129] Further, the dynamic softening coordinate points are determined by taking the dynamic deformation coordinate points as the origin of the deformation-softening relative vector, and the coordinate points are thus determined. The same applies to the dynamic hemispherical coordinate points and the dynamic flow coordinate points, which will not be elaborated here.
[0130] S5. Measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract the optimal deformation time from the dynamic deformation energy consumption curve.
[0131] It is understandable that the dynamic deformation energy consumption curve refers to the energy consumption fitting curve of the molten test fragment set measured by the rotary kiln according to the dynamic deformation time series. For example: when the dynamic deformation time series is (830, 83), (1000, 100), (1090, 109), (1200, 120), the energy consumption is 100 kWh; when the dynamic deformation time series is (830, 78), (1000, 95), (1090, 104), (1200, 115), the energy consumption is 90 kWh; when the dynamic deformation time series is (830, 73), (1000, 90), (1090, 99), (1200, 110), the energy consumption is 85 kWh; then the dynamic deformation energy consumption curve can be drawn based on points such as the dynamic deformation time (83, 100), (78, 90), and (73, 85). The optimal deformation time refers to the deformation time corresponding to the lowest energy consumption in the dynamic deformation energy consumption curve.
[0132] In the embodiment of the present invention, the measuring the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting the optimal deformation time from the dynamic deformation energy consumption curve includes:
[0133] Successively extract the dynamic deformation time, the dynamic softening time, the dynamic hemispherical time, and the dynamic flow time from the dynamic deformation time series;
[0134] Determine the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature;
[0135] Obtain the initial heating power of the electric furnace, melt the molten test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitor the melting energy consumption to obtain the dynamic melting energy consumption;
[0136] Draw the dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve;
[0137] Identify the optimal deformation time corresponding to the minimum melting energy consumption.
[0138] Interpretable, the dynamic deformation heating power can be calculated based on the dynamic deformation time and deformation temperature. After determining the dynamic deformation time and deformation temperature, since the rotary kiln, the volume / mass of the molten test fragment set, the rotary kiln speed, etc. are also determined, a unique heating power can be determined. The initial heating power of the electric furnace refers to the preset electric furnace power, for example: 12 kW. During the melting process of the molten test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, before reaching the deformation temperature, heating is performed according to the dynamic deformation heating power, and after reaching the deformation temperature, heating is performed according to the initial heating power of the electric furnace.
[0139] In an embodiment of the present invention, the drawing of the dynamic deformation energy consumption curve according to the dynamic melting energy consumption includes:
[0140] Sequentially extract the static melting energy consumption from the dynamic melting energy consumption, and identify the static deformation time corresponding to the static melting energy consumption;
[0141] Fill the static melting energy consumption and the static deformation time into a pre-constructed deformation time - energy consumption coordinate system to obtain a set of deformation energy consumption points;
[0142] Fit the set of deformation energy consumption points to obtain a dynamic deformation energy consumption curve.
[0143] It can be understood that the static melting energy consumption refers to the melting energy consumption obtained after the dynamic deformation time is determined. The static deformation time refers to the determined deformation time.
[0144] In an embodiment of the present invention, the identification of the optimal deformation time corresponding to the minimum melting energy consumption includes:
[0145] Extract the first adjacent melting energy consumption and the second adjacent melting energy consumption of the minimum melting energy consumption;
[0146] Respectively identify the first deformation energy consumption point and the second deformation energy consumption point corresponding to the first adjacent melting energy consumption and the second adjacent melting energy consumption;
[0147] Identify the optimal deformation coordinate point corresponding to the minimum melting energy consumption;
[0148] According to a pre-constructed optimal deformation time formula, use the first deformation energy consumption point and the second deformation energy consumption point to calculate the optimal deformation time, where the optimal deformation time formula is as follows:
[0149] ;
[0150] Wherein, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, It represents the difference in deformation time between the first deformed energy consumption point and the optimal deformed coordinate point.
[0151] It can be understood that the optimal deformed coordinate point refers to the coordinate point constructed by the deformation time and the melting energy consumption corresponding to the minimum melting energy consumption. The first deformed energy consumption point refers to the coordinate point adjacent to the left of the optimal deformed coordinate point, and the second deformed energy consumption point refers to the coordinate point adjacent to the right of the optimal deformed coordinate point. The first adjacent melting energy consumption refers to the melting energy consumption of the first deformed energy consumption point, and the second adjacent melting energy consumption refers to the melting energy consumption of the second deformed energy consumption point.
[0152] S6. Update the melting time series using the optimal deformation time to obtain a deformed melting time series.
[0153] It can be explained that the deformed melting time series refers to the melting time series obtained by replacing the deformation time in the melting time series with the optimal deformation time and synchronously adjusting the softening time, hemisphere time, and flow time.
[0154] In the embodiment of the present invention, the step of updating the melting time series using the optimal deformation time to obtain a deformed melting time series includes:
[0155] Taking the optimal deformation time as the deformation update time;
[0156] Calculating the deformation-softening time difference according to the deformation time and the softening time;
[0157] Calculating the softening-hemisphere time difference according to the softening time and the hemisphere time;
[0158] Calculating the hemisphere-flow time difference according to the hemisphere time and the flow time;
[0159] Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemisphere update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemisphere update time and the hemisphere-flow time difference;
[0160] Updating the melting time series using the deformation update time, softening update time, hemisphere update time, and flow update time to obtain a deformed melting time series.
[0161] Interpretably, when the melting time series is (83 min, 100 min, 109 min, 120 min), the deformation-softening time difference is 17 min, the softening-hemisphere time difference is 9 min, and the hemisphere-flow time difference is 11 min. When the optimal deformation time is 63 min, the softening update time is 80 min, the hemisphere update time is 89 min, and the flow update time is 100 min.
[0162] It should be noted that after the deformation update time, softening update time, hemisphere update time, and flow update time are updated, they can also be referred to as the deformation time, softening time, hemisphere time, and flow time in the deformation melting time series.
[0163] S7. Adjust the softening time in the deformation melting time series to obtain a dynamic softening time series.
[0164] Interpretably, the dynamic softening time series refers to the time series obtained by fixing the optimal deformation time unchanged in the deformation melting time series, dynamically adjusting the softening update time, and synchronously adjusting the hemisphere update time and flow update time. The synchronous adjustment means that the adjustment magnitudes of the hemisphere update time and flow update time are the same as that of the softening update time. The dynamic adjustment method of the softening update time is the same as the adjustment method of the deformation time in the initial melting fixed-point sequence.
[0165] In the embodiments of the present invention, adjusting the softening time in the deformation melting time series to obtain a dynamic softening time series includes:
[0166] Obtain the relative interval of deformation-softening time, and calculate the value interval of softening time according to the relative interval of deformation-softening time and the optimal deformation time;
[0167] Select dynamic softening time within the value interval of softening time according to the sampling interval;
[0168] Extract dynamic softening time from the dynamic softening time in sequence, and calculate the dynamic hemisphere time according to the dynamic softening time and the softening-hemisphere time difference;
[0169] Calculate the dynamic flow time according to the dynamic hemisphere time and the hemisphere-flow time difference;
[0170] Construct the dynamic softening time series according to the optimal deformation time, dynamic softening time, dynamic hemisphere time, and dynamic flow time.
[0171] Interpretably, the adjustment method of the softening time in the deformation melting time series is the same as the adjustment method of the deformation time in the initial melting fixed-point sequence, which will not be elaborated here.
[0172] Further, the dynamic softening time series refers to a sequence of coordinate points obtained by keeping the optimal deformation time unchanged and adjusting the softening time, hemispherical time, and flowing time within the range of the rotary kiln circuit power. For example, when the optimal deformation time is 63 min, the dynamic softening time series can be (830, 63), (1000, 70), (1090, 79), (1200, 90); (830, 63), (1000, 70 + 5), (1090, 79 + 5), (1200, 90 + 5); (830, 63), (1000, 70 + 10), (1090, 79 + 10), (1200, 90 + 10), and so on.
[0173] S8. Measure the dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extract the optimal softening time from the dynamic softening energy consumption curve.
[0174] It can be understood that the measurement method of the dynamic softening energy consumption curve is the same as that of the dynamic deformation energy consumption curve, and the extraction method of the optimal softening time is the same as that of the optimal deformation time, which will not be elaborated here.
[0175] S9. Update the deformation melting time series with the optimal softening time to obtain the softening melting time series.
[0176] Further, the method of updating the deformation melting time series with the optimal softening time is the same as the method of updating the melting time series with the optimal deformation time, which will not be elaborated here.
[0177] S10. Adjust the hemispherical time in the softening melting time series to obtain the dynamic hemispherical time series.
[0178] It can be explained that the adjustment method of the hemispherical time is the same as that of the deformation time and the softening time, which will not be elaborated here. The dynamic hemispherical time series refers to a time series obtained by fixing the optimal deformation time and the optimal softening time in the softening melting time series, dynamically adjusting the hemispherical time, and synchronously adjusting the flowing time.
[0179] S11. Measure the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time series, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve.
[0180] It can be explained that the measurement method of the dynamic hemispherical energy consumption curve is the same as that of the dynamic deformation energy consumption curve and the dynamic softening energy consumption curve, and the extraction method of the optimal hemispherical time is the same as that of the optimal deformation time and the optimal softening time, which will not be elaborated here.
[0181] S12. Update the softening melting time series with the optimal hemispherical time to obtain the hemispherical melting time series.
[0182] It is understandable that the method of updating the softening melting time series using the optimal hemisphere time is the same as the method of updating the melting time series using the optimal deformation time, which will not be elaborated here.
[0183] S13. Adjust the flow time in the hemisphere melting time series to obtain a dynamic flow time series.
[0184] It is understandable that the adjustment method of the flow time is the same as that of the deformation time, softening time, and hemisphere time, which will not be elaborated here. And during the adjustment of the flow time, only the flow time is dynamically adjusted alone, while the optimal deformation time, optimal softening time, and optimal hemisphere time remain unchanged.
[0185] S14. Measure the dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract the optimal flow time from the dynamic flow energy consumption curve.
[0186] It is understandable that the measurement method of the dynamic flow energy consumption curve is the same as that of the dynamic deformation energy consumption curve, and the extraction method of the optimal flow time is the same as that of the optimal deformation time, which will not be elaborated here.
[0187] S15. Update the hemisphere melting time series using the optimal flow time to obtain a target melting time series.
[0188] It is understandable that updating the hemisphere melting time series using the optimal flow time means replacing the flow time in the hemisphere melting time series with the optimal flow time, so as to obtain a target melting time series including the optimal deformation time, optimal softening time, optimal hemisphere time, and optimal flow time.
[0189] S16. According to the target melting time series, use the rotary kiln to carry out medical glass melting treatment to complete the staged temperature adjustment treatment of medical glass based on melting characteristics.
[0190] It is understandable that when the target melting time series is obtained, it indicates that the target melting time series is the optimal heating method for the melting test fragment set. Since the composition of the medical glass fragment set is the same as that of the melting test fragment set, the target melting time series is also the optimal heating method for the medical glass fragment set. Therefore, according to the target melting time series, the rotary kiln can be used to carry out medical glass melting treatment.
[0191] To solve the problems described in the background art, the present invention first needs to obtain a set of medical glass fragments, uniformly stir the set of medical glass fragments to obtain a homogenized glass fragment set. At this time, it is necessary to extract a molten test fragment set from the homogenized glass fragment set, and use a rotary kiln to perform a molten state test on the molten test fragment set to obtain a molten temperature sequence and a molten time sequence. To facilitate the analysis of the molten time sequence, it is necessary to fill the molten temperature sequence and the molten time sequence into a pre-constructed molten time-temperature coordinate system to obtain an initial molten fixed-point sequence. During the process of performing the molten state test, it is necessary to sequentially measure the optimal deformation time, the optimal softening time, the optimal hemisphere time, and the optimal flow time. When measuring the optimal deformation time, it is necessary to first adjust the deformation time in the initial molten fixed-point sequence to obtain a dynamic deformation time sequence, and then measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, so that the optimal deformation time can be extracted from the dynamic deformation energy consumption curve. At this time, the molten time sequence can be updated using the optimal deformation time to obtain a deformed molten time sequence. When measuring the optimal softening time, since the optimal deformation time has been obtained, the softening time can be directly adjusted in the deformed molten time sequence to obtain a dynamic softening time sequence, and then the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence is measured in the same way, and the optimal softening time is extracted from the dynamic softening energy consumption curve, and then the deformed molten time sequence is updated using the optimal softening time to obtain a softened molten time sequence. Since the optimal deformation time and the optimal softening time exist in the softened molten time sequence, the hemisphere time can be directly adjusted in the softened molten time sequence to obtain a dynamic hemisphere time sequence. Similarly, the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time sequence is measured, the optimal hemisphere time is extracted from the dynamic hemisphere energy consumption curve, and then the softened molten time sequence is updated using the optimal hemisphere time to obtain a hemispherical molten time sequence. Finally, it is necessary to measure the optimal flow time. Similarly, the flow time is directly adjusted in the hemispherical molten time sequence to obtain a dynamic flow time sequence, and then the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence is measured, so that the optimal flow time can be extracted from the dynamic flow energy consumption curve. Finally, the hemispherical molten time sequence is updated using the optimal flow time to obtain a target molten time sequence. At this time, the medical glass can be melted using the rotary kiln according to the target molten time sequence. Therefore, the present invention can solve the problems of high energy consumption and single melting method in the current heating and melting process of medical glass.
[0192] As Figure 2 shown, it is a functional module diagram of a medical glass stage temperature control processing device based on melting characteristics provided by an embodiment of the present invention.
[0193] The medical glass staged temperature control processing device 100 based on the melting characteristics according to the present invention can be installed in an electronic device. According to the functions achieved, the medical glass staged temperature control processing device 100 based on the melting characteristics may include an initial melting fixed point sequence acquisition module 101, an optimal deformation time update module 102, an optimal softening time update module 103, an optimal hemisphere time update module 104, an optimal flow time update module 105, and a staged temperature control processing module 106. The modules in the present invention may also be referred to as units, which refer to a series of computer program segments that can be executed by a processor of an electronic device and can complete fixed functions, and are stored in the memory of the electronic device.
[0194] The initial melting fixed point sequence acquisition module 101 is configured to obtain a set of medical glass fragments, uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments; extract a set of melting test fragments from the homogenized set of glass fragments, and use a pre-constructed rotary kiln to perform a melting morphology test on the set of melting test fragments to obtain a melting temperature sequence and a melting time sequence, where the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature, and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time, and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed point sequence;
[0195] The optimal deformation time update module 102 is configured to adjust the deformation time in the initial melting fixed point sequence to obtain a dynamic deformation time sequence; measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; use the optimal deformation time to update the melting time sequence to obtain a deformation melting time sequence;
[0196] The optimal softening time update module 103 is configured to adjust the softening time in the deformation melting time sequence to obtain a dynamic softening time sequence; measure the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; use the optimal softening time to update the deformation melting time sequence to obtain a softening melting time sequence;
[0197] The optimal hemisphere time update module 104 is configured to adjust the hemisphere time in the softening melting time sequence to obtain a dynamic hemisphere time sequence; measure the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time sequence, and extract the optimal hemisphere time from the dynamic hemisphere energy consumption curve; use the optimal hemisphere time to update the softening melting time sequence to obtain a hemisphere melting time sequence;
[0198] The optimal flow time update module 105 is configured to adjust the flow time in the hemispherical melting time series to obtain a dynamic flow time series; measure the dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract the optimal flow time from the dynamic flow energy consumption curve; use the optimal flow time to update the hemispherical melting time series to obtain a target melting time series;
[0199] The stage temperature adjustment processing module 106 is configured to perform medical glass melting processing using the rotary kiln according to the target melting time series.
[0200] Specifically, each module in the medical glass stage temperature adjustment processing device 100 based on melting characteristics in the embodiments of the present invention adopts the same technical means as those in the above-mentioned Figure 1 medical glass stage temperature adjustment processing method based on melting characteristics, and can produce the same technical effects, which will not be elaborated here.
[0201] As Figure 3 shown, it is a schematic structural diagram of an electronic device for implementing the medical glass stage temperature adjustment processing method based on melting characteristics provided by an embodiment of the present invention.
[0202] The electronic device 1 may include a processor 10, a memory 11, and a bus 12, and may further include a computer program stored in the memory 11 and executable on the processor 10, such as a medical glass stage temperature adjustment processing method program based on melting characteristics.
[0203] Among them, the memory 11 includes at least one type of readable storage medium, and the readable storage medium includes flash memory, mobile hard disk, multimedia card, card-type memory (such as SD or DX memory, etc.), magnetic memory, magnetic disk, optical disk, etc. The memory 11 may be an internal storage unit of the electronic device 1 in some embodiments, such as the mobile hard disk of the electronic device 1. The memory 11 may also be an external storage device of the electronic device 1 in other embodiments, such as a plug-in mobile hard disk, a Smart Media Card (SMC), a Secure Digital (SD) card, a Flash Card, etc. equipped on the electronic device 1. Further, the memory 11 further includes the internal storage unit of the electronic device 1 and also includes an external storage device. The memory 11 can not only be used to store application software installed in the electronic device 1 and various types of data, such as the code of the medical glass stage temperature adjustment processing method program based on melting characteristics, but also be used to temporarily store data that has been output or will be output.
[0204] In some embodiments, the processor 10 may be composed of an integrated circuit. For example, it may be composed of a single packaged integrated circuit, or may be composed of multiple packaged integrated circuits with the same or different functions, including a combination of one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips. The processor 10 is the control core (Control Unit) of the electronic device, connecting various components of the entire electronic device through various interfaces and lines, and executing various functions of the electronic device 1 and processing data by running or executing programs or modules stored in the memory 11 (such as the program for the staged temperature control method of medical glass based on melting characteristics, etc.), and calling the data stored in the memory 11.
[0205] The bus 12 may be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus 12 can be divided into an address bus, a data bus, a control bus, etc. The bus 12 is set to enable connection communication between the memory 11 and at least one processor 10, etc.
[0206] Figure 3 Only the electronic device with components is shown. Those skilled in the art can understand that Figure 3 the shown structure does not constitute a limitation on the electronic device 1, and it may include fewer or more components than shown, or combine certain components, or have a different component layout.
[0207] For example, although not shown, the electronic device 1 may further include a power source (such as a battery) for powering each component. Preferably, the power source can be logically connected to the at least one processor 10 through a power management device, so as to implement functions such as charge management, discharge management, and power consumption management through the power management device. The power source may also include any components such as one or more DC or AC power sources, a recharge device, a power failure detection circuit, a power converter or inverter, and a power status indicator. The electronic device 1 may also include various sensors, a Bluetooth module, a Wi-Fi module, etc., which will not be elaborated here.
[0208] Furthermore, the electronic device 1 may further include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a WI-FI interface, a Bluetooth interface, etc.), which is usually used to establish a communication connection between the electronic device 1 and other electronic devices.
[0209] Optionally, the electronic device 1 may further include a user interface, which may be a display, an input unit (such as a keyboard), and optionally, the user interface may also be a standard wired interface or a wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch liquid crystal display, and an OLED (Organic Light-Emitting Diode) toucher, etc. Among them, the display may also be appropriately referred to as a display screen or a display unit, which is used to display the information processed in the electronic device 1 and to display a visual user interface.
[0210] It should be understood that the above embodiments are only for illustrative purposes and are not limited by this structure in the scope of the patent application.
[0211] The program of the method for stage temperature adjustment of medical glass based on melting characteristics stored in the memory 11 of the electronic device 1 is a combination of multiple instructions, which can be implemented when running in the processor 10:
[0212] Obtain a set of medical glass fragments, and uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments;
[0213] Extract a set of melting test fragments from the homogenized set of glass fragments, and use a pre-built rotary kiln to perform a melting form test on the set of melting test fragments to obtain a melting temperature sequence and a melting time sequence, where the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature, and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time, and flow time;
[0214] Fill the melting temperature sequence and the melting time sequence into a pre-built melting time-temperature coordinate system to obtain an initial melting fixed-point sequence;
[0215] Adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence;
[0216] Measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve;
[0217] Use the optimal deformation time to update the melting time sequence to obtain a deformed melting time sequence;
[0218] Adjust the softening time in the deformed melting time sequence to obtain a dynamic softening time sequence;
[0219] Measure the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve;
[0220] Update the deformation melting time series by using the optimal softening time to obtain a softening melting time series;
[0221] Adjust the hemispherical time in the softening melting time series to obtain a dynamic hemispherical time series;
[0222] Measure the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time series, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve;
[0223] Update the softening melting time series by using the optimal hemispherical time to obtain a hemispherical melting time series;
[0224] Adjust the flow time in the hemispherical melting time series to obtain a dynamic flow time series;
[0225] Measure the dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract the optimal flow time from the dynamic flow energy consumption curve;
[0226] Update the hemispherical melting time series by using the optimal flow time to obtain a target melting time series;
[0227] According to the target melting time series, use the rotary kiln to carry out medical glass melting treatment to complete the stage temperature adjustment treatment of medical glass based on melting characteristics.
[0228] Specifically, the specific implementation method of the processor 10 for the above instructions can refer to Figures 1 to 3 the description of the relevant steps in the corresponding embodiment, which will not be elaborated here.
[0229] Furthermore, if the modules / units integrated in the electronic device 1 are implemented in the form of software function units and sold or used as independent products, they can be stored in a computer-readable storage medium. The computer-readable storage medium can be volatile or non-volatile. For example, the computer-readable medium can include: any entity or device capable of carrying the computer program code, recording medium, USB flash drive, mobile hard disk, magnetic disk, optical disc, computer memory, read-only memory (ROM, Read-Only Memory).
[0230] The present invention also provides a computer-readable storage medium, the readable storage medium stores a computer program, and when the computer program is executed by a processor of an electronic device, it can implement:
[0231] Obtain a set of medical glass fragments, uniformly stir the set of medical glass fragments to obtain a homogenized set of glass fragments;
[0232] Extract a molten test fragment set from the homogenized glass fragments, and use a pre-built rotary kiln to perform a molten state test on the molten test fragment set to obtain a molten temperature sequence and a molten time sequence, where the molten temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature, and flow temperature, and the molten time sequence includes: deformation time, softening time, hemisphere time, and flow time;
[0233] Fill the molten temperature sequence and the molten time sequence into a pre-built molten time-temperature coordinate system to obtain an initial molten fixed-point sequence;
[0234] Adjust the deformation time in the initial molten fixed-point sequence to obtain a dynamic deformation time sequence;
[0235] Measure the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve;
[0236] Update the molten time sequence with the optimal deformation time to obtain a deformed molten time sequence;
[0237] Adjust the softening time in the deformed molten time sequence to obtain a dynamic softening time sequence;
[0238] Measure the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve;
[0239] Update the deformed molten time sequence with the optimal softening time to obtain a softened molten time sequence;
[0240] Adjust the hemisphere time in the softened molten time sequence to obtain a dynamic hemisphere time sequence;
[0241] Measure the dynamic hemisphere energy consumption curve corresponding to the dynamic hemisphere time sequence, and extract the optimal hemisphere time from the dynamic hemisphere energy consumption curve;
[0242] Update the softened molten time sequence with the optimal hemisphere time to obtain a hemispherical molten time sequence;
[0243] Adjust the flow time in the hemispherical molten time sequence to obtain a dynamic flow time sequence;
[0244] Measure the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence, and extract the optimal flow time from the dynamic flow energy consumption curve;
[0245] Update the hemispherical molten time sequence with the optimal flow time to obtain a target molten time sequence;
[0246] According to the target melting time series, use the rotary kiln to perform medical glass melting treatment, and complete the staged temperature adjustment treatment of medical glass based on the melting characteristics.
[0247] In several embodiments provided by the present invention, it should be understood that the disclosed devices, apparatuses and methods can be implemented in other ways. For example, the device embodiments described above are only illustrative, and there can be other division methods in actual implementation.
[0248] The modules described as separate components may or may not be physically separated. The components shown as modules may or may not be physical units, that is, they may be located in one place, or they may be distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0249] In addition, in each embodiment of the present invention, the various functional modules can be integrated in a processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit. The above integrated units can be implemented in the form of hardware, or in the form of hardware plus software functional modules.
[0250] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms.
[0251] In addition, obviously, the word "including" does not exclude other units or steps, and the singular does not exclude the plural. The multiple units or apparatuses stated in the apparatus claims can also be implemented by one unit or apparatus through software or hardware. Words such as "second" are used to denote names and do not denote any particular order.
[0252] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
Claims
1. A method for treating medical glass by staged temperature adjustment based on melting characteristics, characterized in that: The method comprises: Obtaining a collection of medical glass fragments, and uniformly stirring the collection of medical glass fragments to obtain a collection of homogenized glass fragments; Extracting a melting test fragment set from the homogenized glass fragment set, and performing a melting morphology test on the melting test fragment set using a pre-built rotary kiln to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemisphere temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemisphere time and flow time; Filling the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; Adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; Determine a dynamic deformation energy consumption curve corresponding to the dynamic deformation time series, and extract an optimal deformation time from the dynamic deformation energy consumption curve; Using the optimal deformation time to update the melting time series, to obtain a deformation melting time series; Adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series; Determining a dynamic softening energy consumption curve corresponding to the dynamic softening time series, and extracting an optimal softening time from the dynamic softening energy consumption curve; Using the optimal softening time to update the deformation melting time series, to obtain a softening melting time series; Adjusting the hemispherical time in the softening and melting time series to obtain a dynamic hemispherical time series; Determine a dynamic hemispheric energy consumption curve corresponding to the dynamic hemispheric time series, and extract an optimal hemispheric time from the dynamic hemispheric energy consumption curve; Using the optimal hemispherical time to update the softening and melting time series, to obtain a hemispherical melting time series; adjusting the flow time in the hemispherical melting time series to obtain a dynamic flow time series; Determine a dynamic flow energy consumption curve corresponding to the dynamic flow time series, and extract an optimal flow time from the dynamic flow energy consumption curve; Using the optimal flow time to update the hemispherical melting time series to obtain a target melting time series; According to the target melting time sequence, the rotary kiln is used to carry out the medical glass melting process, thereby completing the staged temperature adjustment process of the medical glass based on the melting characteristics.
2. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 1, characterized in that: The step of adjusting the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence comprises: Extracting deformation coordinate points, softening coordinate points, hemispherical coordinate points and flow coordinate points in sequence from the initial melting fixed point sequence; Constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point; Constructing a softening-hemispherical relative vector according to the softening coordinate point and the hemispherical coordinate point; Constructing a hemisphere-flow relative vector according to the hemisphere coordinate point and the flow coordinate point; Extracting a deformation time value interval from the initial melting fixed-point sequence, and selecting a dynamic deformation time from the deformation time value interval according to a preset sampling interval; Determining a dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time; Determining a dynamic hemisphere time according to the softening-hemisphere relative vector and the dynamic softening time; Determining a dynamic flow time according to the hemisphere-flow relative vector and the dynamic hemisphere time; The dynamic deformation time series is constructed according to the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time.
3. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The step of constructing a deformation-softening relative vector according to the deformation coordinate point and the softening coordinate point includes: According to the deformation coordinate points and the softening coordinate points, the deformation-softening direction is calculated using a pre-constructed direction formula, wherein the direction formula is as follows: ; in, represents the deformation-softening direction, represents the softening coordinate point temperature, represents the temperature of the deformation coordinate point, Indicates the softening coordinate point time, Indicates the time of deformation coordinate point; According to the deformation coordinate points and the softening coordinate points, the deformation-softening modulus length is calculated using a pre-constructed modulus length formula, wherein the modulus length formula is as follows: ; in, represents the deformation-softening modulus length; The deformation-softening relative vector is determined according to the deformation-softening direction and the deformation-softening modulus length.
4. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: Determining the dynamic softening time according to the deformation-softening relative vector and the dynamic deformation time includes: Determine a dynamic deformation coordinate point according to the deformation temperature and the dynamic deformation time; Determining a dynamic softening coordinate point according to the dynamic deformation coordinate point and the deformation-softening relative vector; The softening time of the dynamic softening coordinate point is identified to obtain the dynamic softening time.
5. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The determining of the dynamic deformation energy consumption curve corresponding to the dynamic deformation time series and extracting the optimal deformation time from the dynamic deformation energy consumption curve comprises: Extracting the dynamic deformation time, the dynamic softening time, the dynamic hemisphere time and the dynamic flow time in the dynamic deformation time sequence in sequence; Determining the dynamic deformation heating power according to the dynamic deformation time and the deformation temperature; Obtaining the initial heating power of the electric furnace, melting the melting test fragment set according to the dynamic deformation heating power and the initial heating power of the electric furnace, and monitoring the melting energy consumption to obtain the dynamic melting energy consumption; Draw a dynamic deformation energy consumption curve according to the dynamic melting energy consumption, and extract the minimum melting energy consumption from the dynamic melting energy consumption curve; The optimal deformation time corresponding to the minimum melting energy consumption is identified.
6. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 5, characterized in that: The step of drawing a dynamic deformation energy consumption curve according to the dynamic melting energy consumption comprises: Extracting static melting energy consumption in the dynamic melting energy consumption in sequence, and identifying the static deformation time corresponding to the static melting energy consumption; Filling the static melting energy consumption and static deformation time into a pre-constructed deformation time-energy consumption coordinate system to obtain a deformation energy consumption point set; The deformation energy consumption point set is fitted to obtain a dynamic deformation energy consumption curve.
7. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 6, characterized in that: The identifying the optimal deformation time corresponding to the minimum melting energy consumption comprises: Extracting the first adjacent melting energy consumption and the second adjacent melting energy consumption of the minimum melting energy consumption; Respectively identifying a first deformation energy consumption point and a second deformation energy consumption point corresponding to the first adjacent melting energy consumption and the second adjacent melting energy consumption; Identifying the optimal deformation coordinate point corresponding to the minimum melting energy consumption; According to the pre-constructed optimal deformation time formula, the optimal deformation time is calculated using the first deformation energy consumption point and the second deformation energy consumption point, wherein the optimal deformation time formula is as follows: ; in, represents the optimal deformation time, represents the static deformation time corresponding to the first deformation energy consumption point, Indicates the deformation time difference between the first deformation energy consumption point and the optimal deformation coordinate point.
8. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 2, characterized in that: The step of updating the melting time series by using the optimal deformation time to obtain the deformation melting time series comprises: Using the optimal deformation time as deformation update time; Calculating a deformation-softening time difference according to the deformation time and softening time; Calculate the softening-hemispheric time difference according to the softening time and the hemisphere time; Calculating a hemisphere-flow time difference based on the hemisphere time and the flow time; Calculating the softening update time according to the deformation update time and the deformation-softening time difference, calculating the hemispherical update time according to the softening update time and the softening-hemisphere time difference, and calculating the flow update time according to the hemispherical update time and the hemisphere-flow time difference; The deformation update time, softening update time, hemisphere update time and flow update time are used to update the melting time series to obtain a deformation melting time series.
9. The method for treating medical glass by staged temperature adjustment based on melting characteristics according to claim 8, characterized in that: The step of adjusting the softening time in the deformation and melting time series to obtain a dynamic softening time series includes: Obtaining a relative deformation-softening time interval, and calculating a softening time value interval according to the relative deformation-softening time interval and an optimal deformation time; Selecting a dynamic softening time within the softening time value interval according to the sampling interval; Extracting the dynamic softening time in the dynamic softening time in sequence, and calculating the dynamic hemispherical time according to the dynamic softening time and the softening-hemisphere time difference; Calculating the dynamic flow time based on the dynamic hemisphere time and the hemisphere-flow time difference; The dynamic softening time sequence is constructed according to the optimal deformation time, dynamic softening time, dynamic hemisphere time and dynamic flow time.
10. A device for treating medical glass by staged temperature adjustment based on melting characteristics, characterized in that: The device comprises: An initial melting fixed-point sequence acquisition module is used to acquire a medical glass fragment set, uniformly stir the medical glass fragment set to obtain a homogenized glass fragment set; extract a melting test fragment set from the homogenized glass fragment set, and use a pre-constructed rotary kiln to perform a melting morphology test on the melting test fragment set to obtain a melting temperature sequence and a melting time sequence, wherein the melting temperature sequence includes: deformation temperature, softening temperature, hemispherical temperature and flow temperature, and the melting time sequence includes: deformation time, softening time, hemispherical time and flow time; fill the melting temperature sequence and the melting time sequence into a pre-constructed melting time-temperature coordinate system to obtain an initial melting fixed-point sequence; The optimal deformation time updating module is used to adjust the deformation time in the initial melting fixed-point sequence to obtain a dynamic deformation time sequence; determine the dynamic deformation energy consumption curve corresponding to the dynamic deformation time sequence, and extract the optimal deformation time from the dynamic deformation energy consumption curve; and use the optimal deformation time to update the melting time sequence to obtain a deformation melting time sequence; An optimal softening time updating module is used to adjust the softening time in the deformation melting time sequence to obtain a dynamic softening time sequence; determine the dynamic softening energy consumption curve corresponding to the dynamic softening time sequence, and extract the optimal softening time from the dynamic softening energy consumption curve; and use the optimal softening time to update the deformation melting time sequence to obtain a softening melting time sequence; The optimal hemispherical time updating module is used to adjust the hemispherical time in the softening and melting time sequence to obtain a dynamic hemispherical time sequence; determine the dynamic hemispherical energy consumption curve corresponding to the dynamic hemispherical time sequence, and extract the optimal hemispherical time from the dynamic hemispherical energy consumption curve; and use the optimal hemispherical time to update the softening and melting time sequence to obtain a hemispherical melting time sequence; An optimal flow time updating module is used to adjust the flow time in the hemispherical melting time sequence to obtain a dynamic flow time sequence; determine the dynamic flow energy consumption curve corresponding to the dynamic flow time sequence, and extract the optimal flow time from the dynamic flow energy consumption curve; and use the optimal flow time to update the hemispherical melting time sequence to obtain a target melting time sequence; The stage temperature adjustment processing module is used to use the rotary kiln to perform medical glass melting processing according to the target melting time sequence.
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