An intelligent full-shaped knitting device for wool sweaters
The double-sided cleaning and drying device driven by the power trigger mechanism solves the problems of single-sided cleaning and drying of wool fabrics, achieving efficient cleaning, rapid drying and cooling, and improving the production efficiency of wool sweaters.
Patent Information
- Application Number
- CN202510330516.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2045-03-20
AI Technical Summary
In the prior art, the cleaning and drying of wool fabrics can only be carried out on one side, resulting in unsatisfactory cleaning effect and prolonged drying time, increasing energy consumption and reducing production efficiency.
A fully molded intelligent piece forming device for wool sweaters is designed, and the upper cleaning and drying mechanism is driven down through the power trigger mechanism, and the lower cleaning and drying mechanism is used to lift the wool fabric to realize double-sided cleaning, drying and cooling operations.
The double-sided cleaning and drying of wool fabrics is realized, which improves the cleaning effect, shortens the drying time, reduces energy consumption, and improves production efficiency.
Smart Images

Figure CN119843434B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of woolen sweater processing, and particularly relates to an all-in-one intelligent forming device for woolen sweaters. Background Art
[0002] A woolen sweater refers to a knitted sweater made of wool. The main processing methods of woolen sweaters are: processing wool, knitting wool into wool yarn, weaving wool into wool pieces through a textile machine, performing sewing and processing on the wool pieces, and finally obtaining a woolen sweater.
[0003] The invention patent with the authorization announcement number CN 112176516 B discloses an all-in-one step-by-step forming system for woolen sweaters, including a control module, a feeding module, a textile module, a conveying module, and a cleaning and drying module. The feeding module, the textile module, the conveying module, and the cleaning and drying module are all connected to the control module. The control module is an intelligent controller. The feeding module is connected to the textile module, the textile module is connected to the conveying module, and the conveying module is connected to the cleaning and drying module. The feeding module is a wool unwinder, and the textile module is an automatic textile machine.
[0004] However, after the above step-by-step forming system is actually applied by those skilled in the art, it is still found that there are some shortcomings. More obvious is that when actually cleaning and drying the wool fabric after textile forming, since the bottom surface of the wool fabric contacts the conveyor belt, the cleaning and drying can only be carried out on one side. The actual cleaning effect of one-sided cleaning is not ideal, which will cause more dirt residues on the bottom surface of the wool fabric. One-sided drying will significantly extend the drying time required for the wool fabric, increase energy consumption while reducing the production efficiency of woolen sweaters.
[0005] Therefore, it is very necessary to invent an all-in-one intelligent forming device for woolen sweaters to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to provide an all-in-one intelligent forming device for woolen sweaters, which can perform double-sided cleaning, drying and cooling treatment on the wool fabric, improve the cleaning effect, avoid dirt residues on the surface of the wool fabric, and can effectively shorten the drying time required, reduce energy consumption while improving the drying efficiency. In addition, the wool fabric after cooling can be processed subsequently faster, so as to solve the problem that when actually cleaning and drying the wool fabric after textile forming as mentioned in the above background art, since the bottom surface of the wool fabric contacts the conveyor belt, the cleaning and drying can only be carried out on one side. The actual cleaning effect of one-sided cleaning is not ideal, which will cause more dirt residues on the bottom surface of the wool fabric. One-sided drying will significantly extend the drying time required for the wool fabric, increase energy consumption while reducing the production efficiency of woolen sweaters.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fully formed intelligent piece-forming device for wool sweaters, comprising a frame, a conveyor belt is arranged at the bottom of the inner side of the frame, a wool spinning machine is arranged at the input end of the conveyor belt, a power trigger mechanism is arranged at the top of the inner side of the frame, an upper cleaning and drying mechanism is arranged at the bottom of the power trigger mechanism, a blocking mechanism is arranged inside the upper cleaning and drying mechanism, and lower cleaning and drying mechanisms are arranged at both ends of the inner side of the frame;
[0008] Among them, the power trigger mechanism drives the upper cleaning and drying mechanism to move downward to trigger the two groups of lower cleaning and drying mechanisms, so that the two groups of lower cleaning and drying mechanisms lift the wool cloth on the top of the conveyor belt, so that the upper cleaning and drying mechanism, the blocking mechanism and the lower cleaning and drying mechanism cooperate with each other to complete the cleaning, drying and cooling operations of the wool cloth in turn.
[0009] Preferably, the power trigger mechanism includes a hollow reciprocating screw, a variable frequency motor, an inverted U-shaped frame, a first spring and a lifting frame;
[0010] The hollow reciprocating screw passes through the frame and is rotatably connected to the frame through a bearing. The top of the hollow reciprocating screw is movably connected to a cleaning water mist input pipe through a rotating joint. The variable frequency motor is fixedly arranged on the left side of the top of the frame and is transmission-connected to the hollow reciprocating screw through two mutually meshing gears. The inverted U-shaped frame, the first spring and the lifting frame are sequentially sleeved on the outside of the hollow reciprocating screw from top to bottom. The inverted U-shaped frame is transmission-connected to the hollow reciprocating screw. The first spring is fixedly connected between the inverted U-shaped frame and the lifting frame. The lifting frame is slidably connected to the hollow reciprocating screw and is slidably arranged on the inside of the inverted U-shaped frame.
[0011] Preferably, the power trigger mechanism further includes an outer extension plate and a trigger rod;
[0012] The outer extension plate is fixedly sleeved on the outer bottom of the inverted U-shaped frame, and the trigger rod is fixedly arranged on both sides of the bottom of the outer extension plate.
[0013] Preferably, the upper washing and drying mechanism comprises a box body, an upper communicating hole and a push plate;
[0014] The box body is fixedly sleeved at the outer bottom end of the lifting frame, the top and bottom of the box body are provided with avoidance holes, a hot air flow input pipe is fixedly penetrated through the middle of the side of the box body, the upper connecting holes are provided at the four corners of the bottom of the box body, and the push plate is fixedly provided on the side of the box body.
[0015] Preferably, the upper washing and drying mechanism further comprises a sealing block, a triggering groove, a lifting block, a side plate and a second spring;
[0016] The sealing block is slidably arranged on the inner side of the box body and blocks the output end of the hot air flow input pipe. The trigger groove is arranged through the top of the sealing block and is located between two adjacent avoidance holes. The lifting block is fixedly arranged on the inner side of the sealing block. The side plate is fixedly arranged on the side of the sealing block. The second spring is fixedly connected between the inner wall of the box body and the side plate.
[0017] Preferably, the blocking mechanism comprises a connecting rod, a third spring, a blocking rod and a lifting plate;
[0018] The connecting rod is fixedly arranged at the bottom center of the inner cavity of the box body, the third spring and the blocking rod are sequentially sleeved on the outside of the connecting rod from bottom to top, the third spring is fixedly connected between the inner wall of the box body and the blocking rod, the top end of the blocking rod is slidably arranged on the inside of the hollow reciprocating screw, and the lifting plate is fixedly sleeved on the bottom outside the blocking rod.
[0019] Preferably, the lower washing and drying mechanism comprises a sliding rod, an L-shaped hollow plate, a fourth spring, a lower connecting hole, a guide bar and a guide surface;
[0020] The sliding rod slides through the side wall of the frame and extends to the inside of the frame and is fixedly connected to the L-shaped hollow plate. A plurality of air holes are provided at the bottom of the box body and the inside of the L-shaped hollow plate. The fourth spring is sleeved on the outside of the sliding rod and is fixedly connected between the frame and the L-shaped hollow plate. The lower connecting hole is provided at the top of the L-shaped hollow plate. The guide bar is fixedly provided at the bottom of the L-shaped hollow plate. The guide surface is provided on the side of the top of the lower connecting hole and is slidably fitted with the push plate.
[0021] The present invention also discloses a wool cloth cleaning and drying method of a wool sweater fully formed intelligent sheet forming device, and the method specifically comprises the following steps:
[0022] S1. The conveyor belt transports the wool fabric woven by the wool textile machine to the cleaning and drying station located between the two lower cleaning and drying mechanisms. The frequency conversion motor starts and drives the hollow reciprocating screw to rotate. When the hollow reciprocating screw rotates, the inverted U-shaped frame is driven to continuously descend. When the inverted U-shaped frame descends, the upper cleaning and drying mechanism is driven to descend as a whole through the first spring and the lifting frame, and the trigger rod is driven to descend through the outer extension plate;
[0023] S2. During the overall descent of the upper cleaning and drying mechanism, the blocking rod is synchronously lowered inside the hollow reciprocating screw, and at the same time, the push plate continuously pushes the adjacent L-shaped hollow plate. After the L-shaped hollow plate is pushed, the sliding rod is driven to slide, and at the same time, the fourth spring is continuously stretched;
[0024] S3, as the L-shaped hollow plates continue to move, the guide strips are inserted into the gap between the wool fabric and the conveyor belt, and the wool fabric is gradually transferred from the top of the conveyor belt to the top of the two L-shaped hollow plates;
[0025] S4. After the transfer of the wool fabric is completed, the top of the L-shaped hollow plate fits against the bottom of the box body, the lower communication hole is docked with the upper communication hole, and at the same time, the plugging rod moves out from the inside of the hollow reciprocating screw, and thus no longer plugs the hollow reciprocating screw. At this time, the water mist input through the cleaning water mist input pipe into the hollow reciprocating screw enters the box body through the opening at the bottom of the hollow reciprocating screw, then enters the L-shaped hollow plate through the upper communication hole and the lower communication hole, and finally blows towards the top and bottom of the wool fabric respectively through the air holes on the bottom of the box body and the inner side of the L-shaped hollow plate, thereby cleaning the wool fabric. Due to the blockage of the L-shaped hollow plate to the box body, neither the box body nor the lifting frame can continue to descend. Subsequently, as the inverted U-shaped frame continues to descend, the first spring is continuously compressed, and at the same time, the outer extension plate continues to drive the trigger rod to descend;
[0026] S5. The trigger rod enters the inside of the trigger groove due to continuous downward movement and contacts the inclined position inside the trigger groove at the same time. Subsequently, as the trigger rod continues to descend, the sealing block drives the lifting block to move towards the plugging mechanism under the push of the trigger rod. During the movement of the sealing block, the second spring is stretched through the side plate. During the movement of the lifting block, the lifting plate is pushed to move upward, and the plugging rod moves upward synchronously when the lifting plate moves upward;
[0027] S6. The plugging rod plugs the opening at the bottom of the hollow reciprocating screw, and at the same time, the sealing block releases the plugging of the output end of the hot air input pipe. At this time, the water mist cannot enter the box body, and the hot air input pipe inputs hot air into the box body. The hot air enters the L-shaped hollow plate through the upper communication hole and the lower communication hole, and finally blows towards the top and bottom of the wool fabric respectively through the air holes on the bottom of the box body and the inner side of the L-shaped hollow plate, thereby drying the washed wool fabric;
[0028] S7. The inverted U-shaped frame moves to the bottommost position of the reciprocating thread outside the hollow reciprocating screw. Subsequently, as the hollow reciprocating screw continues to rotate, the inverted U-shaped frame starts to move upward and reset;
[0029] S8. When the trigger rod moves out of the inside of the trigger groove, the drying is completed. At the same time, the plugging rod releases the plugging of the opening at the bottom of the hollow reciprocating screw again, and the water mist is sprayed towards the dried wool fabric through the air holes again, thereby cooling it;
[0030] S9. The compressed first spring resets. Subsequently, as the inverted U-shaped frame continues to move upward, the lifting frame drives the entire upper cleaning and drying mechanism to move upward. At this time, the stretched fourth spring drives the L-shaped hollow plate to move outward and reset, and the cooled wool fabric gradually falls on the top of the conveyor belt;
[0031] S10. The inverted U-shaped frame moves to the initial position at the topmost position of the reciprocating thread outside the hollow reciprocating screw. At this time, the cooled wool fabric is continuously output by the conveyor belt, and at the same time, a new wool fabric to be cleaned and dried is conveyed by the conveyor belt between the two lower cleaning and drying mechanisms.
[0032] Technical effects and advantages of the present invention:
[0033] By providing a power triggering mechanism, an upper cleaning and drying mechanism, a blocking mechanism and a lower cleaning and drying mechanism, the present invention facilitates driving the upper cleaning and drying mechanism to descend by the power triggering mechanism, so that the upper cleaning and drying mechanism triggers the two lower cleaning and drying mechanisms, and then the two lower cleaning and drying mechanisms lift the wool fabric on the top of the conveyor belt. Subsequently, the blocking mechanism releases the block on the power triggering mechanism, so that the power triggering mechanism cooperates with the lower cleaning and drying mechanism to start double-sided cleaning of the wool fabric. After the cleaning is completed, the power triggering mechanism triggers the upper cleaning and drying mechanism to start the double-sided drying operation of the wool fabric. Finally, during the upward movement and reset of the power triggering mechanism, the power triggering mechanism cooperates with the lower cleaning and drying mechanism again to perform double-sided cooling on the dried wool fabric. Compared with the same type of devices in the prior art, the present invention can perform double-sided cleaning, drying and cooling treatment on the wool fabric, improve the cleaning effect, avoid dirt residue on the surface of the wool fabric, effectively shorten the drying time, reduce energy consumption and improve the drying efficiency. In addition, the wool fabric after cooling can be processed subsequently faster. Description of the Drawings
[0034] Figure 1 is the overall structural schematic diagram of the present invention;
[0035] Figure 2 is the structural schematic diagram of the power triggering mechanism of the present invention;
[0036] Figure 3 is the structural schematic diagram of the upper cleaning and drying mechanism of the present invention;
[0037] Figure 4 is the structural schematic diagram of the blocking mechanism of the present invention;
[0038] Figure 5 is the structural schematic diagram of the lower cleaning and drying mechanism of the present invention.
[0039] In the figure: 1, frame; 11, cleaning water mist input pipe; 12, hot air flow input pipe; 2, power triggering mechanism; 21, hollow reciprocating screw; 22, variable frequency motor; 23, inverted U-shaped frame; 24, first spring; 25, lifting frame; 26, outer extension plate; 27, trigger rod; 3, upper cleaning and drying mechanism; 31, box body; 32, upper communication hole; 33, push plate; 34, sealing block; 35, trigger groove; 36, lifting block; 37, side plate; 38, second spring; 4, blocking mechanism; 41, connecting rod; 42, third spring; 43, blocking rod; 44, lifting plate; 5, lower cleaning and drying mechanism; 51, sliding rod; 52, L-shaped hollow plate; 53, fourth spring; 54, lower communication hole; 55, guide strip; 56, guide surface. Detailed Embodiments
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] The present invention provides Figures 1-5 A fully formed intelligent piece-forming device for a wool sweater is shown, comprising a frame 1, a conveyor belt is provided at the bottom of the inner side of the frame 1, a wool spinning machine is provided at the input end of the conveyor belt, a power trigger mechanism 2 is provided at the top of the inner side of the frame 1, an upper cleaning and drying mechanism 3 is provided at the bottom end of the power trigger mechanism 2, a blocking mechanism 4 is provided inside the upper cleaning and drying mechanism 3, and lower cleaning and drying mechanisms 5 are provided at both ends of the inner side of the frame 1;
[0042] Among them, the power trigger mechanism 2 drives the upper cleaning and drying mechanism 3 to move downward to trigger the two groups of lower cleaning and drying mechanisms 5, so that the two groups of lower cleaning and drying mechanisms 5 lift the wool cloth on the top of the conveyor belt, so that the upper cleaning and drying mechanism 3, the blocking mechanism 4 and the lower cleaning and drying mechanism 5 cooperate with each other to complete the cleaning, drying and cooling operations of the wool cloth in turn.
[0043] like Figure 2 As shown, the power trigger mechanism 2 includes a hollow reciprocating screw 21, a variable frequency motor 22, an inverted U-shaped frame 23, a first spring 24, a lifting frame 25, an outer extension plate 26 and a trigger rod 27, wherein the hollow reciprocating screw 21 passes through the frame 1 and is rotatably connected to the frame 1 through a bearing, the top of the hollow reciprocating screw 21 is movably connected to the cleaning water mist input pipe 11 through a rotating joint, the variable frequency motor 22 is fixedly arranged on the left side of the top of the frame 1 and is transmission-connected to the hollow reciprocating screw 21 through two mutually meshing gears, The inverted U-shaped frame 23, the first spring 24 and the lifting frame 25 are sequentially sleeved and arranged on the outside of the hollow reciprocating screw 21 from top to bottom. The inverted U-shaped frame 23 is transmission connected to the hollow reciprocating screw 21. The first spring 24 is fixedly connected between the inverted U-shaped frame 23 and the lifting frame 25. The lifting frame 25 is slidingly connected to the hollow reciprocating screw 21 and is slidingly arranged on the inside of the inverted U-shaped frame 23. The outer extension plate 26 is fixedly sleeved and arranged on the outer bottom of the inverted U-shaped frame 23. The trigger rod 27 is fixedly arranged on both sides of the bottom of the outer extension plate 26.
[0044] By setting the above structure, it is convenient for the variable-frequency motor 22 to start and drive the hollow reciprocating screw 21 to rotate. When the hollow reciprocating screw 21 rotates, it drives the inverted U-shaped frame 23 to continuously descend. When the inverted U-shaped frame 23 descends, it drives the upper cleaning and drying mechanism 3 to descend as a whole through the first spring 24 and the lifting frame 25, and drives the trigger rod 27 to descend through the outer extension plate 26.
[0045] It should also be noted that the power trigger mechanism 2 further includes a single-chip microcomputer connected to the variable-frequency motor 22. So that during the upward movement and reset process of the inverted U-shaped frame 23, the single-chip microcomputer adjusts the rotation speed of the variable-frequency motor 22, and then controls the cooling time of the wool fabric by the water mist, so as to ensure that the wool fabric can be effectively cooled without excessive humidity.
[0046] As Figure 3 shown, the upper cleaning and drying mechanism 3 includes a box body 31, upper communication holes 32, a push plate 33, a sealing block 34, a trigger groove 35, a lifting block 36, side plates 37 and a second spring 38. Among them, the box body 31 is fixedly sleeved on the outer bottom end of the lifting frame 25. Avoidance holes are provided at the top and bottom of the box body 31. A hot air input pipe 12 is fixedly penetrated through the middle of the side of the box body 31. The upper communication holes 32 are opened at the four corners of the bottom of the box body 31. The push plate 33 is fixedly arranged on the side of the box body 31. The sealing block 34 is slidably arranged on the inner side of the box body 31 and blocks the output end of the hot air input pipe 12. The trigger groove 35 runs through the top of the sealing block 34 and is located between two adjacent avoidance holes. The lifting block 36 is fixedly arranged on the inner side of the sealing block 34. The side plates 37 are fixedly arranged on the side of the sealing block 34. The second spring 38 is fixedly connected between the inner wall of the box body 31 and the side plates 37.
[0047] By setting the above structure, it is convenient for the trigger rod 27 to enter the inner side of the trigger groove 35 and contact the inclined position inside the trigger groove 35 at the same time. Subsequently, as the trigger rod 27 continues to descend, the sealing block 34 drives the lifting block 36 to move towards the direction close to the blocking mechanism 4 under the push of the trigger rod 27.
[0048] As Figure 4 shown, the blocking mechanism 4 includes a connecting rod 41, a third spring 42, a blocking rod 43 and a lifting plate 44. Among them, the connecting rod 41 is fixedly arranged at the center of the inner cavity bottom of the box body 31. The third spring 42 and the blocking rod 43 are sequentially sleeved on the outer side of the connecting rod 41 from bottom to top. The third spring 42 is fixedly connected between the inner wall of the box body 31 and the blocking rod 43. The top of the blocking rod 43 is slidably arranged inside the hollow reciprocating screw 21. The lifting plate 44 is fixedly sleeved on the outer bottom of the blocking rod 43.
[0049] By setting the above structure, during the downward movement of the upper cleaning and drying mechanism 3, the plugging rod 43 synchronously descends inside the hollow reciprocating screw 21. When the plugging rod 43 moves out from the inside of the hollow reciprocating screw 21, the plugging rod 43 no longer plugs the hollow reciprocating screw 21. At this time, the water mist input into the hollow reciprocating screw 21 through the cleaning water mist input pipe 11 enters the inside of the box body 31 through the bottom opening of the hollow reciprocating screw 21. In addition, during the movement of the lifting block 36, it will push the lifting plate 44 upward. When the lifting plate 44 moves upward, it drives the plugging rod 43 to move upward synchronously, and then uses the plugging rod 43 to plug the bottom opening of the hollow reciprocating screw 21.
[0050] As Figure 5 shown, the lower cleaning and drying mechanism 5 includes a sliding rod 51, an L-shaped hollow plate 52, a fourth spring 53, a lower communication hole 54, a guiding strip 55, and a guiding surface 56. Among them, the sliding rod 51 slidably penetrates the side wall of the frame 1 and extends to the inside of the frame 1 and is fixedly connected to the L-shaped hollow plate 52. A plurality of air holes are opened at the bottom of the box body 31 and the inside of the L-shaped hollow plate 52. The fourth spring 53 is sleeved outside the sliding rod 51 and is fixedly connected between the frame 1 and the L-shaped hollow plate 52. The lower communication hole 54 is opened at the top end of the L-shaped hollow plate 52. The guiding strip 55 is fixedly arranged at the bottom end of the L-shaped hollow plate 52. The guiding surface 56 is opened at the side surface of the top end of the lower communication hole 54 and slidably fits with the push plate 33.
[0051] By setting the above structure, when the push plate 33 continuously pushes the adjacent L-shaped hollow plate 52, the L-shaped hollow plate 52 drives the sliding rod 51 to slide, and at the same time continuously stretches the fourth spring 53 until the guiding strip 55 is inserted into the gap between the wool fabric and the conveyor belt. Subsequently, as the L-shaped hollow plate 52 continues to move, the wool fabric gradually transfers from the top of the conveyor belt to the tops of the two L-shaped hollow plates 52. After the wool fabric transfer is completed, the top end of the L-shaped hollow plate 52 fits with the bottom of the box body 31, and the lower communication hole 54 is docked with the upper communication hole 32. Subsequently, the water mist and hot air flow can enter the inside of the L-shaped hollow plate 52 through the upper communication hole 32 and the lower communication hole 54, and finally are blown to the top and bottom of the wool fabric respectively through the air holes at the bottom of the box body 31 and the inside of the L-shaped hollow plate 52, so as to clean and dry the wool fabric successively.
[0052] The present invention also discloses a method for cleaning and drying wool fabrics of a fully formed intelligent woolen sweater forming device, and the method specifically includes the following steps:
[0053] S1. The conveyor belt transports the wool fabric woven by the wool textile machine to the cleaning and drying station located between the two lower cleaning and drying mechanisms 5. The variable-frequency motor 22 starts and drives the hollow reciprocating screw 21 to rotate. When the hollow reciprocating screw 21 rotates, it drives the inverted U-shaped frame 23 to continuously descend. When the inverted U-shaped frame 23 descends, it drives the entire upper cleaning and drying mechanism 3 to descend through the first spring 24 and the lifting frame 25, and drives the trigger rod 27 to descend through the outer extension plate 26;
[0054] S2. During the process of the entire upper cleaning and drying mechanism 3 descending, the plugging rod 43 descends synchronously inside the hollow reciprocating screw 21. At the same time, the push plate 33 continuously pushes the adjacent L-shaped hollow plate 52. After the L-shaped hollow plate 52 is pushed, it drives the sliding rod 51 to slide, and at the same time continuously stretches the fourth spring 53;
[0055] S3. As the L-shaped hollow plate 52 continuously moves, the guiding strip 55 is inserted into the gap between the wool fabric and the conveyor belt, and the wool fabric is gradually transferred from the top of the conveyor belt to the tops of the two L-shaped hollow plates 52;
[0056] S4. After the wool fabric transfer is completed, the top of the L-shaped hollow plate 52 fits against the bottom of the box body 31, and the lower communication hole 54 is docked with the upper communication hole 32. At the same time, the plugging rod 43 moves out of the inside of the hollow reciprocating screw 21, and thus no longer plugs the hollow reciprocating screw 21. At this time, the water mist input through the water mist input pipe 11 into the hollow reciprocating screw 21 enters the box body 31 through the bottom opening of the hollow reciprocating screw 21, then enters the inside of the L-shaped hollow plate 52 through the upper communication hole 32 and the lower communication hole 54, and finally blows to the top and bottom of the wool fabric respectively from the bottom of the box body 31 and the air holes on the inner side of the L-shaped hollow plate 52, thereby cleaning the wool fabric. Due to the blockage of the box body 31 by the L-shaped hollow plate 52, both the box body 31 and the lifting frame 25 cannot continue to descend. Subsequently, as the inverted U-shaped frame 23 continues to descend, the first spring 24 is continuously compressed, and at the same time the outer extension plate 26 continues to drive the trigger rod 27 to descend;
[0057] S5. The trigger rod 27 enters the inside of the trigger groove 35 due to continuous downward movement and contacts the inclined position inside the trigger groove 35. Subsequently, as the trigger rod 27 continues to descend, the sealing block 34 drives the lifting block 36 to move towards the direction close to the plugging mechanism 4 under the push of the trigger rod 27. During the movement of the sealing block 34, the second spring 38 is stretched through the side plate 37. During the movement of the lifting block 36, it pushes the lifting plate 44 to move upward, and when the lifting plate 44 moves upward, it drives the plugging rod 43 to move upward synchronously;
[0058] S6. The plugging rod 43 plugs the bottom opening of the hollow reciprocating screw 21. At the same time, the sealing block 34 releases the plugging of the output end of the hot air input pipe 12. At this time, the water mist cannot enter the inside of the box body 31, and the hot air input pipe 12 inputs hot air into the box body 31. The hot air enters the inside of the L-shaped hollow plate 52 through the upper communication hole 32 and the lower communication hole 54, and finally blows towards the top and bottom of the wool fabric from the bottom of the box body 31 and the air holes on the inner side of the L-shaped hollow plate 52 respectively, thereby drying the washed wool fabric.
[0059] S7. The inverted U-shaped frame 23 moves to the bottommost end of the reciprocating thread on the outside of the hollow reciprocating screw 21. Subsequently, as the hollow reciprocating screw 21 continues to rotate, the inverted U-shaped frame 23 starts to move upward and reset.
[0060] S8. When the trigger rod 27 moves out of the inside of the trigger groove 35, the drying is completed. At the same time, the plugging rod 43 releases the plugging of the bottom opening of the hollow reciprocating screw 21 again, and the water mist sprays towards the dried wool fabric from the air holes again, thereby cooling it.
[0061] S9. The compressed first spring 24 resets. Subsequently, as the inverted U-shaped frame 23 continues to move upward, the lifting frame 25 drives the upper cleaning and drying mechanism 3 to move upward as a whole. At this time, the stretched fourth spring 53 drives the L-shaped hollow plate 52 to move outward and reset, and the cooled wool fabric gradually falls on the top of the conveyor belt.
[0062] S10. The inverted U-shaped frame 23 moves to the initial position at the topmost end of the reciprocating thread on the outside of the hollow reciprocating screw 21. At this time, the cooled wool fabric is continuously output by the conveyor belt, and at the same time, a new wool fabric to be cleaned and dried is conveyed by the conveyor belt between the two lower cleaning and drying mechanisms 5.
[0063] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully-formed intelligent piece-forming device for wool sweaters, characterized in that: It comprises a frame, a conveyor belt is arranged at the bottom of the inner side of the frame, a wool spinning machine is arranged at the input end of the conveyor belt, a power trigger mechanism is arranged at the top of the inner side of the frame, an upper washing and drying mechanism is arranged at the bottom of the power trigger mechanism, a blocking mechanism is arranged inside the upper washing and drying mechanism, and lower washing and drying mechanisms are arranged at both ends of the inner side of the frame; The power trigger mechanism drives the upper cleaning and drying mechanism to move downward to trigger the two sets of lower cleaning and drying mechanisms, so that the two sets of lower cleaning and drying mechanisms lift the wool fabric on the top of the conveyor belt, so that the upper cleaning and drying mechanism, the blocking mechanism and the lower cleaning and drying mechanism cooperate with each other to successively complete the cleaning, drying and cooling operations of the wool fabric; The power trigger mechanism includes a lifting frame; The upper washing and drying mechanism comprises a box body, an upper communicating hole and a push plate; The box body is fixedly sleeved and arranged at the outer bottom end of the lifting frame, the top and bottom of the box body are provided with avoidance holes, a hot air flow input pipe is fixedly penetrated and arranged in the middle of the side of the box body, the upper connecting holes are provided at the four corners of the bottom of the box body, and the push plate is fixedly arranged on the side of the box body; The upper washing and drying mechanism also includes a sealing block, a triggering groove, a lifting block, a side plate and a second spring; The sealing block is slidably arranged on the inner side of the box body and blocks the output end of the hot air flow input pipe, the trigger groove is arranged through the top of the sealing block and is located between two adjacent avoidance holes, the lifting block is fixedly arranged on the inner side of the sealing block, the side plate is fixedly arranged on the side of the sealing block, and the second spring is fixedly connected between the inner wall of the box body and the side plate; The blocking mechanism comprises a connecting rod, a third spring, a blocking rod and a lifting plate; The connecting rod is fixedly arranged at the center of the bottom of the inner cavity of the box body, the third spring and the blocking rod are sleeved and arranged on the outside of the connecting rod in sequence from bottom to top, the third spring is fixedly connected between the inner wall of the box body and the blocking rod, the top end of the blocking rod is slidably arranged on the inside of the hollow reciprocating screw, and the lifting plate is fixedly sleeved and arranged on the bottom of the outer side of the blocking rod; The lower washing and drying mechanism comprises a sliding rod, an L-shaped hollow plate, a fourth spring, a lower connecting hole, a guide bar and a guide surface; The sliding rod slides through the side wall of the frame and extends to the inside of the frame and is fixedly connected to the L-shaped hollow plate. A plurality of air holes are provided at the bottom of the box body and the inside of the L-shaped hollow plate. The fourth spring is sleeved on the outside of the sliding rod and is fixedly connected between the frame and the L-shaped hollow plate. The lower connecting hole is provided at the top of the L-shaped hollow plate. The guide bar is fixedly provided at the bottom of the L-shaped hollow plate. The guide surface is provided on the side of the top of the lower connecting hole and is slidably fitted with the push plate.
2. The fully-formed intelligent piece-forming device for wool sweaters according to claim 1, characterized in that: The power trigger mechanism also includes a hollow reciprocating screw, a variable frequency motor, an inverted U-shaped frame and a first spring; The hollow reciprocating screw passes through the frame and is rotatably connected to the frame through a bearing. The top of the hollow reciprocating screw is movably connected to a cleaning water mist input pipe through a rotating joint. The variable frequency motor is fixedly arranged on the left side of the top of the frame and is transmission-connected to the hollow reciprocating screw through two mutually meshing gears. The inverted U-shaped frame, the first spring and the lifting frame are sequentially sleeved on the outside of the hollow reciprocating screw from top to bottom. The inverted U-shaped frame is transmission-connected to the hollow reciprocating screw. The first spring is fixedly connected between the inverted U-shaped frame and the lifting frame. The lifting frame is slidably connected to the hollow reciprocating screw and is slidably arranged on the inside of the inverted U-shaped frame.
3. The fully-formed intelligent piece-forming device for wool sweaters according to claim 2 is characterized in that: The power trigger mechanism also includes an outer extension plate and a trigger rod; The outer extension plate is fixedly sleeved on the outer bottom of the inverted U-shaped frame, and the trigger rod is fixedly arranged on both sides of the bottom of the outer extension plate.
4. The wool cloth cleaning and drying method of the fully-formed intelligent piece-forming device for wool sweaters according to claim 3 is characterized in that: The method specifically comprises the following steps: S1. The conveyor belt transports the wool fabric woven by the wool textile machine to the cleaning and drying station located between the two lower cleaning and drying mechanisms. The frequency conversion motor starts and drives the hollow reciprocating screw to rotate. When the hollow reciprocating screw rotates, the inverted U-shaped frame is driven to continuously descend. When the inverted U-shaped frame descends, the upper cleaning and drying mechanism is driven to descend as a whole through the first spring and the lifting frame, and the trigger rod is driven to descend through the outer extension plate; S2. During the overall descent of the upper cleaning and drying mechanism, the blocking rod is synchronously lowered inside the hollow reciprocating screw, and at the same time, the push plate continuously pushes the adjacent L-shaped hollow plate. After the L-shaped hollow plate is pushed, the sliding rod is driven to slide, and at the same time, the fourth spring is continuously stretched; S3, as the L-shaped hollow plates continue to move, the guide strips are inserted into the gap between the wool fabric and the conveyor belt, and the wool fabric is gradually transferred from the top of the conveyor belt to the top of the two L-shaped hollow plates; S4. After the wool cloth is transferred, the top of the L-shaped hollow plate fits with the bottom of the box body, the lower connecting hole and the upper connecting hole are connected, and the blocking rod is moved out from the inside of the hollow reciprocating screw, so that the hollow reciprocating screw is no longer blocked. At this time, the water mist input into the hollow reciprocating screw by the cleaning water mist input pipe enters the box body through the bottom opening of the hollow reciprocating screw, and then enters the L-shaped hollow plate through the upper connecting hole and the lower connecting hole, and finally blows to the top and bottom of the wool cloth from the air holes at the bottom of the box body and the inner side of the L-shaped hollow plate, so as to clean the wool cloth. Due to the obstruction of the box body by the L-shaped hollow plate, the box body and the lifting frame cannot continue to descend. Subsequently, as the inverted U-shaped frame continues to descend, the first spring is continuously compressed, and the outer extension plate continues to drive the trigger rod to descend; S5, the trigger rod continues to move downward and enters the inner side of the trigger groove, and contacts the inclined position inside the trigger groove. Subsequently, as the trigger rod continues to descend, the sealing block drives the lifting block to move toward the blocking mechanism under the push of the trigger rod. During the movement of the sealing block, the second spring is stretched through the side plate. During the movement of the lifting block, the lifting plate is pushed upward, and the blocking rod is driven to move upward synchronously when the lifting plate moves upward; S6, the blocking rod blocks the bottom opening of the hollow reciprocating screw, and the sealing block releases the blockage of the output end of the hot air flow input pipe. At this time, the water mist cannot enter the interior of the box body, and the hot air flow input pipe inputs hot air into the interior of the box body. The hot air flow enters the interior of the L-shaped hollow plate through the upper connecting hole and the lower connecting hole, and finally blows to the top and bottom of the wool cloth from the air holes at the bottom of the box body and the inner side of the L-shaped hollow plate, thereby drying the cleaned wool cloth; S7, the inverted U-shaped frame moves to the bottom of the reciprocating thread outside the hollow reciprocating screw, and then as the hollow reciprocating screw continues to rotate, the inverted U-shaped frame starts to move upward and reset; S8, when the trigger rod moves out from the inside of the trigger groove, the drying is completed, and at the same time, the blocking rod releases the blocking of the bottom opening of the hollow reciprocating screw again, and the water mist is sprayed from the pores to the dried wool fabric again, thereby cooling it; S9, the compressed first spring is reset, and then as the inverted U-shaped frame continues to move upward, the lifting frame drives the upper washing and drying mechanism to move upward as a whole, and at this time the stretched fourth spring drives the L-shaped hollow plate to move outward and reset, and the wool fabric after cooling gradually falls on the top of the conveyor belt; S10, the inverted U-shaped frame moves to the initial position at the top of the reciprocating thread outside the hollow reciprocating screw. At this time, the cooled wool cloth is continuously output by the conveyor belt, and at the same time, the new wool cloth to be washed and dried is conveyed by the conveyor belt to between the two sets of lower washing and drying mechanisms.
Citation Information
Patent Citations
A multi-step fabrication system for wool sweaters
CN112176516B
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CN119640525A
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CN216378707U