A Tire Durability Slip Angle Detection Device
Through the integrated tire durability slip angle detection device, different road surface conditions and load conditions are simulated, and the problems of single and insufficient applicability of existing equipment environment simulation are solved, and high-precision and automated tire durability evaluation is achieved.
Patent Information
- Application Number
- CN202510329520.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-03-20
AI Technical Summary
The existing tire durability slip angle detection device is single in simulation detection environment, limited applicability, and cannot truly reflect the actual use scenario and lack of versatility.
An integrated tire durability slip angle detection device is designed, including installation components, steering simulation adjustment mechanism, lifting and extrusion mechanism, tire fixture mechanism and detection environment simulation mechanism. Automatic control is achieved through the controller to simulate different road conditions and load conditions, and is suitable for tires of different specifications and types.
It realizes a comprehensive simulation of the actual working conditions of the tire, improves the accuracy and adaptability of the detection, reduces the difficulty and error of manual operation, and improves the detection efficiency and accuracy.
Smart Images

Figure CN119845609B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tire detection, and particularly to a tire durability slip angle detection device. Background Art
[0002] A tire durability slip angle detection device is a device for detecting the durability performance of a tire under specific working conditions (such as vehicle turning or non-linear driving). Its background art mainly stems from the need to simulate the actual use state of the tire and the continuous development of tire high-speed and durability performance experimental technologies.
[0003] At present, there are still some deficiencies in the technology of tire durability slip angle detection devices, mainly including the following points:
[0004] Single detection environment simulation: The existing tire durability slip angle detection devices generally have a single simulation of road surface detection scenarios and cannot truly reflect the actual use scenarios in real life;
[0005] Limited applicability: Due to the differences in the geometric dimensions and performance characteristics of different tires, some tire durability slip angle detection devices may only be applicable to specific types of tires. This limits the versatility and flexibility of the device. Summary of the Invention
[0006] The present invention provides a tire durability slip angle detection device to solve at least one of the technical problems raised in the above background art.
[0007] To solve the above technical problems, the present invention provides a tire durability slip angle detection device, including: a mounting component, a steering simulation adjustment mechanism, a lifting and pressing mechanism, a tire clamping mechanism, a detection environment simulation mechanism, and a controller. A steering simulation adjustment mechanism is installed at the rear side of the top of the mounting component. A lifting and pressing mechanism is fixedly provided at the top of the steering simulation adjustment mechanism. The lifting and pressing mechanism is used to adjust the test gravity of the tire. A tire clamping mechanism is fixedly provided at the front side of the sliding end of the lifting and pressing mechanism. A detection environment simulation mechanism is fixedly provided at the top of the mounting component below the tire clamping mechanism. The lifting and pressing mechanism, the tire clamping mechanism, and the detection environment simulation mechanism are respectively electrically connected to the controller.
[0008] Preferably, the mounting component includes: a bottom plate and support columns. Four vertical support columns are fixedly connected to the four corners of the top of the bottom plate. The top of the support columns is fixedly connected to a first horizontal plate. A detection inlet and outlet is provided at the center of the first horizontal plate. An optoelectronic sensor is fixedly installed on the top of the first horizontal plate on the right side of the detection inlet and outlet. The optoelectronic sensor is used to detect the wear depth of the surface of the tire to be tested.
[0009] Preferably, the steering simulation adjustment mechanism includes: a first rotating shaft. A vertical first rotating shaft is rotatably connected to the rear of the detection inlet and outlet on the first horizontal plate. The first rotating shaft rotates through the first horizontal plate. A horizontal worm wheel disc is fixedly installed at the bottom end of the shaft center of the first rotating shaft. The top end of the first rotating shaft is fixedly connected to a horizontal rotating disc. A worm gear mounting seat in the left-right direction is fixedly connected to the bottom of the first horizontal plate in front of the worm wheel disc. A first worm in the left-right direction is rotatably connected to the center of the worm gear mounting seat. The first worm is meshed with the worm wheel disc. The right end of the first worm is fixedly connected to the output shaft end of a speed reducer. The input shaft end of the speed reducer is fixedly connected to the output shaft end of a first servo motor.
[0010] Preferably, the lifting and squeezing mechanism includes: a lifting box body. The lifting box body is fixedly installed at the top of the rotating disc. A rectangular sliding opening is formed in the front side of the lifting box body in the up-down direction. A lifting motor is fixedly installed at the center of the top of the lifting box body. The bottom end of the output shaft of the lifting motor is fixedly connected to a transmission shaft. A first horizontal spur gear is fixedly connected to the bottom end of the transmission shaft. A protective cover is fixedly installed outside the lifting motor. A pair of vertical lifting lead screws are rotatably connected symmetrically left and right inside the lifting box body. A second spur gear is fixedly connected to the top end of each lifting lead screw. The two second spur gears on the left and right are respectively meshed with the first spur gear. A sliding bracket is threadedly connected to each lifting lead screw. A sliding plate is fixedly installed at the front ends of the two sliding brackets.
[0011] Preferably, the tire clamping mechanism includes: a second rotating shaft rotatably connected to the center of the sliding plate in the front-rear direction. A first gear disc is fixedly connected to the rear end of the second rotating shaft. The first gear disc is meshed with a third spur gear. The rear end of the third spur gear is fixedly connected to the output shaft end of a driving motor. The driving motor is fixedly connected to the left sliding bracket. A first rotating frame is fixedly connected to the front end of the second rotating shaft. A first cylinder is fixedly connected to the front end of the first rotating frame. A second motor is fixedly installed at the center of the rear end of the first cylinder. The output shaft of the second motor rotates through the first cylinder. The output shaft end of the second motor is fixedly connected to a first bevel gear.
[0012] Preferably, a plurality of groups of support mechanisms are annularly distributed on the first cylinder. The left support mechanism includes: a sleeve support. A sleeve support in the left-right direction is fixedly installed on the left side wall of the first cylinder. A second lead screw in the left-right direction is rotatably connected in the sleeve support. A second bevel gear is fixedly connected to the right end of the second lead screw. A first sleeve in the left-right direction is threadedly connected to the second lead screw. A limiting strip in the left-right direction is fixedly connected to the first sleeve. Both the first sleeve and the limiting strip are slidably connected to the left side wall of the first cylinder in the left-right direction. An arc-shaped support plate is fixedly connected to the left end of the first sleeve. The arc-shaped support plate externally supports the tire to be measured.
[0013] Preferably, the detection environment simulation mechanism includes: a linear track. A set of linear tracks is fixedly installed on the bottom plate along the front-back direction. A sliding support seat is slidably connected to the linear tracks along the front-back direction. An angle adjustment mechanism is fixedly provided on the sliding support seat. The angle adjustment mechanism includes: a first electric telescopic rod. A first electric telescopic rod along the front-back direction is fixedly installed on the sliding support seat. The top of the rear side of the sliding support seat is rotatably connected to an L-shaped bearing plate. The top of the rear side of the sliding support seat is rotatably connected to an L-shaped bearing plate. A bearing bracket is fixedly installed on the top of the L-shaped bearing plate. A vertical strip-shaped frame is fixedly connected to the front end of the L-shaped bearing plate. The telescopic end of the first electric telescopic rod is slidably hinged in the strip-shaped frame. A rotating roller along the front-back direction is rotatably connected to the bearing bracket. A plurality of groups of road surface coatings with different roughnesses are fixedly provided on the surface of the rotating roller at equal intervals along the front-back direction. A plurality of pressure sensors are distributed on each group of road surface coatings.
[0014] Preferably, a cleaning and washing mechanism is further provided. The cleaning and washing mechanism includes: a second box body. A second box body is fixedly installed at the top of the left side of the first horizontal plate. A detection port is fixedly opened on the right side of the second box body. A first partition plate in the horizontal direction is fixedly connected to the top of the first box body. A pair of sliding holes two along the front-back direction are symmetrically opened on the front and rear sides of the first partition plate. A first water storage tank is fixedly installed at the center of the top wall of the second box body. A water outlet pipe is fixedly communicated with the bottom of the first water storage tank. The bottom end of the water outlet pipe is rotatably connected to a first vertical pipe. The first vertical pipe rotates downward and penetrates through the first partition plate. A first belt pulley and a first solenoid valve are sequentially fixedly provided on the first vertical pipe from top to bottom. The bottom end of the first vertical pipe is communicated with a transverse spray pipe. A second belt pulley is rotatably connected to the first partition plate. The output shaft end of a third motor is fixedly connected to the top of the second belt pulley. The first belt pulley is connected to the second belt pulley by a belt. The bottom of the second box body is fixedly communicated with a sewage tank through a first pipe.
[0015] Preferably, two groups of swing cleaning mechanisms are symmetrically provided in the front and rear in the second box body. The front swing cleaning mechanism includes: a second electric telescopic rod. A second electric telescopic rod along the front-back direction is fixedly installed at the front side of the top of the box body. The front push rod end of the second electric telescopic rod is fixedly connected to the cylinder body of a second electric lifting rod in the vertical direction. The top wall of the second box body and the sliding hole two on the front side are respectively slidably connected to the second electric lifting rod along the front-back direction. The sliding end of the bottom of the second electric lifting rod is fixedly connected to a first vertical rod. A fourth motor is fixedly installed at the front side of the top of the first vertical rod. The output shaft end of the fourth motor is fixedly connected to a rotating rocker. The rotating rocker is hinged to a first connecting rod. The bottom end of the first connecting rod is hinged to the top end of the first vertical rod. A first sleeve in the vertical direction is fixedly installed at the front side of the middle of the first vertical rod. The front side of the bottom of the first vertical rod is rotatably connected to the center of a strip-shaped hole plate.
[0016] Preferably, a second vertical rod is slidably connected up and down inside the first sleeve, the bottom end of the second vertical rod is slidably hinged to the front section of the strip-shaped hole plate, the rear end of the strip-shaped hole plate is fixedly installed with a third box body, the center of the inner rear wall of the third box body is fixedly installed with a cleaning motor, the rear output shaft end of the cleaning motor is fixedly connected with a first disk brush, a first spring is fixedly connected between the third box body and the bottom of the first vertical rod, the bottom end of the first vertical rod is fixedly installed with a camera for detecting and recording the image information of the tire to be tested and scanning abnormal wear areas; an electric rotating seat is fixedly arranged at the bottom inside the second box body, and the electric rotating seat is used for placing the tire to be tested.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] The device can comprehensively simulate various working conditions of the tire in actual use and accurately evaluate the durability of the tire. At the same time, through the controller, automatic control is realized, the detection efficiency and accuracy are improved, and the difficulty and error of manual operation are reduced.
[0019] High degree of integration: The device integrates multiple functional modules, has a compact structure and is easy to operate.
[0020] High detection accuracy: By precisely controlling the installation angle and extrusion force of the tire and simulating different road conditions, the accuracy and reliability of the detection are improved.
[0021] Strong adaptability: The device can be applied to the detection of tires of different specifications and types, and has strong versatility and flexibility.
[0022] High degree of automation: Through the controller, intelligent control is realized, manual intervention is reduced, and the detection efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0024] Figure 1 is a three-dimensional schematic diagram of a tire durability slip angle detection device of the present invention;
[0025] Figure 2 is a front sectional view of the lifting and extrusion mechanism of the present invention;
[0026] Figure 3 is a top sectional view of the lifting and extrusion mechanism and the tire clamping mechanism of the present invention;
[0027] Figure 4 is a front view of the tire clamping mechanism of the present invention;
[0028] Figure 5 It is a right view schematic diagram of the detection environment simulation mechanism of the present invention;
[0029] Figure 6 It is a right sectional schematic diagram of the cleaning and washing mechanism of the present invention;
[0030] Figure 7 is Figure 6 a partial enlarged schematic diagram at position A in
[0031] Reference numerals:
[0032] 1. Installation component; 2. Steering simulation adjustment mechanism; 3. Lifting and squeezing mechanism; 4. Tire clamping mechanism; 5. Detection environment simulation mechanism; 6. Controller; 7. Base plate; 8. Support column; 9. Horizontal plate one; 10. Detection inlet and outlet; 11. Photoelectric sensor; 12. Rotating shaft one; 13. Worm wheel disc; 14. Rotating disc; 15. Worm gear mounting seat; 16. Worm gear one; 17. Reducer; 18. Servo motor one; 19. Lifting box body; 20. Rectangular sliding opening; 21. Lifting motor; 2X. Transmission shaft; 23. Straight gear one; 24. Protective cover; 25. Lifting lead screw; 26. Straight gear two; 27. Sliding bracket; 28. Sliding plate; 29. Rotating shaft two; 30. Gear disc one; 31. Straight gear three; 32. Driving motor; 33. Rotating frame one; 34. Cylinder one; 35. Motor two; 36. Bevel gear one; 37. Support mechanism; 38. Sleeve bracket; 39. Lead screw two; 40. Bevel gear two; 41. Sleeve one; 42. Limiting strip; 43. Arc-shaped support plate; 44. Linear track; 45. Sliding support seat; 46. Angle adjustment mechanism; 47. Electric telescopic rod one; 48. L-shaped bearing plate; 49. Bearing bracket; 50. Strip-shaped frame; 51. Rotating roller; 52. Road surface coating; 53. Pressure sensor; 54. Cleaning and washing mechanism; 55. Box body two; 56. Detection port; 57. Partition one; 58. Sliding hole two; 59. Water storage tank one; 60. Water outlet pipe; 61. Vertical pipe one; 62. Belt pulley one; 63. Solenoid valve one; 64. Spraying pipe; 65. Belt pulley two; 66. Motor three; 67. Oscillating cleaning mechanism; 68. Electric telescopic rod two; 69. Electric lifting rod two; 70. Vertical rod one; 71. Motor four; 72. Sleeve one; 73. Vertical rod two; 74. Strip-shaped orifice plate; 75. Box body three; 76. Cleaning motor; 77. Disk brush one; 78. Spring one; 79. Camera; 80. Electric rotating seat; 81. Pipe one; 82. Sewage tank; 83. Rotating rocker; 84. Connecting rod one. Detailed implementation manners
[0033] To make the objectives, technical solutions and advantages of the present invention more clear, the following will clearly and completely describe the technical solutions in the present invention with reference to the accompanying drawings in the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without creative efforts fall within the scope of protection of the present invention.
[0034] The following describes the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present invention and are not used to limit the present invention.
[0035] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and do not particularly refer to the meaning of order or sequence. Nor are they used to limit the present invention. They are merely used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions and technical features between various embodiments may be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0036] The present invention provides the following embodiments
[0037] Embodiment 1
[0038] The embodiment of the present invention provides a tire durability slip angle detection device, as Figure 1 shown, including: a mounting assembly 1, a steering simulation adjustment mechanism 2, a lifting and pressing mechanism 3, a tire clamping mechanism 4, a detection environment simulation mechanism 5, and a controller 6. The steering simulation adjustment mechanism 2 is installed at the rear side of the top of the mounting assembly 1. The lifting and pressing mechanism 3 is fixedly arranged at the top of the steering simulation adjustment mechanism 2. The lifting and pressing mechanism 3 is used to adjust the test gravity of the tire. The front side of the sliding end of the lifting and pressing mechanism 3 is fixedly provided with the tire clamping mechanism 4. The detection environment simulation mechanism 5 is fixedly arranged at the top of the mounting assembly 1 below the tire clamping mechanism 4. The lifting and pressing mechanism 3, the tire clamping mechanism 4, and the detection environment simulation mechanism 5 are respectively electrically connected to the controller 6.
[0039] The working principle and its beneficial effects of the above technical solution are as follows:
[0040] Working principle: The tire durability slip angle detection device provided by the present invention fixes the overall structure through the installation component 1, simulates the steering action of the tire during driving through the steering simulation adjustment mechanism 2, adjusts the test gravity of the tire to simulate different loading conditions through the lifting and extrusion mechanism 3, clamps the tires of different specifications and sizes to be tested through the tire clamping mechanism 4, simulates different road surface environmental conditions through the detection environment simulation mechanism 5, and the controller 6 is responsible for coordinating the work of each part and collecting and processing the detection data.
[0041] The preferred overall working process of the device is as follows:
[0042] (1) Preparation stage: First, install the tire to be tested into the tire clamping mechanism 4 and ensure that the tire is firmly clamped. Then, set the required test parameters through the controller 6, including steering angle, test gravity, simulation environment, etc.
[0043] (2) Steering simulation: Start the steering simulation adjustment mechanism 2. According to the preset steering angle parameters, drive the worm and worm wheel disc 13 to rotate through the servo motor, and then drive the first rotating shaft 12 and the rotating disc 14 to rotate, simulating the steering action of the tire during driving.
[0044] (3) Gravity adjustment: Start the lifting and extrusion mechanism 3. Drive the transmission shaft 22 and the spur gear set to rotate through the lifting motor 21, and then drive the lifting lead screw 25 to rotate, so that the sliding bracket 27 and the sliding plate 28 (carrying the tire) slide up and down in the lifting box body 19 to adjust to the preset test gravity.
[0045] (4) Environment simulation: Start the detection environment simulation mechanism 5. According to the preset environment parameters (such as temperature, humidity, road surface conditions, etc.), adjust the simulation environment to simulate the actual road conditions.
[0046] (5) Data collection and analysis: During the test, the controller 6 continuously collects data from various sensors, including the wear condition of the tire, the change of the steering angle, the force distribution, etc. After the test, the controller 6 processes and analyzes the data to generate an evaluation report on the tire durability.
[0047] Beneficial effects: The device can comprehensively simulate various working conditions of the tire in actual use and accurately evaluate the durability of the tire. At the same time, through the controller 6, automatic control is realized, which improves the detection efficiency and accuracy, and reduces the difficulty and error of manual operation;
[0048] High degree of integration: The device integrates multiple functional modules, has a compact structure and is easy to operate.
[0049] High detection accuracy: By precisely controlling the installation angle and extrusion force of the tire, and simulating different road surface conditions, the accuracy and reliability of the detection are improved.
[0050] Strong adaptability: The device can be applied to the detection of tires with different specifications and types, and has strong versatility and flexibility.
[0051] High degree of automation: Intelligent control is achieved through the controller 6, reducing manual intervention and improving the detection efficiency.
[0052] Embodiment 2
[0053] Based on Embodiment 1, as Figure 1 - Figure 2 shown, the installation component 1 includes: a bottom plate 7 and support columns 8. Four vertical support columns 8 are fixedly connected to the four corners of the top of the bottom plate 7. A horizontal plate 1 9 is fixedly connected to the top of the support columns 8. A detection inlet and outlet 10 is provided at the center of the horizontal plate 1 9. An optoelectronic sensor 11 is fixedly installed on the top of the horizontal plate 1 9 on the right side of the detection inlet and outlet 10. The optoelectronic sensor 11 is used to detect the wear depth of the surface of the tire to be tested.
[0054] The steering simulation adjustment mechanism 2 includes: a first rotating shaft 12. A vertical first rotating shaft 12 is rotatably connected to the rear of the detection inlet and outlet 10 on the horizontal plate 1 9. The first rotating shaft 12 rotatably penetrates the horizontal plate 1 9. A horizontal worm wheel disc 13 is fixedly installed at the bottom end of the axis center of the first rotating shaft 12. A horizontal rotating disc 14 is fixedly connected to the top end of the first rotating shaft 12. A worm gear mounting seat 15 extending in the left - right direction is fixedly connected to the bottom of the horizontal plate 1 9 in front of the worm wheel disc 13. A first worm 16 extending in the left - right direction is rotatably connected to the center of the worm gear mounting seat 15. The first worm 16 is meshed with the worm wheel disc 13. The right end of the first worm 16 is fixedly connected to the output shaft end of a speed reducer 17. The input shaft end of the speed reducer 1 is fixedly connected to the output shaft end of a first servo motor 18.
[0055] The working principle and its beneficial effects of the above - mentioned technical solution are as follows:
[0056] Working principle: The installation component 1 fixes the overall structure through the bottom plate 7 and the support columns 8. The detection inlet and outlet 10 on the horizontal plate 1 9 allows the tire to be tested to enter the detection area. The optoelectronic sensor 11 is used to detect the wear depth of the tire surface, providing a reference for subsequent durability evaluation. The steering simulation adjustment mechanism 2 drives the first worm 16 to rotate through the servo motor, thereby driving the worm wheel disc 13 and the first rotating shaft 12 to rotate. The first rotating shaft 12 drives the rotating disc 14 and the mechanism thereon to rotate, thereby realizing the steering simulation of the tire to be tested;
[0057] Calibration of the optoelectronic sensor 11: Before starting the test, use the optoelectronic sensor 11 to perform a preliminary scan of the surface of the tire to be tested and record the initial wear depth of the tire.
[0058] Steering simulation and gravity adjustment: Perform steering simulation and gravity adjustment according to the steps in Embodiment 1.
[0059] Data collection and real-time monitoring: During the test, in addition to collecting basic durability data, a photoelectric sensor 11 is used to real-time monitor the wear changes on the tire surface to evaluate the wear rate of the tire under different working conditions.
[0060] Beneficial effects: The design of the installation component 1 and the steering simulation adjustment mechanism 2 enables the device to stably and accurately simulate the steering action of the tire, providing a reliable basis for subsequent durability testing. At the same time, the introduction of the photoelectric sensor 11 improves the accuracy and reliability of the detection.
[0061] Embodiment 3
[0062] Based on Embodiment 2, as Figure 1 、 Figure 2 and Figure 3 shown, the lifting and squeezing mechanism 3 includes: a lifting box body 19, the top of the rotating disk 14 is fixedly installed with the lifting box body 19, a rectangular sliding opening 20 is opened in the front side of the lifting box body 19 in the up and down direction, a lifting motor 21 is fixedly installed at the center of the top of the lifting box body 19, the bottom end of the output shaft of the lifting motor 21 is fixedly connected to a transmission shaft 22, the bottom end of the transmission shaft 22 is fixedly connected to a horizontal spur gear one 23, a protective cover 24 is fixedly installed outside the lifting motor 21, a pair of vertical lifting lead screws 25 are symmetrically rotatably connected inside the left and right of the lifting box body 19, the top end of each lifting lead screw 25 is fixedly connected to a spur gear two 26, the left and right two spur gears two 26 are respectively meshed with the spur gear one 23, a sliding bracket 27 is threadedly connected to each lifting lead screw 25, and the front ends of the two sliding brackets 27 are fixedly installed with a sliding plate 28.
[0063] The working principle and its beneficial effects of the above technical solution are as follows:
[0064] Working principle: The lifting and squeezing mechanism 3 drives the transmission shaft 22 and the spur gear one 23 to rotate through the lifting motor 21, and then drives the left and right two spur gears two 26 and the lifting lead screws 25 to rotate. The threads on the left and right two lifting lead screws 25 are opposite. The rotation of the lifting lead screws 25 enables the sliding brackets 27 and the sliding plate 28 to slide up and down inside the lifting box body 19, thereby adjusting the height and squeezing force of the tire to be tested and realizing different gravity simulations during the test.
[0065] Detection process:
[0066] Tire clamping and support adjustment: Use the tire clamping mechanism 4 to clamp the tire to be tested, and adjust the support position and angle of the tire through the support mechanism 37 to ensure the stability of the tire during the test.
[0067] Road surface condition simulation: Start the detection environment simulation mechanism 5, and adjust the layout of the road surface coating 52 and the pressure sensor 53 on the rotating roller 51 according to the preset road surface condition parameters (such as roughness, tilt angle, etc.).
[0068] Comprehensive data collection and analysis: During the test, in addition to collecting basic durability data, the pressure sensor 53 is used to monitor the force on the tire under different road surface conditions in real time, and the camera 79 is used to record the real-time image information of the tire. After the test, these data are comprehensively analyzed to evaluate the durability and performance of the tire under different working conditions.
[0069] Beneficial effects: Through precise lifting control, this mechanism can simulate the force state of the tire under different load conditions, providing important data support for tire durability evaluation. At the same time, the transmission method of the lifting motor 21 and the straight gear has the advantages of simple structure and high transmission efficiency.
[0070] Embodiment 4
[0071] Based on Embodiment 2, as Figure 1 、 Figure 3 - Figure 5 shown, the tire fixture mechanism 4 includes: A rotating shaft two 29 along the front-rear direction is rotatably connected to the center of the sliding plate 28. The rear end of the rotating shaft two 29 is fixedly connected to a gear disk one 30. The gear disk one 30 is meshed and connected to a straight gear three 31. The rear end of the straight gear three 31 is fixedly connected to the output shaft end of a driving motor 32. The driving motor 32 is fixedly connected to the left sliding bracket 27. The front end of the rotating shaft two 29 is fixedly connected to a rotating frame one 33. The front end of the rotating frame one 33 is fixedly connected to a cylinder one 34. A motor two 35 is fixedly installed at the center of the rear end of the cylinder one 34. The output shaft of the motor two 35 rotates through the cylinder one 34, and the output shaft end of the motor two 35 is fixedly connected to a bevel gear one 36.
[0072] A number of groups of support mechanisms 37 are annularly distributed on the cylinder one 34. The left support mechanism 37 includes: A sleeve bracket 38. A sleeve bracket 38 along the left-right direction is fixedly installed on the left side wall of the cylinder one 34. A lead screw two 39 along the left-right direction is rotatably connected in the sleeve bracket 38. The right end of the lead screw two 39 is fixedly connected to a bevel gear two 40. The lead screw two 39 is threadedly connected to a sleeve one 41 along the left-right direction. A limit strip 42 along the left-right direction is fixedly connected to the sleeve one 41. Both the sleeve one 41 and the limit strip 42 are slidably connected to the left side wall of the cylinder one 34 in the left-right direction. The left end of the sleeve one 41 is fixedly connected to an arc-shaped support plate 43; The arc-shaped support plate 43 externally supports the tire to be tested;
[0073] The detection environment simulation mechanism 5 includes: a linear track 44. A set of linear tracks 44 are fixedly installed on the bottom plate 7 along the front-rear direction. A sliding support seat 45 is slidably connected to the linear track 44 along the front-rear direction. An angle adjustment mechanism 46 is fixedly provided on the sliding support seat 45. The angle adjustment mechanism 46 includes: an electric telescopic rod one 47. An electric telescopic rod one 47 along the front-rear direction is fixedly installed on the sliding support seat 45. The top of the rear side of the sliding support seat 45 is rotatably connected to an L-shaped bearing plate 48. The top of the rear side of the sliding support seat 45 is rotatably connected to an L-shaped bearing plate 48. A bearing bracket 49 is fixedly installed on the top of the L-shaped bearing plate 48. The front end of the L-shaped bearing plate 48 is fixedly connected to a vertical strip-shaped frame 50. The telescopic end of the electric telescopic rod one 47 is slidably hinged in the strip-shaped frame 50. A rotating roller 51 along the front-rear direction is rotatably connected to the bearing bracket 49. A plurality of road surface coatings 52 with different roughnesses are fixedly provided on the surface of the rotating roller 51 at equal intervals along the front-rear direction. A plurality of pressure sensors 53 are distributed on each group of road surface coatings 52.
[0074] The working principle and its beneficial effects of the above technical solution are as follows:
[0075] Working principle: The tire clamping mechanism 4 drives the spur gear three 31 to rotate through the drive motor 32, and then drives the gear disk one 30 and the rotating shaft two 29 to rotate. The rotating shaft two 29 drives the rotating frame one 33 and the cylinder one 34 to rotate synchronously, thereby realizing the rotation of the tire to be tested and simulating the normal driving process. The support mechanism 37 drives the bevel gear one 36 to rotate through the motor two 35. The bevel gear one 36 drives the bevel gear two 40 and the lead screw two 39 to rotate, so that the sleeve one 41 and the arc-shaped support plate 43 slide and expand away from the center on the cylinder one 34, thereby adjusting the support position and angle of the tire to adapt to and support different sizes of tires to be tested. The detection environment simulation mechanism 5 adjusts the position and angle of the rotating roller 51 through the sliding support seat 45 and the angle adjustment mechanism 46 to simulate different road surface environments and inclination angles. The road surface coatings 52 with different roughnesses and the pressure sensors 53 on the rotating roller 51 can simulate different road surface conditions and tire force conditions. When the inclination angle needs to be changed, the controller 6 controls the electric telescopic rod one 47 to push the strip-shaped frame 50 and the L-shaped bearing plate 48 to rotate to the target inclination angle. When it is necessary to detect road surfaces with different roughnesses, the sliding support seat 45 runs and slides back and forth along the linear track 44 to ensure that the road surface with the target roughness is directly below the tire to be tested.
[0076] Beneficial effects: The designs of the tire clamping mechanism 4 and the detection environment simulation mechanism 5 enable the device to comprehensively simulate various working conditions of the tire in actual use, including different road surface conditions, inclination angles, and force conditions. This helps to improve the accuracy and reliability of tire durability evaluation.
[0077] Embodiment 5
[0078] Based on Embodiment 2, as Figure 1 , Figure 6 and Figure 7 shown, a cleaning and washing mechanism 54 is further provided. The cleaning and washing mechanism 54 includes: a second box body 55. The second box body 55 is fixedly installed at the left top of the first horizontal plate 9. A detection port 56 is fixedly opened on the right side of the second box body 55. A first partition plate 57 in the horizontal direction is fixedly connected to the inner top of the first box body. A pair of second sliding holes 58 in the front-rear direction are symmetrically opened in the front and rear of the first partition plate 57. A first water storage tank 59 is fixedly installed at the center of the top wall inside the second box body 55. A water outlet pipe 60 is fixedly communicated with the bottom of the first water storage tank 59. The bottom end of the water outlet pipe 60 is rotatably connected to a first vertical pipe 61. The first vertical pipe 61 rotatably penetrates downward through the first partition plate 57. A first pulley 62 and a first solenoid valve 63 are fixedly arranged on the first vertical pipe 61 from top to bottom in sequence. The bottom end of the first vertical pipe 61 is communicated with a transverse spray pipe 64. A second pulley 65 is rotatably connected to the first partition plate 57. The top of the second pulley 65 is fixedly connected to the output shaft end of a third motor 66. The first pulley 62 is connected to the second pulley 65 by a belt. The bottom of the second box body 55 is fixedly communicated with a sewage tank 82 through a first pipe 81.
[0079] Two groups of swing cleaning mechanisms 67 are symmetrically arranged in the front and rear inside the second box body 55. The front swing cleaning mechanism 67 includes: a second electric telescopic rod 68. The second electric telescopic rod 68 in the front-rear direction is fixedly installed at the front side of the inner top of the box body. The front push rod end of the second electric telescopic rod 68 is fixedly connected to the cylinder body of a second electric lifting rod 69 in the vertical direction. The top wall of the second box body 55 and the second sliding hole 58 at the front side are respectively slidably connected with the second electric lifting rod 69 in the front-rear direction. The sliding end at the bottom of the second electric lifting rod 69 is fixedly connected to a first vertical rod 70. A fourth motor 71 is fixedly installed at the front side of the top of the first vertical rod 70. The output shaft end of the fourth motor 71 is fixedly connected to a rotating rocker 83. The rotating rocker 83 is hinged to a first connecting rod 84. The bottom end of the first connecting rod 84 is hinged to the top end of the first vertical rod 70. A first sleeve 72 in the vertical direction is fixedly installed at the front side of the middle of the first vertical rod 70. The front side of the bottom of the first vertical rod 70 is rotatably connected to the center of a strip-shaped hole plate 74.
[0080] A second vertical rod 73 is slidably connected up and down in the first sleeve 72. The bottom end of the second vertical rod 73 is slidably hinged to the front section of the strip-shaped hole plate 74. A third box body 75 is fixedly installed at the rear end of the strip-shaped hole plate 74. A cleaning motor 76 is fixedly installed at the center of the rear inner wall of the third box body 75. The rear output shaft end of the cleaning motor 76 is fixedly connected to a first disk brush 77. A first spring 78 is fixedly connected between the third box body 75 and the bottom of the first vertical rod 70. A camera 79 is fixedly installed at the bottom end of the first vertical rod 70. The camera 79 is used to detect and record the image information of the tire to be measured and scan the abnormal wear and tear areas. An electric rotating seat 80 is fixedly arranged at the bottom inside the second box body 55. The electric rotating seat 80 is used to place the tire to be measured.
[0081] The working principle and the beneficial effects of the above technical solution are as follows:
[0082] Workflow:
[0083] Tire cleaning and pretreatment: Before and after the formal test, start the cleaning and washing mechanism 54 to clean the tire to be tested. By adjusting the parameters of the electric telescopic rod II 68, the electric lifting rod II 69, and the cleaning motor 76, ensure that the dirt and impurities on the tire surface are completely removed. At the same time, use the camera 79 to record the tire image information before and after cleaning.
[0084] Test preparation and parameter setting: Carry out preparation work such as tire clamping, support adjustment, and road condition simulation according to the steps in Embodiment 4, and set the required test parameters.
[0085] Test execution and data collection: During the test execution, continuously collect data such as the force distribution and wear condition of the tire, and use the controller 6 for real-time monitoring and analysis. At the same time, pay attention to observing the tire image information recorded by the camera 79 to promptly discover and record any abnormal wear or damage conditions.
[0086] Test end and report generation: After the test ends, the controller 6 processes and analyzes the collected data to generate a comprehensive report including tire durability evaluation, abnormal wear analysis, etc. At the same time, evaluate the cleaning effect of the tire based on the image information recorded by the camera 79 and give improvement suggestions.
[0087] Working principle: The cleaning and washing mechanism 54 drives the pulley II 65 to rotate through the motor III 66, and then drives the pulley I 62 and the vertical pipe I 61 to rotate, so that the spray pipe 64 can evenly spray the cleaning liquid onto the tire to be tested. The electric telescopic rod II 68 and the electric lifting rod II 69 are used to adjust the position and height of the strip hole plate 74 and the disk brush I 77 to adapt to tires of different sizes. The cleaning motor 76 drives the disk brush I 77 to rotate. At the same time, the motor IV 71 drives the rotating rocker 83 to rotate, and the rotating rocker 83 drives the connecting rod I 84 and the vertical rod I 70 to slide up and down reciprocally. The vertical rod I 70 drives the strip hole plate 74 and the disk brush to swing up and down for cleaning the tire. The electric rotating seat 80 is used to drive the tire to be tested to rotate to complete the cleaning and washing of the entire surface. The sewage tank 82 is used to collect the sewage and impurities generated during the cleaning process. The camera 79 is used to record the image information of the tire before and after cleaning and washing, so as to analyze the wear condition of the tire later. The electric rotating seat 80 is used to place and rotate the tire to be tested, which is convenient for comprehensive cleaning and detection.
[0088] Beneficial effects: The introduction of the cleaning and washing mechanism 54 enables the device to clean the tire before detection, removing dirt and impurities on the tire surface and improving the accuracy and reliability of detection. At the same time, the design of the camera 79 and the electric rotating seat 80 enables the device to record the image information of the tire and perform comprehensive cleaning and detection on it, providing more comprehensive data support for the durability evaluation of the tire.
[0089] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tire durability slip angle detection device, comprising a mounting assembly (1) and a tire clamping mechanism (4), characterized in that, The tire durability slip angle detection device further includes: a steering simulation adjustment mechanism (2), a lifting and pressing mechanism (3), a detection environment simulation mechanism (5), and a controller (6). The steering simulation adjustment mechanism (2) is installed at the rear side of the top of the installation assembly (1). The lifting and pressing mechanism (3) is fixedly arranged at the top of the steering simulation adjustment mechanism (2). The lifting and pressing mechanism (3) is used to adjust the test gravity of the tire. The front side of the sliding end of the lifting and pressing mechanism (3) is fixedly provided with a tire clamping mechanism (4). The detection environment simulation mechanism (5) is fixedly arranged at the top of the installation assembly (1) and below the tire clamping mechanism (4). The lifting and pressing mechanism (3), the tire clamping mechanism (4), and the detection environment simulation mechanism (5) are respectively electrically connected to the controller (6). The lifting and pressing mechanism (3) includes: a lifting box body (19). The top of the rotating disk (14) of the steering simulation adjustment mechanism (2) is fixedly installed with the lifting box body (19). A rectangular sliding opening (20) is opened in the front side of the lifting box body (19) along the up and down direction. A lifting motor (21) is fixedly installed at the center of the top of the lifting box body (19). The bottom end of the output shaft of the lifting motor (21) is fixedly connected to a transmission shaft (22). The bottom end of the transmission shaft (22) is fixedly connected to a horizontal spur gear one (23). A protective cover (24) is fixedly installed outside the lifting motor (21). A pair of vertical lifting lead screws (25) are rotatably connected symmetrically left and right inside the lifting box body (19). The top end of each lifting lead screw (25) is fixedly connected to a spur gear two (26). The left and right spur gears two (26) are respectively meshed with the spur gear one (23). A sliding bracket (27) is threadedly connected to each lifting lead screw (25). The front ends of the two sliding brackets (27) are fixedly installed with a sliding plate (28). The tire clamping mechanism (4) includes: a rotating shaft two (29) along the front and back direction is rotatably connected to the center of the sliding plate (28). The rear end of the rotating shaft two (29) is fixedly connected to a gear disk one (30). The gear disk one (30) is meshed with a spur gear three (31). The rear end of the spur gear three (31) is fixedly connected to the output shaft end of a driving motor (32). The driving motor (32) is fixedly connected to the left sliding bracket (27). The front end of the rotating shaft two (29) is fixedly connected to a rotating frame one (33). The front end of the rotating frame one (33) is fixedly connected to a cylinder one (34). A motor two (35) is fixedly installed at the center of the rear end of the cylinder one (34). The output shaft of the motor two (35) rotates through the cylinder one (34). The output shaft end of the motor two (35) is fixedly connected to a bevel gear one (36). A number of groups of support mechanisms (37) are annularly distributed on the first cylinder (34). The support mechanism (37) on the left side includes: a sleeve bracket (38). The left side wall of the first cylinder (34) is fixedly installed with a sleeve bracket (38) along the left and right directions. A second lead screw (39) along the left and right directions is rotatably connected in the sleeve bracket (38). The right end of the second lead screw (39) is fixedly connected with a second bevel gear (40). The second lead screw (39) is threadedly connected with a first sleeve (41) along the left and right directions. A limiting strip (42) along the left and right directions is fixedly connected to the first sleeve (41). Both the first sleeve (41) and the limiting strip (42) are slidably connected to the left side wall of the first cylinder (34) in the left and right directions. The left end of the first sleeve (41) is fixedly connected with an arc-shaped support plate (43). The arc-shaped support plate (43) externally supports the tire to be tested.
2. The tire durability slip angle detection device according to claim 1, characterized in that The installation assembly (1) includes: a bottom plate (7) and support columns (8). Four vertical support columns (8) are fixedly connected to the four corners of the top of the bottom plate (7). The top of the support columns (8) is fixedly connected with a first horizontal plate (9). A detection inlet and outlet (10) is provided at the center of the first horizontal plate (9). An optoelectronic sensor (11) is fixedly installed on the top of the first horizontal plate (9) on the right side of the detection inlet and outlet (10). The optoelectronic sensor (11) is used to detect the wear depth of the surface of the tire to be tested.
3. The tire durability slip angle detection device according to claim 2, characterized in that, The steering simulation adjustment mechanism (2) includes: a first rotating shaft (12). A vertical first rotating shaft (12) is rotatably connected on the first horizontal plate (9) behind the detection inlet and outlet (10). The first rotating shaft (12) rotatably penetrates the first horizontal plate (9). A horizontal worm wheel disc (13) is fixedly installed at the bottom end of the shaft center of the first rotating shaft (12). The top end of the first rotating shaft (12) is fixedly connected with a horizontal rotating disc (14). A worm gear mounting seat (15) along the left and right directions is fixedly connected to the bottom of the first horizontal plate (9) in front of the worm wheel disc (13). A first worm (16) along the left and right directions is rotatably connected to the center of the worm gear mounting seat (15). The first worm (16) is meshed with the worm wheel disc (13). The right end of the first worm (16) is fixedly connected with the output shaft end of a speed reducer (17). The input shaft end of the speed reducer (17) is fixedly connected with the output shaft end of a first servo motor (18).
4. A tire durability slip angle detection device according to claim 2, characterized in that, The detection environment simulation mechanism (5) includes: a linear track (44), a set of linear tracks (44) are fixedly installed on the bottom plate (7) along the front-back direction, a sliding support seat (45) is slidably connected to the linear track (44) along the front-back direction, an angle adjustment mechanism (46) is fixedly provided on the sliding support seat (45), and the angle adjustment mechanism (46) includes: a first electric telescopic rod (47), the first electric telescopic rod (47) along the front-back direction is fixedly installed on the sliding support seat (45), the top of the rear side of the sliding support seat (45) is rotatably connected to an L-shaped bearing plate (48), a bearing bracket (49) is fixedly installed on the top of the L-shaped bearing plate (48), the front end of the L-shaped bearing plate (48) is fixedly connected to a vertical strip-shaped frame (50), the telescopic end of the first electric telescopic rod (47) is slidably hinged in the strip-shaped frame (50), a rotating roller (51) along the front-back direction is rotatably connected to the bearing bracket (49), a number of road surface coatings (52) with different roughnesses are fixedly provided on the surface of the rotating roller (51) at equal intervals along the front-back direction, and a number of pressure sensors (53) are distributed on each group of road surface coatings (52).
5. The tire durability slip angle detection device according to claim 2, wherein A cleaning and washing mechanism (54) is also provided. The cleaning and washing mechanism (54) includes: a second box body (55), the second box body (55) is fixedly installed on the top of the left side of the first horizontal plate (9), a detection port (56) is fixedly opened on the right side of the second box body (55), a first partition plate (57) in the horizontal direction is fixedly connected to the top of the second box body (55), a pair of second sliding holes (58) along the front-back direction are symmetrically opened in the front and back of the first partition plate (57), a first water storage tank (59) is fixedly installed at the center of the top wall in the second box body (55), a water outlet pipe (60) is fixedly connected to the bottom of the first water storage tank (59), the bottom end of the water outlet pipe (60) is rotatably connected to a first vertical pipe (61), the first vertical pipe (61) rotates downward through the first partition plate (57), a first pulley (62) and a first solenoid valve (63) are fixedly provided on the first vertical pipe (61) from top to bottom in sequence, the bottom end of the first vertical pipe (61) is communicated with a transverse spray pipe (64), a second pulley (65) is rotatably connected to the first partition plate (57), the top of the second pulley (65) is fixedly connected to the output shaft end of a third motor (66), the first pulley (62) is connected to the second pulley (65) by a belt, and the bottom of the second box body (55) is fixedly communicated with a sewage tank (82) through a first pipe (81).
6. The tire durability slip angle detection device according to claim 5, characterized in that, There are two sets of swing cleaning mechanisms (67) symmetrically arranged front and back inside the second box body (55). The front swing cleaning mechanism (67) includes: an electric telescopic rod two (68). An electric telescopic rod two (68) along the front-back direction is fixedly installed on the front side of the top inside the second box body (55). The front push rod end of the electric telescopic rod two (68) is fixedly connected to the cylinder body of a vertical electric lifting rod two (69). The top wall and the front slide hole two (58) of the second box body (55) are respectively slidably connected to the electric lifting rod two (69) along the front-back direction. The bottom sliding end of the electric lifting rod two (69) is fixedly connected to a vertical rod one (70). A motor four (71) is fixedly installed on the front side of the top of the vertical rod one (70). The output shaft end of the motor four (71) is fixedly connected to a rotating rocker (83). The rotating rocker (83) is hinged to a connecting rod one (84). The bottom end of the connecting rod one (84) is hinged to the top end of the vertical rod one (70). A vertical sleeve one (72) is fixedly installed on the front side of the middle of the vertical rod one (70). The front side of the bottom of the vertical rod one (70) is rotatably connected to the center of a strip-shaped hole plate (74).
7. The tire durability slip angle detection device according to claim 6, characterized in that, A vertical rod two (73) is slidably connected up and down inside the sleeve one (72). The bottom end of the vertical rod two (73) is slidably hinged to the front section of the strip-shaped hole plate (74). A box body three (75) is fixedly installed at the rear end of the strip-shaped hole plate (74). A cleaning motor (76) is fixedly installed at the center of the rear inner wall of the box body three (75). The rear output shaft end of the cleaning motor (76) is fixedly connected to a disk brush one (77). A spring one (78) is fixedly connected between the box body three (75) and the bottom of the vertical rod one (70). A camera (79) is fixedly installed at the bottom end of the vertical rod one (70). The camera (79) is used to detect and record the image information of the tire to be tested and scan the abnormal wear and tear areas. An electric rotating seat (80) is fixedly arranged at the bottom inside the second box body (55). The electric rotating seat (80) is used to place the tire to be tested.
Citation Information
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Comprehensive mechanical property testing system for tire
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