Positioning and punching device for wind power hub
By designing a positioning drilling device for wind turbine hubs, including drilling components and cooling components that automatically cut debris, the debris winding problem caused by increased drill bit temperature is solved, and drilling accuracy and efficiency is improved.
Patent Information
- Application Number
- CN202510346928.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-24
AI Technical Summary
During the use of existing wind turbine hub drilling equipment, the increase in the drill bit temperature causes the drilled debris to curl on the outer surface of the drill bit in a long strip, affecting the quality and accuracy of drilling.
A positioning drilling device for wind turbine hubs is designed, including a drilling assembly and a cooling assembly. The drilling assembly automatically cuts the strip of debris through the guide block and the circular blade, and the cooling assembly sprays coolant to the drill through the spray head for cooling.
Effectively cut off the long strips of debris gathered on the outer surface of the drill bit, avoid winding problems, improve drilling accuracy and effect, and improve drilling efficiency through coolant to prevent damage to the drill bit.
Smart Images

Figure CN119857871A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind turbine hub processing, and in particular to a positioning and punching device for a wind turbine hub. Background Art
[0002] The wind turbine hub is a key component of a wind turbine generator set. It is located at the top of the wind turbine tower and connects the blades and main shaft of the wind turbine. Its main function is to convert wind power into mechanical energy through the wind wheel, and transmit the mechanical energy to the generator for power generation. With the development of wind power generation technology, the design and manufacturing of wind turbine hubs are gradually developing towards higher efficiency, lightweight and strong durability. It is not only the key to the efficient operation of wind turbines, but also a key component for realizing the utilization of renewable energy and promoting global energy transformation.
[0003] During the production and processing of wind turbine hubs, it is necessary to perform drilling operations on the wind turbine hubs so that the wind turbine hubs can be installed with wind turbine blades. There are still some problems with the existing wind turbine hub drilling equipment during actual use. For example, during actual use of the existing wind turbine hub drilling equipment, as the drill bit continues to operate, its temperature will become higher and higher. Once the temperature of the drill bit is too high, the drilled debris will curl up on the outer surface of the drill bit in the form of long strips and entangled on the outside of the drill bit, thereby affecting the quality and accuracy of the drilling. Summary of the invention
[0004] In order to make up for the above deficiencies, the present invention provides a positioning and punching device for a wind turbine hub that overcomes the above technical problems or at least partially solves the above problems.
[0005] The present invention is achieved in that: The present invention provides a positioning and drilling device for a wind turbine hub, comprising a base, a mobile frame 1 is installed on the top surface of the base, a column 1 is fixedly installed on the top surface of the mobile frame 1, a top frame is fixedly installed on the top surface of the column 1, a mobile frame 2 is installed on one side of the top frame, a mobile frame 3 is installed on one side of the mobile frame 2, a drilling assembly is arranged on one side of the mobile frame 3, a placing table is fixedly installed on the top surface of the base, a coolant tank is fixedly installed on the top surface of the base, a mixing box is arranged above the coolant tank, and cooling assemblies are arranged on both sides of the drilling assembly; The drilling assembly comprises a fixed plate, the fixed plate is fixedly mounted on one side of the mobile frame three, a motor one is fixedly mounted on the top surface of the fixed plate, a drill bit is arranged at the output end of the motor one, a protective sleeve is fixedly mounted inside the fixed plate, the drill bit is rotatably mounted inside the protective sleeve, the output end of the motor one extends to the inside of the protective sleeve and is fixedly connected to one end of the drill bit, a guide block is fixedly mounted on the outer surface of the protective sleeve, the guide block is arranged in a conical shape, and the drilling assembly is arranged for drilling holes in the wind turbine hub; The cooling assembly comprises a circular cylinder 1, the number of the circular cylinder 1 is two, and the two circular cylinders 1 are symmetrically arranged on both sides of the fixing plate. The cooling assembly is used to cool the drill bit.
[0006] In a preferred solution, L-shaped frames are fixedly installed on both sides of the fixed plate, a protective cover is fixedly installed on the bottom end of the L-shaped frame, a motor 2 is arranged on one side of the motor 1, and the motor 2 is fixedly installed with the motor 1 via an external plate, a gear disk is rotatably installed inside the protective cover, a circular disk is fixedly installed on the inner wall of the gear disk, a circular disk frame is rotatably installed on the bottom surface of the circular disk, a plurality of inclined grooves are penetrated on the top surface of the circular disk, and a clamping column is movably clamped inside the plurality of inclined grooves.
[0007] In a preferred embodiment, a plurality of guide frames are fixedly mounted on the inner wall of the disc frame, the number of the guide frames corresponds to the number of the clamping columns, a movable plate is movably clamped inside the plurality of guide frames, a pressure plate is fixedly mounted on one end of the plurality of movable plates, a circular blade is fixedly mounted on the outer surface of the guide block, and one end of the clamping column is fixedly mounted on the top surface of the movable plate.
[0008] In a preferred solution, a plug disc 1 is movably connected to the interior of the circular cylinder 1, a delivery pipe is fixedly connected to the outer surface of the circular cylinder 1, a one-way valve 2 is fixedly installed on the outer surface of the delivery pipe, one end of the one-way valve 2 is fixedly connected to a fixing frame, a nozzle is obliquely installed on one side surface of the two fixing frames, the two nozzles are respectively installed on the bottom surfaces of two symmetrical movable plates, one side surface of the two circular cylinders 1 is fixedly connected to a connecting pipe, a one-way valve 1 is fixedly installed on the outer surface of the connecting pipe, the other end of the connecting pipe extends to the interior of the mixing box, and a connecting rod 1 is fixedly connected between the plug disc 1 and the corresponding movable plate.
[0009] In a preferred solution, a clamping groove is provided inside the column one, a clamping rod is movably clamped inside the clamping groove, a circular cylinder two is provided inside the column one, a plug disc two is movably clamped inside the circular cylinder two, a column two is fixedly mounted on the top surface of the plug disc two, one end of the column two is fixedly connected to the bottom surface of the clamping rod, a liquid inlet pipe and a liquid outlet pipe are respectively fixedly connected to the outer surface of the circular cylinder two, a one-way valve three and a one-way valve four are respectively mounted on the outer surfaces of the liquid inlet pipe and the liquid outlet pipe, one end of the liquid inlet pipe extends to the interior of the coolant tank, and one end of the liquid outlet pipe extends to the interior of the mixing tank.
[0010] In a preferred solution, a tooth plate is fixedly installed on the bottom surface of the clamping rod, and the tooth plate is located inside the clamping groove. A mounting frame is fixedly installed on the side surface of the column one, and a rotating shaft is rotatably installed inside the mounting frame. A gear two is fixedly installed on the outer surface of the rotating shaft, and the gear two is meshed with the tooth plate. A connecting shaft two is fixedly installed on one end of the gear two, and a winding roller one is fixedly installed on the outer surface of the connecting shaft two, and a winding rope is wound around the outer surface of the winding roller one.
[0011] In a preferred embodiment, feeding components are provided on both sides of the mixing box, and the feeding components include a storage box, a bottom surface of the storage box is fixedly connected with a leakage pipe, one side of the leakage pipe is fixedly connected with a discharge pipe, one end of the discharge pipe extends to the interior of the mixing box, a sealing plate is movably inserted into the interior of the leakage pipe, a turntable is provided below the sealing plate, an external shaft is fixedly installed on the surface of one side of the turntable, a sleeve shaft is rotatably sleeved on the outer surface of the external shaft, a connecting rod 2 is provided between the sleeve shaft and the sealing plate, one end of the connecting rod 2 is movably connected to the bottom surface of the sealing plate, and the other end of the connecting rod 2 is fixedly connected to the outer surface of the sleeve shaft.
[0012] In a preferred embodiment, a support plate is fixedly installed between the coolant tank and the mixing tank, a connecting shaft 1 is rotatably installed inside the support plate, a winding roller 2 is fixedly installed on the outer surface of the connecting shaft 1, and the two turntables are respectively fixedly installed at both ends of the connecting shaft 1, one end of the winding rope penetrates the mixing tank, is wound around the inside of the winding roller 2, and extends to the inside of the coolant tank.
[0013] In a preferred solution, two guide rails 1 and 2 are fixedly installed inside the coolant tank and the mixing box respectively, a spring is fixedly connected between the two guide rails 2, the outer surfaces of the guide rails 1 and 2 are movably connected with a clamping frame, a support is fixedly installed on the top of the clamping frame, a connecting plate 2 is arranged above the guide rails 1 and 2, a connecting plate 1 is movably connected between the connecting plate 2 and the support, the connecting plate 2 inside the mixing box is fixedly sleeved on the outer surface of the winding rope, and the connecting plate 2 inside the coolant tank is fixedly connected to one end of the winding rope.
[0014] In a preferred solution, extension rods are fixedly mounted on both side surfaces of the clamping frame, a shift plate is fixedly mounted on one end of the extension rod, and a plurality of through holes are formed inside the shift plate.
[0015] The present invention provides a positioning and punching device for a wind turbine hub, and its beneficial effects include: 1. By setting up the drilling assembly, the long strips of debris drilled out by the drill bit during drilling can be effectively and automatically cut off, thereby achieving the purpose of being able to cut off the debris, so that the outer surface of the drill bit will not gather a lot of long strips of debris during the drilling process, avoiding the problem of too many long strips of debris gathering on the outer surface of the drill bit during the drilling process and causing entanglement, thereby improving the subsequent drilling effect and drilling accuracy, and avoiding the problem of the drill bit being damaged due to too many entangled long strips of debris, thereby providing good protection for the drill bit.
[0016] 2. By setting up a cooling component, during the drilling process, the coolant inside the mixing box can be sucked into the inside of the circular cylinder through the connecting pipe, and then discharged into the inside of the fixed frame through the delivery pipe, and finally sprayed toward the drill bit through the nozzle, so that the drill bit can be effectively cooled to improve the drilling effect, and the drilled long strips of debris can also be cooled. The hardness of the high-temperature debris will be significantly improved after cooling, ensuring that the long strips of debris can be more easily cut by the pressure plate and the circular blade, thereby improving the cutting effect of the pressure plate and the circular blade on the long strips of debris. In the process of the movable plate moving back and forth, it can drive the fixed frame to move synchronously, so that the position of the fixed frame is no longer fixed, thereby increasing the coverage area of the coolant, and further improving the cooling effect of the coolant.
[0017] 3. By setting up a feeding component, when the clamping rod moves up and down, it can drive the winding roller 2 to rotate synchronously, and then drive the connecting shaft 1 to rotate synchronously, so that the turntable can drive the sealing plate to move up and down inside the leakage pipe under the action of the connecting rod 2, so as to achieve the sealing and opening of the discharge pipe, and intermittently discharge the hardener inside the storage box into the mixing box, mix it with the coolant entering the mixing box, and discharge it at the same time as the coolant. When the hardener contacts the long strips of debris, the hardness of the long strips of debris can be further improved, thereby further improving the cutting effect of the pressure plate and the circular blade on the long strips of debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is an overall stereogram provided by an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a punching assembly provided in an embodiment of the present invention; Figure 3 A schematic diagram of the structure of an adjustment disk from above provided in an embodiment of the present invention; Figure 4 A schematic diagram of the bottom structure of the adjustment disk provided in an embodiment of the present invention; Figure 5 A schematic diagram of the cooling assembly structure provided in an embodiment of the present invention; Figure 6 A schematic diagram of a card slot structure provided in an embodiment of the present invention; Figure 7 A schematic diagram of a tooth plate installation structure provided in an embodiment of the present invention; Figure 8 A schematic diagram of a cross-sectional structure of a mixing box provided in an embodiment of the present invention; Fig. 9 A schematic diagram of the structure of a feeding assembly provided in an embodiment of the present invention; Fig.10 A schematic diagram of the overall rear view structure provided for an embodiment of the present invention.
[0020] In the figure: 1, base; 2, mobile frame 1; 3, column 1; 4, top frame; 5, mobile frame 2; 6, mobile frame 3; 7, drilling assembly; 701, fixed plate; 702, motor 1; 703, drill bit; 704, external plate; 705, motor 2; 706, gear 1; 707, L-shaped frame; 708, protective cover; 709, toothed disc; 710, round disc; 711, inclined groove; 712, clamping column; 713, protective cover; 714, guide block; 715, circular blade; 716, guide frame; 717, movable plate; 719, pressure plate; 720, disc rack; 8, coolant tank; 9, mixing box; 10, placement table; 11, cooling assembly; 1101, circular cylinder 1; 1102, plug disc 1; 1103, connecting pipe; 1104, one-way valve 1; 1105, delivery pipe; 1106, one-way valve 2; 1107, connecting rod 1; 1108, fixing frame; 1109, nozzle ; 1110, round cylinder 2; 1111, clamping groove; 1112, clamping rod; 1113, liquid inlet pipe; 1114, one-way valve 3; 1115, liquid outlet pipe; 1116, one-way valve 4; 1117, plug disc 2; 1118, column 2; 12, feeding assembly; 1201, storage box; 1202, leakage pipe; 1203, discharge pipe; 1204, plugging plate; 1205, connecting rod 2; 1206, turntable; 1207, sleeve shaft ; 1208, external shaft; 1209, connecting shaft one; 1210, winding roller two; 13, tooth plate; 14, mounting frame; 15, rotating shaft; 16, gear two; 17, connecting shaft two; 18, winding roller one; 19, winding rope; 20, guide rail one; 21, guide rail two; 22, spring; 23, clamping frame; 24, support; 25, connecting plate one; 26, connecting plate two; 27, extension rod; 28, dial plate; 29, through hole; 30, support plate. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Reference Figure 1-Figure 10The present invention provides a technical solution: a positioning and drilling device for a wind turbine hub, comprising a base 1, a mobile frame 2 is installed on the top surface of the base 1, a column 3 is fixedly installed on the top surface of the mobile frame 2, a top frame 4 is fixedly installed on the top surface of the column 3, a mobile frame 2 5 is installed on one side of the top frame 4, a mobile frame 3 6 is installed on one side of the mobile frame 2 5, a drilling component 7 is arranged on one side of the mobile frame 3 6, a placing table 10 is fixedly installed on the top surface of the base 1, a coolant tank 8 is fixedly installed on the top surface of the base 1, a mixing box 9 is arranged above the coolant tank 8, and a drilling component Cooling components 11 are arranged on both sides of 7. In the process of drilling holes in the wind turbine hub, the wind turbine hub to be drilled is first fixed on the top of the placement table 10 so that the surface to be drilled is directly opposite to the bottom of the drilling component 7. After the wind turbine hub is fixed, the movable frame 1 2 can be controlled to start, drive the column 1 3 and the top frame 4 to move to a suitable position, and then the position of the drilling component 7 is further adjusted by moving the movable frame 2 5 left and right. Finally, the drilling component 7 can be driven to move downward by the movable frame 3 6, so as to perform drilling operations on the wind turbine hub; The drilling assembly 7 includes a fixed plate 701, which is fixedly mounted on one side of the mobile frame 3 6, a motor 1 702 is fixedly mounted on the top surface of the fixed plate 701, a drill bit 703 is arranged at the output end of the motor 1 702, a protective sleeve 713 is fixedly mounted inside the fixed plate 701, the drill bit 703 is rotatably mounted inside the protective sleeve 713, the output end of the motor 1 702 extends to the inside of the protective sleeve 713, and is fixedly connected to one end of the drill bit 703, a guide block 714 is fixedly mounted on the outer surface of the protective sleeve 713, and the guide block 714 is arranged in a conical shape, and the drilling assembly 7 is arranged for drilling holes in the wind turbine hub; L-shaped frames 707 are fixedly installed on both sides of the fixed plate 701, and a protective cover 708 is fixedly installed on the bottom end of the L-shaped frame 707. A motor 2 705 is arranged on one side of the motor 1 702, and the motor 2 705 is fixedly installed with the motor 1 702 through an external plate 704. A toothed disc 709 is rotatably installed inside the protective cover 708, and a circular disc 710 is fixedly installed on the inner wall of the toothed disc 709. A circular disc frame 720 is rotatably installed on the bottom surface of the circular disc 710, and a plurality of inclined grooves are opened through the top surface of the circular disc 710. 711, the interiors of the multiple inclined grooves 711 are movably connected with a clamping column 712, the inner wall of the disc frame 720 is fixedly installed with a multiple guide frame 716, the number of the multiple guide frames 716 corresponds to the number of the clamping columns 712, the interiors of the multiple guide frames 716 are movably connected with a movable plate 717, one end of the multiple movable plates 717 is fixedly installed with a pressure plate 719, the outer surface of the guide block 714 is fixedly installed with a circular blade 715, and one end of the clamping column 712 is fixedly installed on the top surface of the movable plate 717.
[0023] During operation, in the process of drilling a hole in the wind turbine hub, that is, when the moving frame 3 6 moves downward, by controlling the motor 1 702 and the motor 2 705 to rotate, when the motor 1 702 rotates, the drill bit 703 can be driven to rotate. When the drill bit 703 fits the outer surface of the wind turbine hub, the drilling operation of the wind turbine hub can be achieved. In addition, when the motor 2 705 rotates, the gear 1 706 can be driven to rotate. Since the gear 1 706 and the toothed disc 709 are meshed with each other, the toothed disc 709 can be driven to rotate, thereby driving the circular disc 710 to rotate. When the circular disc 710 rotates, it can be driven under the action of the clamping column 712 and the inclined groove 711. The four movable plates 717 are driven to move synchronously inside the guide frame 716, that is, the four pressure plates 719 are driven to move synchronously in the direction of the circular blade 715. As the drilling progresses, some long strips of debris will be guided by the guide block 714 to enter between the circular blade 715 and the pressure plate 719, and when the four pressure plates 719 are in contact with the outer surface of the circular blade 715, the long strips of debris will be cut off. When the gear 1 706 rotates in the opposite direction driven by the motor 2 705, it can drive the four pressure plates 719 away from the circular blade 715, so that the long strips of debris can enter between the circular blade 715 and the pressure plate 719.
[0024] Through the above, the long strips of debris drilled out by the drill bit 703 during drilling can be effectively and automatically cut off, thereby achieving the purpose of being able to cut off the debris, so that during the drilling process, the outer surface of the drill bit 703 will not accumulate a lot of long strips of debris, and the problem of too many long strips of debris gathering on the outer surface of the drill bit 703 during the drilling process will be avoided, thereby improving the subsequent drilling effect and drilling accuracy, and avoiding the problem of the drill bit 703 being damaged due to too many entangled long strips of debris, thereby providing good protection for the drill bit 703.
[0025] The cooling assembly 11 includes a circular cylinder 1101 . There are two circular cylinders 1101 . The two circular cylinders 1101 are symmetrically arranged on both sides of the fixing plate 701 . The cooling assembly 11 is used to cool the drill bit 703 .
[0026] The inside of the circular cylinder 1101 is movably connected with a plug disc 1102, the outer surface of the circular cylinder 1101 is fixedly connected with a delivery pipe 1105, the outer surface of the delivery pipe 1105 is fixedly installed with a one-way valve 1106, one end of the one-way valve 1106 is fixedly connected to a fixing frame 1108, one side surface of the two fixing frames 1108 is obliquely installed with a nozzle 1109, the two nozzles 1109 are respectively installed on the bottom surfaces of two symmetrical movable plates 717, one side surface of the two circular cylinders 1101 is fixedly connected with a connecting pipe 1103, the outer surface of the connecting pipe 1103 is fixedly installed with a one-way valve 1104, the other end of the connecting pipe 1103 extends to the interior of the mixing box 9, a connecting rod 1107 is fixedly connected between the plug disc 1102 and the corresponding movable plate 717, the inner opening of the column 3 A clamping groove 1111 is provided, and a clamping rod 1112 is movably clamped inside the clamping groove 1111. A circular cylinder 1110 is provided inside the column 13, and a plug disc 1117 is movably clamped inside the circular cylinder 1110. A column 1118 is fixedly installed on the top surface of the plug disc 1117, and one end of the column 1118 is fixedly connected to the bottom surface of the clamping rod 1112. The outer surface of the circular cylinder 1110 is respectively fixedly connected with a liquid inlet pipe 1113 and a liquid outlet pipe 1115, and the outer surfaces of the liquid inlet pipe 1113 and the liquid outlet pipe 1115 are respectively installed with a one-way valve 3 1114 and a one-way valve 4 1116, one end of the liquid inlet pipe 1113 extends to the interior of the coolant tank 8, and one end of the liquid outlet pipe 1115 extends to the interior of the mixing tank 9, wherein the circular cylinder 1101 is fixedly installed on one end of the clamping rod 1112.
[0027] During operation, before drilling, it is necessary to calibrate the operating status of the drilling assembly 7, that is, to conduct a trial run. During the trial run, when the drilling assembly 7 as a whole moves up and down driven by the movable frame 3 6 for debugging, it can drive the circular cylinder 1101 to move up and down synchronously, and then drive the clamping rod 1112 to move downward inside the clamping groove 1111. When the clamping rod 1112 moves downward, it can drive the column 2 1118 to move downward, thereby driving the plug disc 2 1117 to move downward. When the clamping rod 1112 moves upward, it can drive the column 2 1118 to move upward, and can synchronously drive the plug disc 2 1117 to move upward inside the circular cylinder 2 1110. As the plug disc 2 1117 moves up and down inside the circular cylinder 2 1110, the coolant inside the coolant tank 8 can be sucked into the interior of the circular cylinder 2 1110 through the liquid inlet pipe 1113, and then discharged into the mixing box 9 through the liquid outlet pipe 1115. The interior of the mixing box 9 allows the coolant to gather and be stored in the mixing box 9. During the drilling process, since the movable plate 717 can move back and forth during the drilling process, it can drive the plug plate 1102 to move back and forth in the circular cylinder 1101, so that the coolant in the mixing box 9 is sucked into the interior of the circular cylinder 1101 through the connecting pipe 1103, and then discharged into the interior of the fixed frame 1108 through the delivery pipe 1105, and finally sprayed toward the drill bit 703 through the nozzle 1109, thereby effectively cooling the drill bit 703 and improving the drilling effect. It is also possible to cool the drilled long strips of debris. The hardness of the high-temperature debris will be significantly improved after cooling, ensuring that the long strips of debris can be more easily cut by the pressure plate 719 and the circular blade 715, thereby improving the cutting effect of the pressure plate 719 and the circular blade 715 on the long strips of debris.
[0028] Furthermore, since the two fixing frames 1108 are fixedly mounted on the bottom surfaces of the two symmetrical movable plates 717, the movable plates 717 can drive the fixing frames 1108 to move synchronously during their back-and-forth movement, so that the positions of the fixing frames 1108 are no longer fixed, thereby increasing the coverage area of the coolant and further improving the cooling effect of the coolant.
[0029] A tooth plate 13 is fixedly installed on the bottom surface of the clamping rod 1112, and the tooth plate 13 is located inside the clamping groove 1111. A mounting frame 14 is fixedly installed on the side surface of the column 13. A rotating shaft 15 is rotatably installed inside the mounting frame 14. A gear 2 16 is fixedly installed on the outer surface of the rotating shaft 15. The gear 2 16 is meshed with the tooth plate 13. A connecting shaft 2 17 is fixedly installed on one end of the gear 2 16. A winding roller 18 is fixedly installed on the outer surface of the connecting shaft 2 17. A winding rope 19 is wound around the outer surface of the winding roller 18. Feeding components 12 are provided on both sides of the mixing box 9. The feeding component 12 includes a storage box 1201. A leakage pipe 1202 is fixedly connected to the bottom surface of the storage box 1201. A discharge pipe 1203 is fixedly connected to one side of the leakage pipe 1202. One end of the discharge pipe 1203 extends to the interior of the mixing box 9. A sealing plate 1204 is movably inserted into the interior of the leakage pipe 1202. A turntable 1206 is provided below the blocking plate 1204, and an circumscribed shaft 1208 is fixedly installed on one side surface of the turntable 1206, and a sleeve shaft 1207 is rotatably sleeved on the outer surface of the circumscribed shaft 1208, and a connecting rod 1205 is provided between the sleeve shaft 1207 and the blocking plate 1204, one end of the connecting rod 1205 is movably connected to the bottom surface of the blocking plate 1204, and the other end of the connecting rod 1205 is fixedly connected to the outer surface of the sleeve shaft 1207, and a support plate 30 is fixedly installed between the coolant tank 8 and the mixing box 9, and a connecting shaft 1209 is rotatably installed inside the support plate 30, and a winding roller 1210 is fixedly installed on the outer surface of the connecting shaft 1209, and two turntables 1206 are respectively fixedly installed at both ends of the connecting shaft 1209, and one end of the winding rope 19 penetrates the mixing box 9, and is wound around the inside of the winding roller 1210, and extends to the inside of the coolant tank 8.
[0030] During operation, when the clamping rod 1112 moves up and down, it can also drive the tooth plate 13 to move synchronously inside the clamping groove 1111, thereby driving the gear 2 16 and the rotating shaft 15 to rotate bidirectionally inside the mounting frame 14, thereby driving the connecting shaft 2 17 to move synchronously. When the winding roller 18 rotates, the winding rope 19 can be wound up. During the winding process of the winding rope 19, since the winding rope 19 is also wound around the winding roller 2 1210 at the same time, it can drive the connecting shaft 1209 to rotate, thereby driving the turntable 1206 to rotate. That is, when the connecting shaft 2 17 rotates bidirectionally, it can drive the winding roller 2 1210 to rotate synchronously. Rotation, thereby driving the connecting shaft 1209 to rotate synchronously, so that the turntable 1206 can drive the sealing plate 1204 to move up and down inside the leakage pipe 1202 under the action of the connecting rod 2 1205. During the movement, the discharge pipe 1203 can be blocked and opened. In this process, the hardener inside the storage box 1201 can be intermittently discharged into the interior of the mixing box 9, mixed with the coolant entering the mixing box 9, and discharged at the same time as the coolant. When the hardener contacts the long strips of debris, the hardness of the long strips of debris can be further improved, thereby further improving the cutting effect of the pressure plate 719 and the circular blade 715 on the long strips of debris.
[0031] Two guide rails 1 20 and 21 are fixedly installed inside the coolant tank 8 and the mixing tank 9 respectively, a spring 22 is fixedly connected between the two guide rails 21, the outer surfaces of the guide rails 1 20 and 21 are movably connected with a clamping frame 23, a support 24 is fixedly installed on the top of the clamping frame 23, a connecting plate 26 is arranged above the guide rails 1 20 and 21, a connecting plate 1 25 is movably connected between the connecting plate 26 and the support 24, the connecting plate 26 inside the mixing tank 9 is fixedly sleeved on the outer surface of the winding rope 19, the connecting plate 26 inside the coolant tank 8 is fixedly connected to one end of the winding rope 19, extension rods 27 are fixedly installed on the two side surfaces of the clamping frame 23, a dial plate 28 is fixedly installed on one end of the extension rod 27, and a plurality of through holes 29 are opened inside the dial plate 28.
[0032] During operation, when the winding rope 19 is wound, it can drive the connecting plate 26 inside the coolant tank 8 and the mixing box 9 to move upward synchronously. During the movement, the angle between the connecting plate 1 25 and the guide rails 1 20 and 21 can be increased, thereby driving the clamping frame 23 to move inside the guide rails 1 20 and 21, and then the extension rod 27 and the paddle plate 28 can move synchronously, causing the paddle plate 28 to paddle the liquid inside the coolant tank 8 and the mixing box 9. On the one hand, the coolant inside the coolant tank 8 can be mixed more completely, and on the other hand, the coolant and the hardener inside the mixing box 9 can be completely mixed. The setting of the spring 22 can keep the winding rope 19 in a taut state at all times. When the paddle plate 28 inside the mixing box 9 is paddled, the hardener is intermittently added to the mixing box 9, thereby further improving the mixing effect of the coolant and the hardener inside the mixing box 9.
[0033] Specifically, the working process or working principle of the positioning and drilling device for the wind turbine hub is as follows: when in use, in the process of drilling the wind turbine hub, the wind turbine hub that needs to be drilled is first fixed on the top of the placement table 10, so that the surface that needs to be drilled is directly opposite to the bottom of the drilling component 7. After the wind turbine hub is fixed, it can be started by controlling the movable frame 2 to drive the column 1 3 and the top frame 4 to move to the appropriate position, and then the position of the drilling component 7 is further adjusted by moving the movable frame 2 5 left and right, and finally the drilling component 7 can be driven downward by the movable frame 3 6 to perform drilling operations on the wind turbine hub.
[0034] During the process of drilling a hole in the wind turbine hub, when the motor 2 705 rotates, it can drive the gear 1 706 to rotate. Since the gear 1 706 and the toothed disc 709 are meshed with each other, the toothed disc 709 can be driven to rotate, thereby driving the circular disc 710 to rotate. When the circular disc 710 rotates, it can drive the four movable plates 717 to move synchronously inside the guide frame 716 under the action of the clamping column 712 and the inclined groove 711, that is, it drives the four pressure plates 719 to move synchronously in the direction of the circular blade 715. As the drilling progresses, some long strips of debris will be guided by the guide block 714 to enter between the circular blade 715 and the pressure plate 719, and when the four pressure plates 719 are in contact with the outer surface of the circular blade 715, the long strips of debris will be cut off.
[0035] During the trial operation, when the drilling assembly 7 as a whole moves up and down for debugging driven by the movable frame three 6, it can drive the circular cylinder one 1101 to move up and down synchronously, and then drive the clamping rod 1112 to move downward inside the clamping groove 1111, and can suck the coolant inside the coolant tank 8 into the interior of the circular cylinder two 1110 through the liquid inlet pipe 1113, and then discharge it into the interior of the mixing box 9 through the liquid outlet pipe 1115, so that the coolant can gather and be stored inside the mixing box 9. During the drilling process, since the movable plate 717 can move back and forth during the drilling process, the coolant inside the mixing box 9 is sucked into the interior of the circular cylinder one 1101 through the connecting pipe 1103, and then discharged into the interior of the fixed frame 1108 through the delivery pipe 1105, and finally sprayed toward the drill bit 703 through the nozzle 1109, so that the drill bit 703 can be effectively cooled, thereby improving the drilling effect.
[0036] When the clamping rod 1112 moves up and down, it can also drive the tooth plate 13 to move synchronously inside the clamping groove 1111, thereby driving the gear 2 16 and the rotating shaft 15 to rotate bidirectionally inside the mounting frame 14, thereby driving the connecting shaft 2 17 to move synchronously. When the winding roller 18 rotates, the winding rope 19 can be wound up. During the winding process of the winding rope 19, since the winding rope 19 is also wound around the winding roller 2 1210 at the same time, it can drive the connecting shaft 1209 to rotate, thereby driving the turntable 1206 to rotate. That is, when the connecting shaft 2 17 rotates bidirectionally, it can drive the winding roller 2 1210 to rotate synchronously. , thereby driving the connecting shaft 1209 to rotate synchronously, so that the turntable 1206 can drive the sealing plate 1204 to move up and down inside the leakage pipe 1202 under the action of the connecting rod 2 1205. During the movement, the discharge pipe 1203 can be blocked and opened. In this process, the hardener inside the storage box 1201 can be intermittently discharged into the interior of the mixing box 9, mixed with the coolant entering the mixing box 9, and discharged at the same time as the coolant. When the hardener contacts the long strips of debris, the hardness of the long strips of debris can be further improved, thereby further improving the cutting effect of the pressure plate 719 and the circular blade 715 on the long strips of debris.
[0037] It should be noted that motor 1 702 and motor 2 705 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A positioning and punching device for a wind turbine hub, comprising a base (1), characterized in that: A movable frame 1 (2) is installed on the top surface of the base (1), a column 1 (3) is fixedly installed on the top surface of the movable frame 1 (2), a top frame (4) is fixedly installed on the top surface of the column 1 (3), a movable frame 2 (5) is installed on one side of the top frame (4), a movable frame 3 (6) is installed on one side of the movable frame 2 (5), a drilling assembly (7) is arranged on one side of the movable frame 3 (6), a placing table (10) is fixedly installed on the top surface of the base (1), a coolant tank (8) is fixedly installed on the top surface of the base (1), a mixing tank (9) is arranged above the coolant tank (8), and cooling assemblies (11) are arranged on both sides of the drilling assembly (7); The drilling assembly (7) comprises a fixing plate (701), the fixing plate (701) being fixedly mounted on one side of the moving frame three (6), a motor one (702) being fixedly mounted on the top surface of the fixing plate (701), a drill bit (703) being arranged at the output end of the motor one (702), a protective sleeve (713) being fixedly mounted inside the fixing plate (701), the drill bit (703) being rotatably mounted inside the protective sleeve (713), the output end of the motor one (702) extending into the interior of the protective sleeve (713) and being fixedly connected to one end of the drill bit (703), a guide block (714) being fixedly mounted on the outer surface of the protective sleeve (713), the guide block (714) being arranged in a conical shape, and the drilling assembly (7) is arranged for drilling holes in a wind turbine hub; The cooling assembly (11) comprises a circular cylinder one (1101), the number of the circular cylinder one (1101) is two, and the two circular cylinders one (1101) are symmetrically arranged on both sides of the fixing plate (701), and the cooling assembly (11) is arranged to cool the drill bit (703).
2. A positioning and punching device for a wind turbine hub according to claim 1, characterized in that: L-shaped frames (707) are fixedly mounted on both sides of the fixed plate (701), a protective cover (708) is fixedly mounted on the bottom end of the L-shaped frame (707), a second motor (705) is arranged on one side of the first motor (702), the second motor (705) and the first motor (702) are fixedly mounted via an external plate (704), a toothed disc (709) is rotatably mounted inside the protective cover (708), a circular disc (710) is fixedly mounted on the inner wall of the toothed disc (709), a circular disc frame (720) is rotatably mounted on the bottom surface of the circular disc (710), a plurality of inclined grooves (711) are penetrated through the top surface of the circular disc (710), and a clamping column (712) is movably clamped inside the plurality of inclined grooves (711).
3. A positioning and punching device for a wind turbine hub according to claim 2, characterized in that: A plurality of guide frames (716) are fixedly mounted on the inner wall of the disc frame (720), the number of the plurality of guide frames (716) corresponds to the number of the clamping columns (712), a movable plate (717) is movably clamped inside the plurality of guide frames (716), a pressure plate (719) is fixedly mounted on one end of the plurality of movable plates (717), a circular blade (715) is fixedly mounted on the outer surface of the guide block (714), and one end of the clamping column (712) is fixedly mounted on the top surface of the movable plate (717).
4. A positioning and punching device for a wind turbine hub according to claim 3, characterized in that: The inside of the circular cylinder (1101) is movably connected with a plug disc (1102), the outer surface of the circular cylinder (1101) is fixedly connected with a delivery pipe (1105), the outer surface of the delivery pipe (1105) is fixedly installed with a check valve (1106), one end of the check valve (1106) is fixedly connected with a fixing frame (1108), and one side surface of the two fixing frames (1108) is obliquely installed with a nozzle (1109), and the two nozzles ( 1109) are respectively installed on the bottom surfaces of two symmetrical movable plates (717), one side surface of the two circular cylinders (1101) is fixedly connected with a connecting pipe (1103), the outer surface of the connecting pipe (1103) is fixedly installed with a one-way valve (1104), the other end of the connecting pipe (1103) extends to the interior of the mixing box (9), and a connecting rod (1107) is fixedly connected between the plug plate (1102) and the corresponding movable plate (717).
5. A positioning and punching device for a wind turbine hub according to claim 4, characterized in that: A clamping groove (1111) is provided inside the first column (3), a clamping rod (1112) is movably clamped inside the clamping groove (1111), a second circular cylinder (1110) is provided inside the first column (3), a second plug disc (1117) is movably clamped inside the second circular cylinder (1110), a second column (1118) is fixedly mounted on the top surface of the second plug disc (1117), and one end of the second column (1118) is clamped to the clamping rod (1112). 2), the outer surface of the circular cylinder 2 (1110) is respectively fixedly connected with a liquid inlet pipe (1113) and a liquid outlet pipe (1115), the outer surfaces of the liquid inlet pipe (1113) and the liquid outlet pipe (1115) are respectively installed with a one-way valve 3 (1114) and a one-way valve 4 (1116), one end of the liquid inlet pipe (1113) extends to the interior of the coolant tank (8), and one end of the liquid outlet pipe (1115) extends to the interior of the mixing tank (9).
6. A positioning and punching device for a wind turbine hub according to claim 5, characterized in that: A toothed plate (13) is fixedly mounted on the bottom surface of the clamping rod (1112), and the toothed plate (13) is located inside the clamping groove (1111). A mounting frame (14) is fixedly mounted on the side surface of the column one (3), and a rotating shaft (15) is rotatably mounted inside the mounting frame (14). A second gear (16) is fixedly mounted on the outer surface of the rotating shaft (15), and the second gear (16) and the toothed plate (13) are meshed with each other. A second connecting shaft (17) is fixedly mounted on one end of the second gear (16), and a first winding roller (18) is fixedly mounted on the outer surface of the second connecting shaft (17), and a winding rope (19) is wound around the outer surface of the first winding roller (18).
7. A positioning and punching device for a wind turbine hub according to claim 6, characterized in that: Both sides of the mixing box (9) are provided with a feeding assembly (12), the feeding assembly (12) comprising a storage box (1201), a leakage pipe (1202) being fixedly connected to the bottom surface of the storage box (1201), a discharge pipe (1203) being fixedly connected to one side of the leakage pipe (1202), one end of the discharge pipe (1203) extending into the interior of the mixing box (9), a sealing plate (1204) being movably plugged into the interior of the leakage pipe (1202), and a sealing plate (1204) being provided below the sealing plate (1204). A rotating disk (1206) is provided, and an external shaft (1208) is fixedly mounted on one side surface of the rotating disk (1206); a sleeve shaft (1207) is rotatably sleeved on the outer surface of the external shaft (1208); a second connecting rod (1205) is provided between the sleeve shaft (1207) and the blocking plate (1204); one end of the second connecting rod (1205) is movably connected to the bottom surface of the blocking plate (1204), and the other end of the second connecting rod (1205) is fixedly connected to the outer surface of the sleeve shaft (1207).
8. A positioning and punching device for a wind turbine hub according to claim 7, characterized in that: A support plate (30) is fixedly installed between the coolant tank (8) and the mixing tank (9), a connecting shaft (1209) is rotatably installed inside the support plate (30), a winding roller (1210) is fixedly installed on the outer surface of the connecting shaft (1209), and the two turntables (1206) are respectively fixedly installed at both ends of the connecting shaft (1209), and one end of the winding rope (19) penetrates the mixing tank (9), is wound around the inside of the winding roller (1210), and extends to the inside of the coolant tank (8).
9. A positioning and punching device for a wind turbine hub according to claim 8, characterized in that: Two guide rails 1 (20) and 2 (21) are fixedly installed inside the coolant tank (8) and the mixing tank (9), respectively; a spring (22) is fixedly connected between the two guide rails 2 (21); the outer surfaces of the guide rails 1 (20) and 2 (21) are movably connected with a clamping frame (23); a support (24) is fixedly installed on the top of the clamping frame (23); a connecting plate 2 (26) is arranged above the guide rails 1 (20) and 2 (21); a connecting plate 1 (25) is movably connected between the connecting plate 2 (26) and the support (24); the connecting plate 2 (26) inside the mixing tank (9) is fixedly sleeved on the outer surface of the winding rope (19); and the connecting plate 2 (26) inside the coolant tank (8) is fixedly connected to one end of the winding rope (19).
10. A positioning and punching device for a wind turbine hub according to claim 9, characterized in that: Extension rods (27) are fixedly mounted on both side surfaces of the clamping frame (23), a shift plate (28) is fixedly mounted on one end of the extension rod (27), and a plurality of through holes (29) are formed inside the shift plate (28).
Citation Information
Patent Citations
Cam shaft deep hole machining device
CN115870533A
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CN117868116A
Circular workpiece drilling clamp
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