AI intelligent manufacturing system

Abstract

The AI intelligent manufacturing system comprises a base, a first supporting frame is fixedly arranged at the left end of the base, a second supporting frame is fixedly arranged at the right end of the base, a top box is fixedly arranged at the tops of the first supporting frame and the second supporting frame, and a mechanical arm is fixedly arranged in the middle of the bottom of the top box; a dust collection pipe is arranged at the right lower end of the dust collector; a first linear driver is fixedly arranged at the bottom of the dust collector; a first push rod is arranged at the right end of the first linear driver; a dust collection pipe positioning frame is fixedly arranged at the right end of the first push rod; a second linear driver is fixedly arranged at the bottom of the tool cabinet, a third linear driver is arranged at the left end of the second linear driver, and an AI detection device is arranged at the lower end of the third linear driver. According to the technical scheme, the structural design is reasonable, the welding fume suction effect is good, the detection efficiency is high, and practicability is good.

Description

Technical Field

[0001] The present invention relates to the field of intelligent manufacturing technology, and in particular to an AI intelligent manufacturing system. Background Art

[0002] Intelligent manufacturing originated from the research on artificial intelligence. It is generally believed that intelligence is the sum of knowledge and intelligence. The former is the basis of intelligence, and the latter refers to the ability to acquire and use knowledge to solve problems. Intelligent manufacturing should include intelligent manufacturing technology and intelligent manufacturing systems. Intelligent manufacturing systems can not only continuously enrich the knowledge base in practice, but also have self-learning functions, as well as the ability to collect and understand environmental information and its own information, and to analyze, judge and plan its own behavior. In the process of industrial intelligent manufacturing production and processing, products need to be welded. Traditional industrial intelligent manufacturing systems still have shortcomings: due to unreasonable structural design, during the process of welding products, the position of the vacuum head is difficult to adjust, resulting in poor effect of absorbing welding smoke; after the product is welded, the welding quality is generally inspected by the worker's naked eye, the inspection efficiency is low, the workload of the staff is heavy, and the practicality is poor. Summary of the invention

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an AI intelligent manufacturing system with reasonable structural design, good welding fume absorption effect, high detection efficiency and good practicality.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an AI intelligent manufacturing system, comprising a base, a first support frame is fixedly provided at the left end of the base, a second support frame is fixedly provided at the right end of the base, a top box is fixedly provided on the top of the first support frame and the second support frame, a mechanical arm is fixedly provided at the middle position of the bottom of the top box, a welding head is provided at the lower end of the mechanical arm, a vacuum cleaner is fixedly provided on the left side of the bottom of the top box, a vacuum pipe is provided at the lower right end of the vacuum cleaner, a vacuum head is provided at the end of the vacuum pipe away from the vacuum cleaner, a first linear drive is fixedly provided at the bottom of the vacuum cleaner, a first push rod is provided at the right end of the first push rod, a vacuum pipe positioning frame is fixedly provided at the right end of the first push rod, the right end of the first push rod is connected to the vacuum pipe, the first push rod is driven to move left and right by the first linear drive, and the vacuum pipe and the vacuum head are both linked to the vacuum pipe positioning frame; A tool cabinet is fixedly arranged on the right side of the bottom of the top box, a second linear drive is fixedly arranged on the bottom of the tool cabinet, a third linear drive is arranged on the left end of the second linear drive, and an AI detection device is arranged on the lower end of the third linear drive; The base is provided with a storage groove with an upward opening, a cylinder is provided in the storage groove, a piston rod is provided at the right end of the cylinder, a vertical support rod is fixedly provided at the right end of the piston rod, a moving platform is fixedly provided at the upper end of the vertical support rod, and the moving platform is driven to move left and right by the extension and retraction of the piston rod of the cylinder.

[0005] The present invention is further configured as follows: the second linear drive is fixed to the bottom of the tool cabinet by bolts, a second push rod is provided at the left end of the second linear drive, the left end of the second push rod is fixed to the third linear drive by bolts, the third linear drive is vertically arranged, and a third push rod is provided at the lower end of the third linear drive, the AI ​​detection device is fixedly installed at the lower end of the third push rod, and the AI ​​detection device includes an AI camera.

[0006] The present invention is further configured as follows: a plurality of guide rails are fixedly provided at the groove opening of the storage groove, a guide slide groove is provided on the upper end surface of the guide rail, a guide slider is integrally provided at the bottom of the movable platform aligned with the guide slide groove, and the guide slider is inserted into the aligned guide slide groove.

[0007] The present invention is further configured as follows: a positioning groove is provided in the middle of the upper end surface of the moving platform, and a plurality of positioning magnets are fixedly provided at the bottom of the positioning groove.

[0008] The present invention is further configured as follows: the tool cabinet is made of plastic or metal material, the top of the tool cabinet is fixed to the bottom right side of the top box by bolts, and the right end of the tool cabinet is fixed to the second support frame by bolts; a tool placement groove is provided on the front end surface of the tool cabinet, and a plurality of partitions are fixedly provided in the tool placement groove.

[0009] The present invention is further configured as follows: the top of the vacuum cleaner is fixed to the left side of the bottom of the top box by bolts, the left end of the vacuum cleaner is fixed to the first support frame by bolts, the bottom of the vacuum cleaner is fixed to the first linear drive by bolts, the right end of the first push rod is fixed to the left end of the dust tube positioning frame by bolts, a clamp is provided at the right end of the dust tube positioning frame, and the right end of the dust tube positioning frame is locked and fixed to the dust tube by the clamp.

[0010] The present invention is further configured as follows: the cylinder is fixed to the inner bottom surface of the storage groove by bolts, the right end of the piston rod is fixed to the vertical support rod by a coupling or bolts, and the upper end of the vertical support rod is fixed to the moving platform by bolts.

[0011] The present invention is further configured as follows: the base, the first support frame, the second support frame and the top box are connected and fixed by bolts, and the top of the mechanical arm and the middle position of the bottom of the top box are connected and fixed by bolts.

[0012] The beneficial effects of the present invention are as follows: compared with the prior art, the present invention has a reasonable structural design, and the first linear drive drives the first push rod to move left and right, and the dust suction pipe and the dust suction head are linked with the dust suction pipe positioning frame. During the welding process of the product, the position of the dust suction head is easy to adjust, so that the effect of absorbing welding smoke is good; the second push rod of the second linear drive drives the third linear drive to move left and right, and the third push rod of the third linear drive drives the AI ​​detection device to move up and down. The AI ​​camera of the AI ​​detection device can detect the welding quality. The traditional weld quality detection method relies on manual visual inspection or simple mechanical measurement, which is inefficient and easily affected by human factors. The AI ​​camera used in this embodiment can complete a large amount of detection work in a short time, significantly improve production efficiency and economic benefits, and has good practicality.

[0013] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the present invention; Figure 2 A partial top view schematic diagram of an embodiment of the present invention; Figure 3 It is a bottom view schematic diagram of a mobile station according to an embodiment of the present invention. DETAILED DESCRIPTION

[0015] In the description of this embodiment, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "back", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore, cannot be understood as limiting the present invention. In addition, if the terms "first", "second", and "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0016] See also Figures 1 to 3, an AI intelligent manufacturing system disclosed in the present invention comprises a base 1, a first support frame 2 is fixedly arranged at the left end of the base 1, a second support frame 3 is fixedly arranged at the right end of the base 1, a top box 4 is fixedly arranged on the top of the first support frame 2 and the second support frame 3, a mechanical arm 5 is fixedly arranged at the middle position of the bottom of the top box 4, a welding head 6 is arranged at the lower end of the mechanical arm 5, a vacuum cleaner 7 is fixedly arranged on the left side of the bottom of the top box 4, a vacuum pipe 71 is arranged at the lower right end of the vacuum cleaner 7, a vacuum head 72 is arranged at the end of the vacuum pipe 71 away from the vacuum cleaner, a first linear drive 8 is fixedly arranged at the bottom of the vacuum cleaner 7, a first push rod 81 is arranged at the right end of the first push rod 81, a vacuum pipe positioning frame 9 is fixedly arranged at the right end of the first push rod 81, the right end of the vacuum pipe positioning frame 9 is connected to the vacuum pipe 71, the first push rod 81 is driven to move left and right by the first linear drive 8, and the vacuum pipe 71 and the vacuum head 72 are both linked to the vacuum pipe positioning frame 9; A tool cabinet 10 is fixedly arranged at the right side of the bottom of the top box 4, a second linear drive 11 is fixedly arranged at the bottom of the tool cabinet 10, a third linear drive 12 is arranged at the left end of the second linear drive 11, and an AI detection device 13 is arranged at the lower end of the third linear drive 12; The base 1 is provided with a storage groove 14 with an opening facing upward, and a cylinder 15 is provided in the storage groove 14. A piston rod 151 is provided at the right end of the cylinder 15, and a vertical support rod 16 is fixedly provided at the right end of the piston rod 151. A moving platform 17 is fixedly provided at the upper end of the vertical support rod 16. The moving platform 17 is driven to move left and right by the extension and retraction of the piston rod of the cylinder 15.

[0017] Preferably, the second linear drive 11 is fixed to the bottom of the tool cabinet 10 by bolts, a second push rod 111 is provided at the left end of the second linear drive 11, and the left end of the second push rod 111 is fixed to the third linear drive 12 by bolts, the third linear drive 12 is vertically arranged, and a third push rod 121 is provided at the lower end of the third linear drive 12, the AI ​​detection device 13 is fixedly mounted on the lower end of the third push rod 121, and the AI ​​detection device 13 includes an AI camera. The AI ​​camera can detect the welding quality. The application of industrial AI vision technology in weld quality detection has achieved remarkable results. By capturing images or data of the welding process with a high-resolution camera and intelligently analyzing these images or data using a deep learning algorithm, the AI ​​camera can achieve accurate evaluation and judgment of the weld quality.

[0018] Specific applications and advantages of AI cameras for welding quality detection: (1) High precision and accuracy: AI cameras can accurately identify weld defects such as cracks, slag inclusions, and lack of fusion through detailed analysis of weld images, ensuring the stability and reliability of product quality. (2) Efficient detection: Traditional weld quality detection methods rely on manual visual inspection or simple mechanical measurement, which is inefficient and easily affected by human factors. AI cameras can complete a large amount of detection work in a short period of time, significantly improving production efficiency and economic benefits.

[0019] (3) Adaptability and flexibility: AI cameras can customize detection solutions based on the requirements of different products and different welding processes to meet the needs and expectations of different customers.

[0020] (4) Real-time monitoring and feedback: AI cameras can achieve real-time monitoring and evaluation of weld quality, and provide timely feedback on test results, helping companies optimize welding processes and improve product quality.

[0021] In order to make the structural design of the present invention more reasonable, as a preferred embodiment, a plurality of guide rails 18 are fixedly provided at the groove opening of the storage groove 14 in this embodiment, a guide slide groove 181 is provided on the upper end surface of the guide rail 18, and a guide slider 171 is integrally provided at the bottom of the movable platform 17 aligned with the guide slide groove position, and the guide slider 171 is inserted into the aligned guide slide groove 181.

[0022] Preferably, a guide rail 18 is provided at both ends of the groove opening of the storage groove 14, the two guide rails are arranged in parallel, and a vertical support rod movable groove is provided between the two guide rails; the guide rail 18 is fixed to the inner wall surface of the storage groove 14 by bolt connection or welding. A total of two guide slide blocks are provided at the bottom of the moving platform 17, and the two guide slide blocks are respectively inserted into the aligned guide slide grooves.

[0023] A positioning groove 172 is provided in the middle of the upper end surface of the moving platform 17, and a plurality of positioning magnets 19 are fixedly provided at the bottom of the positioning groove 172. Preferably, two positioning magnets 19 are provided, and both positioning magnets 19 are bonded and fixed to the inner bottom surface of the positioning groove 172 or fixed by bolts. The positioning groove 172 facilitates product positioning, and the positioning magnets 19 can absorb iron-containing products, making positioning more reliable.

[0024] The tool cabinet 10 is made of plastic or metal. The top of the tool cabinet 10 is fixed to the bottom right side of the top box by bolts, and the right end of the tool cabinet 10 is fixed to the second support frame 3 by bolts. A tool placement groove 101 is provided on the front face of the tool cabinet 10, and a plurality of partitions 102 are fixedly provided in the tool placement groove 102.

[0025] The top of the vacuum cleaner 7 is fixed to the bottom left side of the top box 4 by bolt connection, the left end of the vacuum cleaner 7 is fixed to the first support frame 2 by bolt connection, the bottom of the vacuum cleaner 7 is fixed to the first linear drive 8 by bolt connection, the right end of the first push rod 81 is fixed to the left end of the dust suction pipe positioning frame 9 by bolt connection, the right end of the dust suction pipe positioning frame 9 is provided with a clamp, and the right end of the dust suction pipe positioning frame 9 is locked and fixed to the dust suction pipe 71 by the clamp. Preferably, the dust suction pipe 71 is connected to the dust suction head 72 by threaded connection or integrated.

[0026] The cylinder 15 is fixed to the inner bottom surface of the storage groove 14 by bolts, the right end of the piston rod 151 is fixed to the vertical support rod 16 by a coupling or bolts, and the upper end of the vertical support rod 16 is fixed to the moving platform 17 by bolts.

[0027] The base 1, the first support frame 2, the second support frame 3 and the top box 4 are fixed by bolt connection, and the top of the mechanical arm 5 is fixed by bolt connection to the middle position of the bottom of the top box 4. The mechanical arm 5 is fixed to the welding head 6 by threaded connection or bolt connection.

[0028] Preferably, in the present embodiment, the first linear drive 8, the second linear drive 11 and the third linear drive 12 are all electric push rods or air cylinder devices or oil cylinder devices.

[0029] In actual application, the first linear drive 8 drives the first push rod 81 to move left and right, and the dust suction pipe 71 and the dust suction head 72 are linked with the dust suction pipe positioning frame 9. The structural design is reasonable. In the process of welding the product, the position of the dust suction head is easy to adjust, so that the effect of absorbing welding smoke is good; the second push rod 111 of the second linear drive 11 drives the third linear drive 12 to move left and right, and the third push rod 121 of the third linear drive 12 drives the AI ​​detection device 13 to move up and down. The AI ​​camera of the AI ​​detection device 13 can detect the welding quality. The traditional weld quality detection method relies on manual visual inspection or simple mechanical measurement, which is inefficient and easily affected by human factors. The AI ​​camera used in this embodiment can complete a large amount of detection work in a short time, significantly improve production efficiency and economic benefits, and has good practicality.

[0030] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above invention, which fall within the scope of protection of the present invention.

Claims

1. An AI intelligent manufacturing system, comprising a base (1), a first support frame (2) being fixedly arranged at the left end of the base (1), a second support frame (3) being fixedly arranged at the right end of the base (1), a top box (4) being fixedly arranged on the top of the first support frame (2) and the second support frame (3), a mechanical arm (5) being fixedly arranged at the middle position of the bottom of the top box (4), and a welding head (6) being arranged at the lower end of the mechanical arm (5), characterized in that: A vacuum cleaner (7) is fixedly arranged on the left side of the bottom of the top box (4); a vacuum tube (71) is arranged at the lower right end of the vacuum cleaner (7); a vacuum head (72) is arranged at the end of the vacuum tube (71) facing away from the vacuum cleaner; a first linear drive (8) is fixedly arranged on the bottom of the vacuum cleaner (7); a first push rod (81) is arranged at the right end of the first linear drive (8); a vacuum tube positioning frame (9) is fixedly arranged at the right end of the first push rod (81); the right end of the vacuum tube positioning frame (9) is connected to the vacuum tube (71); the first push rod (81) is driven by the first linear drive (8) to move left and right; and the vacuum tube (71) and the vacuum head (72) are both linked to the vacuum tube positioning frame (9); A tool cabinet (10) is fixedly arranged on the right side of the bottom of the top box (4); a second linear drive (11) is fixedly arranged on the bottom of the tool cabinet (10); a third linear drive (12) is arranged at the left end of the second linear drive (11); and an AI detection device (13) is arranged at the lower end of the third linear drive (12); The base (1) is provided with a storage groove (14) with an opening facing upwards, and a cylinder (15) is provided in the storage groove (14). A piston rod (151) is provided at the right end of the cylinder (15), a vertical support rod (16) is fixedly provided at the right end of the piston rod (151), and a moving platform (17) is fixedly provided at the upper end of the vertical support rod (16). The moving platform (17) is driven to move left and right by the extension and retraction of the piston rod of the cylinder (15).

2. The AI ​​intelligent manufacturing system according to claim 1, characterized in that: The second linear drive (11) is fixed to the bottom of the tool cabinet (10) by bolt connection, a second push rod (111) is provided at the left end of the second linear drive (11), the left end of the second push rod (111) is fixed to the third linear drive (12) by bolt connection, the third linear drive (12) is arranged vertically, and a third push rod (121) is provided at the lower end of the third linear drive (12), the AI ​​detection device (13) is fixedly mounted at the lower end of the third push rod (121), and the AI ​​detection device (13) includes an AI camera.

3. The AI ​​intelligent manufacturing system according to claim 2, characterized in that: A plurality of guide rails (18) are fixedly disposed at the groove opening of the storage groove (14); a guide slide groove (181) is disposed on the upper end surface of the guide rail (18); a guide slider (171) is integrally disposed at the bottom of the movable platform (17) aligned with the guide slide groove; the guide slider (171) is inserted into the aligned guide slide groove (181).

4. The AI ​​intelligent manufacturing system according to claim 3, characterized in that: A positioning groove (172) is provided in the middle of the upper end surface of the movable platform (17), and a plurality of positioning magnets (19) are fixedly provided at the bottom of the positioning groove (172).

5. The AI ​​intelligent manufacturing system according to claim 4, characterized in that: The tool cabinet (10) is made of plastic or metal; the top of the tool cabinet (10) is fixed to the right side of the bottom of the top box by bolts; the right end of the tool cabinet (10) is fixed to the second support frame (3) by bolts; a tool placement groove (101) is provided on the front face of the tool cabinet (10), and a plurality of partitions (102) are fixedly provided in the tool placement groove (102).

6. The AI ​​intelligent manufacturing system according to claim 5, characterized in that: The top of the vacuum cleaner (7) is fixed to the left side of the bottom of the top box (4) by bolts, the left end of the vacuum cleaner (7) is fixed to the first support frame (2) by bolts, the bottom of the vacuum cleaner (7) is fixed to the first linear drive (8) by bolts, the right end of the first push rod (81) is fixed to the left end of the vacuum tube positioning frame (9) by bolts, the right end of the vacuum tube positioning frame (9) is provided with a clamp, and the right end of the vacuum tube positioning frame (9) is locked and fixed to the vacuum tube (71) by the clamp.

7. The AI ​​intelligent manufacturing system according to claim 6, characterized in that: The cylinder (15) is fixed to the inner bottom surface of the storage groove (14) by bolts, the right end of the piston rod (151) is fixed to the vertical support rod (16) by a coupling or bolts, and the upper end of the vertical support rod (16) is fixed to the moving platform (17) by bolts.

8. The AI ​​intelligent manufacturing system according to claim 7, characterized in that: The base (1), the first support frame (2), the second support frame (3) and the top box (4) are connected and fixed by bolts, and the top of the mechanical arm (5) and the middle position of the bottom of the top box (4) are connected and fixed by bolts.

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