Intelligent sorting and boxing system for polycrystalline silicon bagged materials

By designing an intelligent sorting packing system, the automatic packing of polysilicon bagged materials is achieved by using mechanical arms, packing jaws, sorting jaws and conveyor belts, which solves the problems of traditional manual packing that consumes a lot of manpower, difficulty in packing, high working intensity and low efficiency, and improves the packing efficiency and safety.

CN119858693AInactive Publication Date: 2025-04-22SUZHOU GUANKE IND EQUIP CO LTD
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Patent Information

Application Number
CN202510317566.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-04-22
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional manual packing consumes a lot of manpower during the packing of polysilicon materials, which is difficult to pack, high working intensity and low efficiency.

Method used

An intelligent sorting packing system is designed, including a robotic arm, a boxing jaw, a sorting jaw, a conveyor belt mechanism and a sorting table. The boxing jaws are driven to clamp the material through the robotic arm, and the automatic sorting and packing of materials are achieved by using the sorting jaws and conveyor belts.

Benefits of technology

Automatic packing of polysilicon bagged materials has been realized, reducing manpower investment, improving packing efficiency and reducing working intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of material packaging equipment, in particular to an intelligent sorting and boxing system for polycrystalline silicon bagged materials. The boxing assembly comprises a mechanical arm, a mounting base, a plurality of boxing clamping jaws, a fixing support, two first guide rails, a sliding base, a rack, a motor, a gear, a lifting mechanism, a plurality of sequencing clamping jaws, two first conveying belt mechanisms, two C-shaped guardrails, a transplanting mechanism and two sequencing tables. The first conveying belt mechanism is used for conveying bagged materials and continuously accumulating the bagged materials to a certain number, the sliding base and the lifting mechanism are matched to drive the multiple sequencing clamping jaws to clamp and place the bagged materials accumulated on the first conveying belt mechanism on the sequencing table on one side at a time, and after the bagged materials accumulated on the sequencing table to a certain number, the bagged materials are conveyed to the second conveying belt mechanism. The mechanical arm drives the multiple boxing clamping jaws to clamp the bagged materials accumulated on the sorting table at a time for boxing.
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Description

Technical Field

[0001] The present invention relates to the technical field of material packaging, and in particular to an intelligent sorting and packing system for polysilicon bagged materials. Background Art

[0002] Domestic polysilicon enterprises mainly focus on improving chemical processes, but ignore the fact that clean technology is the basic core technology for producing high-quality products. In the packing process, it is necessary to ensure the purity of the packing materials and protect the products from external environmental pollution, so clean packing is a key link. Currently, manual stacking is generally used.

[0003] However, traditional manual packing consumes a lot of manpower, is difficult to pack, has high work intensity and low efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide an intelligent sorting and packing system for polysilicon bagged materials, aiming to solve the problems of manual packing consuming a large amount of manpower, packing difficulty, high work intensity and low efficiency.

[0005] To achieve the above-mentioned object, the present invention provides an intelligent sorting and packing system for polysilicon bagged materials, comprising a rack; Also included are boxing components; The packing assembly includes a mechanical arm, a mounting seat, a plurality of packing jaws, a fixed bracket, two first guide rails, a sliding seat, a rack, a motor, a gear, a lifting mechanism, a plurality of sorting jaws, two first conveyor belt mechanisms, two C-shaped guardrails, a transplanting mechanism and two sorting tables; The mechanical arm is located on one side of the frame; the mounting seat is fixedly arranged on the mechanical arm; the plurality of packing claws are respectively arranged on the mounting seat; the fixed bracket is fixedly arranged on the top of the frame; the two first guide rails are respectively fixedly arranged on the top of the fixed bracket; the sliding seat is slidably arranged on the two first guide rails; the rack is fixedly arranged on the fixed bracket; the motor is fixedly arranged in the sliding seat; the gear is fixedly arranged at the output end of the motor and meshes with the rack; the lifting mechanism is arranged on the sliding seat; the plurality of sorting claws are respectively arranged on the lifting mechanism; the two first conveyor belt mechanisms are respectively arranged on the inner side of the frame; each of the first conveyor belt mechanisms is fixedly provided with a C-shaped guardrail; the transplanting mechanism is arranged on the inner side of the frame; the two sorting tables are respectively arranged on the frame.

[0006] Wherein, the box packing assembly further comprises a second guide rail and a reinforcement frame; The second guide rail is fixedly arranged on one side of the fixed bracket; the reinforcing frame is fixedly connected to the sliding seat, and is slidably connected to the second guide rail, and is located at the bottom of the sliding seat.

[0007] Wherein, the box packing assembly further comprises a plurality of three-axis cylinders, a plurality of two-axis cylinders and a plurality of side pressure plates; A plurality of the three-axis cylinders are fixedly arranged on both the left and right sides of the mounting seat; a two-axis cylinder is fixedly arranged on the output end of each of the three-axis cylinders; and a side pressure plate is fixedly arranged on the output end of each of the two-axis cylinders.

[0008] Wherein, the packing clamp comprises a first mounting plate, a first cylinder, two first side plates, two first clamping fingers, a first fixing block and two first connecting rods; The first mounting plate is fixedly arranged on the mounting seat; the first cylinder is fixedly arranged on the top of the first mounting plate; the two first side plates are respectively fixedly arranged on the bottom of the first mounting plate; the two first clamping fingers are respectively rotatably arranged between the two first side plates; the first fixed block is fixedly arranged at the output end of the first cylinder; the two first connecting rods are respectively rotatably connected to the first fixed block, and are respectively rotatably connected to the two first clamping fingers, and are located between the two first side plates.

[0009] Wherein, the lifting mechanism includes a lifting cylinder, a lifting bracket, a plurality of guide shafts and a limit frame; The lifting cylinder is fixedly arranged on the sliding seat; the lifting bracket is fixedly arranged at the output end of the lifting cylinder; the plurality of guide shafts are respectively fixedly connected to the lifting bracket, and are respectively slidably connected to the sliding seat, and respectively pass through the sliding seat; the limit frame is fixedly arranged on the top of the plurality of guide shafts.

[0010] Wherein, the sorting clamp comprises a second mounting plate, a second cylinder, two second side plates, two second clamping fingers, a second fixing block and two second connecting rods; The second mounting plate is fixedly arranged on the lifting bracket; the second cylinder is fixedly arranged on the top of the second mounting plate; the two second side plates are respectively fixedly arranged on the bottom of the second mounting plate; the two second clamping fingers are respectively rotatably arranged between the two second side plates; the second fixing block is fixedly arranged at the output end of the second cylinder; the two second connecting rods are respectively rotatably connected to the second fixing block, and are respectively rotatably connected to the two second clamping fingers, and are located between the two second side plates.

[0011] Wherein, the transplanting mechanism comprises two third guide rails, two slide blocks, a second conveyor belt mechanism, a third cylinder and two straight guardrails; The two third guide rails are respectively fixedly arranged on the frame; the two sliders are respectively slidably arranged on the two third guide rails; the second conveyor belt mechanism is fixedly arranged on the top of the two sliders; the third cylinder is fixedly arranged on the frame, and the output end of the third cylinder is fixedly connected to the second conveyor belt mechanism; the two straight guardrails are respectively fixedly arranged on the second conveyor belt mechanism.

[0012] Wherein, the sorting platform comprises a load-bearing plate, a transverse support plate, a longitudinal support plate, two transverse guide rails, a transverse sliding frame, a transverse push plate, a transverse cylinder, two longitudinal guide rails, a longitudinal sliding frame, a longitudinal push plate and a longitudinal cylinder; The carrying plate is fixedly arranged on the frame; the transverse support plate is fixedly arranged on the top of the carrying plate; the longitudinal support plate is fixedly arranged on the top of the carrying plate; the two transverse guide rails are respectively fixedly arranged on the bottom of the carrying plate; the transverse sliding frame is slidably arranged on the two transverse guide rails; the transverse push plate is fixedly arranged on the transverse sliding frame and is located at the top of the carrying plate; the transverse cylinder is fixedly arranged on the bottom of the carrying plate, and the output end of the transverse cylinder is fixedly connected to the transverse sliding frame; the two longitudinal guide rails are respectively fixedly arranged on the bottom of the carrying plate; the longitudinal sliding frame is slidably arranged on the two longitudinal guide rails; the longitudinal push plate is fixedly arranged on the longitudinal sliding frame and is located at the top of the carrying plate; the longitudinal cylinder is fixedly arranged on the bottom of the carrying plate, and the output end of the longitudinal cylinder is fixedly connected to the longitudinal sliding frame.

[0013] The present invention is an intelligent sorting and packing system for polysilicon bagged materials, wherein the rack is integrated with an electrical cabinet, the mechanical arm is used to drive the installation seat to move, the packing claws are used to clamp the bagged materials, and the multiple packing claws are arranged in a 3*5 layout, and 15 bags of bagged materials can be clamped at one time for packing; the fixed bracket is used to install the two first guide rails, the rack is in the same direction as the first guide rails, the motor drives the gear to rotate, and the gear rolls along the rack, thereby driving the sliding seat to slide along the two first guide rails, thereby driving the multiple rows The sorting jaws are displaced, the number of the sorting jaws is 3, and 3 are installed in a row on the lifting mechanism, and the lifting mechanism can drive the sorting jaws to rise and fall; the first conveyor belt mechanism is used to transport bagged materials, the C-shaped guardrail is used to limit and guide the bagged materials, the transplanting mechanism is used to transport bagged materials to the two first conveyor belt mechanisms, and the two sorting platforms are used to sort the bagged materials, so that multiple bags of bagged materials form a 3*5 layout on the sorting platform, which is convenient for the direct clamping of the multiple packing jaws, the two first conveyor belt mechanisms are divided into left and right two, and the two sorting The platform is divided into two parts, left and right; in specific use, the transplanting mechanism continuously transports bagged materials to the first conveyor belt mechanism on the left side. When 3 bags of bagged materials are accumulated on the first conveyor belt mechanism on the left side, the transplanting mechanism immediately moves to transport bagged materials to the first conveyor belt mechanism on the right side. At the same time, the sliding seat and the lifting mechanism cooperate to use a plurality of the sorting claws to clamp the 3 bags of bagged materials accumulated on the first conveyor belt mechanism on the left side and place them on the sorting platform on the left side. When 3 bags of bagged materials are accumulated on the first conveyor belt mechanism on the right side, the transplanting mechanism immediately moves. The robot arm moves and delivers the bagged materials to the first conveyor belt mechanism on the left side. At the same time, the sliding seat and the lifting mechanism cooperate to use multiple sorting claws to clamp the 3 bags of bagged materials accumulated on the first conveyor belt mechanism on the right side and clamp them to the sorting platform on the right side. This cycle continues. When 15 bags of bagged materials are accumulated on the sorting platform on one side and arranged in a 3*5 layout, the robot arm immediately drives multiple packing claws to clamp the 15 bags of bagged materials and put them into packaging boxes. This solves the problems of manual packing that consumes a lot of manpower, is difficult to pack, has high work intensity and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a structural schematic diagram of the present invention.

[0016] Figure 2 yes Figure 1 A partial enlargement of detail A.

[0017] Figure 3 It is a structural schematic diagram of another angle of the present invention.

[0018] Figure 4 yes Figure 3 A partial enlargement of detail B.

[0019] Figure 5 It is a structural schematic diagram of another angle of the present invention.

[0020] Figure 6 yes Figure 5 A partial enlargement of detail C.

[0021] Figure 7 It is a left side view of the present invention.

[0022] Figure 8 yes Figure 7 A partial enlargement of detail D.

[0023] Fig. 9 It is a structural schematic diagram of the motor in the sliding seat of the present invention.

[0024] Fig.10 It is a structural schematic diagram of the lifting frame and the sorting clamping claws of the present invention.

[0025] Fig.11 yes Fig.10 A partial enlargement of detail E.

[0026] Fig.12 It is a structural schematic diagram of the mounting seat, the packing clamping claw, the three-axis cylinder, the two-axis cylinder and the side pressure plate of the present invention.

[0027] Fig.13 yes Fig.12 A partial enlargement of detail F.

[0028] Fig.14 It is a structural schematic diagram of the mounting seat, the packing clamp, the three-axis cylinder, the two-axis cylinder and the side pressure plate of the present invention from another angle.

[0029] Fig.15 It is a structural schematic diagram of another angle of the present invention.

[0030] Fig.16 yes Fig.15 A partial enlargement of detail G.

[0031] 1-frame, 2-mechanical arm, 3-mounting seat, 4-packing clamp, 5-fixed bracket, 6-first guide rail, 7-sliding seat, 8-rack, 9-motor, 10-gear, 11-lifting mechanism, 12-sorting clamp, 13-first conveyor belt mechanism, 14-C-type guardrail, 15-transplanting mechanism, 16-sorting table, 17-second guide rail, 18-reinforcement frame, 19-three-axis cylinder, 20-two-axis cylinder, 21-side pressure plate, 41-first mounting plate, 42-first cylinder, 43-first side plate, 44-first clamping finger, 45-first fixed block, 46-first connecting rod, 111-lifting cylinder, 112-lifting bracket, 113-guide shaft , 114-limiting frame, 121-second mounting plate, 122-second cylinder, 123-second side plate, 124-second clamping finger, 125-second fixed block, 126-second connecting rod, 151-third guide rail, 152-slider, 153-second conveyor belt mechanism, 154-third cylinder, 155-straight guardrail, 161-bearing plate, 162-lateral support plate, 163-longitudinal support plate, 164-lateral guide rail, 165-lateral sliding frame, 166-lateral push plate, 167-lateral cylinder, 168-longitudinal guide rail, 169-longitudinal sliding frame, 1610-longitudinal push plate, 1611-longitudinal cylinder, 200-bagged material. DETAILED DESCRIPTION

[0032] See also Figure 1-Figure 16 ,in, Figure 1 It is a structural schematic diagram of the present invention. Figure 2 yes Figure 1 A partial enlargement of detail A. Figure 3 It is a structural schematic diagram of another angle of the present invention. Figure 4 yes Figure 3 A partial enlargement of detail B. Figure 5 It is a structural schematic diagram of another angle of the present invention. Figure 6 yes Figure 5 A partial enlargement of detail C. Figure 7 It is a left side view of the present invention. Figure 8 yes Figure 7 A partial enlargement of detail D. Fig. 9 It is a structural schematic diagram of the motor in the sliding seat of the present invention. Fig.10 It is a structural schematic diagram of the lifting frame and the sorting clamping claws of the present invention. Fig.11 yes Fig.10 A partial enlargement of detail E. Fig.12 It is a structural schematic diagram of the mounting seat, the packing clamping claw, the three-axis cylinder, the two-axis cylinder and the side pressure plate of the present invention. Fig.13 yes Fig.12 A partial enlargement of detail F. Fig.14 It is a structural schematic diagram of the mounting seat, the packing clamp, the three-axis cylinder, the two-axis cylinder and the side pressure plate of the present invention from another angle. Fig.15 It is a structural schematic diagram of another angle of the present invention. Fig.16 yes Fig.15 A partial enlargement of detail G.

[0033] The present invention provides an intelligent sorting and packing system for polysilicon bagged materials: comprising a frame 1; further comprising a packing assembly; the packing assembly comprises a mechanical arm 2, a mounting seat 3, a plurality of packing claws 4, a fixed bracket 5, two first guide rails 6, a sliding seat 7, a rack 8, a motor 9, a gear 10, a lifting mechanism 11, a plurality of sorting claws 12, two first conveyor belt mechanisms 13, two C-shaped guardrails 14, a transplanting mechanism 15 and two sorting platforms 16; the packing assembly further comprises a second guide rail 17 and a reinforcing frame 18; the packing assembly further comprises a plurality of three-axis cylinders 19, a plurality of two-axis cylinders 20 and a plurality of side pressure plates 21; the packing claw 4 comprises a first mounting plate 41, a first cylinder 42, two first side plates 43, two first clamping fingers 44, a first fixed block 45 and two first connecting rods 46; the lifting mechanism 11 comprises a lifting cylinder 111, a lifting support 112, a lifting support 113, a lifting support 114, a lifting support 115, a lifting cylinder 116, a lifting support 117, a lifting support 118, a lifting cylinder 111, a lifting support 116 ... The sorting jaws 12 include a second mounting plate 121, a second cylinder 122, two second side plates 123, two second gripping fingers 124, a second fixing block 125 and two second connecting rods 126; the transplanting mechanism 15 includes two third guide rails 151, two sliders 152, a second conveyor belt mechanism 153, a third cylinder 154 and two straight guardrails 155; the sorting platform 16 includes a load-bearing plate 161, a transverse support plate 162, a longitudinal support plate 163, two transverse guide rails 164, a transverse sliding frame 165, a transverse push plate 166, a transverse cylinder 167, two longitudinal guide rails 168, a longitudinal sliding frame 169, a longitudinal push plate 1610 and a longitudinal cylinder 1611; the above-mentioned scheme solves the problems of manual packing consuming a lot of manpower, difficulty in packing, high work intensity and low efficiency.

[0034] Furthermore, the robotic arm 2 is located on one side of the frame 1; the mounting seat 3 is fixedly arranged on the robotic arm 2; the plurality of packing claws 4 are respectively arranged on the mounting seat 3; the fixed bracket 5 is fixedly arranged on the top of the frame 1; the two first guide rails 6 are respectively fixedly arranged on the top of the fixed bracket 5; the sliding seat 7 is slidably arranged on the two first guide rails 6; the rack 8 is fixedly arranged on the fixed bracket 5; the motor 9 is fixedly arranged in the sliding seat 7; the gear 10 is fixedly arranged at the output end of the motor 9 and meshes with the rack 8; the lifting mechanism 11 is arranged on the sliding seat 7; the plurality of sorting claws 12 are respectively arranged on the lifting mechanism 11; the two first conveyor belt mechanisms 13 are respectively arranged on the inner side of the frame 1; each of the first conveyor belt mechanisms 13 is fixedly provided with a C-shaped guardrail 14; the transplanting mechanism 15 is arranged on the inner side of the frame 1; and the two sorting platforms 16 are respectively arranged on the frame 1.

[0035] In this embodiment, an electrical cabinet is integrated in the frame 1, the mechanical arm 2 is used to drive the mounting seat 3 to move, the packing jaws 4 are used to clamp the bagged materials 200, and the multiple packing jaws 4 are arranged in a 3*5 layout, and 15 bags of bagged materials 200 can be clamped at a time for packing; the fixed bracket 5 is used to install the two first guide rails 6, the rack 8 is in the same direction as the first guide rail 6, the motor 9 drives the gear 10 to rotate, and the gear 10 rolls along the rack 8, thereby driving the sliding seat 7 to slide along the two first guide rails 6, so as to drive the multiple sorting jaws 12 to move, and the number of the multiple sorting jaws 12 is 3, and 3 are installed in a row on the lifting mechanism 1 1, the lifting mechanism 11 can drive the multiple sorting claws 12 to rise and fall; the first conveyor belt mechanism 13 is used to transport bagged materials 200, and the C-shaped guardrail 14 is used to limit and guide the bagged materials 200. After the bagged materials 200 are transported to the first conveyor belt mechanism 13, they continue to move to the end and are blocked by the C-shaped guardrail 14, so that the bagged materials 200 can be continuously accumulated one by one. The transplanting mechanism 15 is used to transport bagged materials 200 to the two first conveyor belt mechanisms 13, and the two sorting platforms 16 are used to sort the bagged materials 200, so that multiple bags of bagged materials 200 form a 3*5 layout on the sorting platform 16, which is convenient for the multiple packing claws 4 to directly clamp and take them. The first conveyor belt mechanism 13 is divided into two parts, the left and right parts, and the two sorting platforms 16 are divided into two parts, the left and right parts; in specific use, the transplanting mechanism 15 continuously transports bagged materials 200 to the first conveyor belt mechanism 13 on the left side. When 3 bags of bagged materials 200 are accumulated on the first conveyor belt mechanism 13 on the left side, the transplanting mechanism 15 immediately moves to transport bagged materials 200 to the first conveyor belt mechanism 13 on the right side. At the same time, the sliding seat 7 cooperates with the lifting mechanism 11 to use a plurality of the sorting claws 12 to clamp the 3 bags of bagged materials 200 accumulated on the first conveyor belt mechanism 13 on the left side and place them on the sorting platform 16 on the left side. When 3 bags of bagged materials 200 are accumulated on the first conveyor belt mechanism 13 on the right side, the transplanting mechanism 15 immediately moves to transport bagged materials 200 to the first conveyor belt mechanism 13 on the right side. After the material 200 is delivered, the transplanting mechanism 15 is immediately displaced and the bagged material 200 is transported to the first conveyor belt mechanism 13 on the left. At the same time, the sliding seat 7 cooperates with the lifting mechanism 11 to use the multiple sorting claws 12 to clamp the 3 bags of bagged materials 200 accumulated on the first conveyor belt mechanism 13 on the right and clamp them to the sorting platform 16 on the right. This cycle continues. When 15 bags of bagged materials 200 are accumulated on the sorting platform 16 on one side and arranged in a 3*5 layout, the robotic arm 2 immediately drives the multiple packing claws 4 to clamp the 15 bags of bagged materials 200 and pack them into the packaging box. This solves the problem of manual packing consuming a lot of manpower, packing difficulties, high work intensity and low efficiency.

[0036] Furthermore, the box packing assembly also includes a second guide rail 17 and a reinforcement frame 18; The second guide rail 17 is fixedly disposed on one side of the fixed bracket 5 ; the reinforcing frame 18 is fixedly connected to the sliding seat 7 , and is slidably connected to the second guide rail 17 , and is located at the bottom of the sliding seat 7 .

[0037] In this embodiment, the second guide rail 17 is used to slidably install the reinforcement frame 18, and the reinforcement frame 18 is used to support the sliding seat 7 from the bottom to prevent the sliding seat 7 from tipping over.

[0038] Furthermore, the box packing assembly also includes a plurality of three-axis cylinders 19, a plurality of two-axis cylinders 20 and a plurality of side pressure plates 21; A plurality of the three-axis cylinders 19 are fixedly arranged on both the left and right sides of the mounting seat 3 ; a two-axis cylinder 20 is fixedly arranged on the output end of each of the three-axis cylinders 19 ; and a side pressure plate 21 is fixedly arranged on the output end of each of the two-axis cylinders 20 .

[0039] In this embodiment, before the multiple packing jaws 4 clamp the bagged materials 200, the three-axis cylinder 19 pushes the double-axis cylinder 20 away from the mounting seat 3, so that the side pressure plate 21 is away from the mounting seat 3, and then when the multiple packing jaws 4 clamp 15 bags of bagged materials 200, the double-axis cylinder 20 drives the side pressure plate 21 to move downward, and finally the three-axis cylinder 19 drives the double-axis cylinder 20 close to the mounting seat 3, thereby driving the side pressure plate 21 close to the mounting seat 3, and the multiple side pressure plates 21 press and limit the clamped 15 bags of bagged materials 200 from the left and right sides to prevent the bagged materials 200 from swinging left and right and affecting the packing.

[0040] Further, the packing clamp 4 includes a first mounting plate 41, a first cylinder 42, two first side plates 43, two first clamping fingers 44, a first fixing block 45 and two first connecting rods 46; The first mounting plate 41 is fixedly arranged on the mounting seat 3; the first cylinder 42 is fixedly arranged on the top of the first mounting plate 41; the two first side plates 43 are respectively fixedly arranged on the bottom of the first mounting plate 41; the two first clamping fingers 44 are respectively rotatably arranged between the two first side plates 43; the first fixing block 45 is fixedly arranged at the output end of the first cylinder 42; the two first connecting rods 46 are respectively rotatably connected to the first fixing block 45, and are respectively rotatably connected to the two first clamping fingers 44, and are located between the two first side plates 43.

[0041] In this embodiment, the first mounting plate 41 is installed on the mounting base 3, the top is used to install the first cylinder 42, and the bottom is used to install the two first side plates 43. The two first side plates 43 are used to rotatably install the two first clamping fingers 44. When the first cylinder 42 drives the first fixing block 45 to move downward, the first fixing block 45 drives the two first clamping fingers 44 to rotate and close through the two first connecting rods 46 to achieve a clamping action. When the first cylinder 42 drives the first fixing block 45 to move upward, the first fixing block 45 drives the two first clamping fingers 44 to rotate and separate through the two first connecting rods 46 to achieve a loosening action.

[0042] Furthermore, the lifting mechanism 11 includes a lifting cylinder 111, a lifting bracket 112, a plurality of guide shafts 113 and a limit frame 114; The lifting cylinder 111 is fixedly arranged on the sliding seat 7; the lifting bracket 112 is fixedly arranged at the output end of the lifting cylinder 111; the plurality of guide shafts 113 are respectively fixedly connected to the lifting bracket 112, and are respectively slidably connected to the sliding seat 7, and respectively pass through the sliding seat 7; the limit frame 114 is fixedly arranged on the top of the plurality of guide shafts 113.

[0043] In this embodiment, the plurality of guide shafts 113 are used to guide the lifting bracket 112, the limit frame 114 is used for limiting, the lifting bracket 112 is used to install the plurality of sorting jaws 12, and the lifting cylinder 111 drives the lifting bracket 112 to rise and fall, thereby driving the plurality of sorting jaws 12 to rise and fall.

[0044] Further, the sorting clamp 12 includes a second mounting plate 121, a second cylinder 122, two second side plates 123, two second clamping fingers 124, a second fixing block 125 and two second connecting rods 126; The second mounting plate 121 is fixedly arranged on the lifting bracket 112; the second cylinder 122 is fixedly arranged on the top of the second mounting plate 121; the two second side plates 123 are respectively fixedly arranged on the bottom of the second mounting plate 121; the two second clamping fingers 124 are respectively rotatably arranged between the two second side plates 123; the second fixing block 125 is fixedly arranged at the output end of the second cylinder 122; the two second connecting rods 126 are respectively rotatably connected to the second fixing block 125, and are respectively rotatably connected to the two second clamping fingers 124, and are located between the two second side plates 123.

[0045] In this embodiment, the structure and clamping action of the sorting jaw 12 are consistent with those of the packing jaw 4; the second mounting plate 121 is installed on the lifting bracket 112, the top is used to install the second cylinder 122, and the bottom is used to install two second side plates 123, the two second side plates 123 are used to rotatably install two second clamping fingers 124, when the second cylinder 122 drives the second fixed block 125 to move downward, the second fixed block 125 drives the two second clamping fingers 124 to rotate and close through the two second connecting rods 126 to achieve the clamping action, when the second cylinder 122 drives the second fixed block 125 to move upward, the second fixed block 125 drives the two second clamping fingers 124 to rotate and separate through the two second connecting rods 126 to achieve the loosening action.

[0046] Further, the transplanting mechanism 15 includes two third guide rails 151, two sliders 152, a second conveyor belt mechanism 153, a third cylinder 154 and two straight guardrails 155; The two third guide rails 151 are respectively fixedly arranged on the frame 1; the two sliders 152 are respectively slidably arranged on the two third guide rails 151; the second conveyor belt mechanism 153 is fixedly arranged on the top of the two sliders 152; the third cylinder 154 is fixedly arranged on the frame 1, and the output end of the third cylinder 154 is fixedly connected to the second conveyor belt mechanism 153; the two straight guardrails 155 are respectively fixedly arranged on the second conveyor belt mechanism 153.

[0047] In this embodiment, the two third guide rails 151 are used to slide and install the two sliders 152, and the second conveyor belt mechanism 153 is fixed on the top of the two sliders 152. Therefore, driven by the third cylinder 154, the second conveyor belt mechanism 153 can be displaced left and right. When it moves to be aligned with the first conveyor belt mechanism 13 on the left, the bagged materials are transported to the first conveyor belt mechanism 13 on the left. When it moves to be aligned with the first conveyor belt mechanism 13 on the right, the bagged materials are transported to the first conveyor belt mechanism 13 on the right. At the same time, when aligned with the first conveyor belt mechanism 13, the two straight guardrails 155 are also aligned with the C-shaped guardrail 14.

[0048] Further, the sorting platform 16 includes a carrying plate 161, a transverse support plate 162, a longitudinal support plate 163, two transverse guide rails 164, a transverse sliding frame 165, a transverse push plate 166, a transverse cylinder 167, two longitudinal guide rails 168, a longitudinal sliding frame 169, a longitudinal push plate 1610 and a longitudinal cylinder 1611; The carrier plate 161 is fixedly arranged on the frame 1; the transverse support plate 162 is fixedly arranged on the top of the carrier plate 161; the longitudinal support plate 163 is fixedly arranged on the top of the carrier plate 161; the two transverse guide rails 164 are respectively fixedly arranged on the bottom of the carrier plate 161; the transverse sliding frame 165 is slidably arranged on the two transverse guide rails 164; the transverse push plate 166 is fixedly arranged on the transverse sliding frame 165 and is located on the top of the carrier plate 161; the transverse cylinder 167 is fixedly arranged on the carrier plate 161 bottom, the output end of the transverse cylinder 167 is fixedly connected to the transverse sliding frame 165; the two longitudinal guide rails 168 are respectively fixedly arranged at the bottom of the supporting plate 161; the longitudinal sliding frame 169 is slidably arranged on the two longitudinal guide rails 168; the longitudinal push plate 1610 is fixedly arranged on the longitudinal sliding frame 169 and is located at the top of the supporting plate 161; the longitudinal cylinder 1611 is fixedly arranged at the bottom of the supporting plate 161, and the output end of the longitudinal cylinder 1611 is fixedly connected to the longitudinal sliding frame 169.

[0049] In this embodiment, the transverse guide rail 164 is used for slidingly installing the transverse sliding frame 165, the transverse cylinder 167 drives the transverse sliding frame 165 to slide transversely, thereby driving the transverse push plate 166 to move transversely, the longitudinal guide rail 168 is used for slidingly installing the longitudinal sliding frame 169, the longitudinal cylinder 1611 drives the longitudinal sliding frame 169 to slide longitudinally, thereby driving the longitudinal push plate 1610 to move longitudinally, and the multiple sorting jaws 12 clamp 3 bags of bagged materials 200 at a time and place them on the carrying plate 161 in a row, the transverse push plate 166 cooperates with the transverse support plate 162 to sort and sort the bagged materials 200 horizontally, and the longitudinal push plate 1610 cooperates with the longitudinal support plate 163 to sort and sort the bagged materials 200 longitudinally, finally forming a regular 3*5 layout, which is convenient for the multiple packing jaws 4 to clamp and pack.

[0050] In the intelligent sorting and packing system for polysilicon bagged materials described in this embodiment, an electrical cabinet is integrated in the frame 1, the mechanical arm 2 is used to drive the mounting seat 3 to move, the packing jaws 4 are used to clamp the bagged materials 200, and the multiple packing jaws 4 are arranged in a 3*5 layout, and 15 bags of bagged materials 200 can be clamped at one time for packing; the fixed bracket 5 is used to install the two first guide rails 6, the rack 8 is in the same direction as the first guide rail 6, the motor 9 drives the gear 10 to rotate, and the gear 10 rolls along the rack 8, thereby driving the sliding seat 7 to slide along the two first guide rails 6, so that the multiple sorting jaws 12 can be driven to move. , the number of the plurality of sorting jaws 12 is 3, and 3 are installed in a row on the lifting mechanism 11, and the lifting mechanism 11 can drive the plurality of sorting jaws 12 to rise and fall; the first conveyor belt mechanism 13 is used to transport bagged materials 200, the C-shaped guardrail 14 is used to limit and guide the bagged materials 200, the transplanting mechanism 15 is used to transport bagged materials 200 to the two first conveyor belt mechanisms 13, and the two sorting platforms 16 are used to sort the bagged materials 200, so that multiple bags of bagged materials 200 form a 3*5 layout on the sorting platform 16, which is convenient for the multiple packing jaws 4 to directly grab, and the two first conveyor belt mechanisms 13 are divided into left and right two, and the two sorting The platform 16 is divided into two parts, left and right; in specific use, the transplanting mechanism 15 continuously transports bagged materials 200 to the first conveyor belt mechanism 13 on the left side. When 3 bags of bagged materials 200 are accumulated on the first conveyor belt mechanism 13 on the left side, the transplanting mechanism 15 immediately moves to transport bagged materials 200 to the first conveyor belt mechanism 13 on the right side. At the same time, the sliding seat 7 and the lifting mechanism 11 cooperate to use a plurality of the sorting claws 12 to clamp the 3 bags of bagged materials 200 accumulated on the first conveyor belt mechanism 13 on the left side and place them on the sorting platform 16 on the left side. When 3 bags of bagged materials 200 are accumulated on the first conveyor belt mechanism 13 on the right side, the transplanting mechanism 15 immediately moves to transport bagged materials 200 to the first conveyor belt mechanism 13 on the right side. The mechanism 15 is immediately displaced and transports the bagged material 200 to the first conveyor belt mechanism 13 on the left. At the same time, the sliding seat 7 cooperates with the lifting mechanism 11 to use the multiple sorting claws 12 to clamp the 3 bags of bagged materials 200 accumulated on the first conveyor belt mechanism 13 on the right and clamp them to the sorting platform 16 on the right. This cycle continues. When 15 bags of bagged materials 200 are accumulated on the sorting platform 16 on one side and arranged in a 3*5 layout, the robotic arm 2 immediately drives the multiple packing claws 4 to clamp the 15 bags of bagged materials 200 and pack them into the packaging box; thereby solving the problems of manual packing that consumes a lot of manpower, is difficult to pack, has high work intensity and is inefficient.It should be noted that a weighing sensor may be provided in the mounting base 3 to monitor whether the bagged materials 200 clamped by the multiple packing jaws 4 have fallen out of the bag through changes in weight. A laser sensor may also be provided to monitor whether the bagged materials 200 clamped by the multiple packing jaws 4 have fallen out of the bag.

[0051] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An intelligent sorting and packing system for polysilicon bagged materials, comprising a rack; characterized in that: Also included are boxing components; The packing assembly includes a mechanical arm, a mounting seat, a plurality of packing jaws, a fixed bracket, two first guide rails, a sliding seat, a rack, a motor, a gear, a lifting mechanism, a plurality of sorting jaws, two first conveyor belt mechanisms, two C-shaped guardrails, a transplanting mechanism and two sorting tables; The mechanical arm is located on one side of the frame; the mounting seat is fixedly arranged on the mechanical arm; the plurality of packing claws are respectively arranged on the mounting seat; the fixed bracket is fixedly arranged on the top of the frame; the two first guide rails are respectively fixedly arranged on the top of the fixed bracket; the sliding seat is slidably arranged on the two first guide rails; the rack is fixedly arranged on the fixed bracket; the motor is fixedly arranged in the sliding seat; the gear is fixedly arranged at the output end of the motor and meshes with the rack; the lifting mechanism is arranged on the sliding seat; the plurality of sorting claws are respectively arranged on the lifting mechanism; the two first conveyor belt mechanisms are respectively arranged on the inner side of the frame; each of the first conveyor belt mechanisms is fixedly provided with a C-shaped guardrail; the transplanting mechanism is arranged on the inner side of the frame; the two sorting tables are respectively arranged on the frame.

2. The intelligent sorting and packing system for polysilicon bagged materials according to claim 1, characterized in that: The box packing assembly also includes a second guide rail and a reinforcement frame; The second guide rail is fixedly arranged on one side of the fixed bracket; the reinforcing frame is fixedly connected to the sliding seat, and is slidably connected to the second guide rail, and is located at the bottom of the sliding seat.

3. The intelligent sorting and packing system for polysilicon bagged materials as claimed in claim 2, characterized in that: The box packing assembly also includes a plurality of three-axis cylinders, a plurality of two-axis cylinders and a plurality of side pressure plates; A plurality of the three-axis cylinders are fixedly arranged on both the left and right sides of the mounting seat; a two-axis cylinder is fixedly arranged on the output end of each of the three-axis cylinders; and a side pressure plate is fixedly arranged on the output end of each of the two-axis cylinders.

4. The intelligent sorting and packing system for polysilicon bagged materials as claimed in claim 3, characterized in that: The packing clamp comprises a first mounting plate, a first cylinder, two first side plates, two first clamping fingers, a first fixing block and two first connecting rods; The first mounting plate is fixedly arranged on the mounting seat; the first cylinder is fixedly arranged on the top of the first mounting plate; the two first side plates are respectively fixedly arranged on the bottom of the first mounting plate; the two first clamping fingers are respectively rotatably arranged between the two first side plates; the first fixed block is fixedly arranged at the output end of the first cylinder; the two first connecting rods are respectively rotatably connected to the first fixed block, and are respectively rotatably connected to the two first clamping fingers, and are located between the two first side plates.

5. The intelligent sorting and packing system for polysilicon bagged materials as claimed in claim 4, characterized in that: The lifting mechanism includes a lifting cylinder, a lifting bracket, a plurality of guide shafts and a limit frame; The lifting cylinder is fixedly arranged on the sliding seat; the lifting bracket is fixedly arranged at the output end of the lifting cylinder; the plurality of guide shafts are respectively fixedly connected to the lifting bracket, and are respectively slidably connected to the sliding seat, and respectively pass through the sliding seat; the limit frame is fixedly arranged on the top of the plurality of guide shafts.

6. The intelligent sorting and packing system for polysilicon bagged materials as claimed in claim 5, characterized in that: The sorting clamp comprises a second mounting plate, a second cylinder, two second side plates, two second clamping fingers, a second fixing block and two second connecting rods; The second mounting plate is fixedly arranged on the lifting bracket; the second cylinder is fixedly arranged on the top of the second mounting plate; the two second side plates are respectively fixedly arranged on the bottom of the second mounting plate; the two second clamping fingers are respectively rotatably arranged between the two second side plates; the second fixing block is fixedly arranged at the output end of the second cylinder; the two second connecting rods are respectively rotatably connected to the second fixing block, and are respectively rotatably connected to the two second clamping fingers, and are located between the two second side plates.

7. The intelligent sorting and packing system for polysilicon bagged materials according to claim 6, characterized in that: The transplanting mechanism includes two third guide rails, two slide blocks, a second conveyor belt mechanism, a third cylinder and two straight guardrails; The two third guide rails are respectively fixedly arranged on the frame; the two sliders are respectively slidably arranged on the two third guide rails; the second conveyor belt mechanism is fixedly arranged on the top of the two sliders; the third cylinder is fixedly arranged on the frame, and the output end of the third cylinder is fixedly connected to the second conveyor belt mechanism; the two straight guardrails are respectively fixedly arranged on the second conveyor belt mechanism.

8. The intelligent sorting and packing system for polysilicon bagged materials as claimed in claim 7, characterized in that: The sorting platform includes a load-bearing plate, a transverse support plate, a longitudinal support plate, two transverse guide rails, a transverse sliding frame, a transverse push plate, a transverse cylinder, two longitudinal guide rails, a longitudinal sliding frame, a longitudinal push plate and a longitudinal cylinder; The carrying plate is fixedly arranged on the frame; the transverse support plate is fixedly arranged on the top of the carrying plate; the longitudinal support plate is fixedly arranged on the top of the carrying plate; the two transverse guide rails are respectively fixedly arranged on the bottom of the carrying plate; the transverse sliding frame is slidably arranged on the two transverse guide rails; the transverse push plate is fixedly arranged on the transverse sliding frame and is located at the top of the carrying plate; the transverse cylinder is fixedly arranged on the bottom of the carrying plate, and the output end of the transverse cylinder is fixedly connected to the transverse sliding frame; the two longitudinal guide rails are respectively fixedly arranged on the bottom of the carrying plate; the longitudinal sliding frame is slidably arranged on the two longitudinal guide rails; the longitudinal push plate is fixedly arranged on the longitudinal sliding frame and is located at the top of the carrying plate; the longitudinal cylinder is fixedly arranged on the bottom of the carrying plate, and the output end of the longitudinal cylinder is fixedly connected to the longitudinal sliding frame.

Citation Information

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