Metal workpiece linear cutting device

By designing a rotary switching rack replacement method in the online cutting device, the problem of complex process and long downtime in the replacement of the coolant filter unit in the prior art is solved, and more efficient equipment operation and production efficiency are achieved.

CN119870633APending Publication Date: 2025-04-25HEBEI JINGYE ADDITIVE MFG TECH CO LTD

Patent Information

Application Number
CN202510219428.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing wire cutting device has complicated processes when replacing the coolant filter unit, and the downtime is long, resulting in low working efficiency.

Method used

A metal workpiece wire cutting device is designed, and the filter unit can be replaced by rotating the switching frame, simplifying the replacement process.

Benefits of technology

It greatly reduces downtime, ensures continuous work of the wire cutting device, improves work efficiency, and reduces the impact of equipment downtime on production progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of linear cutting machining, and provides a metal workpiece linear cutting device which comprises a workbench, a liquid outlet is formed in one side of the bottom face of the workbench and used for discharging cooling liquid, and impurities are contained in the cooling liquid; the mounting plate is arranged on one side of the workbench and located below the liquid outlet. The switching frame is rotationally arranged on the mounting plate, and the switching frame is provided with a plurality of mounting parts; the multiple filtering units are arranged on the multiple mounting parts correspondingly, and the filtering units are used for filtering impurities in the cooling liquid; after the switching frame is arranged to rotate, the plurality of filtering units are sequentially communicated with the liquid outlet. By means of the technical scheme, the technical problem that in the prior art, the working efficiency is low due to the fact that the working procedure for replacing the cooling liquid filtering unit of a wire cutting device is complex and the shutdown time is long is solved.
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Description

Technical Field

[0001] Embodiments of the present disclosure relate to the technical field of wire cutting, and in particular, to a wire cutting device for a metal workpiece. Background Art

[0002] In the field of metal processing, wire cutting is a common and important processing technology, which is widely used in industries such as mold manufacturing and precision parts processing. It uses high-energy-density electric sparks to corrode metal workpieces, thereby achieving precise cutting of workpieces. In this process, coolant plays a vital role. It can not only take away the heat generated during the processing to prevent the workpiece from being deformed or damaged due to overheating, but also wash away impurities such as metal debris generated by cutting to ensure smooth cutting.

[0003] However, the wire cutting device in the prior art has obvious drawbacks in terms of coolant filtration. When the impurities in the coolant accumulate to a certain extent, resulting in poor filtering effect, the coolant filter unit needs to be replaced. However, the traditional replacement process is extremely complicated, and it is often necessary to shut down the entire wire cutting device first, and then perform a series of tedious disassembly operations, remove the old filter unit from the device, and then install the new filter unit. After the installation is completed, debugging and other steps are required. The whole process takes a long time. Long-term downtime will not only reduce production efficiency and increase production costs, but may also affect production progress. Summary of the invention

[0004] To overcome the above-mentioned defects, an embodiment of the present disclosure provides a metal workpiece wire cutting device, which solves the technical problems in the prior art that the process of replacing the coolant filter unit of the wire cutting device is complicated, the downtime is long, and the work efficiency is low.

[0005] According to one aspect, at least one embodiment of the present disclosure provides a metal workpiece wire cutting device, comprising: A workbench, wherein one side of the bottom surface of the workbench is provided with a drain port, wherein the drain port is used for discharging coolant, wherein the coolant contains impurities; A mounting plate, the mounting plate is arranged on one side of the workbench and is located below the drain port; A switching frame, the switching frame is rotatably arranged on the mounting plate, and the switching frame has a plurality of mounting parts; A filter unit, wherein the number of the filter units is several, and the filter units are respectively arranged on the mounting parts, and the filter units are used to filter the impurities in the coolant; The switching frame is arranged so that after rotation, a plurality of the filter units are connected to the drain port in sequence.

[0006] For example, in a metal workpiece wire cutting device provided in at least one embodiment of the present disclosure, the filtering unit includes: A mounting tube, the mounting tube is arranged on the mounting portion, the mounting tube has a through slot along the vertical direction, the upper end of the through slot is a liquid inlet, the lower end of the through slot is a liquid outlet, and after the switching frame rotates, the liquid outlet is connected with the plurality of liquid inlets in sequence; A filter element, the filter element is vertically slidably disposed in the through groove, and the filter element is used to filter the impurities; the filter element is arranged so that after the impurities are accumulated, the coolant impacts the filter element, so that the filter element slides vertically down and approaches the liquid outlet; A first elastic member, wherein the first elastic member is disposed in the through groove, and two ends of the first elastic member act on the inner wall of the through groove and the filter element respectively, and are used to elastically push the filter element to slide vertically upward, so that the filter element is close to the liquid inlet; A clamping mechanism is disposed in the through groove; the clamping mechanism is arranged so that after the filter element contacts the liquid outlet, the clamping mechanism is used to limit the position of the filter element in the through groove.

[0007] For example, in a metal workpiece wire cutting device provided in at least one embodiment of the present disclosure, the filter element has a first slide groove; the mounting cylinder has a second slide groove, and the clamping mechanism includes: a first telescopic rod, wherein the first telescopic rod is slidably disposed in the first sliding groove; A sealing member, wherein the sealing member is slidably disposed in the second sliding groove; The first telescopic rod and the sealing member are arranged such that, after the filter element contacts the liquid outlet, the first telescopic rod extends into the second slide groove to push the sealing member so that one end of the sealing member extends out of the second slide groove and is located on the outer wall of the mounting tube.

[0008] For example, in at least one embodiment of the present disclosure, a metal workpiece wire cutting device is provided, wherein the metal workpiece wire cutting device further includes: A knocking member, the knocking member is swingably arranged on the mounting plate; The knocking member is arranged so that, after the switching frame rotates, the filter unit connected to the drain port is brought close to the knocking member; After swinging, the knocking member is used to knock the end of the sealing member extending out of the second sliding groove, so that the sealing member pushes the first telescopic rod to move the first telescopic rod out of the second sliding groove.

[0009] For example, in at least one embodiment of the present disclosure, a metal workpiece wire cutting device is provided, wherein the metal workpiece wire cutting device further includes: A baffle, the baffle being arranged on the switching frame, the baffle having a plurality of through holes, and the plurality of through holes corresponding to the upper and lower positions of the filter units one by one; The baffle is arranged so that the switching frame rotates to enable the baffle to open or close the drain port.

[0010] For example, in a metal workpiece wire cutting device provided in at least one embodiment of the present disclosure, the workbench has a guide surface, the guide surface has an angle with the horizontal plane, and the guide surface is connected to the drain port; the guide surface is lower on one side close to the drain port than on the other side.

[0011] For example, in a metal workpiece wire cutting device provided by at least one embodiment of the present disclosure, the workbench further has a liquid guide groove, the liquid guide groove is located on the lower side of the guide surface, and the guide surface is connected to the liquid discharge port through the liquid guide groove.

[0012] For example, in at least one embodiment of the present disclosure, a metal workpiece wire cutting device is provided, wherein the metal workpiece wire cutting device further includes: A cleaning piece is slidably arranged on the workbench, and is used to clean the impurities in the liquid guiding groove and enter the liquid discharge port after sliding.

[0013] For example, in a metal workpiece wire cutting device provided in at least one embodiment of the present disclosure, the metal workpiece wire cutting device further includes a transmission unit, the transmission unit is used to transmit the rotational power of the switching frame to the sliding power of the cleaning member, and the transmission unit includes: A rack, the rack is slidably arranged on the workbench, and the cleaning member is arranged on the rack; A gear is arranged on the switching frame, and the gear is meshed with the rack; the gear is arranged so that the switching frame rotates to drive the gear to rotate, so that the rack drives the cleaning member to slide.

[0014] For example, in a metal workpiece wire cutting device provided in at least one embodiment of the present disclosure, the metal workpiece wire cutting device further includes a positioning unit, the positioning unit is used to locate the position of the metal workpiece, and the positioning unit includes: A reference plate, the reference plate being slidably disposed on the workbench; A fixed vertical plate is arranged on the reference plate and is used to fix the metal workpiece.

[0015] The beneficial effects of the embodiments of the present disclosure are: In the present disclosure, the replacement process of the coolant filter unit is simplified. The traditional method requires shutting down the equipment and performing complex disassembly and installation, while the present application can complete the replacement by simply rotating the switching frame. This greatly reduces the downtime, from the original long downtime to only a short switching time, ensuring the continuous operation of the wire cutting device, effectively improving work efficiency, and reducing the impact of equipment downtime on production progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the description of the embodiments of the present disclosure. Obviously, the drawings described below are only some exemplary embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on the contents of the exemplary embodiments of the present disclosure and these drawings without creative work.

[0017] Figure 1 This is a schematic structural diagram of a metal workpiece wire cutting device in one embodiment of the present disclosure; Figure 2 for Figure 1 A schematic cross-sectional structure diagram of a workbench of a metal workpiece wire cutting device in an embodiment; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 for Figure 1 A schematic diagram of the internal structure of a filter unit of a metal workpiece wire cutting device in an embodiment; Figure 5 for Figure 4 Enlarged view of point B in the middle; Figure 6 for Figure 1 A schematic diagram of the working table structure of a metal workpiece wire cutting device in an embodiment; Figure 7 for Figure 6 Enlarged view of point C in the middle.

[0018] In the figure: 1, workbench, 101, drain port, 2, mounting plate, 3, switching frame, 301, mounting part, 4, filter unit, 401, mounting cylinder, 4011, through slot, 4012, liquid inlet, 4013, liquid outlet, 402, filter element, 403, first elastic element, 404, clamping mechanism, 4021, first slide slot, 4014, second slide slot, 405, first telescopic rod, 406, sealing element, 5, knocking element, 6, baffle, 601, through hole, 102, guide surface, 103, liquid guide slot, 7, cleaning element, 8, transmission unit, 801, rack, 802, gear, 9, positioning unit, 901, reference plate, 902, fixed vertical plate. DETAILED DESCRIPTION The present disclosure is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than to limit the present disclosure.

[0019] In order to simplify the drawings, only the parts related to the disclosure are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0020] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.

[0021] In the present disclosure, unless otherwise expressly specified and limited, a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being “above”, “above”, and “above” a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0022] In the description of this embodiment, terms such as "up", "down", "left", and "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0023] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0024] like Figure 1 to Figure 7As shown, it shows a metal workpiece wire cutting device in one embodiment of the present disclosure, including a workbench 1, a bottom side of the workbench 1 has a drain port 101, the drain port 101 is used for discharging coolant, and the coolant contains impurities; a mounting plate 2 is arranged on one side of the workbench 1, below the drain port 101; a switching frame 3 is rotatably arranged on the mounting plate 2, and the switching frame 3 has a plurality of mounting portions 301; a plurality of filter units 4 are respectively arranged on a plurality of mounting portions 301, and the filter units 4 are used for filtering impurities in the coolant; the switching frame 3 is arranged so that after rotation, the plurality of filter units 4 are sequentially connected to the drain port 101.

[0025] For example, Figure 1 As shown, in order to solve the technical problems in the prior art that the process of replacing the coolant filter unit of the wire cutting device is complicated, the downtime is long, and the work efficiency is low. A wire cutting device for metal workpieces is designed. A drain port 101 is provided on one side of the bottom surface of the workbench 1 for discharging the coolant containing impurities. The mounting plate 2 is fixed to one side of the workbench 1 and is located below the drain port 101, serving to support the switching frame 3. The switching frame 3 is rotatably connected to the mounting plate 2, and a plurality of mounting parts 301 are distributed on it. A plurality of filter units 4 are respectively mounted on these mounting parts 301, which are used to filter the coolant, and can effectively intercept impurities in the coolant.

[0026] Specifically, before the wire cutting device is started, the switching frame 3 connects one of the filter units 4 with the drain port 101. During operation, the coolant flows into the filter unit 4 from the drain port 101 with the impurities generated by cutting. After filtering, the coolant can be recycled or further processed. As time goes by, the impurities in the working filter unit 4 increase and the filtering effect deteriorates. At this time, the switching frame 3 is rotated to connect another filter unit 4 with the drain port 101 to continue filtering the coolant. The replaced filter unit 4 can be cleaned or the filter element can be replaced without affecting the operation of the device. Maintenance operations such as maintenance.

[0027] The advantage is that the replacement process of the coolant filter unit 4 is simplified. The traditional method requires shutting down the equipment and performing complex disassembly and installation, while the present application can complete the replacement by simply rotating the switching frame 3. This greatly reduces the downtime, from the original long downtime to only a short switching time, ensuring the continuous operation of the wire cutting device, effectively improving work efficiency, and reducing the impact of equipment downtime on production progress.

[0028] In some examples, the filter unit 4 includes a mounting cylinder 401, which is arranged on the mounting portion 301, and has a through groove 4011 along the vertical direction, the upper end of the through groove 4011 is a liquid inlet 4012, and the lower end of the through groove 4011 is a liquid outlet 4013, and after the switching frame 3 rotates, the liquid discharge port 101 is sequentially connected with the plurality of liquid inlets 4012; the filter element 402 is vertically slidably arranged in the through groove 4011, and the filter element 402 is used to filter impurities; the filter element 402 is arranged so that after impurities are accumulated, the coolant impacts the filter element 402, So that the filter element 402 slides vertically downward and approaches the liquid outlet 4013; the first elastic member 403 is arranged in the through groove 4011, and the two ends of the first elastic member 403 act on the inner wall of the through groove 4011 and the filter element 402 respectively, and are used to elastically push the filter element 402 to slide vertically upward, so that the filter element 402 approaches the liquid inlet 4012; the clamping mechanism 404 is arranged in the through groove 4011; the clamping mechanism 404 is arranged so that after the filter element 402 contacts the liquid outlet 4013, the clamping mechanism 404 is used to limit the position of the filter element 402 in the through groove 4011.

[0029] In some examples, the filter element 402 has a first slide groove 4021; the mounting tube 401 has a second slide groove 4014, the clamping mechanism 404 includes a first telescopic rod 405, and the first telescopic rod 405 is slidably set in the first slide groove 4021; the seal 406 is slidably set in the second slide groove 4014; the first telescopic rod 405 and the seal 406 are arranged so that after the filter element 402 contacts the liquid outlet 4013, the first telescopic rod 405 extends into the second slide groove 4014 and pushes the seal 406 so that one end of the seal 406 extends out of the second slide groove 4014 and is located on the outer wall of the mounting tube 401.

[0030] In some examples, a metal workpiece wire cutting device also includes a knocking piece 5, which is swingably set on the mounting plate 2; the knocking piece 5 is arranged so that after the switching frame 3 rotates, the filter unit 4 connected to the drain port 101 is close to the knocking piece 5; after the knocking piece 5 swings, it is used to knock the seal 406 to extend out of one end of the second slide groove 4014, so that the seal 406 pushes the first telescopic rod 405, so that the first telescopic rod 405 moves out of the second slide groove 4014.

[0031] For example, Figure 2-5 As shown, the mounting cylinder 401 is mounted on the mounting portion 301 of the switching frame 3, and the through slot 4011 therein penetrates in the vertical direction, with the upper end being the liquid inlet 4012 and the lower end being the liquid outlet 4013. The cross-sectional shape of the through slot 4011 is precisely matched with the shape of the filter element 402, so as to prevent the coolant from flowing out from the gap between the filter element 402 and the wall of the through slot 4011 without being filtered by the filter.

[0032] The filter element 402 can slide freely vertically in the through groove 4011. The first elastic element 403 is a spring and is arranged in the through groove 4011, with one end connected to the inner wall of the through groove 4011 and the other end connected to the filter element 402. It can ensure that the filter element 402 slides up and down smoothly in the through groove 4011, and when there are few impurities, the filter element 402 can be pushed to a position close to the liquid inlet 4012 with sufficient elastic force, and a guide column for the filter element 402 to slide is arranged in the through groove 4011.

[0033] The clamping mechanism 404 is composed of a first telescopic rod 405 that can slide in the first slide groove 4021 and a sealing member 406 that slides in the second slide groove 4014. The front end of the first telescopic rod 405 is hemispherical, and there is an elastic member in the first slide groove 4021 that elastically pushes the first telescopic rod 405, and a matching groove is provided at a corresponding position inside the second slide groove 4014; the sealing member 406 is T-shaped, with a wider head and a rubber sealing pad attached to the outside. The knocking member 5 is installed on the mounting plate 2 through the swinging of the rotating shaft, and its swinging position corresponds to the position of the filter unit 4, ensuring that the protruding end of the sealing member 406 can be accurately knocked.

[0034] Specifically, after the wire cutting device is started, the coolant carries the impurities generated by cutting and flows out from the drain port 101 of the workbench 1 and flows into the liquid inlet 4012 of the mounting tube 401. After the coolant enters the through groove 4011, it directly impacts the filter screen of the filter element 402, and larger particles of impurities are quickly intercepted. As the cutting work continues, the coolant continues to flow, and impurities gradually accumulate on the filter screen, and the downward impact force on the filter element 402 continues to increase. When the impact force exceeds the elastic force of the first elastic member 403, the filter element 402 begins to slide downward in the through groove 4011. During the sliding process, the lower filter screen continues to finely filter the coolant.

[0035] When the filter element 402 slides down to contact the liquid outlet 4013, the first telescopic rod 405 slides into the second slide groove 4014 along the first slide groove 4021 under the push of the elastic member in the first slide groove 4021. At this time, the hemispherical protrusion at the front end of the first telescopic rod 405 is embedded in the groove in the second slide groove 4014 to achieve the clamping positioning. At the same time, the first telescopic rod 405 pushes the sealing element 406 to slide along the second slide groove 4014 toward the outer wall of the installation cylinder 401 until the head of the sealing element 406 extends out of the second slide groove 4014, completing the entire clamping process, so that the filter element 402 stays stably at the bottom of the through groove 4011.

[0036] When the clamping state of the filter element 402 needs to be released, the operator drives the knocking member 5 to swing and accurately knock the protruding end of the sealing member 406. After being knocked, the sealing member 406 moves toward the first slide groove 4021 under the action of the impact force, and uses its own reaction force to push the first telescopic rod 405, so that the first telescopic rod 405 slides out of the second slide groove 4014 along the first slide groove 4021, thereby releasing the clamping restriction on the filter element 402.

[0037] The advantage is that the filter element 402 can automatically and accurately adjust its position according to the accumulation of impurities, without manual intervention, thus reducing labor costs and human operation errors. The design of the clamping mechanism 404 ensures that the filter element 402 can be firmly clamped and positioned when it slides down to the liquid outlet 4013. It prevents impurities on the filter element 402 from being thrown out of the through groove 4011 when the switching frame 3 rotates. The T-shaped structure and rubber sealing gasket of the seal 406 achieve a good sealing effect and prevent coolant leakage. At the same time, it extends out of the outer wall of the mounting cylinder 401 as an intuitive mark, which is convenient for operators to grasp the working status of the filter element 402 in time. The limiting ring of the second slide groove 4014 ensures the normal operation of the seal 406 and prevents it from accidentally sliding out. The setting of the knocking member 5 provides a convenient operation method for releasing the clamping state of the filter element 402, greatly improves the maintainability of the equipment, reduces maintenance time, and ensures efficient operation of the equipment.

[0038] In some examples, a metal workpiece wire cutting device also includes a baffle 6, which is arranged on a switching frame 3, and has a plurality of through holes 601, and the plurality of through holes 601 correspond one-to-one to the upper and lower positions of the filter unit 4; the baffle 6 is arranged so that the switching frame 3 rotates to open or close the drain port 101.

[0039] For example, Figure 4-7 As shown, the baffle 6 is disc-shaped, fixed on the switching frame 3, and rotates synchronously with the switching frame 3. A plurality of through holes 601 are evenly distributed on the baffle 6, and the positions of these through holes 601 correspond to the filter units 4 one by one to ensure that the coolant can pass smoothly.

[0040] When the switching frame 3 rotates, the baffle 6 rotates accordingly. In the process of switching the filter units 4, when a filter unit 4 is required to work, the switching frame 3 is rotated to align the corresponding through hole 601 with the drain port 101, and the coolant can flow unimpeded from the drain port 101 into the filter unit 4. This mainly prevents the coolant from flowing out of the drain port 101 when the filter element 402 is switched. It prevents the unfiltered coolant from being directly discharged.

[0041] In some examples, the workbench 1 has a guide surface 102 , the guide surface 102 has an angle with the horizontal plane, and the guide surface 102 is connected to the drain port 101 ; the side of the guide surface 102 close to the drain port 101 is lower than the other side.

[0042] For example, Figure 2-3 As shown, a guide surface 102 is provided on the surface of the workbench 1. The guide surface 102 is a smooth inclined plane, which forms a specific angle with the horizontal plane. The side of the guide surface 102 close to the drain port 101 is lower to ensure that the coolant can flow smoothly under the action of gravity.

[0043] Specifically, when the wire cutting device is working, the coolant flows on the workbench 1. Due to the inclined design of the guide surface 102, the coolant naturally flows to the drain port 101 along the inclined direction of the guide surface 102 under the action of gravity. No additional power drive is required, thereby realizing automatic drainage of the coolant, improving the discharge efficiency of the coolant, and ensuring the continuous and stable operation of the wire cutting device.

[0044] In some examples, the workbench 1 further has a liquid guiding groove 103 , which is located on a lower side of the guide surface 102 , and the guide surface 102 is connected to the liquid discharge port 101 through the liquid guiding groove 103 .

[0045] For example, Figure 2-3 As shown, a liquid guiding groove 103 is provided on the lower side of the guide surface 102. The liquid guiding groove 103 is in the shape of a long strip, and has a trapezoidal cross section, which is wide at the top and narrow at the bottom, and is conducive to the collection and flow of the coolant. The liquid guiding groove 103 is connected to the guide surface 102 to ensure that the coolant can flow in smoothly. At the same time, the liquid guiding groove 103 is connected to the drain port 101, so that the coolant can flow into the drain port 101 accurately.

[0046] Specifically, the coolant flows from the guide surface 102 into the liquid guiding groove 103 . Due to the slope design of the liquid guiding groove 103 , the coolant quickly gathers in the liquid guiding groove 103 and flows along the liquid guiding groove 103 to the drain port 101 , thereby realizing the rapid flow of the coolant from the workbench 1 to the drain port 101 .

[0047] In some examples, a metal workpiece wire cutting device further includes a cleaning member 7 , which is slidably disposed on the workbench 1 , and is used to clean impurities in the liquid guiding groove 103 from entering the liquid discharge port 101 after sliding.

[0048] For example, Figure 2-3 As shown, the cleaning member 7 is in the shape of a scraper and is mounted on a guide rail on the workbench 1. The guide rail is arranged parallel to the liquid guiding groove 103 to ensure that the cleaning member 7 can accurately slide over the liquid guiding groove 103. The scraper portion of the cleaning member 7 is made of wear-resistant rubber material, and the cleaning member 7 can be retracted to ensure that the cleaning member 7 can continuously contact the liquid guiding groove 103, which can effectively scrape away impurities in the liquid guiding groove 103 without causing damage to the liquid guiding groove 103.

[0049] Specifically, periodically or when there are many impurities in the liquid guiding groove 103, the operator drives the cleaning member 7 to slide on the guide rail through the driving mechanism. The cleaning member 7 moves along the liquid guiding groove 103, and the scraper scrapes up the impurities in the liquid guiding groove 103 and pushes them to the drain port 101, so that the impurities are discharged together with the coolant, and the liquid guiding groove 103 is kept unobstructed. The setting of the cleaning member 7 can clean the impurities in the liquid guiding groove 103 in time, prevent the impurities from accumulating in the liquid guiding groove 103, and ensure the normal function of the liquid guiding groove 103.

[0050] In some examples, a metal workpiece wire cutting device also includes a transmission unit 8, which is used to transmit the rotational power of the switching frame 3 to the sliding power of the cleaning piece 7. The transmission unit 8 includes a rack 801, which is slidably set on the workbench 1, and the cleaning piece 7 is set on the rack 801; the gear 802 is set on the switching frame 3, and the gear 802 is meshed with the rack 801; the gear 802 is arranged so that the switching frame 3 rotates and drives the gear 802 to rotate, so that the rack 801 drives the cleaning piece 7 to slide.

[0051] For example, Figure 2-7 As shown, the transmission unit 8 is composed of a rack 801 and a gear 802. The rack 801 is mounted on the guide rail on the workbench 1 and is connected to the cleaning member 7, and can drive the cleaning member 7 to slide on the guide rail. The gear 802 is mounted on the switching frame 3 and meshes with the rack 801. When the switching frame 3 rotates, the gear 802 rotates accordingly, and through meshing with the rack 801, the rotational power is converted into the linear motion power of the rack 801.

[0052] Specifically, when the switching rack 3 rotates, the gear 802 is driven to rotate. Since the gear 802 is meshed with the rack 801, the rotation of the gear 802 causes the rack 801 to slide on the guide rail, thereby driving the cleaning member 7 fixedly connected to the rack 801 to slide together. While switching the filter unit 4, the liquid guide groove 103 is automatically cleaned without additional operation.

[0053] The advantage is that the design of the transmission unit 8 realizes the linkage between the rotation of the switching frame 3 and the sliding of the cleaning member 7, integrating the two originally independent operations into one action, without the need for an additional power source, simplifying the operation process and structure of the equipment. At the same time, it ensures that when the filter unit 4 is switched, the liquid guide groove 103 can be cleaned in time, further improving the working efficiency and stability of the wire cutting device.

[0054] In some examples, a metal workpiece wire cutting device also includes a positioning unit 9, which is used to locate the position of the metal workpiece. The positioning unit 9 includes a reference plate 901, which is slidably set on the workbench 1; a fixed vertical plate 902 is set on the reference plate 901, and the fixed vertical plate 902 is used to fix the metal workpiece.

[0055] For example, Figure 1 As shown, the positioning unit 9 includes a reference plate 901 slidably disposed on the workbench 1 and a fixed vertical plate 902 vertically fixed on the reference plate 901. The reference plate 901 is connected to the workbench 1 via a guide rail and can move smoothly on the workbench 1. A plurality of adjustable clamping devices are disposed on the fixed vertical plate 902, and the clamping devices can be bolt-type clamping structures or hydraulic clamping structures, which are used to adjust and fix metal workpieces of different sizes.

[0056] Specifically, before the wire cutting process, the metal workpiece is placed on the positioning unit 9, and the position of the workpiece is adjusted by moving the reference plate 901 so that the processing part of the workpiece corresponds to the cutting head of the wire cutting device. Then, according to the size of the workpiece, the clamping device on the fixed vertical plate 902 is adjusted to firmly fix the metal workpiece on the reference plate 901 to ensure that the workpiece will not be displaced during the processing.

[0057] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure rather than to limit it. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present disclosure, which should be included in the scope of the claims of the present disclosure.

Claims

1. A metal workpiece wire cutting device, characterized in that: include: A workbench (1), wherein one side of the bottom surface of the workbench (1) is provided with a drain port (101), the drain port (101) being used for discharging coolant, the coolant containing impurities; A mounting plate (2), the mounting plate (2) being arranged on one side of the workbench (1) and located below the liquid discharge port (101); A switching frame (3), the switching frame (3) being rotatably arranged on the mounting plate (2), the switching frame (3) having a plurality of mounting portions (301); A filter unit (4), wherein the filter units (4) are provided in a plurality, and the plurality of filter units (4) are respectively arranged on a plurality of mounting portions (301), and the filter units (4) are used to filter the impurities in the coolant; The switching frame (3) is arranged such that after rotation, a plurality of the filter units (4) are connected to the liquid discharge port (101) in sequence.

2. A metal workpiece wire cutting device according to claim 1, characterized in that: The filtering unit (4) comprises: A mounting cylinder (401), the mounting cylinder (401) being arranged on the mounting portion (301), the mounting cylinder (401) having a through slot (4011) extending in a vertical direction, the upper end of the through slot (4011) being a liquid inlet (4012), the lower end of the through slot (4011) being a liquid outlet (4013), and after the switching frame (3) rotates, the liquid outlet (101) is sequentially connected to the plurality of liquid inlets (4012); A filter element (402), the filter element (402) being vertically slidably disposed in the through groove (4011), the filter element (402) being used to filter the impurities; the filter element (402) being arranged so that after the impurities are accumulated, the coolant impacts the filter element (402), so that the filter element (402) slides vertically down and approaches the liquid outlet (4013); A first elastic member (403), the first elastic member (403) being arranged in the through groove (4011), and two ends of the first elastic member (403) acting on the inner wall of the through groove (4011) and the filter element (402) respectively, and being used to elastically push the filter element (402) to slide vertically upward, so that the filter element (402) is close to the liquid inlet (4012); A clamping mechanism (404), the clamping mechanism (404) being disposed in the through groove (4011); the clamping mechanism (404) being arranged such that, after the filter element (402) contacts the liquid outlet (4013), the clamping mechanism (404) is used to limit the position of the filter element (402) in the through groove (4011).

3. A metal workpiece wire cutting device according to claim 2, characterized in that: The filter element (402) has a first slide groove (4021); the mounting cylinder (401) has a second slide groove (4014); and the clamping mechanism (404) comprises: A first telescopic rod (405), the first telescopic rod (405) being slidably disposed in the first sliding groove (4021); a sealing member (406), the sealing member (406) being slidably disposed in the second sliding groove (4014); The first telescopic rod (405) and the sealing member (406) are arranged such that, after the filter element (402) contacts the liquid outlet (4013), the first telescopic rod (405) extends into the second slide groove (4014) to push the sealing member (406) so that one end of the sealing member (406) extends out of the second slide groove (4014) and is located on the outer wall of the mounting tube (401).

4. A metal workpiece wire cutting device according to claim 3, characterized in that: The metal workpiece wire cutting device also includes: A knocking piece (5), the knocking piece (5) being swingably arranged on the mounting plate (2); The knocking member (5) is arranged so that, after the switching frame (3) rotates, the filter unit (4) connected to the liquid discharge port (101) is brought close to the knocking member (5); After the knocking member (5) is swung, it is used to knock the end of the sealing member (406) extending out of the second slide groove (4014), so that the sealing member (406) pushes the first telescopic rod (405) and the first telescopic rod (405) moves out of the second slide groove (4014).

5. A metal workpiece wire cutting device according to claim 1, characterized in that: The metal workpiece wire cutting device also includes: a baffle (6), the baffle (6) being arranged on the switching frame (3), the baffle (6) having a plurality of through holes (601), the plurality of through holes (601) corresponding one-to-one to upper and lower positions of the filter unit (4); The baffle plate (6) is arranged such that the switching frame (3) rotates so that the baffle plate (6) opens or closes the liquid discharge port (101).

6. A metal workpiece wire cutting device according to claim 1, characterized in that: The workbench (1) has a flow guiding surface (102), the flow guiding surface (102) forms an angle with a horizontal plane, and the flow guiding surface (102) is connected to the liquid discharge port (101); the side of the flow guiding surface (102) close to the liquid discharge port (101) is lower than the other side.

7. A metal workpiece wire cutting device according to claim 6, characterized in that: The workbench (1) further comprises a liquid guiding groove (103), wherein the liquid guiding groove (103) is located on a lower side of the flow guiding surface (102), and the flow guiding surface (102) is connected to the liquid discharge port (101) via the liquid guiding groove (103).

8. A metal workpiece wire cutting device according to claim 7, characterized in that: The metal workpiece wire cutting device also includes: A cleaning piece (7), the cleaning piece (7) being slidably disposed on the workbench (1), and the cleaning piece (7) being used to clean the impurities in the liquid guide groove (103) from entering the liquid discharge port (101) after sliding.

9. A metal workpiece wire cutting device according to claim 8, characterized in that: The metal workpiece wire cutting device further comprises a transmission unit (8), wherein the transmission unit (8) is used to transmit the rotational power of the switching frame (3) into the sliding power of the cleaning member (7), and the transmission unit (8) comprises: A rack (801), the rack (801) being slidably arranged on the workbench (1), and the cleaning member (7) being arranged on the rack (801); A gear (802), the gear (802) being arranged on the switching frame (3), the gear (802) being meshed with the rack (801); the gear (802) being arranged so that the switching frame (3) rotates to drive the gear (802) to rotate, so that the rack (801) drives the cleaning member (7) to slide.

10. A metal workpiece wire cutting device according to claim 1, characterized in that: The metal workpiece wire cutting device further comprises a positioning unit (9), wherein the positioning unit (9) is used to locate the position of the metal workpiece, and the positioning unit (9) comprises: A reference plate (901), the reference plate (901) being slidably arranged on the workbench (1); A fixed vertical plate (902), wherein the fixed vertical plate (902) is arranged on the reference plate (901), and the fixed vertical plate (902) is used to fix the metal workpiece.

Citation Information

Patent Citations

  • Production method and pharmaceutical equipment of catechin tablets

    CN117245969A

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    CN203330546U

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    CN213943904U

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    CN217782324U

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    CN218398912U

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