Integrated intelligent production line for metal plate machining
By designing the limiting mechanism in the integrated intelligent production line for metal plate processing, the problem of lack of limiting function in traditional production lines when conveying metal plate parts is solved, and the position stability and accuracy of the plate parts during the conveying process are achieved.
Patent Information
- Application Number
- CN202411987181.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-25
AI Technical Summary
The integrated intelligent production line of traditional metal plate parts processing lacks limiting function when conveying metal plate parts, resulting in the plate parts being offset in the conveying path and being unable to accurately align with subsequent processing equipment, reducing the processing accuracy.
An integrated intelligent production line for processing metal plate parts including a limiting mechanism is designed. The limiting mechanism consists of a motor, gear, rack plate, guide block, mounting rod, limit plate and guide roller. Through the coordinated work of these components, the limiting and fixing of the metal plate parts is achieved to ensure their stable position during the conveying process.
Through the use of the limiting mechanism, the position of the metal plate is effectively fixed, avoiding the deviation of the plate during the conveying process, improving the reliability and stability of the conveying, ensuring the accurate alignment of subsequent processing equipment, and improving the overall processing accuracy.
Smart Images

Figure CN119870729A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal plate processing, and in particular to an integrated intelligent production line for metal plate processing. Background Art
[0002] Metal sheets refer to components that are made by processing metal materials (usually metal sheets) into specific shapes and uses through a variety of processing techniques. These sheets are widely used in industrial manufacturing, construction, home appliances, automobiles, etc. The integrated intelligent production line for metal sheet processing is a device that performs multiple processing on metal sheets, which is used to achieve efficient, precise and automated processing of metal sheets.
[0003] The traditional integrated intelligent production line for metal sheet processing, when processing metal sheets, first, put the metal sheet in the middle of two guide rollers, and transport the metal sheet to the cutting area through the rotation of the guide rollers, and perform the cutting operation on the metal sheet. Subsequently, the cut metal sheet is transported to the bending area, and the bent metal sheet is transported to the spraying area for spraying protective paint. After the spraying is completed, it is transported to the inside of the collection box to complete the processing of the metal sheet.
[0004] Although the traditional integrated intelligent production line for metal sheet processing can complete the processing of metal sheets, it lacks the function of limiting the position of the metal sheets when conveying them. The metal sheets are offset in the conveying path, resulting in the inability to accurately align with subsequent processing equipment, thereby reducing the stability of the metal sheet conveying process. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides an integrated intelligent production line for metal sheet processing, which solves the problem of lack of function to limit the metal sheets when conveying them, resulting in the metal sheets being offset in the conveying path, making it impossible to accurately align with subsequent processing equipment, thereby reducing the processing accuracy of the metal sheets.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an integrated intelligent production line for metal sheet processing, comprising a bracket, a mounting plate fixedly connected to the middle of the bracket, a limiting mechanism provided at the lower part of the mounting plate, a cutting table fixedly connected to the right side of the outside of the bracket, a connecting frame fixedly connected to the outside of the cutting table, a cleaning mechanism provided on the outside of the connecting frame, a spraying table fixedly connected to the outside of the connecting frame, a connecting frame fixedly connected to the outside of the spraying table, a drying chamber fixedly connected to the upper part of the connecting frame, and a drying mechanism provided on the upper part of the drying chamber;
[0007] The limiting mechanism includes a motor 1, which is arranged at the lower part of the mounting plate, and a gear is fixedly connected to the output end of the motor 1, and the gear is rotatably connected to the inside of the mounting plate, rack plates are arranged on both sides of the inside of the mounting plate, and the two rack plates are meshed with the gears, and the outsides of the two rack plates are fixedly connected to guide blocks, the upper parts of the two rack plates are fixedly connected to mounting rods, and the upper parts of the two mounting rods are fixedly connected to limiting plates, and guide rollers are installed on both sides of the outsides of the two limiting plates.
[0008] Preferably, the cleaning mechanism comprises motor 2, the motor 2 is arranged on the outside of the connecting frame, the output end of the motor 2 is fixedly connected to a rotating rod 1, the rotating rod 1 is rotatably connected to the inside of the connecting frame, the rotating rod 1 is fixedly connected to a driving wheel on the left side of the outside, the connecting frame is rotatably connected to a rotating rod 2 on the upper part, the rotating rod 2 is fixedly connected to a driven wheel on the left side of the outside, the driving wheel is connected to the driven wheel through a belt, the rotating rod 1 and the rotating rod 2 are both fixedly connected to cleaning rollers on the outside, the connecting frame is fixedly connected to a collecting box on the lower part, the collecting box is fixedly connected to a fan 1 on the left side of the outside, the collecting box is slidably connected to a drawer, a filter 1 is plugged into the right side of the outside of the collecting box, the collecting box is fixedly connected to a conveying pipe on the upper part, the conveying pipe is fixedly connected to a guide pipe on the top, and dust collecting ports are installed on both sides of the outside of the guide pipe.
[0009] Preferably, the drying mechanism includes fan 2, which is fixedly connected to the upper part of the drying chamber, the input end of fan 2 is fixedly connected to an air inlet, the output end of fan 2 is fixedly connected to a heating box, filter 2 is plugged into the interior of the heating box, a heating wire is installed on the left side of the interior of the heating box, one end of a connecting pipe is fixedly connected to the left side of the exterior of the heating box, air outlets are provided on both sides of the interior of the drying chamber, and the other end of the connecting pipe is fixedly connected to the inside of the two air outlets.
[0010] Preferably, a fixed plate 1 is fixedly connected to the upper part of the cutting table, an electric push rod 1 is fixedly connected inside the fixed plate 1, a moving block 1 is fixedly connected to the output end of the electric push rod 1, and a laser cutter is installed outside the moving block 1.
[0011] Preferably, the spraying station is fixedly connected to a material storage barrel on the outside, and a material extraction pump is fixedly connected to the outside of the material storage barrel, and one end of a connecting pipe is fixedly connected to the output end of the material extraction pump, and a fixed plate 2 is fixedly connected to the upper part of the spraying station, and an electric push rod 2 is fixedly connected to the outside of the fixed plate 2, and a moving block 2 is fixedly connected to the output end of the electric push rod 2, and a spray head is fixedly connected to the outside of the moving block 2, and the other end of the connecting pipe is fixedly connected to the inside of the spray head.
[0012] Preferably, a mounting ring is fixedly connected to the lower portion of the mounting plate, the motor is fixedly connected to the inside of the mounting ring, guide rods are fixedly connected to both sides of the inside of the mounting plate, and the two guide blocks are slidably connected to the outside of the two guide rods.
[0013] Preferably, a fixing ring is fixedly connected to the outside of the connecting frame, the second motor is fixedly connected to the inside of the fixing ring, a fixing rod 1 is fixedly connected to the outside of the guide tube, and the bottom of the fixing rod 1 is fixedly connected to the outside of the connecting frame.
[0014] Preferably, a feed port is fixedly connected to the upper portion of the storage barrel, and a sealing cover is installed on the upper portion of the feed port.
[0015] Preferably, two fixing rods are fixedly connected to both sides of the interior of the drying chamber, and the bottoms of the two fixing rods are fixedly connected to the outsides of the two air outlets.
[0016] Preferably, the bracket, cutting table, connecting frame, spraying table and connecting frame are all equipped with electric conveying rollers, and the connecting frame is provided with a collecting frame outside.
[0017] The present invention provides an integrated intelligent production line for metal plate processing.
[0018] Beneficial effects:
[0019] 1. The present invention places the metal sheet on a bracket when conveying it, starts a motor to drive the gear to rotate, and drives the mounting rod and the limit plate to move relative to each other through the meshing rack plate, so that the guide roller on the limit plate contacts both sides of the metal sheet, thereby limiting and fixing the sheet, ensuring its stable position during the conveying process, and improving the reliability and stability of the conveying.
[0020] 2. When cleaning metal plates, the present invention transports the plates through the electric conveying rollers in the connecting frame, starts the second motor to drive the rotating rod and the cleaning roller to rotate, and uses the cleaning roller to wipe off the dust and other pollutants on the surfaces of both sides of the plates. At the same time, starts the first fan to transport the dust to the collection box through the dust collecting port, the guide pipe and the conveying pipe, completing the cleaning process, ensuring that the surface of the plate is clean, and providing a good foundation for subsequent processing.
[0021] 3. After the spraying is completed in the present invention, the metal plate enters the drying chamber through the electric conveying roller, and the fan 2 is started to inhale air. After being filtered by the filter screen 2 of the heating box and heated by the heating wire, the air is discharged through the connecting pipe and the air outlet to dry the plate. The dried plate is sent to the collection frame by the conveying roller to ensure that the sprayed material is evenly cured to form a smooth coating and improve the quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1A three-dimensional diagram of an integrated intelligent production line for metal plate processing according to the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of a material extraction pump of an integrated intelligent production line for metal sheet processing according to the present invention;
[0024] Figure 3 A schematic diagram of the structure of a motor of an integrated intelligent production line for metal plate processing according to the present invention;
[0025] Figure 4 This is a schematic diagram of the internal structure of a mounting block of an integrated intelligent production line for metal sheet processing according to the present invention;
[0026] Figure 5 This is a schematic diagram of the structure of a laser cutting head of an integrated intelligent production line for metal sheet processing according to the present invention;
[0027] Figure 6 This is a schematic diagram of the internal structure of a collection box of an integrated intelligent production line for metal plate processing according to the present invention;
[0028] Figure 7 This is a schematic diagram of the structure of a spray head of an integrated intelligent production line for metal plate processing according to the present invention;
[0029] Figure 8 This is a schematic diagram of the internal structure of a heating box of an integrated intelligent production line for metal plate processing according to the present invention;
[0030] Fig. 9 This is a schematic diagram of the drying port structure of an integrated intelligent production line for metal plate processing according to the present invention;
[0031] Fig.10 This is an enlarged view of the structure at A in 8.
[0032] Among them, 1, bracket; 2, electric conveyor roller; 3, cutting table; 4, connecting frame; 5, spraying table; 6, connecting frame; 7, collecting frame; 8, mounting plate; 9, mounting ring; 10, limiting mechanism; 1001, motor 1; 1002, gear; 1003, rack plate; 1004, guide block; 1005, mounting rod; 1006, limiting plate; 1007, guide roller; 11, guide rod; 12, fixed plate 1; 13, electric push rod 1; 14, moving block 1; 15, laser cutter; 16, fixed ring; 17, cleaning mechanism; 1701, motor 2; 1702, rotating rod 1; 1703, driving wheel; 1704, belt; 1705, rotating Rod two; 1706, driven wheel; 1707, cleaning roller; 1708, collecting box; 1709, fan one; 1710, filter one; 1711, drawer; 1712, delivery pipe; 1713, guide pipe; 1714, dust collecting port; 18, fixed rod one; 19, fixed plate two; 20, electric push rod two; 21, moving block two; 22, spray head; 23, storage barrel; 24, feed port; 25, suction pump; 26, connecting pipe; 27, drying chamber; 28, drying mechanism; 2801, fan two; 2802, heating box; 2803, heating wire; 2804, filter two; 2805, connecting pipe; 2806, air outlet; 29, fixed rod two. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Embodiment 1:
[0035] Please see attached Figure 1 -Attached Figure 4The embodiment of the present invention provides an integrated intelligent production line for processing metal sheets, including a bracket 1, a mounting plate 8 is fixedly connected to the middle of the bracket 1, a limiting mechanism 10 is arranged at the lower part of the mounting plate 8, and the limiting mechanism 10 is arranged to facilitate the limiting of the conveyed metal sheet, a cutting table 3 is fixedly connected to the right side of the outside of the bracket 1, and the cutting table 3 is arranged to facilitate the cutting operation of the metal sheet, a connecting frame 4 is fixedly connected to the outside of the cutting table 3, and a cleaning mechanism 17 is arranged on the outside of the connecting frame 4, and the cleaning mechanism 17 is arranged to facilitate the cleaning of the cut metal sheet, and a spraying station 5 is fixedly connected to the outside of the connecting frame 4, and the spraying station 5 is arranged to facilitate the cleaning of the cut metal sheet. For spraying metal plates, the spraying station 5 is fixedly connected to a connecting frame 6 on the outside, and a drying chamber 27 is fixedly connected to the upper part of the connecting frame 6. A drying mechanism 28 is arranged on the upper part of the drying chamber 27. The drying mechanism 28 is arranged to facilitate drying of the metal plates after spraying. The bracket 1, the cutting table 3, the connecting frame 4, the spraying table 5, and the connecting frame 6 are all equipped with electric conveying rollers 2. The electric conveying rollers 2 are driven by a motor to realize continuous conveyance of metal plates between different stations such as the bracket 1, the cutting table 3, and the spraying table 5. A collecting frame 7 is arranged on the outside of the connecting frame 6. The collecting frame 7 is arranged to facilitate collection of the processed metal plates.
[0036] Please see attached Figure 2 -Attached Figure 4The limiting mechanism 10 includes a motor 1001, which is arranged at the lower part of the mounting plate 8. The output end of the motor 1001 is fixedly connected with a gear 1002, and the gear 1002 is rotatably connected to the inside of the mounting plate 8. Rack plates 1003 are arranged on both sides of the inside of the mounting plate 8. The two rack plates 1003 are meshed with the gear 1002. The outsides of the two rack plates 1003 are fixedly connected with guide blocks 1004. The upper parts of the two rack plates 1003 are fixedly connected with mounting rods 1005. The upper parts of the two mounting rods 1005 are fixedly connected with limiting plates 1006. Guide rollers 1007 are installed on both sides of the outsides of the two limiting plates 1006. The guide rollers 1007 are arranged to guide the metal sheet. The upper part of the cutting table 3 is fixedly connected with a fixed plate 12. An electric push rod 13 is fixedly connected inside the fixed plate 12, and a moving block 14 is fixedly connected to the output end of the electric push rod 13, and a laser cutter 15 is installed outside the moving block 14. When cutting, the electric push rod 13 is started to move the moving block 14 fixed at the output end, and the moving block 14 moves with the externally installed laser cutter 15 to complete the cutting operation of the metal sheet. A mounting ring 9 is fixedly connected to the lower part of the mounting plate 8, and a motor 1001 is fixedly connected to the inside of the mounting ring 9. The mounting ring 9 is provided to facilitate fixing the motor 1001. Guide rods 11 are fixedly connected to both sides of the mounting plate 8, and two guide blocks 1004 are slidably connected to the outside of the two guide rods 11. The guide rods 11 are provided to facilitate the movement of the guide blocks 1004.
[0037] Specifically, in the process of conveying metal plates, the first step of the operation is to place the metal plates neatly on the upper part of the bracket 1 to ensure that the plates are in stable contact with the electric conveying roller 2 on the upper part of the bracket 1. Subsequently, the motor 1001 is started. The motor 1001 drives the gear 1002 fixed at the output end to start rotating through its power output end. The rotation of the gear 1002 further transmits power through the rack plate 1003 meshing with it, so that the rack plate 1003 moves in a specific direction. Since both sides of the rack plate 1003 are meshed with the gear 1002, they can move synchronously during driving, thereby driving the mounting rod 1005 fixedly connected above it to move relative to each other. At the same time, the relative movement of the mounting rod 1005 directly drives the two limit plates 1006 connected to its upper part to move relative to each other. Regarding movement, the movement of the limit plate 1006 further drives the guide rollers 1007 installed on both sides of the outside to move relative to each other synchronously. At this time, the guide rollers 1007 gradually approach or contact the outer edges of the metal sheets, thereby limiting the position of the metal sheets. The limiting function can effectively fix the metal sheets on the predetermined conveying path to prevent them from shifting or shaking during the conveying process. In addition, through the adjustment of the guide rollers 1007, the limit plate 1006 can adapt to metal sheets of different sizes and thicknesses, thereby having certain flexibility and applicability. The limitation can not only ensure that the sheets remain stable on the conveying path, but also prevent the sheets from being deformed or damaged due to uneven force during movement. This design significantly improves the stability and safety of the metal sheets during the conveying process.
[0038] Embodiment 2:
[0039] Please see attached Figure 5 -Attached Figure 8The cleaning mechanism 17 includes a second motor 1701, which is arranged on the outside of the connecting frame 4. The output end of the second motor 1701 is fixedly connected to a rotating rod 1702, which is rotatably connected to the inside of the connecting frame 4. The left side of the outside of the rotating rod 1702 is fixedly connected to a driving wheel 1703. The upper part of the connecting frame 4 is rotatably connected to a rotating rod 2 1705, and the left side of the outside of the rotating rod 2 1705 is fixedly connected to a driven wheel 1706. The driving wheel 1703 is connected to the driven wheel 1706 through a belt 1704. The outsides of the rotating rod 1702 and the rotating rod 2 1705 are fixedly connected to cleaning rollers 1707. The lower part of the connecting frame 4 is fixedly connected to a collecting box 1708. The left side of the collecting box 1708 is fixedly connected to a fan 1709, and the inside of the collecting box 1708 is slidably connected to a drawer 1711. The drawer 1711 is provided to facilitate cleaning of impurities collected inside the collecting box 1708. The right side of the collecting box 1708 is plugged with a filter 1710. The filter 1710 is provided to facilitate filtering impurities inside the collecting box 1708 to avoid suction by the fan 1709 and extend the service life of the fan 1709. The upper part of the collecting box 1708 is fixedly connected to a conveying pipe 1712. The conveying pipe 1712 is fixedly connected to a guide pipe 1713 on the top. Dust collecting ports 1714 are installed on both sides of the guide pipe 1713. The opening 1714 is convenient for collecting dust and impurities generated by cleaning. A material storage barrel 23 is fixedly connected to the outside of the spraying station 5. A material extraction pump 25 is fixedly connected to the outside of the material storage barrel 23. One end of a connecting pipe 26 is fixedly connected to the output end of the material extraction pump 25. A fixed plate 19 is fixedly connected to the upper part of the spraying station 5. An electric push rod 20 is fixedly connected to the outside of the fixed plate 19. A moving block 21 is fixedly connected to the output end of the electric push rod 20. A spray head 22 is fixedly connected to the outside of the moving block 21. The other end of the connecting pipe 26 is fixedly connected to the inside of the spray head 22. When spraying, the paint is extracted from the inside of the material storage barrel 23 by starting the material extraction pump 25, and then the paint is discharged through the connecting pipe 26. The paint is then conveyed and discharged through the spray head 22 to complete the spraying operation on the metal sheet. The connecting frame 4 is fixedly connected to a fixing ring 16 on the outside, and the motor 1701 is fixedly connected to the inside of the fixing ring 16. The fixing ring 16 is provided to facilitate fixing the motor 1701. The guide tube 1713 is fixedly connected to a fixing rod 18 on the outside, and the bottom of the fixing rod 18 is fixedly connected to the outside of the connecting frame 4. The guide tube 1713 is fixedly fixedly connected to a feeding port 24 on the top of the storage barrel 23. A sealing cover is installed on the top of the feeding port 24. The feeding port 24 is provided to facilitate the pouring of paint, and the sealing cover is provided to facilitate the sealing of the feeding port 24.
[0040] Specifically, in the process of cleaning the metal sheet, the internal structure of the connecting frame 4 is first used to transport the metal sheet to the cleaning position through the electric conveying roller 2 installed thereon. The efficient driving of the electric conveying roller 2 ensures that the metal sheet can move in a smooth and continuous manner, laying a good foundation for the subsequent cleaning work. Then, the motor 1701 is started, and the motor 1701 drives the fixedly connected rotating rod 1702 to start rotating through the power output end. The rotation of the rotating rod 1702 further drives the driving wheel 1702 fixed on the left side of the outside. 03 rotate synchronously, the rotation of the driving wheel 1703 transmits power through the belt 1704, and then drives the rotation of the driven wheel 1706. When the driven wheel 1706 rotates, the rotating rod 1705 connected to the inside thereof also starts to rotate synchronously. With the rotation of the rotating rod 1702 and the rotating rod 1705, the two cleaning rollers 1707 fixed outside thereof start to rotate at a certain speed. The two cleaning rollers 1707 are located above and below the metal sheet and fit closely to the surface of the metal sheet. When the metal sheet is pushed from the two cleaning rollers by the conveying roller, When the middle part of roller 1707 passes through, the high-speed rotation of cleaning roller 1707 can effectively wipe off the dust and other pollutants on the outer surfaces of both sides of the metal sheet. Cleaning roller 1707 can provide sufficient friction to clean the surface and prevent scratches or damage to the metal sheet, thereby improving the cleaning efficiency while protecting the integrity of the sheet. During the cleaning process, in order to avoid secondary scattering of dust or other pollutants, the synchronous dust removal operation is completed by starting fan 1709. The suction force generated by fan 1709 effectively collects the dust generated during the cleaning process through dust collecting port 1714, and transports the dust to the interior of the collection box 1708 through guide pipe 1713 and conveying pipe 1712 for centralized treatment. The entire cleaning process is efficient, environmentally friendly and convenient. Cleaning can not only remove dust on the surface of metal sheets, but also clean stubborn pollutants such as oil and rust to ensure that the surface of the metal sheets is clean and smooth. This cleaning process provides a good foundation for subsequent processing links (such as spraying and anti-corrosion treatment), which can significantly improve the adhesion and uniformity of subsequent processes and the quality of the final product.
[0041] Please see attached Figure 8 -Attached Fig.10The drying mechanism 28 includes a second fan 2801, which is fixedly connected to the upper part of the drying chamber 27. The input end of the second fan 2801 is fixedly connected to an air inlet, which is convenient for drawing the air inlet to inhale the external air. The output end of the second fan 2801 is fixedly connected to a heating box 2802, and a second filter 2804 is plugged into the heating box 2802. The second filter 2804 is convenient for filtering the inhaled air. A heating wire 2803 is installed on the left side of the heating box 2802. The heating wire 2803 is convenient for filtering the inhaled air. The air is heated, one end of a connecting pipe 2805 is fixedly connected to the left side of the outside of the heating box 2802, air outlets 2806 are provided on both sides of the drying chamber 27, and the air outlets 2806 are provided to facilitate the discharge of hot air, the other end of the connecting pipe 2805 is fixedly connected to the inside of the two air outlets 2806, and fixing rods 29 are fixedly connected to both sides of the drying chamber 27, and the bottoms of the two fixing rods 29 are fixedly connected to the outside of the two air outlets 2806, and the air outlets 2806 are conveniently fixed by providing the fixing rods 29.
[0042] Specifically, after the spraying process is completed, the metal sheet is smoothly conveyed to the inside of the drying chamber 27 by the electric conveying roller 2 and enters the drying treatment stage. Drying is a key step to ensure that the spraying material (such as paint or powder coating) is uniformly solidified and adhered, which can significantly improve the spraying quality and the appearance and performance of the final product. At this time, the fan 2801 is started, and the fan 2801 quickly inhales the external fresh air. Subsequently, the inhaled air enters the interior of the heating box 2802, and first passes through the filter 2804 plugged into the heating box 2802 for preliminary filtering. This filtering step can effectively remove dust, impurities or other tiny particles in the air, ensuring that the air entering the drying chamber 27 is clean and pollution-free, thereby preventing dust particles from adhering to the surface of the metal sheet after spraying and affecting the smoothness and uniformity of the coating. The air purified by the filter 2804 continues to pass through the heating wire 2803 in the heating box 2802 for heating treatment. While the heating wire 2803 is rapidly heated, it ensures that the air The uniformity and stability of the air temperature can reach the ideal temperature required for the drying process. The heated hot air is transported to the two air outlets 2806 through the connecting pipe 2805 and is evenly discharged from the two air outlets 2806, directly acting on the surface of the metal plate inside the drying chamber 27. The uniform distribution of hot air can effectively cover all parts of the metal plate, thereby ensuring that the spraying material (such as paint, powder coating, etc.) is evenly cured on the entire plate surface. During the drying process, the effect of hot air can not only accelerate the evaporation rate of the solvent or water, but also promote the full combination of the spraying material and the metal surface to form a coating with high adhesion, flatness and smoothness. After drying, the metal plate is transported from the drying chamber 27 to the inside of the collection frame 7 through the electric conveyor roller 2. The collection frame 7 is used to neatly store the dried metal plate, which is convenient for subsequent packaging, transportation or further processing. Through this automated drying and conveying design, the intensity of manual operation is greatly reduced, and the production efficiency and product quality are improved.
[0043] Working principle: when conveying metal sheets, first, place the metal sheets on the upper part of the bracket 1, then start the motor 1001, the motor 1001 drives the gear 1002 fixed at the output end to rotate, the gear 1002 rotates and drives the meshing rack plates 1003 on both sides of the outside to move, the two rack plates 1003 move and drive the upper fixed mounting rod 1005 to move relative to each other, the two mounting rods 1005 move relative to each other and drive the two upper fixed limit plates 1006 to move relative to each other, the two limit plates 1006 move relative to each other and drive the guide rollers 1007 installed on both sides of the outside to move relative to each other, so that the guide rollers 1007 installed on both sides of the two limit plates 1006 are in contact with the outer sides of the metal sheets, so that when conveying metal sheets, it is convenient to limit the metal sheets, and the limiting can effectively fix the position of the metal sheets, ensure that the sheets remain stable on the conveying path, and improve the stability of the metal sheets during the conveying process;
[0044] When cleaning the metal sheet, the metal sheet is transported by the electric conveying roller 2 installed inside the connecting frame 4. At the same time, the motor 2 1701 is started. The motor 2 1701 rotates the rotating rod 1 1702 fixed at the output end. The rotating rod 1 1702 rotates and drives the driving wheel 1703 fixed on the left side of the outside to rotate. The driving wheel 1703 rotates and drives the driven wheel 1706 to rotate through the belt 1704. When the driven wheel 1706 rotates, it drives the internally fixed rotating rod 2 1705 to rotate inside the connecting frame 4. At the same time, when the rotating rod 1 1702 and the rotating rod 2 1705 rotate, they drive the two externally fixed rotating rods 1706 and the driven wheel 1706 to rotate. The cleaning rollers 1707 rotate, and the metal sheet passes through the middle of the two cleaning rollers 1707 during the conveying process, so that the dust on both sides of the outside of the metal sheet can be cleaned. During cleaning, the fan 1709 is started to collect the dust generated by cleaning through the dust collecting port 1714, and then the dust is transported to the inside of the collection box 1708 through the guide pipe 1713 and the conveying pipe 1712, so that the outside of the metal sheet can be cleaned easily. Cleaning can remove dust, oil, rust or other pollutants on the surface of the metal sheet, and ensure the effect of subsequent processing (such as spraying, anti-corrosion treatment);
[0045] After spraying is completed, it is transported to the inside of the drying chamber 27 through the electric conveying roller 2. At this time, the fan 2801 is started to inhale the external air through the fan 2801, and then the inhaled air is filtered by the filter 2804 plugged into the heating box 2802, and then the air is heated by the heating wire 2803, and then the heated air is transported to the inside of the two air outlets 2806 through the connecting pipe 2805, and then discharged through the two air outlets 2806 to dry the metal sheet parts inside the drying chamber 27, and finally, the dried metal sheet parts are transported to the inside of the collecting frame 7 through the electric conveying roller 2, so as to facilitate the drying of the metal sheet parts after spraying, ensure that the spraying material (such as paint or powder coating) can be evenly cured on the surface of the metal sheet parts to form a flat and smooth coating, thereby improving the quality of the metal sheet parts.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated intelligent production line for metal sheet processing, comprising a bracket (1), characterized in that: The bracket (1) is fixedly connected to a mounting plate (8) in the middle, a limiting mechanism (10) is provided at the lower part of the mounting plate (8), a cutting table (3) is fixedly connected to the right side of the outside of the bracket (1), a connecting frame (4) is fixedly connected to the outside of the cutting table (3), a cleaning mechanism (17) is provided on the outside of the connecting frame (4), a spraying table (5) is fixedly connected to the outside of the connecting frame (4), a connecting frame (6) is fixedly connected to the outside of the spraying table (5), a drying chamber (27) is fixedly connected to the upper part of the connecting frame (6), and a drying mechanism (28) is provided on the upper part of the drying chamber (27); The limiting mechanism (10) comprises a motor 1 (1001), wherein the motor 1 (1001) is arranged at the lower part of the mounting plate (8), the output end of the motor 1 (1001) is fixedly connected to a gear (1002), the gear (1002) is rotatably connected to the inside of the mounting plate (8), rack plates (1003) are arranged on both sides of the inside of the mounting plate (8), the two rack plates (1003) are meshed with the gear (1002), the outsides of the two rack plates (1003) are fixedly connected to guide blocks (1004), the upper parts of the two rack plates (1003) are fixedly connected to mounting rods (1005), the upper parts of the two mounting rods (1005) are fixedly connected to limiting plates (1006), and the outer sides of the two limiting plates (1006) are installed with guide rollers (1007).
2. The integrated intelligent production line for metal sheet processing according to claim 1 is characterized in that: The cleaning mechanism (17) comprises a second motor (1701), wherein the second motor (1701) is arranged outside the connecting frame (4), the output end of the second motor (1701) is fixedly connected to a first rotating rod (1702), the first rotating rod (1702) is rotatably connected to the inside of the connecting frame (4), the first rotating rod (1702) is fixedly connected to a driving wheel (1703) on the left side of the outside, the upper part of the connecting frame (4) is rotatably connected to a second rotating rod (1705), the second rotating rod (1705) is fixedly connected to a driven wheel (1706) on the left side of the outside, the driving wheel (1703) is connected to the driven wheel (1706) via a belt (1704), and the rotating The movable rod 1 (1702) and the rotating rod 2 (1705) are both fixedly connected to the outside with a cleaning roller (1707), the lower part of the connecting frame (4) is fixedly connected to a collecting box (1708), the left side of the outside of the collecting box (1708) is fixedly connected to a fan 1 (1709), the inside of the collecting box (1708) is slidably connected to a drawer (1711), the right side of the outside of the collecting box (1708) is plugged with a filter 1 (1710), the upper part of the collecting box (1708) is fixedly connected to a conveying pipe (1712), the top of the conveying pipe (1712) is fixedly connected to a guide pipe (1713), and both sides of the outside of the guide pipe (1713) are equipped with dust collection ports (1714).
3. The integrated intelligent production line for metal sheet processing according to claim 1 is characterized in that: The drying mechanism (28) comprises a second fan (2801), wherein the second fan (2801) is fixedly connected to the upper part of the drying chamber (27), the input end of the second fan (2801) is fixedly connected to an air inlet, the output end of the second fan (2801) is fixedly connected to a heating box (2802), a second filter (2804) is inserted into the interior of the heating box (2802), a heating wire (2803) is installed on the left side of the interior of the heating box (2802), one end of a connecting pipe (2805) is fixedly connected to the left side of the exterior of the heating box (2802), air outlets (2806) are arranged on both sides of the interior of the drying chamber (27), and the other end of the connecting pipe (2805) is fixedly connected to the interior of the two air outlets (2806).
4. The integrated intelligent production line for metal sheet processing according to claim 1, characterized in that: A fixed plate (12) is fixedly connected to the upper part of the cutting table (3); an electric push rod (13) is fixedly connected inside the fixed plate (12); a moving block (14) is fixedly connected to the output end of the electric push rod (13); and a laser cutter (15) is installed outside the moving block (14).
5. The integrated intelligent production line for metal sheet processing according to claim 1, characterized in that: The spraying platform (5) is fixedly connected to a material storage barrel (23) on the outside, and a material extraction pump (25) is fixedly connected to the outside of the material storage barrel (23), and one end of a connecting pipe (26) is fixedly connected to the output end of the material extraction pump (25). The upper part of the spraying platform (5) is fixedly connected to a fixing plate 2 (19), and an electric push rod 2 (20) is fixedly connected to the outside of the fixing plate 2 (19), and a moving block 2 (21) is fixedly connected to the output end of the electric push rod 2 (20), and a spray head (22) is fixedly connected to the outside of the moving block 2 (21), and the other end of the connecting pipe (26) is fixedly connected to the inside of the spray head (22).
6. The integrated intelligent production line for metal sheet processing according to claim 1, characterized in that: The lower part of the mounting plate (8) is fixedly connected to a mounting ring (9), the motor 1 (1001) is fixedly connected to the inside of the mounting ring (9), both sides of the inside of the mounting plate (8) are fixedly connected to guide rods (11), and the two guide blocks (1004) are slidably connected to the outside of the two guide rods (11).
7. The integrated intelligent production line for metal sheet processing according to claim 2, characterized in that: The connecting frame (4) is fixedly connected to a fixing ring (16) on the outside, the motor 2 (1701) is fixedly connected to the inside of the fixing ring (16), the guide tube (1713) is fixedly connected to a fixing rod 1 (18) on the outside, and the bottom of the fixing rod 1 (18) is fixedly connected to the outside of the connecting frame (4).
8. The integrated intelligent production line for metal sheet processing according to claim 5, characterized in that: The upper portion of the material storage barrel (23) is fixedly connected with a material feed port (24), and the upper portion of the material feed port (24) is provided with a sealing cover.
9. The integrated intelligent production line for metal sheet processing according to claim 3, characterized in that: Two fixing rods (29) are fixedly connected to both sides of the interior of the drying chamber (27), and the bottoms of the two fixing rods (29) are fixedly connected to the outside of the two air outlets (2806).
10. The integrated intelligent production line for metal sheet processing according to claim 1, characterized in that: The support (1), the cutting table (3), the connecting frame (4), the spraying table (5), and the connecting frame (6) are all internally installed with electric conveying rollers (2), and the connecting frame (6) is externally provided with a collecting frame (7).
Citation Information
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