A concrete prefabrication equipment for green building construction
Through the comprehensive design of concrete prefabrication equipment, the sticking problem of concrete components during demoulding is solved, high-quality concrete component production is achieved, the geometric accuracy and structural strength of the components are improved, and material waste is reduced.
Patent Information
- Application Number
- CN202510294086.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-03-13
AI Technical Summary
When demoulding, the edges of concrete components in existing prefabricated concrete equipment used in green building construction tend to stick to the mold, causing unexpected deformation and defects, affecting the geometric dimensional accuracy and structural strength of the components.
The comprehensive design including workbench, forming mold, adjustment component, support frame, mixing component, pressure component, vibration component and demoulding component is adopted. Uniform demoulding and quality control of concrete components are achieved through side plate scraping, rubber plate pressure, vibration to remove impurities and servo motor drive.
It improves the quality and demoulding efficiency of concrete components, reduces material waste, ensures the integrity of component edges and surface flatness, and enhances the structural strength and durability of components.
Smart Images

Figure CN119871642B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of concrete prefabrication equipment, in particular to a concrete prefabrication equipment for green building construction. Background Art
[0002] Precast concrete equipment used in green building construction can efficiently and accurately produce high-quality concrete components while minimizing the impact on the environment, thereby achieving sustainable construction. Compared with traditional on-site casting, precast components have higher production efficiency, shorten the construction period, save time and labor costs, and reduce the waste of materials such as concrete and steel through precise batching, automated production and quality control. It also reduces dust, noise and wastewater emissions at the construction site, reduces energy consumption and carbon emissions, uses environmentally friendly materials and processes, easily controls the quality of concrete, improves the durability and safety of components, uses recyclable materials, and makes resource utilization of construction waste to achieve a circular economy. Precast concrete equipment for green building construction is designed to make the construction process faster, more economical, and more environmentally friendly, and ultimately build more sustainable buildings.
[0003] A Chinese patent with the announcement number CN222155968U discloses a long-life concrete precast mold for green building construction, including a mother mold. The four corners of the bottom of the mother mold are fixedly connected to a support base. A first hydraulic telescopic rod is fixedly connected to the axis at the top of the inner cavity of the support base, and the bottom of the first hydraulic telescopic rod is fixedly connected to a mounting plate. The device drives the mounting plate downward through the first hydraulic telescopic rod, and the mounting plate drives the universal wheel downward to contact the ground through the through hole, propping up the device, and then the device can be easily moved. Then, the second hydraulic telescopic rod drives the adjustment pad downward to make fine adjustments, thereby adjusting the device to the horizontal level. At the same time, the mother mold and male mold made of a composite base material layer, wear-resistant layer, reinforcement layer and corrosion-resistant layer can achieve good use strength, corrosion resistance and wear resistance of the device, thereby extending the service life of the device.
[0004] When existing concrete prefabrication equipment used in green building construction is in use, the concrete components are a mixture of cement, sand, gravel and water, which has strong viscosity. The edges may stick to the mold. If this sticky force is not handled properly, it will directly threaten the molding quality of the concrete components. During demolding, sticking may cause unexpected deformation of the component edges, resulting in defects such as chipped corners and missing edges, seriously affecting the geometric dimensional accuracy and surface flatness of the components. These edge defects not only affect the aesthetics of the components, but more importantly, may reduce the structural strength and durability of the components, making them more susceptible to environmental erosion and load effects during service, thereby shortening the service life of the building.
[0005] To this end, the present invention provides a concrete prefabrication equipment for green building construction. Summary of the Invention
[0006] In order to make up for the shortcomings of the existing technology and solve the problem that the edges of concrete components stick to the mold and are difficult to demould, the present invention proposes a concrete prefabrication equipment for green building construction.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the concrete prefabrication equipment for green building construction described in the present invention includes a workbench, a plate is fixedly installed on the top of the workbench, a forming mold is symmetrically arranged inside the plate, an adjustment component is arranged on the workbench, a support frame is arranged on the workbench, a mixing component is arranged inside the support frame, two supporting grooves are symmetrically installed inside the support frame, side plates are symmetrically installed on the supporting grooves, a pressure component is arranged inside the supporting groove, a square groove is provided at the bottom of the supporting groove, a rubber plate is fixedly installed inside the square groove, and the rubber plate is located directly below the pressure component, a vibration component is arranged inside the support groove, a demoulding component is arranged inside the workbench, a square frame is arranged inside the forming mold, and a driving component for adjusting the position of the square frame is arranged inside the plate.
[0008] By adopting the above technical solution, after the mortar raw materials are placed inside the mixing barrel, the mortar raw materials are mixed and prepared by the mixing component, and the mortar is transferred to the inside of the forming mold, the support frame is moved by adjusting the movement of the component, and the support frame drives the support groove to move when it moves, and the support groove drives the side plate to move when it moves. When the side plate moves, it fits with the top of the forming mold, and the side plate scrapes off the mortar above the forming mold, so that the concrete inside the forming mold is leveled. The forming mold can be reused, reducing the use of disposable molds, and realizing the key strategy of green building and sustainable construction. At the same time, the pressure component will apply pressure to the rubber plate, so that the center position of the rubber plate bulges downward, and then when the support frame moves, the rubber plate will apply pressure to the mortar inside the forming mold, and then pressurize the top of the mortar cement material inside the forming mold, so that the top of the concrete is flattened and compacted, thereby improving the quality of the concrete component.
[0009] Preferably, a controller is fixedly installed on the workbench, and the adjustment assembly includes a bar frame, a support block, a guide rod, a threaded barrel, a threaded rod and a servo motor. The bar frame is symmetrically installed on the workbench, the support block is fixedly installed below the support frame, and the support block extends to the inside of the bar frame, the guide rod is fixedly installed inside one of the bar frames, and the guide rod passes through the bar frame, the threaded rod is rotatably set inside the other bar frame, the threaded barrel is threadedly connected to the threaded rod, and the threaded barrel is fixedly connected to the support block, the servo motor is fixedly installed on one of the bar frames, and the output end of the servo motor is fixedly connected to one end of the threaded rod, and the servo motor is electrically connected to the controller.
[0010] By adopting the above technical solution, the servo motor can be controlled by the controller. The servo motor will drive the threaded rod to rotate. When the threaded rod rotates, the threaded barrel will move. The movement of the threaded barrel will also drive the support block to move. When the support block moves, it will drive the support frame to move to adjust the position of the mixing barrel, thereby facilitating the addition of concrete mortar to different positions inside the forming mold to prepare concrete components.
[0011] Preferably, the mixing assembly includes a mixing barrel, a conical trough, a concave frame and a stirring mechanism, the mixing barrel is fixedly installed inside the support frame, the conical trough is fixedly installed below the mixing barrel, and a solenoid valve is provided on the concave frame, the concave frame is fixedly installed on the top of the support frame, the stirring mechanism is arranged on the concave frame, and the stirring mechanism is arranged inside the mixing barrel.
[0012] By adopting the above technical solution, the concrete mortar for preparing concrete components inside the mixing barrel can be stirred and mixed by the stirring mechanism. The solenoid valve is electrically connected to the controller. The controller controls the operation of the solenoid valve on the conical groove, so that the concrete mortar inside the mixing barrel can flow into the forming mold to prepare concrete components.
[0013] Preferably, the stirring mechanism includes a drive motor and a stirring shaft, the drive motor is fixedly mounted on the top of the concave frame, and the drive motor is electrically connected to the controller, one end of the stirring shaft is fixedly connected to the output end of the drive motor, and one end of the stirring shaft extends into the interior of the mixing barrel, and a scraping assembly is provided inside the mixing barrel.
[0014] By adopting the above technical solution, the driving motor can be controlled by the controller, and the driving motor will drive the stirring shaft to rotate. When the stirring shaft rotates, the concrete mortar inside the mixing barrel can be stirred and mixed. When the stirring shaft rotates, the scraping component will move. The movement of the scraping component can scrape off the material adsorbed on the inner wall of the mixing barrel to prevent the material from being adsorbed on the mixing barrel.
[0015] Preferably, the scraping assembly includes an annular groove, a rotating ring, a driven gear and a scraping plate. The annular groove is arranged inside the mixing barrel, the rotating ring is rotatably arranged inside the annular groove, the driven gear is fixedly mounted on the rotating ring, the scraping plate is fixedly mounted on the rotating ring, and the scraping plate is in contact with the inner wall of the mixing barrel, a hollow groove is fixedly mounted on the mixing barrel, a driving gear is rotatably arranged inside the hollow groove, and the driving gear is meshed with the driven gear, a rotating rod is fixedly mounted at the center position of the driving gear, a pulley is fixedly mounted on the rotating rod, a pulley is also fixedly mounted on one of the stirring shafts, and the two pulleys are connected by a belt drive.
[0016] By adopting the above technical solution, when the stirring shaft rotates, the pulley will be driven to rotate, and the pulley will be driven to rotate the rotating rod. When the rotating rod rotates, the driving gear will be driven to rotate. The driving gear and the driven gear will cooperate to make the rotating ring rotate inside the annular groove. When the rotating ring rotates, the scraper plate will move. When the scraper plate moves, it can scrape off the material adsorbed on the inner wall of the mixing barrel.
[0017] Preferably, the pressure assembly includes a driving spring, a slat, a guide frame and a sliding shaft, the guide frame is fixedly installed inside the support groove, the sliding shaft array is passed through the guide frame, the slat is fixedly installed on the top of the sliding shaft, the driving spring array is installed on the slat, and the top of the driving spring is fixedly connected to the top of the inner wall of the support groove.
[0018] By adopting the above technical solution, the driving spring will be reset to apply pressure to the slats, and the movement of the slats will drive the sliding shaft to move downward. The bottom end of the sliding shaft is fixedly connected to a strip block with a length equal to the length of the rubber plate. When the sliding shaft moves downward, the strip block will apply pressure to the rubber plate, which will cause the middle position of the rubber plate to convex downward. Then, when the support frame moves, the rubber plate can be used to compact and flatten the top of the concrete mortar in the forming mold.
[0019] Preferably, the vibration assembly includes a frame, a rotating wheel, a driving plate, a sliding plate, a limiting frame, a knocking block and a load-bearing block. The frame is symmetrically installed inside the support groove, and the frame is located on one side of the guide frame. The rotating wheel is rotatably arranged inside the frame, one end of the driving plate is movably connected to the rotating wheel, and one end of the sliding plate is movably connected to the driving plate. The limiting frame is fixedly installed inside the frame, and the sliding plate passes through the limiting frame. The knocking block is arranged inside the frame, and the top of the sliding plate is fixedly connected to the knocking block. The load-bearing block is fixedly installed inside the frame, and the load-bearing block is located above the knocking block.
[0020] By adopting the above technical solution, the bottom of the rotating wheel contacts the top of the plate, and when the support frame moves, the rotating wheel will rotate, and the rotation of the rotating wheel will drive the driving plate to move. The driving plate and the sliding plate will cooperate to drive the knocking block to move repeatedly. The repeated movement of the knocking block will knock on the load-bearing block, which will cause the frame to vibrate. The vibration of the frame will cause the support groove to vibrate, and the vibration of the support groove will drive the side plate to vibrate, which can remove impurities adsorbed on the side plate and improve the cleanliness of the side plate.
[0021] Preferably, the driving assembly includes a trough body, a movable trough, a support shaft, a push plate, a sliding block, a limit block, a conical block, a connecting plate and a guide mechanism, the trough body is fixedly installed inside the plate, the movable trough is arranged inside the plate, and the forming mold is connected to the trough body through the movable trough, the support shaft is fixedly installed inside the movable trough, the support shaft passes through the push plate, and one end of the push plate is movably connected to the square frame, the sliding block is passed through the trough body, the conical block is fixedly installed on the top of the sliding block, the limit block is symmetrically installed on the sliding block, one end of the connecting plate is movably connected to the limit block, and the other end of the connecting plate is movably connected to one end of the push plate, and the guide mechanism is arranged inside the trough body.
[0022] By adopting the above technical solution, the side plate moves and contacts the top of the conical block, which will apply pressure to the top of the conical block, causing the conical block to move downward. The movement of the conical block will drive the sliding block to move, and the sliding block will be guided by the guide mechanism to make the sliding block move smoothly. The sliding block moves downward and applies pressure to one end of the push plate through the connecting plate. The push plate moves downward and makes an arc movement around the support shaft. The push plate is movably connected to the square frame through the connecting piece, and then the movement of the push plate will drive the square frame to produce a small displacement, thereby destroying the bonding force and facilitating the demoulding and blanking of the concrete component after it is formed.
[0023] Preferably, the guide mechanism includes a guide groove, a return spring and a guide plate, the guide groove is arranged inside the sliding block, one end of the return spring is fixedly connected to the guide groove, and the other end of the return spring is fixedly connected to the guide plate, the guide plate is fixedly installed inside the groove body, and one end of the guide plate extends into the inside of the guide groove.
[0024] By adopting the above technical solution, when the conical block moves downward, it will drive the guide groove to slide on the guide plate. The guide plate and the guide groove cooperate to guide the sliding block, so that the sliding block moves smoothly. When pressure is no longer applied to the conical block, the reset spring resets the sliding block through the guide groove.
[0025] Preferably, the demolding assembly includes a receiving groove, a pushing block, a guide cylinder, an electric push rod and a connecting frame. The receiving groove is arranged inside the plate, and the receiving groove is communicated with the forming mold. The pushing block is arranged inside the receiving groove. The guide cylinder is arranged inside the plate, and the guide cylinder is communicated with the receiving groove. The electric push rod is fixedly installed inside the plate, and one end of the electric push rod is fixedly connected to the connecting frame. The electric push rod is electrically connected to the controller, and the connecting frame is fixedly connected to the pushing block through the guide cylinder.
[0026] By adopting the above technical solution, the controller controls the operation of the electric push rod, which drives the connecting frame to move. When the connecting frame moves, it is guided by the guide cylinder, so that the connecting frame moves smoothly. When the connecting frame moves, it drives the push block to move. The upward movement of the push block pushes the concrete component to move, and then the formed concrete component can be demoulded, thereby improving work efficiency.
[0027] The beneficial effects of the present invention are as follows:
[0028] 1. The concrete prefabrication equipment for green building construction described in the present invention facilitates the separation of the edge of the prepared concrete component from the forming mold through the provided square frame, thereby improving the quality of the concrete component. The side plate moves and contacts the top of the conical block, which will apply pressure to the top of the conical block, causing the conical block to move downward. The conical block drives the sliding block to move. The sliding block moves downward and applies pressure to one end of the push plate through the connecting plate. The push plate moves downward and performs an arc movement around the support shaft. The push plate is movably connected to the square frame through a connecting piece, and the movement of the push plate drives the square frame to produce a slight displacement, thereby destroying the bonding force. After the concrete component is formed, it is convenient to demold and discharge the concrete component, can separate the component edge more evenly, causes less damage to the component, and improves the quality of precast concrete components processed by the concrete prefabrication equipment for green building construction.
[0029] 2. The concrete prefabrication equipment for green building construction described in the present invention facilitates automatic scraping and compacting of excess concrete mortar on the forming mold through the provided side plates and rubber plates, thereby reducing material waste and improving the quality of the prepared concrete components. After the used concrete mortar is added to the forming mold, the servo motor works through the threaded screw and the threaded cylinder to move the support frame. When the support frame moves, it drives the support groove and the side plates to move. The side plates will scrape off the mortar above the forming mold, so that the concrete inside the forming mold is leveled. The driving spring resets and presses the slats. The movement of the slats drives the sliding shaft downward. The bottom end of the sliding shaft is fixedly connected to a strip block with a length equal to that of the rubber plate. When the sliding shaft moves downward, the strip block will press the rubber plate, which will cause the middle position of the rubber plate to convex downward. When the support frame moves, the rubber plate can compact and level the top of the concrete mortar in the forming mold, thereby improving the quality of the concrete component and leveling and compacting the top of the concrete, thereby achieving the purpose of improving the quality of the prepared concrete component.
[0030] 3. The concrete prefabrication equipment for green building construction described in the present invention prevents materials from being adsorbed on the support groove and side panels through the provided knocking blocks and load-bearing blocks through collision. The bottom of the rotating wheel contacts the top of the plate. When the support frame moves, the rotating wheel rotates. The rotation of the rotating wheel drives the driving plate to move. The driving plate and the sliding plate cooperate to drive the knocking block to move repeatedly. The repeated movement of the knocking block knocks the load-bearing block, which in turn causes the frame to vibrate. The vibration of the frame causes the support groove to vibrate, and the vibration of the support groove drives the side panels to vibrate, which can remove impurities adsorbed on the side panels, improves the cleanliness of the side panels, and avoids the support groove and side panels from being adsorbed on the materials, causing waste.
[0031] 4. The concrete prefabrication equipment for green building construction described in the present invention can scrape and mix the adsorbed materials on the inner wall of the mixing barrel by the scraper plate when mixing and preparing the concrete mortar, thereby avoiding waste of materials, affecting the mixing ratio of the concrete mortar, and further affecting the quality of the prepared concrete components. When the stirring shaft rotates, it drives the pulley to rotate, and the pulley drives the rotating rod to rotate. When the rotating rod rotates, it drives the driving gear to rotate. The driving gear and the driven gear cooperate to make the rotating ring rotate inside the annular groove, and then the rotating ring rotates to move the scraper plate. When the scraper plate moves, it can scrape the materials adsorbed on the inner wall of the mixing barrel, thereby avoiding the adsorption of materials on the inner wall of the mixing barrel, causing waste of concrete mortar, and also avoiding the excessive adsorption of concrete raw materials affecting the ratio of the prepared concrete mortar, thereby ensuring the quality of the prepared concrete components. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described below with reference to the accompanying drawings.
[0033] Figure 1 It is a three-dimensional diagram of the concrete prefabrication equipment used for green building construction according to the present invention;
[0034] Figure 2 It is a structural schematic diagram of the workbench in the present invention;
[0035] Figure 3 It is a structural schematic diagram of the support frame in the present invention;
[0036] Figure 4 It is a structural schematic diagram of the side panel in the present invention;
[0037] Figure 5 It is a structural schematic diagram of the support groove in the present invention;
[0038] Figure 6 It is a structural schematic diagram of the rubber plate in the present invention;
[0039] Figure 7 It is a structural diagram of the framework in the present invention;
[0040] Figure 8 It is a structural schematic diagram of the rotating wheel in the present invention;
[0041] Figure 9 It is a structural schematic diagram of the rotating rod in the present invention;
[0042] Figure 10 It is a structural schematic diagram of the mixing barrel in the present invention;
[0043] Figure 11 It is a structural schematic diagram of the plate in the present invention.
[0044] In the figure: 1. workbench; 2. controller; 3. plate; 4. forming mold; 5. strip frame; 6. support frame; 7. support block; 8. guide rod; 9. threaded barrel; 10. threaded rod; 11. servo motor; 12. mixing barrel; 13. conical trough; 14. concave frame; 15. drive motor; 16. stirring shaft; 17. support trough; 18. side plate; 19. hollow trough; 20. drive gear; 21. rotating rod; 22. pulley; 23. annular groove; 24. rotating ring; 25. driven gear; 26. scraper plate; 27. drive spring; 28. slats; 2 9. Guide frame; 30. Sliding shaft; 31. Square groove; 32. Rubber plate; 33. Frame; 34. Rotating wheel; 35. Driving plate; 36. Sliding plate; 37. Limiting frame; 38. Knocking block; 39. Load-bearing block; 40. Slot body; 41. Movable slot; 42. Support shaft; 43. Push plate; 44. Sliding block; 45. Limiting block; 46. Guide groove; 47. Return spring; 48. Conical block; 49. Connecting plate; 50. Guide plate; 51. Square frame; 52. Storage slot; 53. Pushing block; 54. Guide cylinder; 55. Electric push rod; 56. Connecting frame. DETAILED DESCRIPTION
[0045] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0046] like Figures 1 to 11As shown, a concrete prefabrication device for green building construction according to an embodiment of the present invention includes a workbench 1, a plate 3 is fixedly installed on the top of the workbench 1, a forming mold 4 is symmetrically arranged inside the plate 3, an adjustment component is provided on the workbench 1, a support frame 6 is provided on the workbench 1, a mixing component is provided inside the support frame 6, two support grooves 17 are symmetrically installed inside the support frame 6, side plates 18 are symmetrically installed on the support groove 17, a pressure component is provided inside the support groove 17, a square groove 31 is provided at the bottom of the support groove 17, a rubber plate 32 is fixedly installed inside the square groove 31, and the rubber plate 32 is located directly below the pressure component, a vibration component is provided inside the support groove 17, and the workbench 1 is provided with a support frame 6. A demoulding component is provided inside the workbench 1, a square frame 51 is provided inside the forming mold 4, and a driving component for adjusting the position of the square frame 51 is provided inside the plate 3. When the concrete prefabrication equipment for green building construction is used to prefabricate concrete components, the mortar raw materials are placed inside the mixing barrel 12, and the mortar raw materials are mixed and prepared by the mixing component. After the mortar is transferred to the inside of the forming mold 4, the movement of the adjustment component will cause the support frame 6 to move, and when the support frame 6 moves, it will drive the support groove 17 to move, and when the support groove 17 moves, it will drive the side plate 18 to move. When the side plate 18 moves, it fits with the top of the forming mold 4, and the side plate 18 will press the mortar above the forming mold 4. The concrete inside the forming mold 4 is scraped off to make it flat. The forming mold 4 can be reused, reducing the use of disposable molds, and realizing the key strategy of green building and sustainable construction. At the same time, the pressure component will press the rubber plate 32 to make the center of the rubber plate 32 bulge downward, and then when the support frame 6 moves, the rubber plate 32 will press the mortar inside the forming mold 4, and then press the top of the mortar cement material inside the forming mold 4, so that the top of the concrete is flattened and compacted, thereby improving the quality of the concrete component. Then the support frame 6 continues to move to drive the support groove 17 to move, and the support groove 17 moves to drive the side plate 18 to move. After the side plate 18 moves to the drive component, The overdrive assembly will move the square frame 51. After the square frame 51 moves, the concrete at the edge of the concrete component will be separated from the square frame 51, which will facilitate the separation of the concrete component and cause a slight displacement between the edge of the concrete component and the forming mold 4, thereby destroying the bonding force. After the concrete component is formed, it is convenient to demold and unload the concrete component, and the component edge can be separated more evenly, causing less damage to the component, thereby improving the quality of the precast concrete component. When the support groove 17 moves, the vibration assembly will move, and then the support groove 17 will vibrate. When the support groove 17 vibrates, impurities adsorbed on the side plate 18 will fall off, thereby improving the cleanliness of the side plate 18.
[0047] like Figure 1 and Figure 3As shown, a controller 2 is fixedly installed on the workbench 1, and the adjustment assembly includes a strip frame 5, a support block 7, a guide rod 8, a threaded barrel 9, a threaded rod 10 and a servo motor 11. The strip frame 5 is symmetrically installed on the workbench 1, the support block 7 is fixedly installed below the support frame 6, and the support block 7 extends to the inside of the strip frame 5, the guide rod 8 is fixedly installed inside one of the strip frames 5, and the guide rod 8 passes through the strip frame 5, the threaded rod 10 is rotatably set inside the other strip frame 5, the threaded barrel 9 is threadedly connected to the threaded rod 10, and the threaded barrel 9 is fixedly connected to the support block 7, the servo motor 11 is fixedly installed on one of the strip frames 5, and the output end of the servo motor 11 is fixed to one end of the threaded rod 10 The servo motor 11 is electrically connected to the controller 2, and the servo motor 11 can be controlled to work by the controller 2. The servo motor 11 will drive the threaded rod 10 to rotate when the threaded rod 10 rotates, and the threaded barrel 9 will move when the threaded barrel 9 moves, and the support block 7 will also drive the support frame 6 to move when the support block 7 moves. The support frame 6 moves to adjust the position of the mixing barrel 12, so as to facilitate the addition of concrete mortar to different positions inside the forming mold 4 to prepare concrete components. When the support frame 6 moves, it drives the support block 7 to move, and the guide rod 8 cooperates with the support block 7 to guide the support frame 6, so that the support frame 6 moves smoothly, and then the position of the mixing barrel 12 can be adjusted through the support frame 6.
[0048] like Figure 1 、 Figure 3 、 Figure 9 and Figure 10 As shown, the mixing assembly includes a mixing barrel 12, a conical trough 13, a concave frame 14 and a stirring mechanism. The mixing barrel 12 is fixedly mounted inside the support frame 6, the conical trough 13 is fixedly mounted below the mixing barrel 12, and a solenoid valve is provided on the concave frame 13. The concave frame 14 is fixedly mounted on the top of the support frame 6, and the stirring mechanism is arranged on the concave frame 14. The stirring mechanism is arranged inside the mixing barrel 12. After the concrete mortar raw materials are placed inside the mixing barrel 12, the concrete mortar for preparing concrete components inside the mixing barrel 12 can be stirred and mixed by the stirring mechanism. The solenoid valve is electrically connected to the controller 2. The solenoid valve on the conical trough 13 is controlled by the controller 2 to work, so that the concrete mortar inside the mixing barrel 12 can flow into the forming mold 4 to prepare concrete components. The support frame 6 provides an installation space for the stirring mechanism through the concave frame 14.
[0049] like Figure 3As shown, the stirring mechanism includes a drive motor 15 and a stirring shaft 16. The drive motor 15 is fixedly mounted on the top of the concave frame 14, and the drive motor 15 is electrically connected to the controller 2. One end of the stirring shaft 16 is fixedly connected to the output end of the drive motor 15, and one end of the stirring shaft 16 extends to the inside of the mixing barrel 12. A scraping assembly is provided inside the mixing barrel 12. The drive motor 15 can be controlled to work by the controller 2. The drive motor 15 will drive the stirring shaft 16 to rotate. When the stirring shaft 16 rotates, the concrete mortar inside the mixing barrel 12 can be stirred and mixed. When the stirring shaft 16 rotates, the scraping assembly will move. The movement of the scraping assembly can scrape off the material adsorbed on the inner wall of the mixing barrel 12 to prevent the material from being adsorbed on the mixing barrel 12.
[0050] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, the scraping assembly includes an annular groove 23, a rotating ring 24, a driven gear 25 and a scraping plate 26. The annular groove 23 is arranged inside the mixing barrel 12, and the rotating ring 24 is rotatably arranged inside the annular groove 23. The driven gear 25 is fixedly mounted on the rotating ring 24. The scraping plate 26 is fixedly mounted on the rotating ring 24, and the scraping plate 26 is in contact with the inner wall of the mixing barrel 12. A hollow groove 19 is fixedly mounted on the mixing barrel 12. A driving gear 20 is rotatably arranged inside the hollow groove 19, and the driving gear 20 is meshed with the driven gear 25. A rotating rod 21 is fixedly mounted at the center of the driving gear 20, and a rotating rod 21 is fixedly mounted on the rotating rod 21. Pulley 22, one of the stirring shafts 16 is also fixedly mounted with a pulley 22, and the two pulleys 22 are connected by a belt drive. When the stirring shaft 16 rotates, the pulley 22 is driven to rotate, and the rotating rod 21 is driven to rotate through the pulley 22. When the rotating rod 21 rotates, the driving gear 20 is driven to rotate. The driving gear 20 cooperates with the driven gear 25 to make the rotating ring 24 rotate inside the annular groove 23, and then when the rotating ring 24 rotates, the scraper 26 is moved. When the scraper 26 moves, it can scrape off the material adsorbed on the inner wall of the mixing barrel 12, thereby avoiding the material being adsorbed on the mixing barrel 12 and causing waste of concrete mortar.
[0051] like Figure 4 、 Figure 5 and Figure 6As shown, the pressure assembly includes a driving spring 27, a slat 28, a guide frame 29 and a sliding shaft 30. The guide frame 29 is fixedly mounted inside the support groove 17, and the sliding shaft 30 array is passed through the guide frame 29. The slat 28 is fixedly mounted on the top of the sliding shaft 30. The driving spring 27 array is mounted on the slat 28, and the top of the driving spring 27 is fixedly connected to the top of the inner wall of the support groove 17. When the driving spring 27 is reset, it will apply pressure to the slat 28. The movement of the slat 28 will drive the sliding shaft 30 to move downward. The bottom end of the sliding shaft 30 is fixedly connected to a strip block with a length equal to that of the rubber plate 32. When the sliding shaft 30 moves downward, the strip block will apply pressure to the rubber plate 32, which will cause the middle position of the rubber plate 32 to convex downward. When the support frame 6 moves, the top of the concrete mortar in the forming mold 4 can be compacted and leveled through the rubber plate 32, thereby improving the quality of the concrete component.
[0052] like Figure 7 and Figure 8 As shown, the vibration assembly includes a frame 33, a rotating wheel 34, a driving plate 35, a sliding plate 36, a limiting frame 37, a knocking block 38 and a load-bearing block 39. The frame 33 is symmetrically mounted inside the support groove 17, and the frame 33 is located on one side of the guide frame 29. The rotating wheel 34 is rotatably arranged inside the frame 33. One end of the driving plate 35 is movably connected to the rotating wheel 34. One end of the sliding plate 36 is movably connected to the driving plate 35. The limiting frame 37 is fixedly mounted inside the frame 33, and the sliding plate 36 passes through the limiting frame 37. The knocking block 38 is arranged inside the frame 33, and the top of the sliding plate 36 is fixedly connected to the knocking block 38. The load-bearing block 39 9 is fixedly installed inside the frame 33, and the load-bearing block 39 is located above the knocking block 38. The bottom of the rotating wheel 34 contacts the top of the plate 3. When the support frame 6 moves, the rotating wheel 34 will rotate. The rotation of the rotating wheel 34 will drive the driving plate 35 to move. The driving plate 35 cooperates with the sliding plate 36 to drive the knocking block 38 to move repeatedly. The repeated movement of the knocking block 38 will knock on the load-bearing block 39, which will cause the frame 33 to vibrate. The vibration of the frame 33 will cause the support groove 17 to vibrate. The vibration of the support groove 17 will drive the side plate 18 to vibrate, which can remove impurities adsorbed on the side plate 18, thereby improving the cleanliness of the side plate 18.
[0053] like Figure 11As shown, the driving assembly includes a trough body 40, a movable trough 41, a support shaft 42, a push plate 43, a sliding block 44, a limit block 45, a tapered block 48, a connecting plate 49 and a guide mechanism. The trough body 40 is fixedly installed inside the plate 3, the movable trough 41 is arranged inside the plate 3, and the forming mold 4 is connected to the trough body 40 through the movable trough 41, the support shaft 42 is fixedly installed inside the movable trough 41, the support shaft 42 passes through the push plate 43, and one end of the push plate 43 is movably connected to the square frame 51, the sliding block 44 is passed through the trough body 40, the tapered block 48 is fixedly installed on the top of the sliding block 44, the limit block 45 is symmetrically installed on the sliding block 44, one end of the connecting plate 49 is movably connected to the limit block 45, and the other end of the connecting plate 49 is movably connected to one end of the push plate 43 Then, the guide mechanism is arranged inside the trough body 40. When the support frame 6 moves and drives the support groove 17 to move, it drives the side plate 18 to move. The side plate 18 moves and contacts the top of the tapered block 48, which will apply pressure to the top of the tapered block 48, causing the tapered block 48 to move downward. The movement of the tapered block 48 will drive the sliding block 44 to move. The sliding block 44 will be guided by the guide mechanism to make the sliding block 44 move smoothly. The sliding block 44 moves downward and applies pressure to one end of the push plate 43 through the connecting plate 49. The push plate 43 moves downward and makes an arc motion around the support shaft 42. The push plate 43 is movably connected to the square frame 51 through the connecting piece. Then, the movement of the push plate 43 will drive the square frame 51 to produce a small displacement, thereby destroying the bonding force and facilitating the demoulding and blanking of the concrete component after the concrete component is formed.
[0054] like Figure 11 As shown, the guide mechanism includes a guide groove 46, a return spring 47 and a guide plate 50. The guide groove 46 is arranged inside the sliding block 44, one end of the return spring 47 is fixedly connected to the guide groove 46, and the other end of the return spring 47 is fixedly connected to the guide plate 50. The guide plate 50 is fixedly installed inside the groove body 40, and one end of the guide plate 50 extends to the inside of the guide groove 46. When the conical block 48 moves downward, it will drive the guide groove 46 to slide on the guide plate 50. The guide plate 50 and the guide groove 46 cooperate to guide the sliding block 44, so that the sliding block 44 moves smoothly. When pressure is no longer applied to the conical block 48, the return spring 47 resets and cooperates with the guide groove 46 to reset the sliding block 44.
[0055] like Figure 11As shown, the demoulding assembly includes a receiving groove 52, a pushing block 53, a guide cylinder 54, an electric push rod 55 and a connecting frame 56. The receiving groove 52 is arranged inside the plate 3, and the receiving groove 52 is connected to the forming mold 4. The pushing block 53 is arranged inside the receiving groove 52, the guide cylinder 54 is arranged inside the plate 3, and the guide cylinder 54 is connected to the receiving groove 52. The electric push rod 55 is fixedly installed inside the plate 3, and one end of the electric push rod 55 is fixedly connected to the connecting frame 56. The electric push rod 55 is electrically connected to the controller 2, and the connection The frame 56 passes through the guide cylinder 54 and is fixedly connected to the pushing block 53. After the concrete component is formed, when the concrete component is demoulded, the controller 2 controls the electric push rod 55 to work. The electric push rod 55 drives the connecting frame 56 to move. When the connecting frame 56 moves, it is guided by the guide cylinder 54, so that the connecting frame 56 moves smoothly. When the connecting frame 56 moves, it drives the pushing block 53 to move. The upward movement of the pushing block 53 pushes the concrete component to move, and then the formed concrete component can be demoulded, thereby improving work efficiency.
[0056] Working principle: First, when using the concrete prefabrication equipment for green building construction to prefabricate concrete components, after placing the mortar raw materials inside the mixing barrel 12, the driving motor 15 is controlled to work. The driving motor 15 will drive the stirring shaft 16 to rotate. When the stirring shaft 16 rotates, the concrete mortar inside the mixing barrel 12 can be stirred and mixed. The solenoid valve on the conical groove 13 is controlled by the controller 2 to work, so that the concrete mortar inside the mixing barrel 12 can flow into the forming mold 4 to prepare concrete components. When the stirring shaft 16 rotates, it will drive the pulley 22 to rotate, and the pulley 22 will drive the rotating rod 21 to rotate. When the rotating rod 21 rotates, it will drive the driving gear 20 to rotate, driving The gear 20 cooperates with the driven gear 25 to make the rotating ring 24 rotate inside the annular groove 23, and then the rotating ring 24 rotates to move the scraper plate 26. When the scraper plate 26 moves, it can scrape the material adsorbed on the inner wall of the mixing barrel 12, avoiding the material adsorbing on the mixing barrel 12, causing waste of concrete mortar, and controlling the servo motor 11 to work. The servo motor 11 drives the threaded rod 10 to rotate when the threaded rod 10 rotates. When the threaded rod 10 rotates, the threaded barrel 9 moves. The movement of the threaded barrel 9 also drives the support block 7 to move. When the support block 7 moves, it drives the support frame 6 to move. The support frame 6 moves to adjust the position of the mixing barrel 12, thereby facilitating the addition of concrete mortar to different positions inside the forming mold 4 to prepare concrete components. When the support frame 6 moves, it drives the support block 7 to move. The guide rod 8 cooperates with the support block 7 to guide the support frame 6, so that the support frame 6 moves smoothly, and then the position of the mixing barrel 12 can be adjusted through the support frame 6. When the support frame 6 moves, it will drive the support groove 17 to move. When the support groove 17 moves, it will drive the side plate 18 to move. When the side plate 18 moves, it fits with the top of the forming mold 4. The side plate 18 will scrape the mortar above the forming mold 4 to pave the concrete inside the forming mold 4. The driving spring 27 is reset and pressure is applied to the slats 28. The movement of the slats 28 will drive the sliding shaft 30 to move downward. The bottom end of the sliding shaft 30 is fixedly connected to a strip block with a length equal to that of the rubber plate 32. When the sliding shaft 30 moves downward, pressure is applied to the rubber plate 32 through the strip block, which will cause the middle position of the rubber plate 32 to convex downward. , and then when the support frame 6 moves, the top of the concrete mortar in the forming mold 4 can be compacted and leveled through the rubber plate 32, thereby improving the quality of the concrete component and making the top of the concrete flat and compacted. Then the support frame 6 continues to move to drive the support groove 17 to move, and the movement of the support groove 17 drives the side plate 18 to move. The side plate 18 moves and contacts the top of the conical block 48, which will apply pressure to the top of the conical block 48, causing the conical block 48 to move downward. The movement of the conical block 48 will drive the sliding block 44 to move, and the sliding block 44 will be guided by the guide mechanism to enable the sliding block 44 to move smoothly. The sliding block 44 moves downward and applies pressure to one end of the push plate 43 through the connecting plate 49. The push plate 43 moves downward and makes an arc motion around the support shaft 42. The push plate 43 is movably connected to the square frame 51 through a connecting piece.Then, the movement of the push plate 43 will drive the square frame 51 to produce a slight displacement, thereby destroying the bonding force and facilitating the demoulding and blanking of the concrete component after the concrete component is formed. It can separate the component edges more evenly, cause less damage to the component, and improve the quality of the precast concrete component. When the support groove 17 moves, the vibration component will move, which will cause the support groove 17 to vibrate. When the support groove 17 vibrates, impurities adsorbed on the side plate 18 will fall off, thereby improving the cleanliness of the side plate 18. After the concrete component is formed, when the concrete component is demoulded, the controller 2 controls the electric push rod 55 to work. The electric push rod 55 will drive the connecting frame 56 to move. When the connecting frame 56 moves, it is guided by the guide cylinder 54, so that the connecting frame 56 moves smoothly. When the connecting frame 56 moves, it will drive the pushing block 53 to move. The upward movement of the pushing block 53 will push the concrete component to move, and then the formed concrete component can be demoulded, thereby improving work efficiency.
[0057] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete prefabrication equipment for green building construction, characterized by: The invention comprises a workbench (1), wherein a plate (3) is fixedly mounted on the top of the workbench (1), a forming mold (4) is symmetrically arranged inside the plate (3), an adjustment component is arranged on the workbench (1), a support frame (6) is arranged on the workbench (1), a mixing component is arranged inside the support frame (6), two supporting grooves (17) are symmetrically mounted inside the support frame (6), side plates (18) are symmetrically mounted on the supporting grooves (17), a pressure component is arranged inside the supporting grooves (17), a square groove (31) is arranged at the bottom of the supporting groove (17), a rubber plate (32) is fixedly mounted inside the square groove (31), and the rubber plate (32) is located directly below the pressure component, a vibration component is arranged inside the supporting groove (17), a demoulding component is arranged inside the workbench (1), a square frame (51) is arranged inside the forming mold (4), and a driving component for adjusting the position of the square frame (51) is arranged inside the plate (3); The vibration assembly includes a frame (33), a rotating wheel (34), a driving plate (35), a sliding plate (36), a limiting frame (37), a knocking block (38) and a load-bearing block (39), wherein the frame (33) is symmetrically mounted inside the support groove (17), and the frame (33) is located on one side of the guide frame (29), the rotating wheel (34) is rotatably mounted inside the frame (33), one end of the driving plate (35) is movably connected to the rotating wheel (34), one end of the sliding plate (36) is movably connected to the driving plate (35), the limiting frame (37) is fixedly mounted inside the frame (33), and the sliding plate (36) passes through the limiting frame (37), the knocking block (38) is arranged inside the frame (33), and the top end of the sliding plate (36) is fixedly connected to the knocking block (38), and the load-bearing block (39) is fixedly mounted inside the frame (33), and the load-bearing block (39) is located above the knocking block (38); The driving assembly includes a trough body (40), a movable trough (41), a support shaft (42), a push plate (43), a sliding block (44), a limit block (45), a conical block (48), a connecting plate (49) and a guide mechanism, wherein the trough body (40) is fixedly mounted inside the plate (3), the movable trough (41) is arranged inside the plate (3), and the forming mold (4) is connected to the trough body (40) through the movable trough (41), the support shaft (42) is fixedly mounted inside the movable trough (41), and the support The shaft (42) passes through the interior of the push plate (43), and one end of the push plate (43) is movably connected to the square frame (51). The sliding block (44) is arranged inside the groove body (40). The conical block (48) is fixedly installed on the top of the sliding block (44). The limit block (45) is symmetrically installed on the sliding block (44). One end of the connecting plate (49) is movably connected to the limit block (45), and the other end of the connecting plate (49) is movably connected to one end of the push plate (43). The guide mechanism is arranged inside the groove body (40).
2. The concrete prefabrication equipment for green building construction according to claim 1, characterized in that: The workbench (1) is fixedly mounted with a controller (2), and the adjustment assembly comprises a strip frame (5), a support block (7), a guide rod (8), a threaded barrel (9), a threaded rod (10) and a servo motor (11). The strip frame (5) is symmetrically mounted on the workbench (1), the support block (7) is fixedly mounted below the support frame (6), and the support block (7) extends into the interior of the strip frame (5), the guide rod (8) is fixedly mounted inside one of the strip frames (5), and the guide rod (8) passes through the strip frame (5), the threaded rod (10) is rotatably arranged inside the other strip frame (5), the threaded barrel (9) is threadedly connected to the threaded rod (10), and the threaded barrel (9) is fixedly connected to the support block (7), the servo motor (11) is fixedly mounted on one of the strip frames (5), and the output end of the servo motor (11) is fixedly connected to one end of the threaded rod (10), and the servo motor (11) is electrically connected to the controller (2).
3. The concrete prefabrication equipment for green building construction according to claim 1, characterized in that: The mixing assembly comprises a mixing barrel (12), a conical trough (13), a concave frame (14) and a stirring mechanism, wherein the mixing barrel (12) is fixedly mounted inside the support frame (6), the conical trough (13) is fixedly mounted below the mixing barrel (12), and a solenoid valve is provided on the concave frame (13), the concave frame (14) is fixedly mounted on the top of the support frame (6), the stirring mechanism is provided on the concave frame (14), and the stirring mechanism is provided inside the mixing barrel (12).
4. The concrete prefabrication equipment for green building construction according to claim 3, characterized in that: The stirring mechanism comprises a driving motor (15) and a stirring shaft (16), wherein the driving motor (15) is fixedly mounted on the top of the concave frame (14), and the driving motor (15) is electrically connected to the controller (2), one end of the stirring shaft (16) is fixedly connected to the output end of the driving motor (15), and one end of the stirring shaft (16) extends into the interior of the mixing barrel (12), and a scraping component is provided inside the mixing barrel (12).
5. The concrete prefabrication equipment for green building construction according to claim 4, characterized in that: The scraping assembly comprises an annular groove (23), a rotating ring (24), a driven gear (25) and a scraping plate (26), wherein the annular groove (23) is arranged inside the mixing barrel (12), the rotating ring (24) is rotatably arranged inside the annular groove (23), the driven gear (25) is fixedly mounted on the rotating ring (24), the scraping plate (26) is fixedly mounted on the rotating ring (24), and the scraping plate (26) is in contact with the inner wall of the mixing barrel (12), a hollow groove (19) is fixedly mounted on the mixing barrel (12), a driving gear (20) is rotatably arranged inside the hollow groove (19), and the driving gear (20) is meshed with the driven gear (25), a rotating rod (21) is fixedly mounted at the center position of the driving gear (20), a pulley (22) is fixedly mounted on the rotating rod (21), a pulley (22) is also fixedly mounted on one of the stirring shafts (16), and the two pulleys (22) are connected by a belt transmission.
6. The concrete prefabrication equipment for green building construction according to claim 1, characterized in that: The pressure component includes a driving spring (27), a slat (28), a guide frame (29) and a sliding shaft (30), wherein the guide frame (29) is fixedly mounted inside the support groove (17), the sliding shaft (30) array is passed through the guide frame (29), the slat (28) is fixedly mounted on the top of the sliding shaft (30), the driving spring (27) array is mounted on the slat (28), and the top of the driving spring (27) is fixedly connected to the top of the inner wall of the support groove (17).
7. The concrete prefabrication equipment for green building construction according to claim 6, characterized in that: The guide mechanism comprises a guide groove (46), a return spring (47) and a guide plate (50), wherein the guide groove (46) is arranged inside the sliding block (44), one end of the return spring (47) is fixedly connected to the guide groove (46), and the other end of the return spring (47) is fixedly connected to the guide plate (50), and the guide plate (50) is fixedly installed inside the groove body (40), and one end of the guide plate (50) extends into the inside of the guide groove (46).
8. The concrete prefabrication equipment for green building construction according to claim 1, characterized in that: The demoulding assembly comprises a receiving groove (52), a pushing block (53), a guide cylinder (54), an electric push rod (55) and a connecting frame (56), wherein the receiving groove (52) is arranged inside the plate (3), and the receiving groove (52) is communicated with the forming mold (4), the pushing block (53) is arranged inside the receiving groove (52), the guide cylinder (54) is arranged inside the plate (3), and the guide cylinder (54) is communicated with the receiving groove (52), the electric push rod (55) is fixedly installed inside the plate (3), and one end of the electric push rod (55) is fixedly connected to the connecting frame (56), the electric push rod (55) is electrically connected to the controller (2), and the connecting frame (56) passes through the guide cylinder (54) and is fixedly connected to the pushing block (53).
Citation Information
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