Rubber desulfurization, plasticization, grading and granulation device and rubber desulfurization, plasticization and grading and granulation method
By setting up dust removal and dehumidification mechanisms in the rubber desulfurization plasticization graded granulation device, the problems of low exhaust gas purification efficiency and low rubber recovery efficiency are solved, and efficient exhaust gas purification and rubber recovery are achieved.
Patent Information
- Application Number
- CN202411909681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-12-24
AI Technical Summary
In the prior art, the exhaust gas purification efficiency is low, which affects the operation of the purification device, the exhaust gas purification cost is high, and the rubber recycling efficiency is low.
A rubber desulfurization plasticization grading granulation device is designed, including a desulfurization tank and a granulator. The exhaust gas pipe is equipped with a dust removal mechanism and a dehumidification mechanism. These mechanisms are used to treat dust and water vapor in the exhaust gas, and the screening unit is driven to vibrate through the driving unit to screen impurities in the rubber.
It improves the purification efficiency of waste gas, reduces the purification cost of waste gas, improves the recycling efficiency of rubber, and avoids the damage to the environment and human health of dust.
Smart Images

Figure CN119871709A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber desulfurization and granulation, and in particular to a rubber desulfurization, plasticization, classification and granulation device and method. Background Art
[0002] Rubber needs to be vulcanized before use to make it have a certain elasticity. When recycling rubber, the vulcanized rubber needs to be desulfurized to make it have a certain plasticity, and then granulated for reuse. On the one hand, it can replace rubber and alleviate the serious shortage of natural rubber; on the other hand, it enables the recycling and reuse of waste rubber and solves the problem of waste rubber polluting the environment.
[0003] At present, when rubber is desulfurized, a large amount of waste gas is generated, including dust, water vapor, and harmful gases. Among them, dust and water vapor are difficult to be effectively treated, which affects the purification efficiency of the waste gas, affects the normal operation of the waste gas purification device, reduces the efficiency of the purification device, and increases the purification cost of the waste gas. In addition, the recycling efficiency of rubber is low. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the prior art of low waste gas purification efficiency, affecting the operation of the purification device, high waste gas purification cost and low rubber recovery efficiency, and to propose a rubber desulfurization plasticizing and grading granulation device and method.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A rubber desulfurization, plasticizing, grading and granulating device comprises a desulfurization tank and a granulator, and further comprises: a discharge port and a waste gas pipe connected to the desulfurization tank, wherein the waste gas pipe is provided with a dust removal mechanism and a dehumidification mechanism for removing dust and dehumidifying the waste gas generated by desulfurization, and in addition, the dehumidification mechanism is connected to the dust removal mechanism through a pipeline; a feed hopper arranged on the granulator, wherein a connecting pipe is connected between the feed hopper and the discharge port, wherein a driving unit is provided between the outer wall of the desulfurization tank and the outer wall of the feed hopper, and a screening unit is provided inside the feed hopper, and the dehumidification mechanism can drive part of the structure of the screening unit to rotate through the driving unit, so as to screen impurities in the rubber.
[0007] In order to facilitate the treatment of dust in the exhaust gas, preferably, the dust removal mechanism includes a dustproof plate slidably connected to the exhaust pipe, a waterproof ring is fixedly connected to the side of the exhaust pipe close to the dustproof plate, multiple groups of connecting cylinders and a first spring are fixedly connected between the waterproof ring and the dustproof plate, the first spring is sleeved on the outside of the connecting cylinder, a dust removal port is opened on the side of the bottom of the exhaust pipe close to the dustproof plate, and a dust collecting box is detachably connected to the side of the exhaust pipe close to the dust removal port, wherein the dustproof plate is in contact with the inner wall of the exhaust pipe, the dust removal port is inclined, the waterproof ring is inclined, and a cleaning mechanism is provided on the side of the exhaust pipe close to the dustproof plate for cleaning the dustproof plate.
[0008] In order to facilitate the collection of processed dust and reduce the impact of dust on the purification device, the cleaning mechanism further includes an air motor fixedly connected to the outer wall of the exhaust pipe, the output end of the air motor extends to the interior of the exhaust pipe, and a fixed plate is fixedly connected to the inner wall of the exhaust pipe, a horizontal axis is rotatably connected to the fixed plate, a linkage bevel gear group is arranged between the horizontal axis and the output end of the air motor, a scraper is fixedly connected to one end of the horizontal axis away from the bevel linkage bevel gear group, and the scraper is in contact with the dustproof plate.
[0009] In order to facilitate the treatment of water vapor in the exhaust gas, the dehumidification mechanism further includes a mist blocking plate fixedly connected to the inner wall of the exhaust pipe, a drain outlet is opened on the side of the bottom of the exhaust pipe close to the mist blocking plate, and a transition box is detachably connected to the side of the outer wall of the exhaust pipe close to the drain outlet, a baffle is rotatably connected inside the transition box, a seal is fixedly connected to the side of the transition box close to the baffle, a second spring is fixedly connected between the baffle and the bottom of the transition box, and a compression cylinder is fixedly connected to the bottom of the transition box, wherein the drain outlet is located below the mist blocking plate, the seal is in contact with the baffle, and the compression cylinder is communicated with some connecting cylinders through a pipe.
[0010] In order to facilitate the liquefaction of water vapor and ensure the treatment effect of exhaust gas, it further includes a condenser arranged on the outer wall of the exhaust pipe, the condenser is located between the waterproof ring and the mist blocking plate, and an exhaust gas purifier is arranged at one end of the exhaust pipe away from the desulfurization tank.
[0011] In order to facilitate the recovery and utilization of water vapor in the exhaust gas, the driving unit further includes a water storage tank fixedly connected to the outer wall of the desulfurization tank, the top of the water storage tank is connected to the transition box through a pipeline, a turbine is fixedly connected to the outer wall of the feed hopper, and a connecting pipe is connected between the turbine and the water storage tank, wherein the output end of the turbine extends to the interior of the feed hopper, and a first linkage wheel is fixedly connected to the outer wall of the feed hopper and the output shaft of the turbine, and a first belt is sleeved between two groups of the first linkage wheels.
[0012] In order to facilitate the addition of the desulfurized rubber into the granulator, further, the screening unit includes a plurality of groups of vibrating cylinders fixedly connected to the inside of the feed hopper, the top of the vibrating cylinder is fixedly connected with a screen plate that fits the inner wall of the feed hopper, and a slag discharge port is provided on the side of the feed hopper close to the screen plate, and a collecting frame is fixedly connected to the side of the feed hopper close to the slag discharge port, wherein a cam is fixedly connected to the axis of the turbine extending to the inside of the feed hopper, and the cam is located at the center position below the screen plate, and the vibrating cylinder is elastic, and the vibrating cylinder is connected to some connecting cylinders and a pneumatic motor through a pipeline.
[0013] In order to facilitate the cleaning of impurities in the rubber, it further includes an equalizing roller and a slag discharge roller rotatably connected to the inside of the feed hopper, the equalizing roller and the slag discharge roller are fixedly connected to a second interlocking wheel, and a second belt is sleeved between two groups of the second interlocking wheels, wherein the equalizing roller is connected to the shaft of one group of the first interlocking wheels, the equalizing roller is close to the connecting pipe, and the slag discharge roller is close to the slag discharge port.
[0014] In order to ensure the stability of rubber desulfurization and control the granulation speed of rubber, preferably, the top of the desulfurization tank is connected with a feed port, and the feed port adopts a flange connection method to seal the rubber during desulfurization. A control valve is provided on the connecting pipe to control the speed of adding rubber into the feed hopper after desulfurization is completed.
[0015] A granulation method of a rubber desulfurization plasticizing and grading granulation device comprises the following steps:
[0016] Step 1: Add the crushed rubber into the desulfurization tank, and desulfurize the rubber through the desulfurization tank;
[0017] Step 2: During the desulfurization process, the waste gas generated enters the waste gas pipe, and the dust in the waste gas is first processed and collected by the dust removal mechanism;
[0018] Step 3: As the exhaust gas flows in the exhaust pipe, the water vapor in the exhaust gas will be processed and collected by the dehumidification mechanism, and in the process of collection, the dust removal mechanism will be driven to vibrate, speeding up the collection of dust and avoiding the blockage of the dust removal mechanism;
[0019] Step 4: After desulfurization is completed, the rubber is added to the feed hopper, and the collected water drives the screening unit to vibrate through the driving unit, while collecting impurities in the rubber;
[0020] Step 5: While screening the rubber, the dust removal mechanism can be driven to rotate, and the dust adhering to the dust removal mechanism can be thoroughly cleaned to facilitate the subsequent treatment of exhaust gas.
[0021] Compared with the prior art, the present invention provides a rubber desulfurization plasticization classification granulation device and method, which has the following beneficial effects:
[0022] 1. The rubber desulfurization plasticizing and grading granulation device can process the dust in the waste gas generated during the rubber desulfurization process through the dust removal mechanism. On the one hand, it can ensure the flow efficiency of the waste gas in the waste gas pipe, and on the other hand, it can reduce the damage of the dust to the environment and human health. At the same time, it can prevent the waste gas from combining with liquefied water vapor and adhering to the inner wall of the waste gas pipe during the flow process, further improving the purification effect of the waste gas, and preventing the dust from affecting the purification device.
[0023] 2. The rubber desulfurization, plasticizing and grading granulation device can liquefy and collect water vapor in the exhaust gas through the dehumidification mechanism, and while collecting water, it can intermittently compress the gas to drive the dust removal mechanism to vibrate, thereby avoiding blockage of the dust removal mechanism when collecting dust, thereby improving the purification effect of the exhaust gas, and at the same time reducing the complexity and difficulty of exhaust gas treatment and the cost of exhaust gas purification.
[0024] 3. The rubber desulfurization, plasticization, grading and granulation device drives the driving unit to rotate and the screening unit to vibrate through the collected moisture. On the one hand, it can avoid the blockage of the rubber during granulation after desulfurization, and on the other hand, it can improve the rubber granulation efficiency. The vibration of the screening unit can drive the cleaning mechanism to thoroughly clean the dust removal mechanism to facilitate the subsequent desulfurization of the rubber. In addition, the averaging roller and the slag discharge roller can accelerate the rubber screening efficiency and the collection of impurities.
[0025] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The present invention can overcome the problems of low exhaust gas purification efficiency, affecting the operation of the purification device, high exhaust gas purification cost, and low rubber recovery efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram of the structure of a rubber desulfurization plasticizing and grading granulation device proposed by the present invention Figure 1 ;
[0027] Figure 2 A schematic diagram of the structure of a rubber desulfurization plasticizing and grading granulation device proposed by the present invention Figure 2 ;
[0028] Figure 3 This is a schematic cross-sectional structure diagram of an exhaust pipe in a rubber desulfurization, plasticization, classification and granulation device proposed by the present invention;
[0029] Figure 4 This is a schematic cross-sectional structure diagram of a feed hopper in a rubber desulfurization, plasticization, classification and granulation device proposed by the present invention;
[0030] Figure 5 A rubber desulfurization plasticizing and grading granulation device proposed by the present invention Figure 2 The structural diagram of part A in the figure;
[0031] Figure 6 A rubber desulfurization plasticizing and grading granulation device proposed by the present invention Figure 3 The structural diagram of part B;
[0032] Figure 7 A rubber desulfurization plasticizing and grading granulation device proposed by the present invention Figure 3 Schematic diagram of the structure of part C.
[0033] In the figure: 1. Desulfurization tank; 2. Drive motor; 3. Granulator; 4. Feed port; 5. Discharge port; 6. Exhaust pipe; 7. Feed hopper; 8. Connecting pipe; 9. Control valve; 10. Dust removal mechanism; 101. Dust plate; 102. Waterproof ring; 103. Connecting cylinder; 104. First spring; 105. Dust removal port; 106. Dust collection box; 107. Pneumatic motor; 108. Fixed plate; 109. Horizontal shaft; 1010. Linkage bevel gear set; 1011. Scraper; 11. Condenser; 12. Dehumidification Mechanism; 121, mist-blocking plate; 122, drain outlet; 123, transition box; 124, baffle; 125, seal; 126, second spring; 127, compression cylinder; 13, exhaust gas purifier; 14, water storage tank; 15, connecting pipe; 16, turbine; 17, first linkage wheel; 18, first belt; 19, cam; 20, vibrating cylinder; 21, sieve plate; 22, equalizing roller; 23, slag discharge roller; 24, second linkage wheel; 25, second belt; 26, slag discharge outlet; 27, collecting frame. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0036] Embodiment 1:
[0037] Reference Figure 1-Figure 7A rubber desulfurization, plasticizing and grading granulation device comprises a desulfurization tank 1 and a granulator 3, and is also provided with a driving motor 2 connected to the granulator 3. The desulfurization tank 1 and the granulator 3 are both conventional means in the prior art. The specific structure can refer to the technical scheme in the prior art, so it is not repeated here. It also includes: a discharge port 5 and an exhaust pipe 6 connected to the desulfurization tank 1, wherein the exhaust pipe 6 is provided with a dust removal mechanism 10 and a dehumidification mechanism 12 for dust removal and dehumidification of the exhaust gas generated by desulfurization. In addition, the dehumidification mechanism 12 is connected to the dust removal mechanism 10 through a pipeline; a feed hopper 7 is arranged on the granulator 3, and a connecting pipe 8 is connected between the feed hopper 7 and the discharge port 5, wherein a driving unit is arranged between the outer wall of the desulfurization tank 1 and the outer wall of the feed hopper 7, and a screening unit is arranged inside the feed hopper 7. The dehumidification mechanism 12 can drive part of the structure of the screening unit to rotate through the driving unit, so as to screen impurities in the rubber.
[0038] Reference Figure 3 and Figure 6 The dust removal mechanism 10 includes a dustproof plate 101 slidably connected to the exhaust pipe 6, a waterproof ring 102 is fixedly connected to the side of the exhaust pipe 6 close to the dustproof plate 101, multiple groups of connecting cylinders 103 and first springs 104 are fixedly connected between the waterproof ring 102 and the dustproof plate 101, the first spring 104 is sleeved on the outside of the connecting cylinder 103, a dust removal port 105 is opened on the side of the bottom of the exhaust pipe 6 close to the dustproof plate 101, and a dust collecting box 106 is detachably connected to the side of the exhaust pipe 6 close to the dust removal port 105, wherein the dustproof plate 101 is in contact with the inner wall of the exhaust pipe 6, the dust removal port 105 is inclined, the waterproof ring 102 is inclined, and a cleaning mechanism is provided on the side of the exhaust pipe 6 close to the dustproof plate 101 for cleaning the dustproof plate 101.
[0039] When the exhaust gas flows in the exhaust pipe 6, the dustproof plate 101 can intercept the dust in the exhaust gas, and because the dustproof plate 101 is close to the desulfurization tank 1, the temperature is relatively high, and the water vapor in the exhaust gas will not be liquefied. In addition, the liquefied water will not contact the dustproof plate 101 under the action of the waterproof ring 102, that is, the dust will not be wet and adsorbed on the dustproof plate 101. When intercepting dust, the extension and contraction of the connecting cylinder 103 can drive the dustproof plate 101 to vibrate, thereby avoiding the situation where dust blocks the dustproof.
[0040] Reference Figure 6The cleaning mechanism includes an air motor 107 fixedly connected to the outer wall of the exhaust pipe 6, the output end of the air motor 107 extends to the inside of the exhaust pipe 6, a fixed plate 108 is fixedly connected to the inner wall of the exhaust pipe 6, a horizontal axis 109 is rotatably connected to the fixed plate 108, a linkage bevel gear set 1010 is arranged between the horizontal axis 109 and the output end of the air motor 107, a scraper 1011 is fixedly connected to one end of the horizontal axis 109 away from the bevel linkage bevel gear set 1010, and the scraper 1011 is in contact with the dustproof plate 101.
[0041] After the rubber devulcanization is completed, when the rubber is granulated, the pneumatic motor 107 is driven to rotate, and the scraper 1011 is driven to rotate on the dust plate 101 through the linkage bevel gear set 1010, so as to scrape off the dust adhering to the dust plate 101, and finally collect it in the dust box 106, which can not only improve the purification efficiency of the exhaust gas, but also facilitate the recycling of the dust, while reducing the damage of the dust to the environment and human body.
[0042] Reference Figure 3 and Figure 7 The dehumidification mechanism 12 includes a mist blocking plate 121 fixedly connected to the inner wall of the exhaust pipe 6, a drain port 122 is provided on the side of the bottom of the exhaust pipe 6 close to the mist blocking plate 121, a transition box 123 is detachably connected to the side of the outer wall of the exhaust pipe 6 close to the drain port 122, a baffle 124 is rotatably connected to the inside of the transition box 123, a sealing member 125 is fixedly connected to the side of the transition box 123 close to the baffle 124, and a second elastic member 125 is fixedly connected between the baffle 124 and the bottom of the transition box 123. Spring 126, the bottom of the transition box 123 is fixedly connected with a compression cylinder 127, wherein the drain port 122 is located below the mist blocking plate 121, the seal 125 is fitted with the baffle 124, the compression cylinder 127 is connected to part of the connecting cylinder 103 through a pipeline, and also includes a condenser 11 arranged on the outer wall of the exhaust pipe 6, the condenser 11 is located between the waterproof ring 102 and the mist blocking plate 121, and an exhaust purifier 13 is arranged at one end of the exhaust pipe 6 away from the desulfurization tank 1.
[0043] It needs to be explained that the specific structure of the mist blocking plate 121 and the condenser 11 can refer to the technical solutions in the prior art, and those skilled in the art can know it, so it will not be elaborated here. Since the exhaust gas is in a flowing state when passing through the condenser 11, the water vapor close to the side of the condenser 11 can quickly condense into water droplets, while the water vapor away from the condenser 11 can be in a mist state and continue to flow with the exhaust gas. The mist blocking plate 121 can intercept and collect the mist water, and finally collect it into the transition box 123. In addition, when the water is collected, it will first fall onto the baffle 124, so that the water condenses into a ball to reduce the evaporation of water. When the water on the baffle 124 reaches a certain amount, it flows to the bottom of the transition box 123 and is finally collected in the water storage tank 14. At the same time, the gas is intermittently compressed by the compression cylinder 127 and passed into the connecting cylinder 103, driving the connecting cylinder 103 to extend and contract intermittently. In addition, the type of the exhaust purifier 13 is not limited, and the exhaust gas can be treated by adsorption, combustion, or absorption.
[0044] Reference Figure 2 and Figure 5 The driving unit includes a water storage tank 14 fixedly connected to the outer wall of the desulfurization tank 1, the top of the water storage tank 14 is connected to the transition box 123 through a pipeline, a turbine 16 is fixedly connected to the outer wall of the feed hopper 7, and a connecting pipe 15 is connected between the turbine 16 and the water storage tank 14, wherein the output end of the turbine 16 extends to the inside of the feed hopper 7, and the outer wall of the feed hopper 7 and the output shaft of the turbine 16 are fixedly connected with a first linkage wheel 17, and a first belt 18 is sleeved between the two sets of first linkage wheels 17.
[0045] It should be explained that since the height of the desulfurization tank 1 is much higher than the height of the granulator 3, the water in the water storage tank 14 has a large gravitational potential energy. When the water flows to the turbine 16 through the connecting pipe 15, it can drive the turbine 16 to rotate and recover the water through the outlet of the turbine 16. The specific structure of the turbine 16 can refer to the technical solutions in the prior art, which can be known by technicians in this field and will not be elaborated here. In addition, the flow of water can be controlled by setting a valve in the connecting pipe 15 (since the desulfurization tank 1 is in a working state when the granulator 3 is working, it is impossible to achieve water flow while collecting water).
[0046] Reference Figure 4The screening unit includes a plurality of groups of vibrating cylinders 20 fixedly connected to the inside of the feed hopper 7, a sieve plate 21 that fits the inner wall of the feed hopper 7 is fixedly connected to the top of the vibrating cylinder 20, a slag discharge port 26 is provided on the side of the feed hopper 7 close to the sieve plate 21, and a collecting frame 27 is fixedly connected to the side of the feed hopper 7 close to the slag discharge port 26, wherein a cam 19 is fixedly connected to the shaft of the turbine 16 extending to the inside of the feed hopper 7, and the cam 19 is located at the center below the sieve plate 21, and the vibrating cylinder 20 has Elasticity, the vibrating cylinder 20 is connected with part of the connecting cylinder 103 and the pneumatic motor 107 through a pipeline, and also includes an equalizing roller 22 and a slag discharge roller 23 rotatably connected to the inside of the feed hopper 7, and a second interlocking wheel 24 is fixedly connected to the equalizing roller 22 and the slag discharge roller 23, and a second belt 25 is sleeved between the two groups of second interlocking wheels 24, wherein the equalizing roller 22 is connected to the axis of one group of first interlocking wheels 17, the equalizing roller 22 is close to the connecting pipe 8, and the slag discharge roller 23 is close to the slag discharge port 26.
[0047] Since the rubber after desulfurization may contain impurities, the rubber needs to be screened before granulation. When the turbine 16 rotates, it drives the cam 19 and the dividing roller 22 to rotate, and then drives the slag discharge roller 23 to rotate through the second linkage wheel 24 and the second belt 25. Among them, when the rubber enters the feed hopper 7 through the connecting pipe 8, the dividing roller 22 can divide the rubber evenly to avoid the accumulation of rubber on the screen plate 21, thereby improving the screening efficiency of the rubber. At the same time, the cam 19 drives the screen plate 21 to vibrate, further improving the screening efficiency of the rubber, so as to facilitate the granulation of the rubber. It should be explained that the impurities in the rubber will stay on the screen plate 21, and contact with the dividing roller 22 as the screen plate 21 vibrates. Under the action of centrifugal force, the impurities are thrown to the slag discharge roller 23 (there is a certain distance between the dividing roller 22 and the slag discharge roller 23 and the screen plate 21, which can reduce the amount of rubber thrown out), and then the impurities are thrown into the collecting frame 27 by the slag discharge roller 23 to collect the impurities.
[0048] Reference Figure 1-Figure 2 The top of the desulfurization tank 1 is connected with a feed port 4, which is connected by a flange and is used to seal the rubber during desulfurization. A control valve 9 is provided on the connecting pipe 8 to control the speed of adding the rubber into the feed hopper 7 after the desulfurization is completed.
[0049] When desulfurizing rubber, rubber powder and desulfurizing agent need to be added into the desulfurization tank 1 through the feed port 4, and the feed port 4 is sealed to prevent the waste gas generated by the rubber during the desulfurization process from being directly discharged into the air.
[0050] Embodiment 2:
[0051] A method for using a rubber desulfurization plasticizing and grading granulation device comprises the following steps:
[0052] Step 1: adding the crushed rubber into the desulfurization tank 1, and desulfurizing the rubber through the desulfurization tank 1;
[0053] During the process of rubber desulfurization, the desulfurization tank 1 is in a sealed state;
[0054] Step 2: During the desulfurization process, the waste gas generated enters the waste gas pipe 6, and the dust in the waste gas is first processed and collected by the dust removal mechanism 10;
[0055] The dust in the exhaust gas is intercepted on the dust removal mechanism 10 during the flow, and part of the dust is caused to fall off from the dust plate 101 by vibration and collected in the dust box 106;
[0056] Step 3: As the exhaust gas flows in the exhaust pipe 6, the water vapor in the exhaust gas is processed and collected by the dehumidification mechanism 12, and during the collection process, the dust removal mechanism 10 is driven to vibrate, thereby accelerating the collection of dust and preventing the dust removal mechanism 10 from being blocked;
[0057] When the exhaust gas passes through the condenser 11, the water vapor therein can be liquefied, and the water is collected by the dehumidification mechanism 12. When collecting the water, the intermittent compressed gas is transported to the dust removal mechanism 10, driving the dust plate 101 to vibrate, accelerating the shedding of dust, thereby ensuring the stability of the exhaust gas flow;
[0058] Step 4: After desulfurization is completed, the rubber is added to the feed hopper 7, and the collected water drives the screening unit to vibrate through the driving unit, while collecting impurities in the rubber;
[0059] By collecting the gravitational potential energy of water, the screening unit is driven to vibrate, which speeds up the screening of rubber and improves the efficiency of rubber granulation;
[0060] Step 5: While screening the rubber, the dust removal mechanism 10 can be driven to rotate, and the dust adhering to the dust removal mechanism 10 can be thoroughly cleaned to facilitate the subsequent treatment of the exhaust gas.
[0061] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rubber desulfurization, plasticization, classification and granulation device, comprising a desulfurization tank (1) and a granulator (3), characterized in that: Also includes: The discharge port (5) on the desulfurization tank (1) is connected to the exhaust pipe (6), The waste gas pipe (6) is provided with a dust removal mechanism (10) and a dehumidification mechanism (12) for removing dust and dehumidifying the waste gas generated by desulfurization. In addition, the dehumidification mechanism (12) is connected to the dust removal mechanism (10) through a pipeline. A feed hopper (7) is arranged on the granulator (3), and a connecting pipe (8) is connected between the feed hopper (7) and the discharge port (5). A driving unit is provided between the outer wall of the desulfurization tank (1) and the outer wall of the feed hopper (7), a screening unit is provided inside the feed hopper (7), and the dehumidification mechanism (12) can drive a part of the structure of the screening unit to rotate through the driving unit, so as to screen impurities in the rubber.
2. A rubber desulfurization plasticizing classification granulation device according to claim 1, characterized in that: The dust removal mechanism (10) comprises a dustproof plate (101) slidably connected to the inside of the exhaust pipe (6); a waterproof ring (102) is fixedly connected to the side of the exhaust pipe (6) close to the dustproof plate (101); a plurality of groups of connecting cylinders (103) and first springs (104) are fixedly connected between the waterproof ring (102) and the dustproof plate (101); the first spring (104) is sleeved on the outside of the connecting cylinder (103); a dust removal port (105) is provided on the side of the bottom of the exhaust pipe (6) close to the dustproof plate (101); a dust collecting box (106) is detachably connected to the side of the exhaust pipe (6) close to the dust removal port (105); The dustproof plate (101) is fitted with the inner wall of the exhaust pipe (6), the dust removal port (105) is arranged at an angle, the waterproof ring (102) is arranged at an angle, and a cleaning mechanism is arranged on the side of the exhaust pipe (6) close to the dustproof plate (101) for cleaning the dustproof plate (101).
3. A rubber desulfurization plasticizing classification granulation device according to claim 2, characterized in that: The cleaning mechanism comprises an air motor (107) fixedly connected to the outer wall of the exhaust pipe (6), the output end of the air motor (107) extending to the interior of the exhaust pipe (6), a fixed plate (108) fixedly connected to the inner wall of the exhaust pipe (6), a transverse axis (109) rotatably connected to the fixed plate (108), a linkage bevel gear set (1010) being arranged between the transverse axis (109) and the output end of the air motor (107), a scraper (1011) being fixedly connected to one end of the transverse axis (109) away from the bevel linkage bevel gear set (1010), and the scraper (1011) being in contact with the dustproof plate (101).
4. A rubber desulfurization plasticizing classification granulation device according to claim 3, characterized in that: The dehumidification mechanism (12) comprises a mist blocking plate (121) fixedly connected to the inner wall of the exhaust pipe (6); a drain outlet (122) is provided on a side of the bottom of the exhaust pipe (6) close to the mist blocking plate (121); a transition box (123) is detachably connected to a side of the outer wall of the exhaust pipe (6) close to the drain outlet (122); a baffle (124) is rotatably connected inside the transition box (123); a sealing member (125) is fixedly connected to a side of the transition box (123) close to the baffle (124); a second spring (126) is fixedly connected between the baffle (124) and the bottom of the transition box (123); and a compression cylinder (127) is fixedly connected to the bottom of the transition box (123). The drainage port (122) is located below the mist blocking plate (121), the sealing member (125) is in contact with the baffle (124), and the compression cylinder (127) is connected to a part of the connecting cylinder (103) via a pipeline.
5. A rubber desulfurization plasticizing classification granulation device according to claim 4, characterized in that: It also includes a condenser (11) arranged on the outer wall of the exhaust pipe (6), the condenser (11) being located between the waterproof ring (102) and the mist blocking plate (121), and an exhaust gas purifier (13) being arranged at one end of the exhaust pipe (6) away from the desulfurization tank (1).
6. A rubber desulfurization plasticizing classification granulation device according to claim 4, characterized in that: The driving unit comprises a water storage tank (14) fixedly connected to the outer wall of the desulfurization tank (1), the top of the water storage tank (14) is connected to the transition box (123) through a pipeline, a water turbine (16) is fixedly connected to the outer wall of the feed hopper (7), and a connecting pipe (15) is connected between the water turbine (16) and the water storage tank (14). The output end of the water turbine (16) extends to the inside of the feed hopper (7), the outer wall of the feed hopper (7) and the output shaft of the water turbine (16) are fixedly connected with a first linkage wheel (17), and a first belt (18) is sleeved between two groups of the first linkage wheels (17).
7. A rubber desulfurization plasticizing classification granulation device according to claim 6, characterized in that: The screening unit comprises a plurality of groups of vibrating cylinders (20) fixedly connected to the inside of a feed hopper (7), a screen plate (21) fitted to the inner wall of the feed hopper (7) being fixedly connected to the top of the vibrating cylinder (20), a slag discharge port (26) being provided on a side of the feed hopper (7) close to the screen plate (21), and a collecting frame (27) being fixedly connected to a side of the feed hopper (7) close to the slag discharge port (26), The turbine (16) is extended to the shaft inside the feed hopper (7) and is fixedly connected to a cam (19), the cam (19) being located at the center below the screen plate (21), the vibrating cylinder (20) being elastic, and the vibrating cylinder (20) being connected to a part of the connecting cylinder (103) and the pneumatic motor (107) via a pipeline.
8. A rubber desulfurization plasticizing classification granulation device according to claim 7, characterized in that: It also includes an equalizing roller (22) and a slag discharge roller (23) rotatably connected to the inside of the feed hopper (7), the equalizing roller (22) and the slag discharge roller (23) are fixedly connected to a second linkage wheel (24), and a second belt (25) is sleeved between two groups of the second linkage wheels (24). The dividing roller (22) is connected to the shaft of one group of first linkage wheels (17), the dividing roller (22) is close to the connecting pipe (8), and the slag discharge roller (23) is close to the slag discharge port (26).
9. A rubber desulfurization plasticizing classification granulation device according to claim 1, characterized in that: The top of the desulfurization tank (1) is connected to a feed port (4), and the feed port (4) is connected in a flange manner and is used to seal the rubber during desulfurization. The connecting pipe (8) is provided with a control valve (9) for controlling the speed of adding the rubber into the feed hopper (7) after desulfurization is completed.
10. A granulation method comprising the rubber desulfurization, plasticization, classification and granulation device according to any one of claims 1 to 9, characterized in that: The following steps are also included: Step 1: adding the crushed rubber into a desulfurization tank (1), and desulfurizing the rubber through the desulfurization tank (1); Step 2: During the desulfurization process, the waste gas generated enters the waste gas pipe (6), and the dust in the waste gas is first processed and collected by the dust removal mechanism (10); Step 3: As the exhaust gas flows in the exhaust pipe (6), the water vapor in the exhaust gas is processed and collected by the dehumidification mechanism (12), and during the collection process, the dust removal mechanism (10) is driven to vibrate, thereby accelerating the collection of dust and preventing the dust removal mechanism (10) from being blocked; Step 4: After desulfurization is completed, the rubber is added to the feed hopper (7), and the collected water drives the screening unit to vibrate through the driving unit, while collecting impurities in the rubber; Step 5: While the rubber is being screened, the dust removal mechanism (10) can be driven to rotate, and the dust adhering to the dust removal mechanism (10) can be thoroughly cleaned to facilitate the subsequent treatment of the exhaust gas.
Citation Information
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