A multi-channel high-efficiency conveyor for ceramsite processing and processing method thereof
The feeding, spraying and separation mechanisms of the multi-channel conveyor for ceramsite processing solve the problems of dust diffusion and blockage, achieve efficient ceramsite conveying and cleaning, and improve processing efficiency.
Patent Information
- Application Number
- CN202510211453.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-02-25
AI Technical Summary
The existing conveyors used for ceramsite processing are dusty and easily clogged during the conveying process, affecting the operation and efficiency of the components.
It adopts a multi-channel design, including a feeding mechanism, a spray cleaning mechanism and a separation mechanism. It avoids blockage and improves cleaning efficiency through quantitative feeding, circumferential cleaning and separation of filter plates.
It realizes quantitative feeding, cleaning, dust removal and debris separation, avoids blockage, improves the transportation efficiency of ceramsite processing and the recycling of cleaning fluid.
Smart Images

Figure CN119873299B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of screw conveyors, in particular to a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof. Background Art
[0002] A screw conveyor is a mechanical device that uses a motor to drive the screw to rotate and push materials to achieve a conveying effect. The screw conveyor can convey horizontally, inclined or vertically. It is mainly used for horizontal conveying and vertical lifting of various loose materials such as powders, granules and small blocks. In the process of ceramsite processing and transportation, screw conveyors are usually used to achieve transportation between various processes, ensuring the conveying efficiency and continuity during ceramsite processing.
[0003] The utility model with announcement number CN211711866U discloses a screw conveyor for ceramsite manufacturing. By setting a protective cover, a water tank, a feed port and a spray pipe, it can not only prevent the ceramsite from collision and falling during transportation, which may cause safety hazards near the operation site, but also spray water to reduce dust on the ceramsite during transportation, avoiding impact on the surrounding environment, and meeting the needs of environmentally friendly use of screw conveyors for ceramsite manufacturing.
[0004] The utility model with announcement number CN212862836U discloses a ceramsite sand powder feeding mechanism, in which a vertical feeding pipe is vertically arranged at the discharge port of a horizontal screw conveyor, and the lower end of the vertical feeding pipe is connected to the top of the dust cover of the powder conveyor belt. An impurity screening mechanism is provided in the middle of the vertical feeding pipe, which solves the problem that the existing ceramsite sand powder feeding mechanism does not remove impurities from the powder during feeding.
[0005] However, the above-mentioned conveyor for processing expanded clay products still has the following problems during actual use: although the mixing of debris and particulate matter can be avoided by arranging a dust removal mechanism inside the conveying mechanism, it is difficult for such a dust removal mechanism to avoid the diffusion of dust. During the conveying process, expanded clay dust is distributed inside the conveyor and affects the operation of the components. At the same time, the conveyor feeds a large amount of material at one time during the conveying process, which easily causes blockage between the internal spiral conveying rod and the pipeline, affecting the conveying efficiency of expanded clay processing.
[0006] Therefore, we propose a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof, in order to solve the problems raised above. Summary of the Invention
[0007] The purpose of the present invention is to provide a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof, in order to solve the problem that the mixing of debris and particulate matter can be avoided by arranging a dust removal mechanism inside the conveying mechanism, but such a dust removal mechanism is difficult to avoid the diffusion of dust. During the conveying process, the ceramsite dust is distributed inside the conveyor and affects the operation of the components. At the same time, the conveyor feeds a large amount of material at one time during the conveying process, which easily causes blockage between the internal spiral conveying rod and the pipeline, thereby affecting the efficiency of ceramsite processing and conveying.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a multi-channel high-efficiency conveyor for ceramsite processing, comprising a conveyor body, and a conveying channel provided inside the conveyor body, wherein a spiral conveying rod is rotatably provided inside the conveying channel via a bearing; and further comprising:
[0009] A feeding mechanism is provided on the left side of the top surface of the conveyor body, and the feeding mechanism includes a feeding channel, and a quantitative feeding box is slidably provided above the feeding channel, and a feeding cone is rotatably provided on the bottom surface of the quantitative feeding box;
[0010] A spray washing mechanism is provided on the right side of the top surface of the conveyor body, and the spray washing mechanism includes a spray washing channel opened on the top surface of the conveyor body, and a spray washing platform is slidably provided inside the spray washing channel;
[0011] The bottom surface of the conveyor body is provided with a separation mechanism, and the separation mechanism includes a separation channel, and the separation channel is installed through the right side of the bottom surface of the conveyor body.
[0012] Preferably, the feeding mechanism includes a storage box, and the storage box is fixedly installed on the left side of the top surface of the conveyor body, and guide brackets are fixedly provided on the front and rear sides of the bottom of the storage box, and the left end of the guide bracket is sleeved and connected to the outside of the quantitative feeding box, and a sealing partition is fixedly provided on the right side of the quantitative feeding box.
[0013] Preferably, the feeding mechanism includes a driving gear ring, and the driving gear ring is fixedly mounted on the outside of the feeding cone, and the rear of the driving gear ring is meshed with a driving rack, and the driving rack is fixedly mounted on the lower rear part of the storage box, and the internal thread of the feeding cone is connected to a lifting screw.
[0014] Preferably, the lifting screw included in the feeding mechanism is fixedly installed in the middle of the bottom surface of the quantitative feeding box, and a guide threaded rod is fixedly provided on the left side of the quantitative feeding box, and the left end of the guide threaded rod is threaded with a guide sleeve, and the guide sleeve bearing is installed on the left side of the top surface of the conveyor body, and the guide sleeve is connected to the left end of the spiral conveying rod through the main pulley assembly.
[0015] Preferably, the spraying mechanism includes a bidirectional screw, and the bidirectional screw is rotatably arranged on the top surface of the conveyor body through a bearing, and the right end of the bidirectional screw is connected to the right end of the spiral conveying rod through a secondary pulley assembly, and the thread of the bidirectional screw passes through the top of the left and right spraying platforms, and at the same time, the lower middle part of the spraying platform is rotatably connected to the top of the spraying drum through a torsion spring.
[0016] Preferably, the top of the spray drum included in the spray mechanism and the bidirectional screw are meshed and connected with each other through an incomplete bevel gear group, and the incomplete bevel gear group on the outer wall of the bidirectional screw realizes sliding and rotation through a concave-convex structure, and retaining brackets are provided on the outside of the incomplete bevel gear groups on the upper and lower sides.
[0017] Preferably, the separation mechanism includes a separation filter plate, and the separation filter plate is fixedly installed at the lower part of the interior of the separation channel, and a drive fan module is provided at the lower part of the interior of the separation channel, and the left side of the bottom end of the separation filter plate passes through the outside of the separation channel, and the left end of the separation filter plate extends to the interior of the separation circulation pool.
[0018] Preferably, the separation circulation pool included in the separation mechanism is arranged below the conveyor body, and a reciprocating threaded rod is arranged in front of the separation circulation pool through a bearing for rotation, and the right end of the reciprocating threaded rod is engaged with the rotating shaft of the driving fan module through a driving bevel gear group, and the outer wall of the reciprocating threaded rod is threadedly connected to the front end of the separation partition.
[0019] Preferably, the separation mechanism includes a separation baffle whose rear end is slidably arranged inside the separation circulation tank, and a separation screen plate is installed below the separation baffle through a one-way rotation of a torsion spring, and the separation screen plate is used to separate the crushed expanded clay during movement, and the cleaning liquid after separation inside the separation circulation tank is pumped to the inside of the spray platform.
[0020] A method for processing a multi-channel high-efficiency conveyor for ceramsite processing comprises the following steps:
[0021] S1: The required amount of ceramsite to be transported is fed into the storage box at one time. At this time, the quantitative feeding box located below the storage box carries a specific amount of ceramsite. The spiral conveying rod rotating inside the conveying channel drives the guide sleeve to rotate through the main pulley assembly, thereby driving the internally threaded guide threaded rod and the quantitative feeding box to slide to the left. The quantitative feeding box containing the quantitative ceramsite drives the sealing partition synchronously, so that the sealing partition seals the storage box to prevent the remaining ceramsite from leaking.
[0022] S2: When the quantitative feeding box moves close to the feeding channel, the driving rack engages the driving gear ring and the feeding cone to rotate, and the feeding cone is threadedly connected with the lifting screw when rotating, and then moves to the top of the feeding channel and drops down to open the quantitative feeding box, so that the quantitative ceramsite falls through the feeding channel and enters the interior of the conveyor body for transportation;
[0023] S3: When the ceramsite is transported inside the conveyor body through the spiral conveying rod, the separation circulation pool pumps the cleaning liquid to the top of the spray washing platform. At the same time, the spiral conveying rod drives the bidirectional screw to rotate through the secondary pulley assembly, so that the threaded spray washing platform is driven to move back and forth in the left and right directions. At the same time, the rotating bidirectional screw is intermittently engaged with the spray washing drum through the incomplete bevel gear group, thereby driving the spray washing drum to spray the cleaning liquid in a reciprocating rotation, assisting in cleaning and dust removal of the ceramsite during the transportation process, and improving the subsequent processing efficiency;
[0024] S4: The ceramsite transported to the separation channel falls downward and is guided by the separation filter plates distributed obliquely inside the separation channel, while the cleaning liquid that follows drives debris and other impurities to separate downward, and then passes through the separation filter plates into the right side of the separation circulation pool. At the same time, the flowing cleaning liquid drives the driving fan module to rotate, and drives the reciprocating threaded rod to rotate by driving the bevel gear group, so that it moves the threaded separation partition and the separation screen plate. The one-way installed separation screen plate flips when it moves to the left to prevent the reset of the separation partition from driving the debris and affecting the separation work.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: the multi-channel high-efficiency conveyor for ceramsite processing and the processing method thereof are as follows: the conveyor body realizes the feeding of ceramsite in a fixed amount through the feeding mechanism, thereby avoiding blockage during the conveying and spraying process; at the same time, the spraying mechanism adopts a circumferential covering cleaning method for the ceramsite, and separates the ceramsite from the debris through the separation mechanism; the cleaning liquid is recycled and filtered, thereby improving the efficiency of conveying and processing. The specific contents are as follows:
[0026] 1. The storage box of the feeding mechanism carries the ceramsite, and the spiral conveying rod drives the fixed feeding box to store a certain amount of ceramsite and then move, and connect with the feeding channel. During the movement, the driving gear ring drives the feeding cone to engage with the driving rack, so that the feeding cone descends to open the quantitative feeding box, so that the quantitative ceramsite enters the interior of the conveyor body through the feeding channel.
[0027] During the movement, the quantitative feeding box drives the sealing partition on the right to move, thereby sealing the storage box to prevent the remaining expanded clay from leaking. When the quantitative feeding box resets and moves, it drives the sealing partition and the storage box to be staggered, so that the expanded clay inside the storage box can be quantitatively fed again, avoiding the situation where the conveyor body is blocked by one-time feeding.
[0028] 2. The ceramsite is transported through a spiral conveying rod, which drives the bidirectional screw to rotate through the secondary pulley assembly, so that the threaded spray platform is driven to move back and forth in the left and right directions. At the same time, the rotating bidirectional screw is intermittently engaged with the spray drum through the incomplete bevel gear group, thereby driving the spray drum to spray the cleaning liquid in a reciprocating rotation, assisting in cleaning and dust removal of the ceramsite during the conveying process, and improving the subsequent processing efficiency.
[0029] 3. The spiral conveying rod inside the conveying channel drives the ceramsite to move to the separation channel and fall downward, guided by the separation filter plates distributed obliquely inside the separation channel, and the cleaning liquid that follows drives the debris and other impurities to separate downward, and then passes through the separation filter plates into the right side of the separation circulation pool, thereby assisting the recovery of the cleaning liquid for circulation.
[0030] The flowing cleaning fluid drives the driving fan module to rotate, and drives the reciprocating threaded rod to rotate by driving the bevel gear group, so that it moves the threaded separation partition and separation screen plate. The one-way installed separation screen plate flips when it moves to the left to prevent the reset of the separation partition from driving debris and affecting the separation work. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0032] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention;
[0033] Figure 3 This is a schematic diagram of the installation structure of the material storage box of the present invention;
[0034] Figure 4 This is a schematic diagram of the installation structure of the feeding cone and the quantitative feeding box of the present invention;
[0035] Figure 5 For the present invention Figure 4 A in the middle is an enlarged structural diagram;
[0036] Figure 6 This is a schematic diagram of the three-dimensional structure of the feeding cone of the present invention;
[0037] Figure 7 This is a schematic diagram of the installation structure of the spray washing platform of the present invention;
[0038] Figure 8 This is a schematic diagram of the installation structure of the spray drum of the present invention;
[0039] Figure 9 This is a schematic diagram of the connection structure between the spray drum and the bidirectional screw of the present invention;
[0040] Figure 10 This is a schematic diagram of the three-dimensional structure of the separation circulation pool of the present invention;
[0041] Figure 11 This is a schematic diagram of the installation structure of the separation filter plate of the present invention.
[0042] In the figure: 1. Conveyor body; 2. Conveying channel; 3. Screw conveying rod; 4. Feeding channel; 5. Quantitative feeding box; 6. Feeding cone; 7. Spraying channel; 8. Spraying platform; 9. Separation channel; 10. Storage box; 11. Guide bracket; 12. Sealing partition; 13. Drive gear ring; 14. Drive rack; 15. Guide threaded rod; 16. Guide sleeve; 17. Main pulley assembly; 18. Bidirectional screw; 19. Auxiliary pulley assembly; 20. Spraying drum; 21. Incomplete bevel gear group; 22. Retaining bracket; 23. Separation filter plate; 24. Drive fan module; 25. Separation circulation pool; 26. Reciprocating threaded rod; 27. Separation partition; 28. Lifting screw; 29. Separation screen plate; 30. Drive bevel gear group. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0044] See also Figures 1-11 , the present invention provides the following technical solutions:
[0045] Example 1: In order to solve the problems existing in the existing conveyor for processing expanded clay during operation, this embodiment adopts the following technical scheme, a multi-channel high-efficiency conveyor for processing expanded clay and a processing method thereof, comprising a conveyor body 1, and a conveying channel 2 opened inside the conveyor body 1, and a spiral conveying rod 3 is rotatably arranged inside the conveying channel 2 through a bearing; a feeding mechanism is provided on the left side of the top surface of the conveyor body 1, and the feeding mechanism includes a feeding channel 4, and a quantitative feeding box 5 is slidably arranged above the feeding channel 4, and a feeding cone 6 is rotatably arranged on the bottom surface of the quantitative feeding box 5; the feeding mechanism includes a storage box body 10, and the storage box body 10 is fixedly installed on the left side of the top surface of the conveyor body 1, and guide brackets 11 are fixedly arranged on the front and rear sides of the bottom of the storage box body 10, and the left end of the guide bracket 11 is sleeved and connected to the outside of the quantitative feeding box 5, and at the same time, a sealing partition 12 is fixedly arranged on the right side of the quantitative feeding box 5.
[0046] like Figure 2-Figure 3 As shown, the required ceramsite is fed into the storage box 10 at one time. At this time, the quantitative feeding box 5 located below the storage box 10 carries a specific amount of ceramsite, and the spiral conveying rod 3 rotating inside the conveying channel 2 drives the guide sleeve 16 to rotate through the main pulley assembly 17, thereby driving the internally threaded guide threaded rod 15 and the quantitative feeding box 5 to slide to the left. The quantitative feeding box 5 containing the quantitative ceramsite drives the sealing partition 12 synchronously so that the sealing partition 12 can seal the storage box 10 to prevent the remaining ceramsite from leaking.
[0047] The feeding mechanism includes a driving gear ring 13, and the driving gear ring 13 is fixedly mounted on the outside of the feeding cone 6, and the rear of the driving gear ring 13 is meshed with a driving rack 14, and the driving rack 14 is fixedly mounted on the lower rear part of the storage box 10, and the internal thread of the feeding cone 6 is connected to the lifting screw 28; the lifting screw 28 included in the feeding mechanism is fixedly mounted on the middle part of the bottom surface of the quantitative feeding box 5, and a guide threaded rod 15 is fixedly provided on the left side of the quantitative feeding box 5, and the left end of the guide threaded rod 15 is threaded through a guide sleeve 16, and the guide sleeve 16 bearing is mounted on the left side of the top surface of the conveyor body 1, and the guide sleeve 16 is connected to the left end of the spiral conveying rod 3 through the main pulley assembly 17.
[0048] like Figure 5-Figure 6As shown, when the quantitative feeding box 5 moves close to the feeding channel 4, the driving rack 14 engages the driving gear ring 13 and the feeding cone 6 to rotate, and the feeding cone 6 is threadedly connected with the lifting screw 28 when rotating, and then descends when it moves above the feeding channel 4 and opens the quantitative feeding box 5. At the same time, the rotating and descending feeding cone 6 clears the expanded clay through the guiding stirring rod on the top surface to avoid residue due to blockage, so that a certain amount of expanded clay falls through the feeding channel 4 and enters the interior of the conveyor body 1 for transportation.
[0049] Example 2: In order to solve the problems existing in the operation of the existing conveyor for expanded clay processing, this embodiment adopts the following technical solution: a spraying mechanism is provided on the right side of the top surface of the conveyor body 1, and the spraying mechanism includes a spraying channel 7 opened on the top surface of the conveyor body 1, and a spraying platform 8 is slidingly provided inside the spraying channel 7; wherein, a separation mechanism is provided on the bottom surface of the conveyor body 1, and the separation mechanism includes a separation channel 9, and the separation channel 9 is installed through the right side of the bottom surface of the conveyor body 1.
[0050] The spraying mechanism includes a bidirectional screw 18, and the bidirectional screw 18 is rotatably arranged on the top surface of the conveyor body 1 through a bearing, and the right end of the bidirectional screw 18 is connected to the right end of the spiral conveying rod 3 through a secondary pulley assembly 19, and the thread of the bidirectional screw 18 passes through the top of the spraying platforms 8 on the left and right sides, and at the same time, the lower middle part of the spraying platform 8 is rotatably connected to the top of the spraying drum 20 through a torsion spring; the top of the spraying drum 20 included in the spraying mechanism and the bidirectional screw 18 are meshed with each other through an incomplete bevel gear group 21, and the incomplete bevel gear group 21 on the outer wall of the bidirectional screw 18 realizes sliding and rotation through a concave-convex structure, and the outer side of the incomplete bevel gear group 21 on the upper and lower sides is fitted with a retaining bracket 22.
[0051] like Figure 7-Figure 9 As shown, when the ceramsite is transported inside the conveyor body 1 through the spiral conveying rod 3, the separation circulation tank 25 pumps the cleaning liquid to the top of the spraying platform 8, and at the same time, the spiral conveying rod 3 drives the bidirectional screw 18 to rotate through the secondary pulley assembly 19, so that the threaded spraying platform 8 is driven to move back and forth in the left and right directions. At the same time, the rotating bidirectional screw 18 intermittently engages with the spraying drum 20 through the incomplete bevel gear group 21, thereby driving the spraying drum 20 to spray the cleaning liquid in a reciprocating rotation manner, assisting in cleaning and dust removal of the ceramsite during the conveying process, and improving the subsequent processing efficiency.
[0052] Example 3: In order to solve the problems existing in the existing conveyor for expanded clay processing during operation, this embodiment adopts the following technical scheme: the separation mechanism includes a separation filter plate 23, and the separation filter plate 23 is fixedly installed at the lower part of the separation channel 9, and a drive fan module 24 is provided at the lower part of the separation channel 9, and the left side of the bottom end of the separation filter plate 23 passes through the outside of the separation channel 9, and the left end of the separation filter plate 23 extends to the interior of the separation circulation pool 25; the separation circulation pool 25 included in the separation mechanism is provided below the conveyor body 1, and a reciprocating threaded rod 26 is provided in front of the separation circulation pool 25 for rotation through a bearing, and the right end of the reciprocating threaded rod 26 is meshedly connected to the rotating shaft of the drive fan module 24 through a driving bevel gear group 30, and the outer wall of the reciprocating threaded rod 26 is threadedly connected to the front end of the separation partition 27.
[0053] The separation mechanism includes a separation baffle 27 whose rear end is slidably arranged inside the separation circulation tank 25, and a separation screen plate 29 is installed below the separation baffle 27 through a one-way rotation of a torsion spring, and the separation screen plate 29 is used to separate the crushed expanded clay during movement, and the cleaning liquid after separation inside the separation circulation tank 25 is pumped to the inside of the spray platform 8.
[0054] like Figure 7 、 Figure 10-11 As shown, the spiral conveying rod 3 inside the conveying channel 2 drives the ceramsite to move to the separation channel 9 and fall downward, and is guided by the separation filter plate 23 distributed obliquely inside the separation channel 9, and the cleaning liquid that follows drives the debris and other impurities to separate downward, and then passes through the separation filter plate 23 into the right side of the separation circulation pool 25. At the same time, the flowing cleaning liquid drives the driving fan module 24 to rotate, and drives the reciprocating threaded rod 26 to rotate by driving the bevel gear group 30, so that it moves the threaded separation partition 27 and the separation screen plate 29. The one-way installed separation screen plate 29 flips when it moves to the left (the separation partition 27 slides to the right side through the one-way installation to prevent the separation screen plate 29 from rotating, driving the debris to be screened, and after the reverse movement, the separation screen plate 29 is rotated by the water flow impact, thereby realizing the separation partition 27 driving the separation screen plate 29 to reset), so as to prevent the reset of the separation partition 27 from driving the debris to affect the separation work.
[0055] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multi-channel high-efficiency conveyor for ceramsite processing, comprising a conveyor body (1), and a conveying channel (2) provided inside the conveyor body (1), wherein a spiral conveying rod (3) is rotatably provided inside the conveying channel (2) via a bearing; It is characterized by: Also includes: A feeding mechanism is provided on the left side of the top surface of the conveyor body (1), and the feeding mechanism includes a feeding channel (4), and a quantitative feeding box (5) is slidably provided above the feeding channel (4), and a feeding cone (6) is rotatably provided on the bottom surface of the quantitative feeding box (5); A spraying mechanism is provided on the right side of the top surface of the conveyor body (1), and the spraying mechanism includes a spraying channel (7) opened on the top surface of the conveyor body (1), and a spraying platform (8) is slidably provided inside the spraying channel (7); The bottom surface of the conveyor body (1) is provided with a separation mechanism, and the separation mechanism includes a separation channel (9), and the separation channel (9) is installed through the right side of the bottom surface of the conveyor body (1); The top end of the spray drum (20) included in the spray mechanism and the bidirectional screw (18) are meshed and connected with each other through an incomplete bevel gear set (21), and the incomplete bevel gear set (21) on the outer wall of the bidirectional screw (18) is slidable and rotatable through a concave-convex structure, and retaining brackets (22) are provided on the outer sides of the incomplete bevel gear sets (21) on the upper and lower sides.
2. A multi-channel high-efficiency conveyor for ceramsite processing according to claim 1, characterized in that: The feeding mechanism includes a material storage box (10), and the material storage box (10) is fixedly installed on the left side of the top surface of the conveyor body (1), and guide brackets (11) are fixedly provided on both the front and rear sides of the lower side of the material storage box (10), and the left end of the guide bracket (11) is sleeved and connected to the outside of the quantitative feeding box (5), and a sealing partition (12) is fixedly provided on the right side of the quantitative feeding box (5).
3. A multi-channel high-efficiency conveyor for ceramsite processing according to claim 2, characterized in that: The feeding mechanism includes a driving gear ring (13), and the driving gear ring (13) is fixedly mounted on the outside of the feeding cone (6), and the rear of the driving gear ring (13) is meshedly connected with a driving rack (14), and the driving rack (14) is fixedly mounted on the lower rear part of the storage box (10), and the internal thread of the feeding cone (6) is connected to a lifting screw (28).
4. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 3 is characterized in that: The feeding mechanism includes a lifting screw (28) fixedly mounted on the middle of the bottom surface of the quantitative feeding box (5), and a guide threaded rod (15) is fixedly provided on the left side of the quantitative feeding box (5), and the left end of the guide threaded rod (15) is threadedly penetrated by a guide sleeve (16), and the guide sleeve (16) bearing is mounted on the left side of the top surface of the conveyor body (1), and the guide sleeve (16) is connected to the left end of the spiral conveying rod (3) through a main pulley assembly (17).
5. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 4, characterized in that: The spraying mechanism includes a bidirectional screw (18), and the bidirectional screw (18) is rotatably arranged on the top surface of the conveyor body (1) through a bearing, and the right end of the bidirectional screw (18) is connected to the right end of the spiral conveying rod (3) through a secondary pulley assembly (19), and the thread of the bidirectional screw (18) passes through the top of the spraying platforms (8) on the left and right sides, and the lower middle part of the spraying platform (8) is rotatably connected to the top of the spraying drum (20) through a torsion spring.
6. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 5, characterized in that: The separation mechanism includes a separation filter plate (23), and the separation filter plate (23) is fixedly installed at the lower part of the separation channel (9), and a drive fan module (24) is provided at the lower part of the separation channel (9), and the left side of the bottom end of the separation filter plate (23) passes through the outside of the separation channel (9), and the left end of the separation filter plate (23) extends to the inside of the separation circulation pool (25).
7. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 6, characterized in that: The separation mechanism includes a separation circulation pool (25) arranged below the conveyor body (1), and a reciprocating threaded rod (26) is rotatably arranged in front of the separation circulation pool (25) through a bearing, and the right end of the reciprocating threaded rod (26) is meshedly connected to the rotating shaft of the driving fan module (24) through a driving bevel gear set (30), and the outer wall of the reciprocating threaded rod (26) is threadedly connected to the front end of the separation partition (27).
8. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 7, characterized in that: The separation mechanism includes a separation baffle (27) whose rear end is slidably arranged inside the separation circulation tank (25), and a separation screen plate (29) is installed below the separation baffle (27) through a one-way rotation of a torsion spring, and the separation screen plate (29) is used to separate the crushed ceramsite during movement, and the cleaning liquid after separation inside the separation circulation tank (25) is pumped to the inside of the spray washing platform (8).
9. The method for processing a multi-channel high-efficiency conveyor for ceramsite processing according to claim 8, characterized in that: The steps include: S1: The ceramsite to be transported is fed into the storage box (10) at one time. At this time, the quantitative feeding box (5) located below the storage box (10) carries a specific amount of ceramsite. The spiral conveying rod (3) rotating inside the conveying channel (2) drives the guide sleeve (16) to rotate through the main pulley assembly (17), thereby driving the internally threaded guide threaded rod (15) and the quantitative feeding box (5) to slide to the left. The quantitative feeding box (5) containing the quantitative ceramsite drives the sealing partition (12) synchronously so that the sealing partition (12) is sealed with respect to the storage box (10) to prevent the remaining ceramsite from leaking. S2: When the quantitative feeding box (5) moves to the vicinity of the feeding channel (4), the driving rack (14) engages the driving gear ring (13) and the feeding cone (6) to rotate, and the feeding cone (6) is threadedly connected to the lifting screw (28) when rotating, and then when it moves to the top of the feeding channel (4), it descends and opens the quantitative feeding box (5), so that the quantitative ceramsite falls through the feeding channel (4) and enters the interior of the conveyor body (1) for transportation; S3: When the ceramsite is transported inside the conveyor body (1) through the spiral conveying rod (3), the separation circulation pool (25) pumps the cleaning liquid to the top of the spraying platform (8), and at the same time, the spiral conveying rod (3) drives the bidirectional screw (18) to rotate through the secondary pulley assembly (19), so that the spraying platform (8) connected by the screw is driven to move back and forth in the left and right directions. At the same time, the rotating bidirectional screw (18) is intermittently engaged with the spraying drum (20) through the incomplete bevel gear group (21), thereby driving the spraying drum (20) to spray the cleaning liquid in a reciprocating rotation, thereby assisting in cleaning and dust removal of the ceramsite during the transportation process, thereby improving the subsequent processing efficiency; S4: The ceramsite transported to the separation channel (9) falls downward and is guided by the separation filter plate (23) distributed obliquely inside the separation channel (9), while the cleaning liquid that follows drives the debris and other impurities to separate downward, and then enters the right side of the separation circulation pool (25) through the separation filter plate (23). At the same time, the flowing cleaning liquid drives the driving fan module (24) to rotate, and drives the reciprocating threaded rod (26) to rotate by driving the bevel gear group (30), so that it moves the threaded separation partition (27) and the separation screen plate (29). The unidirectionally installed separation screen plate (29) flips when it moves to the left to prevent the reset of the separation partition (27) from driving the debris and affecting the separation work.
Citation Information
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