Rotary jacking device and method
By adopting a rotary top lifting device on the automated assembly line, using power delivery, limit baffle, vacuum suction cup and reset mechanism, the deflection and dislocation problems during the assembly line product lifting and changing lines are solved, and the workpiece is accurately positioned and reset, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510050534.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-13
AI Technical Summary
The existing automated assembly lines are prone to deflection and misalignment when the product is lifted and changed, resulting in the risk of lag and fall off, affecting the continuity and overall efficiency of the production line.
A rotary top lifting device is adopted, including a frame, a rotary top lifting mechanism, a horizontal conveying mechanism, a limit baffle mechanism and an offset reset mechanism. The workpiece is sent to the above the offset reset mechanism through the power conveying assembly. The limit baffle mechanism restricts the movement of the workpiece, and the hoisting assembly drives the offset reset mechanism to move upward, causing the workpiece to escape from the power conveying assembly. When the workpiece is offset, the infrared detection component triggers the vacuum suction cup assembly to tighten the workpiece, and the reset lifting assembly and the rotary reset assembly drive the workpiece to rise and rotate, resetting the workpiece.
It realizes accurate positioning and resetting of workpieces during conveying and lifting and changing lines, reduces the occurrence of deflection and dislocation, reduces the risk of lag or falloff, and improves the production efficiency and product quality of the automated assembly line.
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Figure CN119873311A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of assembly line conveying equipment, and in particular to a rotary lifting device and method. Background Art
[0002] In actual applications, existing automated assembly lines have the problem of unstable position of products during transportation, which causes products to deflect and misplace during the transfer between different processes. Especially when performing lifting and line changing processing, the change in product position increases the risk of jamming and falling off, seriously affecting the continuity and overall efficiency of the production line. Summary of the invention
[0003] In order to improve the defects of deflection and dislocation that are prone to occur during the lifting and changing of products in automated assembly lines, the present application provides a rotary lifting device and method.
[0004] The present application provides a rotary lifting device and method using the following technical solutions: A rotary lifting device comprises a frame, a rotary lifting mechanism connected to the frame, a horizontal conveying mechanism connected to the frame and located on one side of the rotary lifting mechanism, a limit baffle mechanism arranged between the rotary lifting mechanism and the horizontal conveying mechanism, and an offset reset mechanism connected to the rotary lifting mechanism; The rotary lifting mechanism includes a power transmission assembly connected to both sides of the frame, a lifting assembly connected to the frame and located between the power transmission assemblies on both sides of the frame, and a direction adjustment rotating assembly provided at the moving end of the lifting assembly; The offset reset mechanism includes a reset lifting assembly connected to the rotating end of the adjustment rotating assembly, a rotation reset assembly connected to the moving end of the reset lifting assembly, a vacuum suction cup assembly connected to the rotation reset assembly, and an infrared detection assembly connected to the adjustment rotating assembly and used to detect workpieces.
[0005] By adopting the above technical scheme, the power transmission component is used to send the workpiece to the top of the offset reset mechanism, the limit baffle mechanism limits the movement of the workpiece, and the lifting component drives the offset reset mechanism to move upward to make the workpiece detach from the power transmission component; when the workpiece is offset, the infrared detection component cannot detect the workpiece, the infrared detection component triggers the vacuum suction cup component to suck the workpiece, the reset lifting component drives the workpiece to rise, the rotation reset component drives the workpiece to rotate, and the workpiece is reset. The infrared detection component detects the workpiece, the infrared detection component triggers the vacuum suction cup assembly to stop sucking the workpiece, and the reset lifting component drives the workpiece to move downward; the direction adjustment rotation component adjusts the direction of the workpiece to achieve precise positioning; the lifting component moves downward, the limit baffle mechanism moves downward, and the power transmission component transports the workpiece to the horizontal conveying mechanism for the next process; the present application realizes the precise positioning and resetting of the workpiece during the conveying and lifting and changing line process through the cooperation of the rotary lifting mechanism and the offset reset mechanism, reduces the occurrence of deflection and dislocation, reduces the risk of jamming or falling off, and improves the production efficiency and product quality of the automated assembly line.
[0006] Preferably, the jacking assembly includes a jacking support plate connected to the frame, a jacking drive component connected to the jacking support plate, a jacking movable plate connected to the movable end of the jacking drive component, and a guide sliding rod movably inserted on the jacking support plate and with its end fixedly connected to the jacking movable plate; the direction adjustment rotating assembly is connected to the jacking movable plate.
[0007] By adopting the above technical scheme, the jacking drive component is used to drive the jacking movable plate to move up and down in the vertical direction to adjust the height of the workpiece; the guide sliding rod is movably inserted on the jacking support plate, and guides the movement path of the jacking movable plate by sliding, ensuring its vertical stable movement and avoiding tilting or offset; the direction adjustment rotating assembly is connected to the jacking movable plate, and is used to adjust the angle or direction of the workpiece by rotation after the jacking movable plate rises to the set height; the present application realizes the precise lifting and positioning and direction adjustment of the workpiece, ensuring that the workpiece can accurately reach the predetermined position and be stably fixed.
[0008] Preferably, the direction adjustment rotation assembly includes a rotating transmission gear rotatably connected to the lifting and moving plate, a rotating support plate connected to the upper side of the rotating transmission gear, a supporting limit plate connected to the rotating support plate and arranged in an array along the circumference of the rotating support plate, a limiting protrusion connected to the end of the supporting limit plate and extending vertically upward, a rotating driving component connected to the lifting and moving plate, and a direction adjustment output gear connected to the output end of the rotating drive component and meshing with the rotating transmission gear, and the infrared detection component is connected to the supporting limit plate.
[0009] By adopting the above technical scheme, a plurality of support limit plates are arranged in a peripheral array on the upper edge of the rotating support plate to ensure the stability of the position of the workpiece during rotation and prevent it from offsetting or falling off; the limit convex edge is used to support the workpiece along the side pressure to prevent the workpiece from slipping; the rotating drive component is used to drive the adjustment output gear to rotate, the adjustment output gear drives the rotating transmission gear to rotate, and the rotating transmission gear drives the rotating support plate to rotate, thereby realizing precise adjustment of the workpiece; the infrared detection component is connected to the support limit plate to monitor the position and state of the workpiece in real time to ensure that the workpiece is in the correct positioning state after each rotation; the present application enables the workpiece to be precisely adjusted in direction during the lifting process, and through the cooperation of the support limit plate and the limit convex edge, the stability and accuracy during the adjustment rotation process are ensured, thereby improving the operating accuracy of the production line, avoiding errors in the position of the workpiece, and improving production efficiency and product quality.
[0010] Preferably, the reset lifting assembly includes a reset lifting drive component connected to the rotating support plate, and a reset lifting plate connected to an output end of the reset lifting drive component.
[0011] By adopting the above-mentioned technical solution, the reset lifting drive component is used to push the reset lifting plate upward to make the workpiece detach from the rotating support plate, and then the rotating reset assembly drives the workpiece to reset and adjust the offset; the present application cooperates with the reset lifting drive component and the reset lifting plate to enable the workpiece to quickly detach from the rotating support plate, thereby improving the overall stability and operating accuracy of the production line, reducing possible deviations in the production process, and improving production efficiency and product quality.
[0012] Preferably, the rotary reset assembly includes a rotary reset plate rotatably connected to the reset lifting plate, an annular rack arranged around the rotary reset plate, a reset drive component connected to the reset lifting plate, and a reset rotary gear connected to the output end of the reset drive component and meshing with the annular rack, and the vacuum suction cup assembly is connected to the rotary reset plate and arranged in an array along the surface of the rotary reset plate.
[0013] By adopting the above technical solution, the reset drive component is used to drive the reset rotating gear to rotate, the reset rotating gear drives the annular rack to rotate and move, and the annular rack drives the rotary reset plate to rotate around the rotating axis of the rotary reset plate to adjust the position offset of the workpiece; the vacuum suction cup assembly can adsorb the workpiece and ensure that the workpiece is stably fixed during the rotation process to avoid falling off or offset; the present application enables the workpiece to perform precise rotation operations during the reset process through the cooperation of the reset drive component and the rotary reset plate, and ensures the stability of the workpiece through the vacuum suction cup assembly to avoid affecting the production accuracy due to the position deviation of the workpiece, thereby improving the stability and operating efficiency of the production line.
[0014] Preferably, the limit baffle mechanism includes a vertical drive component connected to the frame, a push-pull connecting plate connected to the output end of the vertical drive component, a baffle plate connected to the push-pull connecting plate and vertically arranged, a vertical slide rail connected to the baffle plate, and a vertical sliding seat fixedly connected to the frame and slidably connected to the vertical slide rail; the vertical drive component is used to drive the push-pull connecting plate to move up and down, and the push-pull connecting plate is used to drive the baffle plate to move up and down along the length direction of the vertical slide rail.
[0015] By adopting the above technical solution, the vertical drive assembly drives the push-pull connecting plate to move up and down through the output end. The push-pull connecting plate is connected to the blocking plate, driving the blocking plate to move up and down along the length direction of the vertical slide rail; the sliding cooperation between the vertical slide rail and the vertical sliding seat provides a guide for the movement of the blocking plate, ensuring that the blocking plate moves smoothly in the vertical direction, avoiding deviation or jamming, and ensuring the stability and smoothness of the production line.
[0016] Preferably, the horizontal conveying mechanism includes a horizontal conveying roller whose two ends are respectively connected to the frame for rotation, a roller rotating gear connected to the end of the horizontal conveying roller, a conveying roller power assembly connected to the frame, a rotating output gear connected to the output end of the conveying roller power assembly, and a conveying roller transmission chain respectively sleeved on the outer side walls of the roller rotating gear and the rotating output gear, and the conveying roller transmission chain is respectively meshed with the roller rotating gear and the rotating output gear.
[0017] By adopting the above technical scheme, the conveying roller power assembly is used to drive the rotating output gear to rotate, the rotating output gear drives the conveying roller transmission chain to rotate and move, and the conveying roller transmission chain drives the horizontal conveying roller to rotate through the roller rotating gear, so that the horizontal conveying roller drives the workpiece to move horizontally along the conveyor line; the present application can realize stable and continuous horizontal conveying of the workpiece, and through the transmission action of the conveying roller transmission chain, it ensures the synchronous movement between the horizontal conveying rollers, reduces the workpiece conveying deviation caused by uneven transmission, improves the efficiency and stability of the production line, and ensures that the workpiece is accurately and efficiently transferred to the next process.
[0018] Preferably, the frame is also provided with a first positioning and pushing mechanism connected to the side edge of the frame, and a second positioning and pushing mechanism connected to the other side edge of the frame and arranged opposite to the first positioning and pushing mechanism, and the first positioning and pushing mechanism and the second positioning and pushing mechanism are respectively located on the outside of the power transmission assembly.
[0019] By adopting the above technical solution, after the workpiece is rotated and adjusted, the first positioning and pushing mechanism and the second positioning and pushing mechanism are close to each other and close to the two side walls of the workpiece, which can provide stable support and positioning when the workpiece passes through the power transmission component, prevent the workpiece from being offset or misplaced, and ensure that the workpiece can smoothly enter the next process; the first positioning and pushing mechanism and the second positioning and pushing mechanism of the present application cooperate with each other to ensure the stable transfer of the workpiece on the conveyor line, improve the positioning accuracy of the workpiece during the conveying process, reduce the risk of misplacement of the workpiece, and ensure the efficient and smooth operation of the production line.
[0020] Preferably, the first positioning and pushing mechanism and the second positioning and pushing mechanism both include a positioning and pushing driving assembly connected to the frame, and a positioning and pushing plate connected to an output end of the positioning and pushing driving assembly.
[0021] By adopting the above technical solution, the positioning push drive assembly is used to push the positioning push plate to move in the horizontal direction, so that the positioning push plates on both sides of the power transmission assembly are close to each other, and the two positioning push plates are close to and close to the two side walls of the workpiece, ensuring that the workpiece always maintains the correct positioning during the transportation process, avoiding deviation or misalignment, and improving the overall stability and efficiency of the production line.
[0022] A rotary lifting method, comprising the rotary lifting device, further comprising the following steps: S1: The power transmission assembly moves the workpiece to above the offset reset mechanism; S2: The limit baffle mechanism extends upward and presses to limit the movement of the workpiece in the horizontal direction; S3: the lifting assembly drives the offset reset mechanism to move upward, and the rotary reset assembly lifts the workpiece upward to separate the workpiece from the power transmission assembly; S4: The infrared detection component detects the workpiece. When the workpiece is offset, the infrared detection component triggers the reset lifting component to drive the rotary reset component to move upward and continue to lift the workpiece; S5: The vacuum suction cup assembly absorbs the bottom of the workpiece; S6: the rotary reset assembly drives the workpiece to rotate relative to the reset lifting assembly; S7: When the workpiece is reset and aligned, the workpiece blocks the infrared detection component, the infrared detection component detects the workpiece, the infrared detection component triggers the rotation reset component to stop rotating, and the reset lifting component drives the rotation reset component to move downward; S8: the direction-adjusting rotating assembly drives the workpiece on the rotating resetting assembly to move in a direction; S9: the lifting assembly drives the workpiece on the rotary reset assembly to move downward, the vacuum suction cup assembly stops adsorbing the workpiece, the power transmission assembly contacts the workpiece on the rotary reset assembly and lifts the workpiece, and the workpiece is separated from the rotary reset assembly; S10: The limit baffle mechanism moves downward, and the power conveying assembly conveys the workpiece after the steering adjustment to the horizontal conveying mechanism.
[0023] By adopting the above technical scheme, the power transmission component moves the workpiece to the top of the offset reset mechanism; the limit baffle mechanism then extends upward to limit the movement of the workpiece in the horizontal direction; the lifting component drives the offset reset mechanism to move upward to make the workpiece separate from the power transmission component; the infrared detection component monitors the position of the workpiece, and when the workpiece is offset, it triggers the reset lifting component to continue to lift the workpiece; the vacuum suction cup assembly adsorbs the bottom of the workpiece, and the rotary reset assembly drives the workpiece to rotate relative to the reset lifting assembly until the workpiece is reset and straightened, shielding the infrared detection assembly, stopping rotation, and driving the rotary reset assembly to move downward; the direction of the rotating assembly further adjusts the direction of the workpiece; the lifting assembly drives the workpiece to move downward, the vacuum suction cup assembly stops adsorption, the power transmission assembly contacts the workpiece and lifts the workpiece, and the power transmission assembly transports the workpiece after the steering adjustment to the horizontal conveying mechanism; the present application can realize the precise positioning, rotation and resetting of the workpiece, and ensure the stable transportation of the workpiece on the production line, avoiding the risk of misalignment or jamming, and improving production efficiency, precision and product quality.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. A rotary lifting device, wherein the power transmission component is used to send the workpiece to the top of the offset reset mechanism, the limit baffle mechanism limits the movement of the workpiece, and the lifting component drives the offset reset mechanism to move upward, so that the workpiece is separated from the power transmission component; when the workpiece is offset, the infrared detection component cannot detect the workpiece, the infrared detection component triggers the vacuum suction cup component to suck the workpiece, the reset lifting component drives the workpiece to rise, the rotary reset component drives the workpiece to rotate, so that the workpiece is reset, the infrared detection component detects the workpiece, the infrared detection component triggers the vacuum suction cup component to stop sucking the workpiece, and the reset lifting component drives the workpiece to move downward; the direction adjustment rotating component adjusts the direction of the workpiece to achieve precise positioning; the lifting component moves downward, the limit baffle mechanism moves downward, and the power transmission component transports the workpiece to the horizontal conveying mechanism for the next process; the present application realizes the precise positioning and resetting of the workpiece in the process of conveying and lifting and lowering line change through the cooperation of the rotary lifting mechanism and the offset reset mechanism, reduces the occurrence of deflection and dislocation, reduces the risk of jamming or falling off, and improves the production efficiency and product quality of the automated assembly line; 2. A rotary lifting device, wherein the reset driving component is used to drive the reset rotating gear to rotate, the reset rotating gear drives the annular rack to rotate and move, and the annular rack drives the rotary reset plate to rotate around the rotating axis of the rotary reset plate to adjust the position deviation of the workpiece; the vacuum suction cup assembly can adsorb the workpiece and ensure that the workpiece is stably fixed during the rotation process to avoid falling off or deviation; the present application enables the workpiece to perform precise rotation operation during the reset process through the cooperation of the reset driving component and the rotary reset plate, and ensures the stability of the workpiece through the vacuum suction cup assembly, avoiding the influence of production accuracy due to the position deviation of the workpiece, thereby improving the stability and operation efficiency of the production line; 3. A rotary lifting method, wherein a power transmission component moves the workpiece to above an offset reset mechanism; the limit baffle mechanism then extends upward to limit the movement of the workpiece in the horizontal direction; the lifting component drives the offset reset mechanism to move upward to separate the workpiece from the power transmission component; the infrared detection component monitors the position of the workpiece, and when the workpiece is offset, the reset lifting component is triggered to continue to lift the workpiece; the vacuum suction cup component adsorbs the bottom of the workpiece, and the rotary reset component drives the workpiece to rotate relative to the reset lifting component until the workpiece is reset and straightened, shielding the infrared detection component, stopping rotation, and driving the rotary reset component to move downward; the direction-adjusting rotating component further adjusts the direction of the workpiece; the lifting component drives the workpiece to move downward, the vacuum suction cup assembly stops adsorbing, the power transmission component contacts the workpiece and lifts the workpiece, and the power transmission component transports the workpiece after the steering adjustment to the horizontal conveying mechanism; the present application can realize the precise positioning, rotation and resetting of the workpiece, and ensure the stable transportation of the workpiece on the production line, avoiding the risk of misalignment or jamming, and improving production efficiency, precision and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a cross-sectional view of an embodiment of a rotary lifting device of the present application. Figure 1 .
[0026] Figure 2 This is a cross-sectional view of an embodiment of a rotary lifting device of the present application. Figure 2 .
[0027] Figure 3 for Figure 2 Enlarged view of part A.
[0028] Figure 4 This is a cross-sectional view of an embodiment of a rotary lifting device of the present application. Figure 3 .
[0029] Figure 5 for Figure 4 Magnified view of part B.
[0030] Figure 6This is a cross-sectional view of an embodiment of a rotary lifting device of the present application. Figure 4 .
[0031] Figure 7 This is a cross-sectional view of an embodiment of a rotary lifting device of the present application. Figure 5 .
[0032] Figure 8 It is a schematic diagram of the steps of a rotary lifting method embodiment of the present application.
[0033] Description of reference numerals: 1. Frame; 11. First positioning and pushing mechanism; 12. Second positioning and pushing mechanism; 111. Positioning and pushing driving assembly; 112. Positioning and pushing plate; 2. Rotating and lifting mechanism; 21. Power transmission assembly; 22. Lifting assembly; 23. Direction-adjusting and rotating assembly; 211. Power transmission roller; 212. Power transmission gear; 213. Transmission power assembly; 214. Power output gear; 215. Power transmission chain; 221. Lifting support plate; 222. Lifting driving component; 223. Lifting moving plate; 224. Guide sliding rod; 231. Rotating transmission gear; 232. Rotating support plate; 233. Supporting limiting plate; 234. Limiting convex edge; 235. Rotating driving component; 236. Direction-adjusting and output gear; 3. Horizontal conveying mechanism; 31. Horizontal conveying roller; 32. Roller rotating gear; 33. Conveying roller power assembly; 34. Rotating output gear; 35. Conveying roller transmission chain; 4. Limit baffle mechanism; 41. Vertical drive assembly; 42. Push-pull connecting plate; 43. Blocking plate; 44. Vertical slide rail; 45. Vertical sliding seat; 5. Offset reset mechanism; 51. Reset lifting assembly; 52. Rotation reset assembly; 53. Vacuum suction cup assembly; 54. Infrared detection assembly; 511. Reset lifting drive component; 512. Reset lifting plate; 521. Rotation reset plate; 522. Ring rack; 523. Reset drive component; 524. Reset rotation gear. DETAILED DESCRIPTION
[0034] The following is combined with Figures 1 to 8 This application is described in further detail.
[0035] The present application discloses a rotary lifting device and method. Figure 1 A rotary lifting device includes a frame 1, a rotary lifting mechanism 2 connected to the frame 1, a horizontal conveying mechanism 3 connected to the frame 1 and located on one side of the rotary lifting mechanism 2, a limit baffle mechanism 4 arranged between the rotary lifting mechanism 2 and the horizontal conveying mechanism 3, and an offset reset mechanism 5 connected to the rotary lifting mechanism 2; The rotary lifting mechanism 2 includes a power transmission assembly 21 connected to both sides of the frame 1, a lifting assembly 22 connected to the frame 1 and located between the power transmission assemblies 21 on both sides of the frame 1, and a direction adjustment rotating assembly 23 provided at the moving end of the lifting assembly 22; The offset reset mechanism 5 includes a reset lifting assembly 51 connected to the rotating end of the adjustment rotation assembly 23, a rotation reset assembly 52 connected to the moving end of the reset lifting assembly 51, a vacuum suction cup assembly 53 connected to the rotation reset assembly 52, and an infrared detection assembly 54 connected to the adjustment rotation assembly 23 and used to detect the workpiece.
[0036] The power conveying assembly 21 of the present application is used to deliver the workpiece to the top of the offset reset mechanism 5, the limit baffle mechanism 4 limits the movement of the workpiece, and the lifting assembly 22 drives the offset reset mechanism 5 to move upward, so that the workpiece is separated from the power conveying assembly 21; when the workpiece is offset, the infrared detection assembly 54 cannot detect the workpiece, the infrared detection assembly 54 triggers the vacuum suction cup assembly 53 to suck the workpiece, the reset lifting assembly 51 drives the workpiece to rise, the rotation reset assembly 52 drives the workpiece to rotate, and the workpiece is reset. The infrared detection assembly 54 detects the workpiece, the infrared detection assembly 54 triggers the vacuum suction cup assembly 53 to stop sucking the workpiece, and the reset lifting assembly 51 drives the workpiece to move downward; the rotation assembly 23 adjusts the direction of the workpiece to achieve precise positioning; the lifting assembly 22 moves downward, the limit baffle mechanism 4 moves downward, and the power conveying assembly 21 conveys the workpiece to the horizontal conveying mechanism 3 for the next process; The present application realizes precise positioning and resetting of the workpiece during the transportation and lifting and changing line process through the cooperation of the rotating lifting mechanism 2 and the offset resetting mechanism 5, reduces the occurrence of deflection and dislocation, reduces the risk of jamming or falling off, and improves the production efficiency and product quality of the automated assembly line.
[0037] Furthermore, if Figure 2 As shown, the jacking assembly 22 includes a jacking support plate 221 connected to the frame 1, a jacking drive component 222 connected to the jacking support plate 221, a jacking movable plate 223 connected to the movable end of the jacking drive component 222, and a guide sliding rod 224 movably inserted on the jacking support plate 221 and with its end fixedly connected to the jacking movable plate 223; the direction adjustment rotation assembly 23 is connected to the jacking movable plate 223.
[0038] The lifting driving component 222 of the present application is used to drive the lifting movable plate 223 to move up and down in the vertical direction to adjust the height of the workpiece; the guide sliding rod 224 is movably inserted on the lifting support plate 221, and guides the movement path of the lifting movable plate 223 by sliding to ensure its vertical stable movement and avoid tilting or offset; the direction adjustment rotating component 23 is connected to the lifting movable plate 223, and is used to adjust the angle or direction of the workpiece by rotating after the lifting movable plate 223 rises to a set height; the present application realizes the precise lifting and positioning and direction adjustment of the workpiece, ensuring that the workpiece can accurately reach the predetermined position and be stably fixed; The lifting driving component 222 is preferably a hydraulic cylinder; the lifting driving component 222 and the guide sliding rod 224 are preferably multiple.
[0039] Furthermore, if Figure 2 As shown, the direction adjustment rotation assembly 23 includes a rotation transmission gear 231 rotatably connected to the lifting and moving plate 223, a rotation support plate 232 connected to the upper side of the rotation transmission gear 231, a support limit plate 233 connected to the rotation support plate 232 and arranged in an array along the circumference of the rotation support plate 232, a limit convex edge 234 connected to the end of the support limit plate 233 and extending vertically upward, a rotation driving component 235 connected to the lifting and moving plate 223, and a direction adjustment output gear 236 connected to the output end of the rotation drive component 235 and meshing with the rotation transmission gear 231, and the infrared detection component 54 is connected to the support limit plate 233.
[0040] In the present application, a plurality of support limit plates 233 are arranged on the circumferential array on the rotating support plate 232 to ensure the stability of the position of the workpiece during rotation and prevent it from being offset or falling off; the limit convex edge 234 is used to support the workpiece by pressing it laterally to prevent it from slipping; the rotating drive component 235 is used to drive the adjustment output gear 236 to rotate, the adjustment output gear 236 drives the rotating transmission gear 231 to rotate, and the rotating transmission gear 231 drives the rotating support plate 232 to rotate, thereby realizing accurate adjustment of the workpiece; the infrared detection component 54 is connected to the support limit plate 233 to monitor the position and state of the workpiece in real time to ensure that the workpiece is in the correct positioning state after each rotation; The present application enables the workpiece to be accurately adjusted in direction during the lifting process, and through the cooperation of the support limit plate 233 and the limit convex edge 234, the stability and accuracy during the adjustment and rotation process are ensured, thereby improving the operating accuracy of the production line, avoiding errors in the position of the workpiece, and improving production efficiency and product quality. The rotation driving component 235 is preferably a motor, and the infrared detection component 54 is preferably an infrared blocking sensor.
[0041] Specifically, Figure 2 and Figure 3As shown, the reset lifting assembly 51 includes a reset lifting driving component 511 connected to the rotating support plate 232 , and a reset lifting plate 512 connected to the output end of the reset lifting driving component 511 .
[0042] The reset lifting drive component 511 of the present application is used to push the reset lifting plate 512 to move upward, so that the workpiece is separated from the rotating support plate 232, and then the rotating reset component 52 drives the workpiece to reset and adjust the offset; the present application can make the workpiece quickly separate from the rotating support plate 232 through the cooperation of the reset lifting drive component 511 and the reset lifting plate 512, thereby improving the overall stability and operation accuracy of the production line, reducing the deviation that may occur in the production process, and improving the production efficiency and product quality; The reset lifting driving component 511 is preferably a cylinder or a hydraulic cylinder, and a plurality of reset lifting driving components 511 are arranged in an array along the circumference of the rotating support plate 232 .
[0043] More specifically, if Figure 3 As shown, the rotary reset assembly 52 includes a rotary reset plate 521 rotatably connected to the reset lifting plate 512, an annular rack 522 arranged around the rotary reset plate 521, a reset driving component 523 connected to the reset lifting plate 512, and a reset rotary gear 524 connected to the output end of the reset driving component 523 and meshing with the annular rack 522. The vacuum suction cup assembly 53 is connected to the rotary reset plate 521 and is arranged in an array along the surface of the rotary reset plate 521.
[0044] The reset driving component 523 of the present application is used to drive the reset rotating gear 524 to rotate, and the reset rotating gear 524 drives the annular rack 522 to rotate and move, and the annular rack 522 drives the rotating reset plate 521 to rotate around the rotating axis of the rotating reset plate 521 to adjust the position deviation of the workpiece; the vacuum suction cup assembly 53 can adsorb the workpiece and ensure that the workpiece is stably fixed during the rotation process to avoid falling off or deviation; the present application enables the workpiece to perform precise rotation operation during the reset process through the cooperation of the reset driving component 523 and the rotating reset plate 521, and ensures the stability of the workpiece through the vacuum suction cup assembly 53, avoiding the influence of production accuracy due to the position deviation of the workpiece, thereby improving the stability and operation efficiency of the production line; The reset driving component 523 is preferably a motor, and the vacuum suction cup assembly 53 is preferably a vacuum suction cup connected to an external air compressor.
[0045] In addition, if Figure 4 and Figure 5As shown, the limit baffle mechanism 4 includes a vertical driving component 41 connected to the frame 1, a push-pull connecting plate 42 connected to the output end of the vertical driving component 41, a blocking plate 43 connected to the push-pull connecting plate 42 and vertically arranged, a vertical slide rail 44 connected to the blocking plate 43, and a vertical sliding seat 45 fixedly connected to the frame 1 and slidably connected to the vertical slide rail 44; the vertical driving component 41 is used to drive the push-pull connecting plate 42 to move up and down, and the push-pull connecting plate 42 is used to drive the blocking plate 43 to move up and down along the length direction of the vertical slide rail 44.
[0046] The vertical drive assembly 41 of the present application drives the push-pull connecting plate 42 to move up and down through the output end. The push-pull connecting plate 42 is connected to the blocking plate 43, driving the blocking plate 43 to move up and down along the length direction of the vertical slide rail 44; the sliding cooperation between the vertical slide rail 44 and the vertical sliding seat 45 provides a guiding effect for the movement of the blocking plate 43, ensuring that the blocking plate 43 moves smoothly in the vertical direction, avoiding deviation or jamming, and ensuring the stability and smoothness of the production line.
[0047] And, if Figure 6 As shown, the horizontal conveying mechanism 3 includes a horizontal conveying roller 31 whose two ends are respectively connected to the frame 1 for rotation, a roller rotating gear 32 connected to the end of the horizontal conveying roller 31, a conveying roller power assembly 33 connected to the frame 1, a rotating output gear 34 connected to the output end of the conveying roller power assembly 33, and a conveying roller transmission chain 35 respectively sleeved on the outer side walls of the roller rotating gear 32 and the rotating output gear 34, and the conveying roller transmission chain 35 is respectively meshed with the roller rotating gear 32 and the rotating output gear 34.
[0048] The conveying roller power assembly 33 of the present application is used to drive the rotating output gear 34 to rotate, and the rotating output gear 34 drives the conveying roller transmission chain 35 to rotate and move. The conveying roller transmission chain 35 drives the horizontal conveying roller 31 to rotate through the roller rotating gear 32, so that the horizontal conveying roller 31 drives the workpiece to move horizontally along the conveying line; the present application can realize stable and continuous horizontal conveying of the workpiece, and through the transmission effect of the conveying roller transmission chain 35, the synchronous movement between the horizontal conveying rollers 31 is ensured, the workpiece conveying deviation caused by uneven transmission is reduced, the efficiency and stability of the production line are improved, and the workpiece is ensured to be accurately and efficiently transferred to the next process; The conveying roller power assembly 33 is preferably a motor, and a plurality of horizontal conveying rollers 31 are arranged in an array along the moving direction of the workpiece.
[0049] like Figure 7As shown, the present application also discloses that the power transmission assembly 21 includes a power transmission roller 211 whose two ends are respectively connected to the frame 1 for rotation, a power transmission gear 212 connected to the end of the power transmission roller 211, a transmission power assembly 213 connected to the frame 1, a power output gear 214 connected to the output end of the transmission power assembly 213, and a power transmission chain 215 respectively sleeved on the outer side walls of the power transmission gear 212 and the power output gear 214, and the power transmission chain 215 is respectively meshed with the power transmission gear 212 and the power output gear 214.
[0050] Furthermore, if Figure 2 As shown, the frame 1 is also provided with a first positioning and pushing mechanism 11 connected to a side edge of the frame 1, and a second positioning and pushing mechanism 12 connected to the other side edge of the frame 1 and arranged opposite to the first positioning and pushing mechanism 11. The first positioning and pushing mechanism 11 and the second positioning and pushing mechanism 12 are respectively located on the outside of the power transmission assembly 21.
[0051] In the present application, when the workpiece is rotated and adjusted, the first positioning and pushing mechanism 11 and the second positioning and pushing mechanism 12 are close to each other and close to the two side walls of the workpiece, and can provide stable support and positioning when the workpiece passes through the power transmission component 21, thereby preventing the workpiece from being offset or misplaced, and ensuring that the workpiece can smoothly enter the next process; the first positioning and pushing mechanism 11 and the second positioning and pushing mechanism 12 of the present application cooperate with each other to ensure the stable transfer of the workpiece on the conveyor line, improve the positioning accuracy of the workpiece during the conveying process, reduce the risk of misplacement of the workpiece, and ensure the efficient and smooth operation of the production line.
[0052] Furthermore, if Figure 2 As shown, the first positioning and pushing mechanism 11 and the second positioning and pushing mechanism 12 both include a positioning and pushing driving assembly 111 connected to the frame 1 , and a positioning and pushing plate 112 connected to the output end of the positioning and pushing driving assembly 111 .
[0053] The positioning push drive assembly 111 of the present application is used to push the positioning push plate 112 to move in the horizontal direction, so that the positioning push plates 112 on both sides of the power transmission assembly 21 are close to each other, so that the two positioning push plates 112 are close to and close to the two side walls of the workpiece, ensuring that the workpiece always maintains the correct positioning during the conveying process, avoiding deviation or misalignment, and improving the overall stability and efficiency of the production line; The positioning push drive assembly 111 is preferably a cylinder.
[0054] Specifically, Figure 8 As shown, a rotary lifting method includes a rotary lifting device and the following steps: S1: The power transmission assembly 21 moves the workpiece to above the offset reset mechanism 5; S2: The limit baffle mechanism 4 extends upward and presses to limit the movement of the workpiece in the horizontal direction; S3: the lifting assembly 22 drives the offset reset mechanism 5 to move upward, and the rotating reset assembly 52 lifts the workpiece upward, so that the workpiece is separated from the power transmission assembly 21; S4: The infrared detection component 54 detects the workpiece. When the workpiece is offset, the infrared detection component 54 triggers the reset lifting component 51 to drive the rotary reset component 52 to move upward and continue to lift the workpiece; S5: The vacuum suction cup assembly 53 sucks the bottom of the workpiece; S6: The rotating reset assembly 52 drives the workpiece to rotate relative to the reset lifting assembly 51; S7: When the workpiece is reset and aligned, the workpiece blocks the infrared detection component 54, and the infrared detection component 54 detects the workpiece, and the infrared detection component 54 triggers the rotation reset component 52 to stop rotating, and the reset lifting component 51 drives the rotation reset component 52 to move downward; S8: The direction-adjusting rotating assembly 23 drives the workpiece on the rotating resetting assembly 52 to move in a direction; S9: the lifting assembly 22 drives the workpiece on the rotary reset assembly 52 to move downward, the vacuum suction cup assembly 53 stops adsorbing the workpiece, the power transmission assembly 21 contacts the workpiece on the rotary reset assembly 52 and lifts the workpiece, and the workpiece is separated from the rotary reset assembly 52; S10: The limit baffle mechanism 4 moves downward, and the power conveying assembly 21 conveys the workpiece after the steering adjustment to the horizontal conveying mechanism 3.
[0055] The power transmission component 21 of the present application moves the workpiece to the top of the offset reset mechanism 5; the limit baffle mechanism 4 then extends upward to limit the movement of the workpiece in the horizontal direction; the lifting component 22 drives the offset reset mechanism 5 to move upward to make the workpiece separate from the power transmission component 21; the infrared detection component 54 monitors the position of the workpiece, and when the workpiece is offset, it triggers the reset lifting component 51 to continue to lift the workpiece; the vacuum suction cup component 53 adsorbs the bottom of the workpiece, and the rotary reset component 52 drives the workpiece to rotate relative to the reset lifting component 51 until the workpiece is reset and straightened, shielding the infrared detection component 54, stopping rotation, and driving the rotary reset component 52 to move downward; the direction of the rotating component 23 further adjusts the direction of the workpiece; the lifting component 22 drives the workpiece to move downward, the vacuum suction cup component 53 stops adsorbing, the power transmission component 21 contacts the workpiece and lifts the workpiece, and the power transmission component 21 transports the workpiece after the steering adjustment to the horizontal conveying mechanism 3; the present application can realize the precise positioning, rotation and resetting of the workpiece, and ensure the stable transportation of the workpiece on the production line, avoiding the risk of misalignment or jamming, and improving production efficiency, precision and product quality.
[0056] The implementation principle of a rotary lifting device and method in the embodiment of the present application is: A rotary lifting device, wherein a power transmission component 21 is used to deliver a workpiece to the top of an offset reset mechanism 5, a limit baffle mechanism 4 limits the movement of the workpiece, and a lifting component 22 drives the offset reset mechanism 5 to move upward, so that the workpiece is separated from the power transmission component 21; when the workpiece is offset, the infrared detection component 54 cannot detect the workpiece, the infrared detection component 54 triggers the vacuum suction cup component 53 to suck the workpiece tightly, the reset lifting component 51 drives the workpiece to rise, the rotary reset component 52 drives the workpiece to rotate, so that the workpiece is reset, the infrared detection component 54 detects the workpiece, and the infrared detection component 54 triggers the vacuum suction cup component 53 to suck the workpiece tightly. The disc assembly 53 stops sucking the workpiece, and the reset lifting assembly 51 drives the workpiece to move downward; the direction-adjusting rotating assembly 23 adjusts the direction of the workpiece to achieve precise positioning; the lifting assembly 22 moves downward, the limit baffle mechanism 4 moves downward, and the power transmission assembly 21 transports the workpiece to the horizontal conveying mechanism 3 for the next process; the present application realizes precise positioning and resetting of the workpiece during the conveying and lifting and changing line process through the cooperation of the rotating lifting mechanism 2 and the offset reset mechanism 5, reduces the occurrence of deflection and dislocation, reduces the risk of jamming or falling off, and improves the production efficiency and product quality of the automated assembly line; The reset driving component 523 is used to drive the reset rotating gear 524 to rotate, and the reset rotating gear 524 drives the annular rack 522 to rotate and move, and the annular rack 522 drives the rotating reset plate 521 to rotate around the rotating axis of the rotating reset plate 521 to adjust the position deviation of the workpiece; the vacuum suction cup assembly 53 can adsorb the workpiece and ensure that the workpiece is stably fixed during the rotation process to avoid falling off or deviation; the present application enables the workpiece to perform precise rotation operation during the reset process through the cooperation of the reset driving component 523 and the rotating reset plate 521, and ensures the stability of the workpiece through the vacuum suction cup assembly 53, avoids affecting the production accuracy due to the position deviation of the workpiece, and thus improves the stability and operation efficiency of the production line; A rotary lifting method, wherein a power transmission component 21 moves the workpiece to above an offset reset mechanism 5; a limit baffle mechanism 4 then extends upward to limit the movement of the workpiece in the horizontal direction; a lifting component 22 drives the offset reset mechanism 5 to move upward to separate the workpiece from the power transmission component 21; an infrared detection component 54 monitors the position of the workpiece, and when the workpiece is offset, triggers the reset lifting component 51 to continue lifting the workpiece; a vacuum suction cup component 53 adsorbs the bottom of the workpiece, and a rotary reset component 52 drives the workpiece to rotate relative to the reset lifting component 51 until the workpiece is reset and straightened, shielding the infrared detection component 54, stopping rotation, and driving the rotary reset component 52 to move downward; a direction-adjusting rotating component 23 further adjusts the direction of the workpiece; the lifting component 22 drives the workpiece to move downward, the vacuum suction cup component 53 stops adsorbing, the power transmission component 21 contacts the workpiece and lifts the workpiece, and the power transmission component 21 delivers the workpiece after the steering adjustment to the horizontal conveying mechanism 3; the present application can realize the precise positioning, rotation and resetting of the workpiece, and ensure the stable transportation of the workpiece on the production line, avoiding the risk of misalignment or jamming, and improving production efficiency, precision and product quality.
[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A rotary lifting device, characterized in that: It comprises a frame (1), a rotary lifting mechanism (2) connected to the frame (1), a horizontal conveying mechanism (3) connected to the frame (1) and located on one side of the rotary lifting mechanism (2), a limit baffle mechanism (4) arranged between the rotary lifting mechanism (2) and the horizontal conveying mechanism (3), and an offset reset mechanism (5) connected to the rotary lifting mechanism (2); The rotary lifting mechanism (2) comprises a power transmission assembly (21) connected to both sides of the frame (1), a lifting assembly (22) connected to the frame (1) and located between the power transmission assemblies (21) on both sides of the frame (1), and a direction adjustment rotating assembly (23) arranged at the moving end of the lifting assembly (22); The offset reset mechanism (5) comprises a reset lifting assembly (51) connected to the rotating end of the direction adjustment rotating assembly (23), a rotation reset assembly (52) connected to the moving end of the reset lifting assembly (51), a vacuum suction cup assembly (53) connected to the rotation reset assembly (52), and an infrared detection assembly (54) connected to the direction adjustment rotating assembly (23) and used for detecting a workpiece.
2. A rotary lifting device according to claim 1, characterized in that: The jacking assembly (22) comprises a jacking support plate (221) connected to the frame (1), a jacking drive component (222) connected to the jacking support plate (221), a jacking movable plate (223) connected to the movable end of the jacking drive component (222), and a guide sliding rod (224) movably inserted on the jacking support plate (221) and with its end fixedly connected to the jacking movable plate (223); the direction adjustment rotation assembly (23) is connected to the jacking movable plate (223).
3. A rotary lifting device according to claim 2, characterized in that: The direction-adjusting rotating assembly (23) comprises a rotating transmission gear (231) rotatably connected to the lifting and moving plate (223), a rotating support plate (232) connected to the upper side of the rotating transmission gear (231), a supporting limit plate (233) connected to the rotating support plate (232) and arranged in an array along the circumference of the rotating support plate (232), a limit convex edge (234) connected to the end of the supporting limit plate (233) and extending vertically upward, a rotating driving component (235) connected to the lifting and moving plate (223), and a direction-adjusting output gear (236) connected to the output end of the rotating drive component (235) and meshing with the rotating transmission gear (231), and the infrared detection assembly (54) is connected to the supporting limit plate (233).
4. A rotary lifting device according to claim 3, characterized in that: The reset lifting assembly (51) comprises a reset lifting driving component (511) connected to the rotating support plate (232), and a reset lifting plate (512) connected to the output end of the reset lifting driving component (511).
5. A rotary lifting device according to claim 4, characterized in that: The rotary reset assembly (52) comprises a rotary reset plate (521) rotatably connected to the reset lifting plate (512), an annular rack (522) arranged along the circumference of the rotary reset plate (521), a reset driving component (523) connected to the reset lifting plate (512), and a reset rotary gear (524) connected to the output end of the reset driving component (523) and meshing with the annular rack (522). The vacuum suction cup assembly (53) is connected to the rotary reset plate (521) and arranged in an array along the surface of the rotary reset plate (521).
6. A rotary lifting device according to claim 1, characterized in that: The limit baffle mechanism (4) comprises a vertical driving component (41) connected to the frame (1), a push-pull connecting plate (42) connected to the output end of the vertical driving component (41), a baffle plate (43) connected to the push-pull connecting plate (42) and vertically arranged, a vertical slide rail (44) connected to the baffle plate (43), and a vertical sliding seat (45) fixedly connected to the frame (1) and slidably connected to the vertical slide rail (44); the vertical driving component (41) is used to drive the push-pull connecting plate (42) to move up and down, and the push-pull connecting plate (42) is used to drive the baffle plate (43) to move up and down along the length direction of the vertical slide rail (44).
7. The rotary lifting device according to claim 1, characterized in that: The horizontal conveying mechanism (3) comprises a horizontal conveying roller (31) whose two ends are respectively connected to the frame (1) for rotation, a roller rotating gear (32) connected to the end of the horizontal conveying roller (31), a conveying roller power assembly (33) connected to the frame (1), a rotating output gear (34) connected to the output end of the conveying roller power assembly (33), and a conveying roller transmission chain (35) respectively sleeved on the outer side walls of the roller rotating gear (32) and the rotating output gear (34), and the conveying roller transmission chain (35) is respectively meshed with the roller rotating gear (32) and the rotating output gear (34).
8. The rotary lifting device according to claim 1, characterized in that: The frame (1) is also provided with a first positioning and pushing mechanism (11) connected to a side edge of the frame (1), and a second positioning and pushing mechanism (12) connected to the other side edge of the frame (1) and arranged opposite to the first positioning and pushing mechanism (11), wherein the first positioning and pushing mechanism (11) and the second positioning and pushing mechanism (12) are respectively located outside the power transmission assembly (21).
9. A rotary lifting device according to claim 8, characterized in that: The first positioning and pushing mechanism (11) and the second positioning and pushing mechanism (12) both comprise a positioning and pushing driving assembly (111) connected to the frame (1), and a positioning and pushing plate (112) connected to the output end of the positioning and pushing driving assembly (111).
10. A rotary lifting method, characterized in that: A rotary lifting device according to any one of claims 1 to 9, further comprising the following steps: S1: the power transmission assembly (21) moves the workpiece to above the offset reset mechanism (5); S2: the limit baffle mechanism (4) extends upward and presses to limit the movement of the workpiece in the horizontal direction; S3: the lifting assembly (22) drives the offset reset mechanism (5) to move upward, and the rotary reset assembly (52) lifts the workpiece upward, so that the workpiece is separated from the power transmission assembly (21); S4: the infrared detection component (54) detects the workpiece. When the workpiece is offset, the infrared detection component (54) triggers the reset lifting component (51) to drive the rotary reset component (52) to move upward and continue to lift the workpiece; S5: the vacuum suction cup assembly (53) sucks the bottom of the workpiece; S6: the rotary reset assembly (52) drives the workpiece to rotate relative to the reset lifting assembly (51); S7: When the workpiece is reset and aligned, the workpiece blocks the infrared detection component (54), the infrared detection component (54) detects the workpiece, the infrared detection component (54) triggers the rotation reset component (52) to stop rotating, and the reset lifting component (51) drives the rotation reset component (52) to move downward; S8: the direction-adjusting rotating assembly (23) drives the workpiece on the rotating resetting assembly (52) to move in a direction; S9: the lifting component (22) drives the workpiece on the rotary reset component (52) to move downward, the vacuum suction cup component (53) stops adsorbing the workpiece, the power transmission component (21) contacts the workpiece on the rotary reset component (52) and lifts the workpiece, and the workpiece is separated from the rotary reset component (52); S10: The limit baffle mechanism (4) moves downward, and the power conveying assembly (21) conveys the workpiece after the steering adjustment to the horizontal conveying mechanism (3).
Citation Information
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Jacking and rotating mechanism and leakage detector comprising same
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