Energy-saving refrigerating unit capable of rapidly discharging heat
By introducing detection, cleaning and induction components into the refrigeration unit, the scale formation of the heat transfer blockage caused by scale formation is solved, and the refrigeration efficiency and energy-saving effect are improved.
Patent Information
- Application Number
- CN202411992033.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After a long time of use, the calcium, magnesium plasma and impurities in the cooling water are prone to form scale, hindering heat transfer, reducing heat exchange efficiency, and affecting the refrigeration effect.
An energy-saving refrigeration unit that quickly discharges heat is designed, including detection components, cleaning components and induction components. The inspection component detects the blockage of the heat exchange pipe, and the cleaning component automatically distributes and conveys cleaning liquid for cleaning. The induction component monitors the fluid leakage of the flange connector to ensure effective cleaning and sealing.
Through automatic detection and cleaning functions, the scale of the heat exchange pipe is effectively removed, the heat exchange efficiency of the refrigeration unit is improved, energy consumption is reduced, and the waste of cleaning liquid is avoided.
Smart Images

Figure CN119879417A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of refrigeration units, and in particular relates to an energy-saving refrigeration unit with rapid heat dissipation. Background Art
[0002] A refrigeration unit is a device that transfers heat from a low-temperature object to a high-temperature environment through artificial refrigeration, thereby cooling a specific space or object. For example, a fast heat-dissipating energy-saving refrigeration unit is proposed in patent announcement number CN221840227U.
[0003] Refrigeration units are mainly composed of four basic components: compressor, condenser, expansion valve and evaporator. Among them, water-cooled condenser is a commonly used heat exchange equipment in refrigeration system. It uses water as cooling medium to transfer the heat released by refrigerant in the condensation process to cooling water, so that the refrigerant is condensed from gas to liquid. However, after long-term use of water-cooled condenser, calcium, magnesium ions and impurities in cooling water are easy to form scale on the inner wall of heat exchange tube, such as calcium carbonate, calcium sulfate and other precipitation, which will hinder heat transfer and reduce heat exchange efficiency. After long-term accumulation, the condensation temperature and pressure of the refrigeration system will increase, and the cooling capacity will decrease. Therefore, operators are required to clean the scale on the inner wall of heat exchange tube regularly. However, due to the different concentrations of calcium and magnesium ions in different types of cooling water, when using cooling water with high concentrations of calcium and magnesium ions, thicker scale will be attached to the inner wall of heat exchange pipe before the set cleaning cycle. If the operator does not handle it in time, it will seriously affect the refrigeration effect of condenser.
[0004] Therefore, an energy-saving refrigeration unit with rapid heat removal is proposed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide an energy-saving refrigeration unit with rapid heat dissipation in view of the above problems.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an energy-saving refrigeration unit with rapid heat dissipation, comprising a base plate and a condenser mounted on the side wall of the base plate, the feed end of the condenser is fixedly connected with a feed pipe, the left end of the feed pipe is fixedly connected with a connecting pipe through a flange connector, the left end of the connecting pipe is connected with an air compressor, the discharge end of the condenser is fixedly connected with a discharge pipe, the right end of the discharge pipe is connected with a fixed pipe through a flange connector, solenoid valves are provided in the feed pipe and the discharge pipe, the right end of the fixed pipe is connected with an evaporator through an expansion valve, and the evaporator is connected with the air compressor, the upper side wall of the base plate is fixedly connected with a PLC controller, and also includes: A detection component, arranged on the upper tube wall of the discharge tube, for detecting the blockage of the internal tube of the condenser; A cleaning assembly, arranged on the upper side wall of the bottom plate, for cleaning the scale in the internal pipe of the condenser; Two sensing components are respectively arranged at the flange connectors at the ends of the feed pipe and the discharge pipe, and are used to sense the seepage conditions at the flange connectors.
[0007] Preferably, the detection assembly includes a detection cylinder located above the discharge pipe, the lower side wall of the detection cylinder is fixedly connected to a discharge pipe, and a magnetic control valve is provided in the discharge pipe, the detection cylinder is connected to the discharge pipe through a bracket, the left side wall of the detection cylinder is fixedly connected to a detection pump, the liquid inlet end of the detection pump passes through the discharge cylinder and is located in the discharge cylinder, the liquid outlet end of the detection pump is connected to the upper side wall of the detection cylinder, and two connecting pins are fixedly connected to the upper inner wall of the detection cylinder, the lower ends of the two connecting pins are fixedly connected to a conductive block, and the conductive block located on the left side is electrically connected to an external power supply. The upper side wall of the discharge pipe is fixedly connected to a horizontal box, the right side wall of the horizontal box is fixedly connected to an electromagnetic block, the conductive block on the right side is electrically connected to the electromagnetic block, the left inner wall of the horizontal box is fixedly connected to a piston seat through a spring, the right side wall of the piston seat is fixedly connected to a permanent magnet block, the right side wall of the permanent magnet block is fixedly connected to a conductive frame, the conductive frame is electrically connected to an external power supply, the upper inner wall of the horizontal box is inlaid with a resistor plate, the right end of the resistor plate is electrically connected to a PLC controller, the left side wall of the horizontal box is fixedly connected to an air intake pipe, and a regulating valve is provided in the air intake pipe.
[0008] Preferably, the cleaning component includes a mixing box and a liquid storage tank fixedly connected to the upper side wall of the bottom plate, a metering pump is fixedly connected to the upper side wall of the liquid storage tank, the liquid inlet end of the metering pump is connected to the liquid storage tank, the discharge end of the metering pump is connected to the mixing box, the right side wall of the mixing box is fixedly connected to a water injection pipe, the water injection pipe is connected to an external pump assembly, two flushing pumps are fixedly connected to the front side wall of the mixing box, the feed ends of the two flushing pumps are connected to the mixing box, the discharge ends of the two flushing pumps are respectively connected to the pipe walls of the feed pipe and the discharge pipe, the pipe wall of the liquid outlet end of the flushing pump is connected to a hydraulic sensor, and the upper side pipe walls of the feed pipe and the discharge pipe are both connected to strengthening components.
[0009] Preferably, the two reinforcement components each include a sealing cylinder, and the two sealing cylinders are respectively connected to the tube walls of the feed pipe and the discharge pipe, and the sealing cylinder is a detachable structure, and the upper side wall of the sealing cylinder is fixedly connected to a small electric push rod, and the movable end of the small electric push rod is fixedly connected to a sealing plate, and the lower side wall of the sealing plate is fixedly connected to a mesh plate, and the left side wall of the mesh plate located on the right side is connected to a sponge ball through a waterproof electric clamp.
[0010] Preferably, the upper side wall of the base plate is fixedly connected to a recovery box, and the recovery box is located in front of the condenser. The upper side wall of the recovery box is fixedly connected to a high-pressure air pump. The air outlet end of the high-pressure air pump is fixedly connected to an air outlet pipe, and a mechanical one-way valve is provided in the air outlet pipe. The rear end of the air outlet pipe is connected to a feed pipe, and the pipe wall of the outlet pipe is fixedly connected to a recovery pipe, and a regulating valve is provided in the recovery pipe. The front end of the recovery pipe is connected to the recovery box.
[0011] Preferably, the sensing component includes a sensing cover sleeved on both sides of the flange connector, the sensing cover and the flange connector are fixedly connected by bolts, the side wall of the sensing cover located on the right side is fixedly connected with a sensing cylinder, the sensing cylinder is connected with the sensing cover through a sensing tube, the inner wall of the sensing cylinder is fixedly connected with a piston block through a spring, the side wall of the piston block away from the sensing tube is fixedly connected with a conductive frame, the conductive frame is electrically connected to an external power supply, the lower inner wall of the sensing cylinder is inlaid with a conductive plate, and the conductive plate is electrically connected to a PLC controller.
[0012] Preferably, a connection cover is fixedly connected to the upper side wall of the base plate, and a plurality of fans are fixedly connected to the upper side wall of the connection cover.
[0013] Preferably, a stirring motor is fixedly connected to the upper side wall of the mixing box, and an output end of the stirring motor passes through the mixing barrel and is fixedly connected to a stirring frame.
[0014] Compared with the existing technology, the advantages of a fast heat removal energy-saving refrigeration unit are: Through the detection component that is set up, when the refrigeration unit has been used for a long time and the internal heat exchange pipe is blocked, the blockage of the heat exchange pipe can be detected by detecting the concentration of calcium and magnesium ions in the cooling water of the heat exchange pipe, and the appropriate concentration of cleaning liquid can be prepared according to the detection results. While ensuring that the scale inside the heat exchange pipe is cleaned up, it also avoids the problem of excessive concentration of cleaning liquid, which causes waste of cleaning liquid.
[0015] 1. Through the cleaning component, when the heat exchange pipe inside the refrigerant component is detected to be blocked, the prepared cleaning liquid can be automatically transported to the inside of the heat exchange pipe to clean the scale. At the same time, the sponge ball will be used to scrape the inner wall of the heat exchange pipe, further improving the cleaning efficiency of the heat exchange pipe.
[0016] 2. Through the set sensing component, when the sealing performance of the gasket between the flanges on the refrigeration unit pipeline decreases due to aging, the leaked liquid can be blocked in time, and the operator can be reminded to replace the aged gasket.
[0017] 3. Through the setting of the connecting cover and the fan, the heat generated by the condenser can be quickly discharged in time during the operation of the condenser, thereby improving the working efficiency of the condenser and reducing the energy consumption of the condenser. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 2 It is a structural schematic diagram of a cleaning component in an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 3 It is a schematic diagram of the internal structure of a mixing box in an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 4 It is a structural schematic diagram of a strengthening component in a fast heat dissipation energy-saving refrigeration unit provided by the present invention; Figure 5 It is a structural schematic diagram of a sensing component in an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 6 It is a schematic diagram of the internal structure of an induction tube in an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 7 It is a structural schematic diagram of a detection component in an energy-saving refrigeration unit with rapid heat removal provided by the present invention; Figure 8 The diagram is a schematic diagram of the internal structure of a horizontal box in an energy-saving refrigeration unit with rapid heat dissipation provided by the present invention.
[0019] In the figure: 1 bottom plate, 2 condenser, 3 feed pipe, 4 connecting pipe, 5 discharge pipe, 6 fixed pipe, 7 PLC controller, 8 detection assembly, 81 detection cylinder, 82 discharge pipe, 9 magnetic control valve, 10 detection pump, 11 connecting pin, 12 conductive block, 13 horizontal box, 14 electromagnetic block, 15 piston seat, 16 permanent magnetic block, 17 conductive frame, 18 resistor plate, 19 cleaning assembly, 191 mixing box, 192 liquid storage tank, 20 metering pump, 21 water injection pipe, 22 flushing pump, 23 hydraulic sensor, 24 Strengthening component, 241 sealing cylinder, 242 small electric push rod, 25 sealing plate, 26 mesh plate, 27 sponge ball, 28 recovery box, 29 high-pressure air pump, 30 outlet pipe, 31 mechanical one-way valve, 32 recovery pipe, 33 control valve, 34 induction component, 341 induction cover, 342 induction cylinder, 35 piston block, 36 conduction frame, 37 conduction plate, 38 connecting cover, 39 fan, 40 stirring motor, 41 stirring frame, 42 solenoid valve, 43 induction tube, 44 intake pipe, 45 regulating valve. Implementation
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] like Figure 1-Figure 8 As shown, a fast heat dissipation energy-saving refrigeration unit includes a base plate 1 and a condenser 2 installed on the upper side wall of the base plate 1, a feed end of the condenser 2 is fixedly connected with a feed pipe 3, the left end of the feed pipe 3 is fixedly connected with a connecting pipe 4 through a flange connector, the left end of the connecting pipe 4 is connected to an air compressor, a discharge end of the condenser 2 is fixedly connected with a discharge pipe 5, the right end of the discharge pipe 5 is connected with a fixed pipe 6 through a flange connector, solenoid valves 42 are provided in the feed pipe 3 and the discharge pipe 5, the right end of the fixed pipe 6 is connected to the evaporator through an expansion valve, and the evaporator is connected to the air compressor, the upper side wall of the base plate 1 is fixedly connected with a PLC controller 7, and also includes: The detection component 8 is arranged on the upper tube wall of the discharge pipe 5 and is used to detect the blockage of the internal pipeline of the condenser 2. The detection component 8 includes a detection cylinder 81 located above the discharge pipe 5. The lower side wall of the detection cylinder 81 is fixedly connected with a discharge pipe 82, and a magnetic control valve 9 is arranged in the discharge pipe 82. The detection cylinder 81 is connected to the discharge pipe 5 through a bracket. The left side wall of the detection cylinder 81 is fixedly connected with a detection pump 10. The liquid inlet end of the detection pump 10 passes through the discharge cylinder and is located in the discharge cylinder. The liquid outlet end of the detection pump 10 is connected to the upper side wall of the detection cylinder 81. Two connecting pins 11 are fixedly connected to the upper inner wall of the detection cylinder 81. The lower ends of the two connecting pins 11 are fixedly connected with a conductive block 12. The conductive block 12 on the left side is electrically connected to an external power supply. The upper side wall of the discharge pipe 5 is fixedly connected with a horizontal box 13. The right side wall of the horizontal box 13 is fixedly connected with an electromagnetic block 14. The conductive block 12 on the right side is electrically connected to an external power supply. The magnetic block 14 is electrically connected, the left inner wall of the horizontal box 13 is fixedly connected to the piston seat 15 through a spring, the right side wall of the piston seat 15 is fixedly connected to the permanent magnet block 16, the right side wall of the permanent magnet block 16 is fixedly connected to the conductive frame 17, the conductive frame 17 is electrically connected to the external power supply, the upper inner wall of the horizontal box 13 is inlaid with a resistor plate 18, the right end of the resistor plate 18 is electrically connected to the PLC controller 7, the left side wall of the horizontal box 13 is fixedly connected to the air intake pipe 44, and the air intake pipe 44 is provided with a regulating valve 45. When the refrigeration unit is used for a long time and the internal heat exchange pipe is blocked, the blockage of the heat exchange pipe can be detected by detecting the concentration of calcium and magnesium ions in the cooling water of the heat exchange pipe, and a cleaning liquid of appropriate concentration is prepared according to the detection situation. While ensuring that the scale inside the heat exchange pipe is cleaned up, it also avoids the problem of excessive concentration of the cleaning liquid, which causes waste of cleaning liquid; A cleaning assembly 19 is arranged on the upper side wall of the base plate 1 and is used to clean the scale in the internal pipes of the condenser 2. The cleaning assembly 19 includes a mixing box 191 and a liquid storage box 192 fixedly connected to the upper side wall of the base plate 1. A metering pump 20 is fixedly connected to the upper side wall of the liquid storage box 192. The liquid inlet end of the metering pump 20 is connected to the liquid storage box 192, and the discharge end of the metering pump 20 is connected to the mixing box 191. A water injection pipe 21 is fixedly connected to the right side wall of the mixing box 191, and the water injection pipe 21 is connected to an external pump assembly. Two flushing pumps 22 are fixedly connected to the front side wall of the mixing box 191. The feed ends of the two flushing pumps 22 are connected to the mixing box 191, and the discharge ends of the two flushing pumps 22 are connected to the pipe walls of the feed pipe 3 and the discharge pipe 5 respectively. The pipe wall of the liquid outlet end of the flushing pump 22 is connected to a hydraulic sensor 23. The feed pipe 3 and the discharge pipe 5 The upper side tube walls are connected with strengthening components 24, and the two strengthening components 24 include sealing cylinders 241. The two sealing cylinders 241 are connected with the tube walls of the feed pipe 3 and the discharge pipe 5 respectively. The sealing cylinder 241 is a detachable structure. The upper side wall of the sealing cylinder 241 is fixedly connected with a small electric push rod 242, and the movable end of the small electric push rod 242 is fixedly connected with a sealing plate 25. The lower side wall of the sealing plate 25 is fixedly connected with a mesh plate 26. The left side wall of the mesh plate 26 on the right side is connected with a sponge ball 27 through a waterproof electric clamp. When the heat exchange pipe inside the refrigerant component is detected to be blocked, the prepared cleaning liquid can be automatically transported to the inside of the heat exchange pipe to clean the scale. At the same time, the sponge ball 27 is used to scrape the inner wall of the heat exchange pipe, which further improves the cleaning efficiency of the heat exchange pipe. Two sensing components 34 are respectively arranged at the flange connectors at the ends of the feed pipe 3 and the discharge pipe 5, and are used to sense the seepage at the flange connectors. The sensing components 34 include sensing covers 341 sleeved on both sides of the flange connectors. The sensing covers 341 and the flange connectors are fixedly connected by bolts. The side wall of the sensing cover 341 on the right side is fixedly connected with a sensing cylinder 342, and the sensing cylinder 342 is connected to the sensing cover 341 through a sensing tube 43. The inner wall of the sensing cylinder 342 is fixedly connected with a piston block 35 through a spring, and the side wall of the piston block 35 away from the sensing tube 43 is fixedly connected with a conduction frame 36, and the conduction frame 36 is electrically connected to an external power supply. The lower inner wall of the sensing cylinder 342 is inlaid with a conduction plate 37, and the conduction plate 37 is electrically connected to the PLC controller 7. When the sealing performance of the sealing gasket between the flanges on the refrigeration unit pipeline is reduced due to aging, the leaked liquid can be blocked in time, and the operator is reminded to replace the aged sealing gasket.
[0022] A recovery box 28 is fixedly connected to the upper side wall of the base plate 1, and the recovery box 28 is located in front of the condenser 2. A high-pressure air pump 29 is fixedly connected to the upper side wall of the recovery box 28. The outlet end of the high-pressure air pump 29 is fixedly connected to an outlet pipe 30, and a mechanical one-way valve 31 is provided in the outlet pipe 30. The rear end of the outlet pipe 30 is connected to the feed pipe 3, and the pipe wall of the discharge pipe 5 is fixedly connected to a recovery pipe 32, and a regulating valve 33 is provided in the recovery pipe 32. The front end of the recovery pipe 32 is connected to the recovery box 28, so that the gas inside the condenser 2 can be recovered into the recovery box 28 for storage.
[0023] The upper side wall of the base plate 1 is fixedly connected with a connection cover 38, and the upper side wall of the connection cover 38 is fixedly connected with multiple fans 39. When the condenser 2 is working, the heat generated by the condenser 2 can be quickly discharged in time, thereby improving the working efficiency of the condenser 2 and reducing the energy consumption of the condenser 2.
[0024] The upper side wall of the mixing box 191 is fixedly connected with a stirring motor 40 , the output end of which passes through the mixing barrel and is fixedly connected with a stirring frame 41 , which can stir and mix the cleaning liquid and the aqueous solution transported to the inside of the mixing box 191 .
[0025] The operating principle of the present invention is now described as follows: when scale adheres to the inner wall of the heat exchange pipe inside the condenser 2, the heat exchange efficiency of the condenser 2 will be greatly reduced. After the PLC controller 7 detects this situation through the temperature sensor inside the condenser 2, it will control the detection pump 10 to work during the operation of the condenser 2. The detection pump 10 transports the condensed water discharged from the inside of the condenser 2 to the drain pipe 82. After the detection pump 10 has worked for five seconds, the PLC controller 7 will control the detection pump 10 to stop working. At this time, the cooling water inside the detection cylinder 81 will cover the two conductive blocks 12. When the detection pump 10 stops working, the PLC controller 7 will stop working. The PLC controller 7 will control the conductive block 12 on the left to be electrically connected to the external power supply. When the scale in the heat exchange pipe inside the condenser 2 is more, the concentration of calcium ions and magnesium ions in the cooling water will be relatively high. The calcium ions and magnesium ions will increase the conductivity of the cooling water. The external power supply will be transmitted to the conductive block 12 on the right through the conductive block 12 on the left, and the conductive block 12 on the right is electrically connected to the electromagnetic block 14. The external current will be transmitted to the electromagnetic block 14, so that the electromagnetic block 14 is energized to generate magnetic force. The electromagnetic block 14 will attract the permanent magnet block 16 to move. When the conductive block 12 on the left of the PLC controller 7 is connected to the external power supply, the PLC controller 7 The regulating valve 45 will also be controlled to open, and the permanent magnet block 16 will drive the piston seat 15 and the conductive frame 17 to move to the right together. Under the action of air pressure, the external gas will enter the horizontal box 13 through the air inlet pipe 44, so that the conductive frame 17 and the resistor plate 18 are in contact, and the conductive frame 17 is electrically connected to the external power supply, and the right end of the resistor plate 18 is electrically connected to the PLC controller 7. When the concentration of magnesium ions and calcium ions in the cooling water is higher, the conductive performance of the cooling water is better, so that the current intensity delivered to the electromagnetic block 14 is greater, and the magnetic attraction generated by the electromagnetic block 14 is also greater, and the electromagnetic block 14 attracts the piston seat 15 and the conductive frame 17 to move to the right. The farther away, the conductive frame 17 and the resistor plate 18 are in contact near the right end, so that the resistance on the circuit connected to the PLC controller 7 becomes smaller. Under the condition that the external voltage remains unchanged, the current signal strength transmitted to the PLC controller 7 is greater, and after the regulating valve 45 is opened for ten seconds, the PLC controller 7 will control the regulating valve 45 to close, and control the left conductive block 12 to be disconnected from the external power supply, so that the conductive frame 17 and the resistor plate 18 maintain a relatively fixed position. At this time, the PLC controller 7 will receive the current signal of the temperature, and the PLC controller 7 will prepare the cleaning liquid of appropriate concentration according to the magnitude of the current signal strength; After receiving different current signal strengths, the PLC controller 7 will control the metering pump 20 to work for different times. For example, after the PLC controller 7 receives a 2 mA current signal, the PLC controller 7 will control the metering pump 20 to work for twenty seconds, and the metering pump 20 will deliver fifty milliliters of concentrated cleaning agent to the mixing box 191, and the external pump assembly will deliver a fixed amount of aqueous solution to the mixing box 191 through the water injection pipe 21. Then the PLC controller 7 controls the stirring motor 40 to work, and the stirring motor 40 will drive the stirring frame 41 to rotate, and the cleaning agent and the aqueous solution are mixed by the stirring frame 41. Then the PLC controller 7 controls the electromagnetic valve 42 inside the feed pipe 3 and the discharge pipe 5 to close, and controls the regulating valve 33 to open, and then controls the high-pressure air pump 29 to work. The high-pressure air pump 29 delivers external gas to the feed pipe 3, and uses the external gas to deliver the cooling water inside the condenser 2 to the recovery box 28 for storage through the recovery pipe 32. After the high-pressure air pump 29 works for one minute, the remaining cooling water inside the condenser 2 will be completely cleaned up; Then the PLC controller 7 controls the high-pressure air pump 29 to stop working, and controls the regulating valve 33 to close, and then the PLC controller 7 controls the small electric push rods 242 on the left and right sides to work, and the small electric push rods 242 on both sides will drive the sealing plate 25 and the mesh plate 26 to move downward to the set position, and then the PLC controller 7 first controls the waterproof electric clamp on the surface of the right mesh plate 26 to release the sponge ball 27, and controls the left flushing pump 22 to work, and the left flushing pump 22 transports the cleaning liquid in the mixing box 191 to the condenser 2 through the feed pipe 3, and the condenser 2 is cleaned. The scale on the inside is flushed, and the flushed liquid will flow back to the mixing box 191 through the flushing pump 22 on the right (both flushing pumps 22 are centrifugal pumps. When the flushing pumps 22 are not powered on, the impellers no longer rotate and cannot provide power for the unidirectional flow of the liquid. When the hydraulic pressure at the outlet of the flushing pump 22 is greater than the hydraulic pressure at the inlet, the cleaning liquid will flow in the reverse direction, and a valve is provided at the outlet of the flushing pump 22. When the condenser 2 is working and the high-pressure air pump 29 is working, the valve is in a closed state. When the two flushing pumps 22 start flushing, the valve is in an open state). After the cleaning liquid contacts the sponge ball 27, the sponge ball 27 will hinder the flow of the cleaning liquid under the obstruction of the right mesh plate 26, thereby increasing the pressure of the left flushing pump 22 when it is working. When the PLC controller 7 detects this situation through the left hydraulic sensor 23, it will control the left flushing pump 22 to stop working and control the right flushing pump 22 to work. The right flushing pump 22 transports the cleaning liquid inside the mixing box 191 to the discharge pipe 5 for backwashing, and the cleaning liquid will drive the sponge ball 27 to move together, and the sponge ball 27 is used to scrape and clean the scale inside the pipeline. Similarly, when the sponge ball 27 contacts the mesh plate 26 on the left, the PLC controller 7 will control the right flushing pump 22 to stop working and control the left flushing pump 22 to work. After the flushing pumps 22 on both sides have worked back and forth for ten minutes, the scale inside the condenser 2 will be cleaned up, and the PLC controller 7 will control the flushing pumps 22 on both sides to stop working, and control the valves at the liquid outlet of the flushing pumps 22 to close. Then the PLC controller 7 controls the regulating valve 33 to open, and controls the high-pressure air pump 29 to work, and transports the remaining cleaning liquid inside the condenser 2 to the recovery box 28 for storage and treatment.
[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving refrigeration unit with rapid heat dissipation, comprising a base plate (1) and a condenser (2) mounted on the upper side wall of the base plate (1), wherein a feed end of the condenser (2) is fixedly connected to a feed pipe (3), a left end of the feed pipe (3) is fixedly connected to a connecting pipe (4) via a flange connector, a left end of the connecting pipe (4) is connected to an air compressor, a discharge end of the condenser (2) is fixedly connected to a discharge pipe (5), a right end of the discharge pipe (5) is connected to a fixed pipe (6) via a flange connector, solenoid valves (42) are provided in both the feed pipe (3) and the discharge pipe (5), a right end of the fixed pipe (6) is connected to an evaporator via an expansion valve, and the evaporator is connected to the air compressor, a PLC controller (7) is fixedly connected to the upper side wall of the base plate (1), and the unit is characterized in that: Also includes: A detection component (8) is arranged on the upper side wall of the discharge pipe (5) and is used to detect blockage of the internal pipe of the condenser (2); a cleaning component (19) is arranged on the upper side wall of the bottom plate (1) and is used to clean scale in the internal pipe of the condenser (2); and two sensing components (34) are respectively arranged at the flange connectors at the ends of the feed pipe (3) and the discharge pipe (5) and are used to sense liquid seepage at the flange connectors.
2. The energy-saving refrigeration unit with rapid heat removal according to claim 1, characterized in that: The detection assembly (8) comprises a detection cylinder (81) located above the discharge pipe (5); the lower side wall of the detection cylinder (81) is fixedly connected to a liquid discharge pipe (82), and a magnetic control valve (9) is arranged in the liquid discharge pipe (82); the detection cylinder (81) is connected to the discharge pipe (5) via a bracket; the left side wall of the detection cylinder (81) is fixedly connected to a detection pump (10); the liquid inlet end of the detection pump (10) passes through the discharge pipe and is located in the discharge pipe; the liquid outlet end of the detection pump (10) is connected to the upper side wall of the detection cylinder (81); two connecting pins (11) are fixedly connected to the upper inner wall of the detection cylinder (81); the lower ends of the two connecting pins (11) are fixedly connected to a conductive block (12); the conductive block (12) located on the left side is electrically connected to an external power supply; the discharge pipe (81) 5) is fixedly connected to the upper side wall of the horizontal box (13), the right side wall of the horizontal box (13) is fixedly connected to the electromagnetic block (14), the conductive block (12) located on the right side is electrically connected to the electromagnetic block (14), the left inner wall of the horizontal box (13) is fixedly connected to the piston seat (15) through a spring, the right side wall of the piston seat (15) is fixedly connected to the permanent magnet block (16), the right side wall of the permanent magnet block (16) is fixedly connected to the conductive frame (17), the conductive frame (17) is electrically connected to an external power supply, the upper inner wall of the horizontal box (13) is inlaid with a resistor plate (18), the right end of the resistor plate (18) is electrically connected to the PLC controller (7), the left side wall of the horizontal box (13) is fixedly connected to the air intake pipe (44), and a regulating valve (45) is provided in the air intake pipe (44).
3. The energy-saving refrigeration unit with rapid heat removal according to claim 1, characterized in that: The cleaning assembly (19) comprises a mixing box (191) and a liquid storage box (192) fixedly connected to the upper side wall of the bottom plate (1); a metering pump (20) is fixedly connected to the upper side wall of the liquid storage box (192); a liquid inlet end of the metering pump (20) is connected to the liquid storage box (192); a material outlet end of the metering pump (20) is connected to the mixing box (191); a water injection pipe (21) is fixedly connected to the right side wall of the mixing box (191); the water injection pipe (21) is connected to an external The pump assembly is connected, and two flushing pumps (22) are fixedly connected to the front side wall of the mixing box (191); the feed ends of the two flushing pumps (22) are connected to the mixing box (191); the discharge ends of the two flushing pumps (22) are respectively connected to the pipe walls of the feed pipe (3) and the discharge pipe (5); the pipe wall of the liquid outlet end of the flushing pump (22) is connected to a hydraulic sensor (23); and the upper side pipe walls of the feed pipe (3) and the discharge pipe (5) are both connected to a strengthening assembly (24).
4. The energy-saving refrigeration unit with rapid heat removal according to claim 3, characterized in that: The two reinforcing components (24) each include a sealing cylinder (241), the two sealing cylinders (241) are respectively connected to the tube wall of the feed tube (3) and the discharge tube (5), the sealing cylinder (241) is a detachable structure, the upper side wall of the sealing cylinder (241) is fixedly connected to a small electric push rod (242), the movable end of the small electric push rod (242) is fixedly connected to a sealing plate (25), the lower side wall of the sealing plate (25) is fixedly connected to a mesh plate (26), and the left side wall of the mesh plate (26) located on the right side is connected to a sponge ball (27) via a waterproof electric clamp.
5. The energy-saving refrigeration unit with rapid heat removal according to claim 1, characterized in that: A recovery box (28) is fixedly connected to the upper side wall of the bottom plate (1), and the recovery box (28) is located in front of the condenser (2). A high-pressure air pump (29) is fixedly connected to the upper side wall of the recovery box (28). The air outlet end of the high-pressure air pump (29) is fixedly connected to an air outlet pipe (30), and a mechanical one-way valve (31) is provided in the air outlet pipe (30). The rear end of the air outlet pipe (30) is connected to the feed pipe (3). The pipe wall of the discharge pipe (5) is fixedly connected to a recovery pipe (32), and a regulating valve (33) is provided in the recovery pipe (32). The front end of the recovery pipe (32) is connected to the recovery box (28).
6. The energy-saving refrigeration unit with rapid heat removal according to claim 1, characterized in that: The sensing assembly (34) comprises a sensing cover (341) sleeved on both sides of the flange connection piece, the sensing cover (341) and the flange connection piece are fixedly connected by bolts, a sensing cylinder (342) is fixedly connected to the side wall of the sensing cover (341) on the right side, the sensing cylinder (342) is connected to the sensing cover (341) through a sensing tube (43), the inner wall of the sensing cylinder (342) is fixedly connected to a piston block (35) through a spring, the side wall of the piston block (35) away from the sensing tube (43) is fixedly connected to a conduction frame (36), the conduction frame (36) is electrically connected to an external power supply, and a conduction plate (37) is inlaid on the lower inner wall of the sensing cylinder (342), and the conduction plate (37) is electrically connected to a PLC controller (7).
7. The energy-saving refrigeration unit with rapid heat removal according to claim 1, characterized in that: A connection cover (38) is fixedly connected to the upper side wall of the bottom plate (1), and a plurality of fans (39) are fixedly connected to the upper side wall of the connection cover (38).
8. The energy-saving refrigeration unit with rapid heat removal according to claim 3, characterized in that: The upper side wall of the mixing box (191) is fixedly connected to a stirring motor (40); the output end of the stirring motor (40) passes through the mixing barrel and is fixedly connected to a stirring frame (41).
Citation Information
Patent Citations
Energy-saving refrigerating unit capable of rapidly discharging heat
CN221840227U