High formwork monitoring device

By designing a high-supporting mold monitoring device, the holding mechanism, monitoring mechanism and leveling components are used to solve the problem of pole offset in high-supporting mold construction, real-time monitoring of high-supporting mold offset and settlement is achieved, ensuring the safety and stability of the construction process.

CN119879836APending Publication Date: 2025-04-25THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202411908216.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The high-standard frame may have a pole offset during construction, resulting in unstable structure and may cause safety accidents. The existing monitoring methods have problems such as manual inspection time-consuming, traditional measurement methods are low in accuracy and difficult to monitor in real time.

Method used

A high-support mode monitoring device is designed, including a holding mechanism, a monitoring mechanism, a mid-section monitoring mechanism and a leveling assembly. The offset monitoring component and a settlement monitoring component are used to achieve accurate monitoring of the monitoring rod to ensure the stability and reliability of the monitoring device.

Benefits of technology

Real-time monitoring of high-stack mode offset and settlement is achieved, and potential safety hazards can be discovered and warned of at the first time, ensuring the safety and stability of the construction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a high-formwork monitoring device, and relates to the technical field of high-formwork monitoring, the high-formwork monitoring device comprises a monitoring base, a hanging base is arranged right above the monitoring base, a hanging mechanism is arranged on the hanging base, a monitoring rod is arranged at the bottom end of the hanging base, and a monitoring mechanism matched with the monitoring rod is arranged on the monitoring base; the monitoring mechanism comprises a monitoring ring cylinder, a connecting ring plate connected with the monitoring base is arranged at the bottom end of the monitoring ring cylinder, a stabilizing screw is arranged on the connecting ring plate, an offset monitoring assembly is arranged in the monitoring ring cylinder, and a settlement monitoring assembly matched with the offset monitoring assembly is arranged in the monitoring ring cylinder. Through cooperative work of all the components, high-precision real-time monitoring of the offset and the settlement of the high formwork is achieved. Especially, due to the structural design of all parts of the hanging base and the middle section monitoring mechanism matched with the hanging base, the technical problems of fixing and stability control of the top end of the high formwork are solved, and the stability of a monitoring system and the accuracy of data are ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of high formwork monitoring, and in particular to a high formwork monitoring device. Background Art

[0002] In construction engineering, high-rise formwork is widely used in high-rise buildings and large-scale infrastructure construction due to its height and load-bearing capacity. This frame is usually composed of a large number of vertical poles and transverse connecting rods to provide the necessary support and stability. However, due to its height and complex force environment, the high-rise formwork may experience pole deviation during use, which not only affects the stability of the structure, but may also cause serious safety accidents.

[0003] At present, the monitoring of high formwork deviation mainly relies on manual inspections and traditional measurement methods. However, these methods have many shortcomings. First, manual inspections require a lot of manpower and time, and it is difficult to achieve real-time monitoring; secondly, traditional measurement methods such as total stations and levels, although with high accuracy, are complicated to operate and are greatly affected by environmental factors, making them difficult to be widely used in complex and changeable construction sites. Furthermore, in outdoor construction environments, natural factors such as wind and temperature changes may affect the monitoring device, resulting in inaccurate monitoring data. In addition, some high-precision monitoring systems may require complex equipment and high costs, which is impractical for many construction projects.

[0004] How to solve the above technical problems is the subject faced by the present invention. Summary of the invention

[0005] In order to address the deficiencies of the prior art, the present invention provides a rationally designed, safe and reliable steel cage positioning and lowering device and a construction method thereof, which aims to solve the problems of offset and settlement that may occur during high formwork construction. The hanging mechanism ensures the stability and reliability of the monitoring device through the design of the hanging seat, hanging assembly, gyro stabilization assembly and docking connection assembly. The monitoring mechanism achieves accurate monitoring of the monitoring rod through the offset monitoring assembly and the settlement monitoring assembly. The mid-section monitoring mechanism and the stable fixing assembly further improve the comprehensiveness and accuracy of the monitoring, while the leveling assembly ensures the horizontal state of the monitoring base. This comprehensive monitoring system can detect and warn of potential safety hazards at the first time, thereby effectively ensuring the safety and stability of the construction process.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a high formwork monitoring device, comprising a monitoring base located on the ground, a hanging base is arranged directly above the monitoring base, a hanging mechanism for suspending the hanging base is arranged on the hanging base, a monitoring rod is arranged at the bottom end of the hanging base, and a monitoring mechanism cooperating with the monitoring rod is arranged on the monitoring base;

[0007] The monitoring mechanism includes a monitoring ring tube, a connecting ring plate connected to the monitoring base is arranged at the bottom end of the monitoring ring tube, a fixing screw is arranged on the connecting ring plate, an offset monitoring component for monitoring the offset of the monitoring rod is arranged in the monitoring ring tube, and a settlement monitoring component for monitoring the settlement of the monitoring rod and cooperating with the offset monitoring component is arranged in the monitoring ring tube.

[0008] Further, two structural designs of the offset monitoring components and the structural designs of the settlement monitoring components adapted thereto are provided, as follows:

[0009] The first structure adopts a split structure design, as follows: the offset monitoring assembly includes an offset collar sleeved on the monitoring rod, a monitoring sleeve frame is provided in the monitoring ring tube, a positioning screw connected to the monitoring sleeve frame is provided in the monitoring ring tube, a plurality of monitoring sensors are evenly provided on the monitoring sleeve frame along the circumferential direction of the monitoring ring tube, and an offset measurement pull rope connected to the offset collar is provided at the output end of the monitoring sensor;

[0010] The settlement monitoring assembly includes a reflection sleeve arranged at the bottom end of the monitoring rod, a reflection lens is arranged on the reflection sleeve, a monitoring bracket is arranged on the monitoring base, and a laser displacement sensor cooperating with the reflection lens is arranged on the monitoring bracket; when in use, the displacement monitoring assembly is located directly above the settlement monitoring assembly.

[0011] The second structure adopts an integral structural design, as follows: the offset measurement assembly includes a measuring base, an offset circular frame is arranged on the measuring base, a fastening ring frame is coaxially arranged in the offset circular frame, a connecting tube connected to the monitoring rod is arranged on the fastening ring frame, and a connecting screw connected to the monitoring rod is arranged on the connecting tube; the offset circular frame is evenly arranged with a plurality of pressure sensors along the circumferential direction of the offset circular frame, a plurality of spring pressure pieces are arranged between the pressure sensor and the fastening ring frame, and the fastening ring frame is evenly opened with a plurality of pressure holes matched with the spring pressure pieces along the circumferential direction of the fastening ring frame; the spring pressure piece includes two pressure plates, a pressure spring is arranged between the two pressure plates, and a transmission rod matched with the pressure hole or the pressure sensor is arranged on the pressure plate;

[0012] The settlement monitoring assembly includes two settlement tracks symmetrically arranged in the monitoring ring tube, and the length direction of the settlement track is consistent with the axial direction of the monitoring ring tube. The measuring base is provided with a settlement base, and the settlement base is slidably matched with the settlement track. The settlement track is provided with a displacement monitor that cooperates with the settlement base.

[0013] Furthermore, the hanging mechanism includes a hanging seat located directly above the hanging base, the hanging seat is provided with a hanging component for hanging the hanging seat at the top of the high support formwork, a gyro stabilization component is provided at the bottom end of the hanging seat, and the gyro stabilization component is provided with a docking connection component that is docked with the hanging base.

[0014] Further, the gyro stabilization assembly includes a stabilization bracket symmetrically arranged at the bottom end of the hanging seat, a gyro frame is arranged between the two stabilization brackets, a first axis symmetrically arranged on the gyro frame and connected to the stabilization bracket for rotation, a connection platform is arranged in the gyro frame, a second axis symmetrically arranged on the connection platform and connected to the gyro frame for rotation, and the axis is arranged perpendicular to the axis of the first axis, and the docking connection assembly is arranged on the connection platform;

[0015] The docking connection assembly includes a docking groove opened at the bottom end of the connecting platform, and a docking slide groove in the shape of a rectangular table is provided at the bottom end of the connecting platform and cooperates with the docking groove. A docking seat cooperating with the docking groove is provided on the hanging base, and a plug-in rod groove is provided in the docking groove. An electric plug-in rod is provided on the connecting platform, and a docking rod cooperating with the plug-in rod groove is provided at the top end of the hanging base. The docking rod is provided with an electric slot cooperating with the electric plug-in rod, and the cross-sectional area of ​​the plug-in rod groove is larger than the cross-sectional area of ​​the docking rod.

[0016] Preferably, two structural designs of hanging components are provided, as follows:

[0017] The first structure is as follows: the hanging assembly comprises a hanging ring frame arranged at the top of the hanging seat, the hanging ring frame is provided with a rotating circular groove, a plurality of guide hanging seats slidably matched with the rotating circular groove are arranged in the rotating circular groove, the guide hanging seat is provided with a fixed screw matched with the rotating circular groove, the guide hanging seat is provided with a fixed wheel, and the guide hanging seat is provided with a movable guide wheel matched with the fixed wheel;

[0018] A guide seat is provided on the support tube at the top end of the high formwork, and a guide wheel is provided on the guide seat. A control seat is provided on the support tube at the bottom end of the high formwork, and a control winch is provided on the control seat, and a hinge rope is provided on the control winch. A driving shaft is provided on the control winch, and a driving groove for driving the control winch to rotate is provided on the driving shaft. A control screw cooperating with the control winch is provided on the control seat, one end of the hinge rope is fixedly connected to the control winch, and the other end of the hinge rope is fixedly connected to the fixed wheel by winding around a movable guide wheel and a guide wheel.

[0019] The second structure is as follows: the hanging assembly includes a control unit symmetrically arranged at the top of the hanging seat, the control unit includes a control frame arranged on the hanging seat, the control frame is provided with a hanging bracket rotatably connected to the control frame, the hanging bracket is provided with a hanging hydraulic rod, the hanging bracket is provided with a fastening screw matched with the hanging hydraulic rod, and the telescopic end of the hanging hydraulic rod is provided with an extrusion arc plate matched with the support pipe of the high support formwork;

[0020] The regulating frame is provided with a regulating gear, the regulating frame is provided with a regulating bracket that cooperates with the regulating gear, the regulating bracket is provided with a regulating shaft that cooperates with the regulating gear, the regulating shaft is provided with a regulating turntable, and the end of the hanging bracket close to the regulating gear is provided with a driving gear that meshes with the regulating gear.

[0021] Furthermore, the hanging base includes a hanging platform, and a threaded connection cylinder threadedly connected to the monitoring rod is provided at the bottom end of the hanging base; and a plurality of middle-section monitoring mechanisms are provided between the monitoring base and the hanging base, and a leveling component for ensuring that the hanging base is in a horizontal state is provided on the monitoring base;

[0022] The middle section monitoring mechanism comprises a middle section base matched with the monitoring rod, and the middle section base is provided with a stable fixing component for stably fixing the middle section base on the high support formwork.

[0023] Furthermore, the stable fixing assembly includes a stable ring frame, the stable ring frame is evenly provided with a plurality of hinge seats along the circumferential direction of the monitoring rod, a clamping sleeve is provided on the support tube of the high formwork, the clamping sleeve is provided with screws matching with the support tube of the high formwork, and the clamping sleeve is provided with a telescopic support leg rotatably connected with the hinge seat,

[0024] The stabilizing ring frame is provided with a plurality of stabilizing gallows evenly arranged along the circumferential direction of the monitoring rod, the stabilizing gallows is provided with a stabilizing winch, the stabilizing gallows is provided with a stabilizing motor cooperating with the stabilizing winch, the stabilizing ring frame is provided with a stabilizing battery pack, the stabilizing winch is provided with a stabilizing pull rope connected with the hanging platform, the middle section base is provided with a level measuring instrument, the level measuring instrument is electrically connected to an electronic control chip, the electronic control chip is electrically connected to the stabilizing battery pack, and the electronic control chip is electrically connected to the stabilizing motor.

[0025] Furthermore, a middle section monitoring component for monitoring the monitoring rod is provided at the top end of the middle section base, and a connecting middle tube is provided at the bottom end of the middle section base, in which a middle section rod cooperating with the middle section monitoring component or the monitoring mechanism is provided; the structure of the middle section monitoring component is consistent with the structure of the monitoring mechanism.

[0026] The leveling assembly includes a leveling sleeve mounted on the monitoring base, a leveling rod mounted on the leveling sleeve, a leveling nut matched with the monitoring base mounted on the leveling rod, a leveling plate mounted at the bottom end of the leveling rod, and a leveling rod inserted into the ground mounted at the bottom end of the leveling plate.

[0027] The present invention can simultaneously monitor the offset and settlement of the monitoring rod through the offset monitoring component and the settlement monitoring component integrated in the monitoring ring tube, thereby realizing multi-dimensional data analysis. The offset monitoring component uses a high-precision sensor to capture tiny offset changes; the settlement monitoring component uses a laser displacement sensor to ensure the accuracy of settlement monitoring.

[0028] The present invention provides two structures of displacement monitoring components and settlement monitoring components, which can be flexibly selected according to actual monitoring needs. The split structure design is easy to install and maintain, and can more flexibly adapt to monitoring poles of different sizes; the integral structure design provides higher structural stability and monitoring accuracy.

[0029] The hanging mechanism of the present invention adopts a gyroscopic stabilization component, which can ensure the stability and horizontality of the hanging base in the hanging state, and reduce the shaking caused by wind, vibration, etc. The docking connection component realizes the stable connection between the hanging base and the monitoring pole, ensuring the accuracy of the monitoring data.

[0030] The present invention provides two structures of hanging components. The first structure realizes stable suspension and adaptive adjustment of the hanging component on the top of the high formwork through structures such as a guide hanging seat, a fixed wheel and a movable guide wheel; the second structure realizes tight fitting and stable support of the high formwork support pipe through structures such as a hanging hydraulic rod and a regulating gear.

[0031] The present invention realizes real-time monitoring of the middle section of the high formwork structure by setting a middle section monitoring mechanism, thereby improving the comprehensiveness and accuracy of the monitoring. The middle section base can be stably fixed on the high formwork through a stable fixing component, thereby ensuring the stability and reliability of the middle section monitoring.

[0032] The present invention provides two ways of matching the middle section base with the monitoring rod, which can be selected according to the complexity of the high formwork structure and the monitoring requirements. The first matching method directly connects the monitoring rod and the monitoring mechanism, which is suitable for high formwork with a relatively simple structure; the second matching method divides the vertical measurement into several sections for monitoring through the middle section monitoring component, which is suitable for high formwork with a relatively complex structure.

[0033] The leveling assembly of the present invention realizes intelligent leveling of the monitoring base through structures such as a leveling sleeve, a leveling rod and a leveling nut, thereby ensuring the stability and horizontality of the monitoring device on the ground. The leveling rod can be inserted into the ground to provide additional stability support. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the coordination between the hanging mechanism (with a regulating unit) and the hanging base of the present invention;

[0036] Figure 3 It is a three-dimensional schematic diagram of a partial structure of the hanging mechanism of the present invention;

[0037] Figure 4 A three-dimensional schematic diagram of the hanging assembly of the present invention;

[0038] Figure 5 It is a partial structural schematic diagram of the gyro stabilization assembly of the present invention;

[0039] Figure 6 It is a partial exploded schematic diagram of the structure of the gyro stabilization assembly of the present invention;

[0040] Figure 7 It is a schematic diagram of the coordination of the monitoring base, the monitoring mechanism and the leveling assembly of the present invention;

[0041] Figure 8 It is an explosion diagram of the monitoring base and the monitoring mechanism of the present invention;

[0042] Fig. 9 It is a three-dimensional schematic diagram of the present invention equipped with a mid-section monitoring mechanism;

[0043] Fig.10 This is an enlarged view of the structure of region A of the present invention;

[0044] Fig.11 It is a schematic diagram of the cooperation between the hanging mechanism (with hanging components) and the hanging base of the present invention;

[0045] Fig.12 It is a three-dimensional schematic diagram of the middle section monitoring mechanism of the present invention;

[0046] Fig.13 It is a schematic diagram of the coordination of the monitoring base, the monitoring mechanism and the leveling assembly of the present invention;

[0047] Fig.14 It is an overall schematic diagram of the displacement monitoring component and the settlement monitoring component of the present invention.

[0048] Among them, the accompanying drawings are marked as follows: 100, monitoring base; 200, hanging base; 300, hanging mechanism; 310, hanging seat; 320, hanging assembly; 321, hanging ring frame; 322, guide hanging seat; 323, fixed screw; 324, fixed wheel; 325, movable guide wheel; 326, guide seat; 327, guide wheel; 328, control seat; 329, control winch; 330, control unit; 331, control frame; 332, control gear; 333, control bracket; 334, control shaft; 335, control turntable; 336, drive gear; 337, hanging bracket; 338, hanging hydraulic rod; 339, extrusion arc plate; 340, gyro stabilization assembly; 341, stabilization bracket; 342, gyro frame; 343, first axis; 344, connecting platform; 345, second axis; 350, docking connection assembly; 351, docking groove; 352, docking slide; 353, docking seat; 354, rod slot; 355, electric rod; 356, docking rod; 357, electric slot; 400, monitoring rod; 500, monitoring mechanism; 510, monitoring ring; 520, connecting ring plate ; 530, fixing screw; 540, offset monitoring assembly; 541, offset collar; 542, monitoring sleeve; 543, positioning screw; 544, monitoring sensor; 545, offset measurement rope; 551, measuring base; 552, offset round frame; 553, fastening ring frame; 554, connecting tube; 555, connecting screw; 556, pressure sensor; 557, spring pressure piece; 560, settlement monitoring assembly; 561, reflection sleeve; 562, reflection lens; 563, monitoring bracket; 564, laser displacement sensor; 565, Settlement track; 566, settlement base; 567, displacement monitor; 568, threaded connection tube; 600, middle section monitoring mechanism; 610, middle section base; 620, stabilizing fixing assembly; 621, stabilizing ring frame; 622, articulated seat; 623, clamping sleeve; 624, telescopic support leg; 625, stabilizing gallows; 626, stabilizing capstan; 627, stabilizing motor; 628, stabilizing rope; 700, leveling mechanism; 710, leveling sleeve; 720, leveling rod; 730, leveling nut; 740, leveling plate; 750, leveling rod. DETAILED DESCRIPTION

[0049] See also Figures 1 to 14 As shown, a high formwork monitoring device comprises a monitoring base 100 located on the ground, a hanging base 200 is arranged directly above the monitoring base 100, a hanging mechanism 300 for suspending the hanging base 200 is arranged on the hanging base 200, a monitoring rod 400 is arranged at the bottom end of the hanging base 200, and a monitoring mechanism 500 cooperating with the monitoring rod 400 is arranged on the monitoring base 100;

[0050] The monitoring mechanism 500 includes a monitoring ring tube 510, at the bottom end of which is a connecting ring plate 520 connected to the monitoring base 100, and a fixing screw 530 is provided on the connecting ring plate 520. The monitoring ring tube 510 is provided with an offset monitoring component 540 for monitoring the offset of the monitoring rod 400, and the monitoring ring tube 510 is provided with a settlement monitoring component 560 for monitoring the settlement of the monitoring rod 400 and cooperating with the offset monitoring component.

[0051] Specifically, the device is mainly used for real-time monitoring of the verticality and stability of the tall formwork support system in construction, which is achieved through a monitoring base 100 installed on the ground and a hanging base 200 located directly above it. The hanging base 200 is provided with a monitoring rod 400, which is matched with a monitoring mechanism 500 arranged on the monitoring base 100. The monitoring mechanism 500 includes a monitoring ring 510 and an internally integrated offset monitoring component and a settlement monitoring component 560, which work together to accurately measure the position change of the monitoring rod 400, thereby reflecting any offset or settlement of the tall formwork.

[0052] Further, two structural designs of the offset monitoring assembly 540 and the structural designs of the settlement monitoring assembly 560 adapted thereto are provided, as follows:

[0053] The first structure adopts a split structure design, as follows: the offset monitoring assembly includes an offset collar 541 sleeved on the monitoring rod 400, a monitoring sleeve 542 is provided in the monitoring ring tube 510, a positioning screw 543 connected to the monitoring sleeve 542 is provided in the monitoring ring tube 510, a plurality of monitoring sensors 544 are evenly arranged on the monitoring sleeve 542 along the circumferential direction of the monitoring ring tube 510, and an offset measurement pull rope 545 connected to the offset collar 541 is provided at the output end of the monitoring sensor 544;

[0054] The settlement monitoring component 560 includes a reflection sleeve 561 arranged at the bottom end of the monitoring rod 400, and a reflection lens 562 is arranged on the reflection sleeve 561. A monitoring bracket 563 is arranged on the monitoring base 100, and a laser displacement sensor 564 cooperating with the reflection lens 562 is arranged on the monitoring bracket 563; when in use, the displacement monitoring component is located directly above the settlement monitoring component 560.

[0055] The second structure adopts an integral structural design, as follows: the offset measurement assembly includes a measuring base 551, an offset circular frame 552 is arranged on the measuring base 551, a fastening ring frame 553 is coaxially arranged in the offset circular frame 552, a connecting tube 554 connected to the monitoring rod 400 is arranged on the fastening ring frame 553, and a connecting screw 555 connected to the monitoring rod 400 is arranged on the connecting tube 554; the offset circular frame 552 is evenly provided with a plurality of pressure sensors 556 along the circumferential direction of the offset circular frame 552, a plurality of spring pressure members 557 are arranged between the pressure sensor 556 and the fastening ring frame 553, and a plurality of pressure holes matching with the spring pressure members 557 are evenly opened on the fastening ring frame 553 along the circumferential direction of the fastening ring frame 553; the spring pressure member 557 includes two pressure plates, a pressure spring is arranged between the two pressure plates, and a transmission rod matching with the pressure hole or the pressure sensor 556 is arranged on the pressure plate;

[0056] The settlement monitoring assembly 560 includes two settlement tracks 565 symmetrically arranged in the monitoring ring tube 510, and the length direction of the settlement track 565 is consistent with the axial direction of the monitoring ring tube 510. The measuring base 551 is provided with a settlement base 566, and the settlement base 566 is slidably matched with the settlement track 565. The settlement track 565 is provided with a displacement monitor 567 that cooperates with the settlement base 566.

[0057] Specifically, the monitoring mechanism 500 is mainly intended to solve the problems of deviation and settlement that may occur during the high-support formwork construction process. The deviation monitoring component and the settlement monitoring component 560 provide high-precision monitoring capabilities through two different structural designs. The coordination of the two not only improves the comprehensiveness and accuracy of monitoring, but also enhances the safety of the construction site. This comprehensive monitoring system can detect and warn potential safety hazards in the first place, thereby effectively ensuring the safety and stability of the construction process.

[0058] The offset monitoring assembly is the core part of the high formwork offset monitoring device, which is used to detect the displacement of the formwork support in the horizontal direction in real time. In this split structural design, the offset collar 541 tightly surrounds the monitoring rod 400 and is connected to the monitoring sensor 544 through the offset measurement rope 545. When the monitoring rod 400 is horizontally displaced due to the high formwork, the offset collar 541 will move accordingly, thereby driving the rope. The monitoring sleeve 542 is fixed inside the monitoring ring tube 510 and its position is ensured to be stable by the positioning screw 543. The monitoring sensors 544 are evenly arranged along the circumference of the monitoring ring tube 510, and each sensor is connected to the offset collar 541 through the offset measurement rope 545. When the monitoring rod 400 and the offset collar 541 move, the tension or length of the rope changes, and this change is captured by the sensor and converted into an electrical signal. The function of these ropes of the offset measurement rope 545 is to transmit the displacement information of the monitoring rod 400 to the monitoring sensor 544. Each pull rope corresponds to displacement monitoring in one direction, thus being able to fully cover the displacement in all directions.

[0059] In the integral structural design, the fastening ring frame 553 is located inside the offset circular frame 552 and is fixedly connected to the monitoring rod 400. The pressure sensor 556 is distributed on the offset circular frame 552, and directly senses the pressure change of the fastening ring frame 553 relative to the offset circular frame 552. When the monitoring rod 400 is horizontally displaced, the fastening ring frame 553 will apply different pressures to the pressure sensor 556, and this pressure change reflects the position change of the monitoring rod 400. The spring pressure member 557 includes two pressure plates and a pressure spring in the middle, and the pressure plates are in contact with the pressure sensor 556 and the fastening ring frame 553 respectively. When the monitoring rod 400 moves, the fastening ring frame 553 will apply force to the pressure plate, compressing or stretching the pressure spring, thereby changing the reading of the pressure sensor 556. The existence of the spring pressure member 557 makes the system more sensitive to small displacements and improves the measurement accuracy.

[0060] The settlement monitoring assembly 560 is used to monitor the displacement of the high formwork in the vertical direction to ensure safety during the construction process. It is also divided into two structural designs: split type and integral type. In the split structure, the reflective lens 562 is installed at the bottom end of the monitoring rod 400, and the laser displacement sensor 564 is installed on the monitoring base 100. The laser displacement sensor 564 emits a laser beam to the reflective lens 562, which is then reflected back to the sensor by the reflective lens 562. By measuring the time or phase difference of the laser round trip, the change in the relative height of the bottom end of the monitoring rod 400 can be calculated. In the integral structure, the settlement track 565 is fixed in the monitoring ring tube 510, and the settlement base 566 is slidably connected to the settlement track 565 and connected to the bottom of the monitoring rod 400. When the monitoring rod 400 settles axially, the settlement base 566 will slide on the settlement track 565. The displacement monitor 567 is installed in the settlement track 565 to record the displacement data of the settlement base 566. It can be a linear displacement sensor or other types of displacement sensors for accurately measuring the position change of the settlement base 566.

[0061] Furthermore, the hanging mechanism 300 includes a hanging seat 310 located directly above the hanging base 200, and the hanging seat 310 is provided with a hanging component 320 for hanging the hanging seat 310 at the top of the high support formwork, and a gyro stabilization component 340 is provided at the bottom end of the hanging seat 310, and the gyro stabilization component 340 is provided with a docking connection component 350 that is docked with the hanging base 200.

[0062] Further, the gyro stabilization assembly 340 includes a stabilization bracket 341 symmetrically arranged at the bottom end of the hanging seat 310, a gyro frame 342 is arranged between the two stabilization brackets 341, a first shaft 343 symmetrically arranged on the gyro frame 342 and rotatably connected to the stabilization bracket 341, a connection platform 344 is arranged in the gyro frame 342, and a second shaft 345 symmetrically arranged on the connection platform 344 and rotatably connected to the gyro frame 342 and with an axis perpendicular to the axis of the first shaft 343 is arranged, and the docking connection assembly 350 is arranged on the connection platform 344;

[0063] The docking connection component 350 includes a docking groove 351 opened at the bottom end of the connecting platform 344, and a docking slide groove 352 in the shape of a rectangular table that cooperates with the docking groove 351 begins at the bottom end of the connecting platform 344, a docking seat 353 that cooperates with the docking groove 351 is provided on the hanging base 200, a rod slot 354 is provided in the docking groove 351, an electric rod 355 is provided on the connecting platform 344, and a docking rod 356 that cooperates with the rod slot 354 is provided at the top end of the hanging base 200, the docking rod 356 is provided with an electric slot 357 that cooperates with the electric rod 355, and the cross-sectional area of ​​the rod slot 354 is larger than the cross-sectional area of ​​the docking rod 356.

[0064] Preferably, two structural designs of the hanging assembly 320 are provided, as follows:

[0065] The first structure is as follows: the hanging assembly 320 includes a hanging ring frame 321 arranged at the top of the hanging seat 310, the hanging ring frame 321 is provided with a rotating circular groove, a plurality of guide hanging seats 322 slidingly matched with the rotating circular groove are arranged in the rotating circular groove, the guide hanging seat 322 is provided with a fixed screw 323 matched with the rotating circular groove, the guide hanging seat 322 is provided with a fixed wheel 324, and the guide hanging seat 322 is provided with a movable guide wheel 325 matched with the fixed wheel 324;

[0066] A guide seat 326 is provided on the support tube at the top end of the high formwork, and a guide wheel 327 is provided on the guide seat 326. A control seat 328 is provided on the support tube at the bottom end of the high formwork, and a control winch 329 is provided on the control seat 328. A hinge rope is provided on the control winch 329, and a driving shaft is provided on the control winch 329. A driving groove for driving the control winch 329 to rotate is provided on the driving shaft, and a control screw cooperating with the control winch 329 is provided on the control seat 328. One end of the hinge rope is fixedly connected to the control winch 329, and the other end of the hinge rope is fixedly connected to the fixed wheel 324 by winding around the movable guide wheel 325 and the guide wheel 327.

[0067] The second structure is as follows: the hanging assembly 320 includes a control unit 330 symmetrically arranged at the top of the hanging seat 310, and the control unit 330 includes a control frame 331 arranged on the hanging seat 310, and the control frame 331 is provided with a hanging bracket 337 rotatably connected to the control frame 331, and the hanging bracket 337 is provided with a hanging hydraulic rod 338, and the hanging bracket 337 is provided with a fastening screw matched with the hanging hydraulic rod 338, and the telescopic end of the hanging hydraulic rod 338 is provided with an extrusion arc plate 339 matched with the support pipe of the high support formwork;

[0068] The regulating frame 331 is provided with a regulating gear 332, and the regulating frame 331 is provided with a regulating bracket 333 that cooperates with the regulating gear 332, and the regulating bracket 333 is provided with a regulating shaft 334 that cooperates with the regulating gear 332, and the regulating shaft 334 is provided with a regulating turntable 335, and the hanging bracket 337 is provided with a driving gear 336 that meshes with the regulating gear 332 at one end close to the regulating gear 332.

[0069] Specifically, the design of the hanging mechanism 300 in the device is crucial, and its main function is to firmly hang the monitoring system on the top of the high-support formwork frame to achieve accurate monitoring of the frame offset and settlement. Among them, the hanging seat 310 is located directly above the hanging base 200, which is designed to support the hanging assembly 320 and fix it on the top of the high-support formwork. The hanging seat 310 needs to have sufficient strength and stability to ensure the safety and reliability of the entire monitoring system during use.

[0070] The hanging component 320 is responsible for hanging the hanging seat 310 on the top of the high formwork. The device provides two structural designs of the hanging component 320, aiming to solve the adaptation problem of the hanging component 320 on the high formwork frame with different diameters, and realize the function of quickly adjusting the hanging position. The first structure includes a hanging ring frame 321, a guide hanging seat 322, a fixed wheel 324 and a movable guide wheel 325. Through the cooperation of these components, the hanging seat 310 is stably hung and allowed to slide on the support tube at the top of the high formwork to adapt to different installation environments. The second structure includes a control unit 330, a control frame 331, a hanging bracket 337 and a hanging hydraulic rod 338. The hanging position is adjusted by the extension and retraction of the hydraulic rod, providing a mechanism for hanging through hydraulic control to meet the needs under complex construction conditions.

[0071] The gyro stabilization assembly 340 includes a stabilization bracket 341, a gyro frame 342, a first axis 343, a second axis 345 and a docking connection assembly 350. The assembly is designed to reduce the impact of wind or other external forces on the stability of the monitoring system. Through the gyro frame 342 and the multi-axis rotation connection, the stabilization of the hanging base 200 is achieved to ensure the accuracy of the monitoring data.

[0072] In addition, the docking connection assembly 350 includes a docking groove 351, a docking slide groove 352, an electric plug rod 355 and a docking rod 356. These components together realize the docking and fixation between the hanging base 200 and the gyro stabilization assembly 340. The design of the docking connection assembly 350 solves the problem of stable fixation of the hanging base 200 on the top of the high formwork, ensuring the stability and reliability of the monitoring system in various construction environments.

[0073] Furthermore, the hanging base 200 includes a hanging platform, and a threaded connection cylinder threadedly connected to the monitoring rod 400 is provided at the bottom end of the hanging base 200; and a plurality of middle-section monitoring mechanisms 600 are provided between the monitoring base 100 and the hanging base 200, and a leveling component 700 for ensuring the hanging base 200 is in a horizontal state is provided on the monitoring base 100;

[0074] The middle section monitoring mechanism 600 includes a middle section base 610 that cooperates with the monitoring rod 400 , and a stable fixing component 620 is provided on the middle section base 610 for stably fixing the middle section base 610 on the high support formwork.

[0075] Furthermore, the stable fixing assembly 620 includes a stable ring frame 621, and the stable ring frame 621 is evenly provided with a plurality of hinge seats 622 along the circumferential direction of the monitoring rod 400. A clamping sleeve 623 is provided on the support tube of the high formwork, and a screw that cooperates with the support tube of the high formwork is provided on the clamping sleeve 623. The clamping sleeve 623 is provided with a telescopic support leg 624 rotatably connected to the hinge seat 622.

[0076] The stabilizing ring frame 621 is provided with a plurality of stabilizing gallows 625 evenly arranged along the circumferential direction of the monitoring rod 400, the stabilizing gallows 625 is provided with a stabilizing winch 626, the stabilizing gallows 625 is provided with a stabilizing motor 627 cooperating with the stabilizing winch 626, the stabilizing ring frame 621 is provided with a stabilizing battery pack, the stabilizing winch 626 is provided with a stabilizing pull rope 628 connected to the hanging platform, the middle section base is provided with a level measuring instrument, the level measuring instrument is electrically connected to an electronic control chip, the electronic control chip is electrically connected to the stabilizing battery pack, and the electronic control chip is electrically connected to the stabilizing motor 627.

[0077] Further, it is preferred to provide two matching modes of the middle section base 610 and the monitoring rod 400, as follows;

[0078] First, a transition groove cooperating with the monitoring rod 400 is provided on the middle base 610, and a screw cooperating with the monitoring rod 400 is provided on the middle end base. In this cooperating mode, the monitoring rod 400 located on the hanging base 200 and the monitoring mechanism 500 located at the bottom end can directly carry out monitoring cooperation.

[0079] Secondly, a middle section monitoring component for monitoring the monitoring rod 400 is provided at the top end of the middle section base 610, and a connecting middle tube is provided at the bottom end of the middle section base 610, in which a middle section rod cooperating with the middle section monitoring component or the monitoring mechanism 500 is provided; the structure of the middle section monitoring component is consistent with the structure of the monitoring mechanism 500; under this cooperation mode, the vertical measurement is divided into several vertical measurement sections, and vertical monitoring is performed on each section.

[0080] The leveling assembly 710700 includes a leveling sleeve 710 arranged on the monitoring base 100, the leveling sleeve 710 is provided with a leveling rod 720, the leveling rod 720 is provided with a leveling nut 730 that cooperates with the monitoring base 100, the leveling rod 720 is provided with a leveling plate 740 at the bottom end, and the leveling plate 740 is provided with a leveling rod 750 inserted into the ground at the bottom end.

[0081] Specifically, the middle section monitoring mechanism 600 is arranged between the monitoring base 100 and the hanging base 200, and is used to monitor the stability of the middle part of the high formwork frame. The middle section monitoring mechanism 600 includes a middle section base 610 and a stable fixing component 620. The middle section base 610 cooperates with the monitoring rod 400, and the stable fixing component 620 ensures that the middle section base 610 is stably fixed on the high formwork. The stable fixing component 620 may include a stable ring frame 621, an articulated seat 622, a clamping sleeve 623, a telescopic leg 624, etc., to achieve stable support for the middle section base 610. The clamping sleeve 623 and the telescopic leg 624 in the stable fixing component 620 enable the middle section base 610 to adapt to high formworks of different heights and angles. The stable gallows 625 adjusts the position of the middle section base 610 through a stable winch 626 and a motor to ensure that it is always in a horizontal state. The level measuring instrument detects the horizontal state of the middle base 610 in real time, and controls the stabilizing motor 627 for adjustment through the electronic control chip.

[0082] In the first matching mode, a transition groove that matches the monitoring rod 400 is provided on the middle base 610, and a screw that matches the monitoring rod 400 is provided on the middle base, so that the monitoring rod 400 located on the hanging base 200 and the monitoring mechanism 500 located at the bottom can directly monitor and cooperate. This design simplifies the installation process and improves the directness and accuracy of monitoring. In the second matching mode, a middle monitoring assembly for monitoring the monitoring rod 400 is provided at the top of the middle base 610, and a connecting middle tube 554 is provided at the bottom of the middle base 610. The connecting tube 554 is provided with a middle rod that matches the middle monitoring assembly or the monitoring mechanism 500; the structure of the middle monitoring assembly is consistent with the structure of the monitoring mechanism 500. This design divides the vertical measurement into several vertical measurement sections, and vertical monitoring is performed for each section, which improves the meticulousness and comprehensiveness of the monitoring.

[0083] Through the above structural design, the hanging mechanism 300 can adapt to different construction conditions, ensure the stability of the monitoring system and the accuracy of the data, thereby providing a strong guarantee for the safety of the high-support formwork body. The two matching modes of the middle section monitoring mechanism 600 provide a flexible monitoring solution to adapt to different monitoring needs and improve the accuracy of monitoring. The coordinated work of these components ensures the stability of the monitoring system and the accuracy of the monitoring data, thereby providing a strong guarantee for the safety of the high-support formwork body.

[0084] Furthermore, the monitoring device can use wireless communication technology to transmit monitoring data to a data processing center or mobile terminal in real time, thus achieving remote monitoring and immediate response. This greatly shortens the acquisition time of monitoring data and improves the emergency response speed. At the same time, through the preset offset and settlement thresholds, the monitoring device can automatically trigger the early warning mechanism. When it detects that the high-support formwork offset or settlement exceeds the safe range, it will immediately sound an alarm to remind construction personnel to take corresponding measures and effectively avoid the occurrence of safety accidents.

[0085] Furthermore, the monitoring device can be connected to the cloud management system to store, analyze and manage data through the cloud platform. Managers can view monitoring data in real time through mobile phone APP or web page, and conduct remote management and control. At the same time, the system adapted to the monitoring device can record and save long-term historical monitoring data, which is convenient for subsequent data analysis and trend prediction, and provides a scientific basis for decision-making during the construction process.

[0086] Technical features not described in the present invention can be achieved through or by adopting existing technologies and will not be described in detail here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A high formwork deviation monitoring device, characterized in that: The invention comprises a monitoring base (100) located on the ground, a hanging base (200) is arranged directly above the monitoring base (100), a hanging mechanism (300) is arranged on the hanging base (200) for suspending the hanging base (200), a monitoring rod (400) is arranged at the bottom end of the hanging base (200), and a monitoring mechanism (500) cooperating with the monitoring rod (400) is arranged on the monitoring base (100); The monitoring mechanism (500) comprises a monitoring ring tube (510), a connecting ring plate (520) connected to the monitoring base (100) is arranged at the bottom end of the monitoring ring tube (510), a fixing screw (530) is arranged on the connecting ring plate (520), a displacement monitoring component (540) for monitoring the displacement of the monitoring rod (400) is arranged in the monitoring ring tube (510), and a settlement monitoring component (560) for monitoring the settlement of the monitoring rod (400) and cooperating with the displacement monitoring component is arranged in the monitoring ring tube (510).

2. A high formwork deviation monitoring device as claimed in claim 1, characterized in that: The offset monitoring assembly comprises an offset collar (541) sleeved on the monitoring rod (400); a monitoring sleeve (542) is arranged in the monitoring ring tube (510); a positioning screw (543) connected to the monitoring sleeve (542) is arranged in the monitoring ring tube (510); a plurality of monitoring sensors (544) are evenly arranged on the monitoring sleeve (542) along the circumferential direction of the monitoring ring tube (510); and an offset measurement rope (545) connected to the offset collar (541) is arranged at the output end of the monitoring sensor (544); The settlement monitoring component (560) comprises a reflection sleeve (561) arranged at the bottom end of the monitoring rod (400), a reflection lens (562) being arranged on the reflection sleeve (561), a monitoring bracket (563) being arranged on the monitoring base (100), and a laser displacement sensor (564) cooperating with the reflection lens (562) being arranged on the monitoring bracket (563); when in use, the displacement monitoring component is located directly above the settlement monitoring component (560).

3. A high formwork monitoring device as claimed in claim 1, characterized in that: The offset measurement assembly comprises a measurement base (551), on which an offset circular frame (552) is arranged, in which a fastening ring frame (553) is coaxially arranged, on which a connecting tube (554) connected to the monitoring rod (400) is arranged, and on which a connecting screw (555) connected to the monitoring rod (400) is arranged; the offset circular frame (552) is evenly arranged with a plurality of screws (555) along the circumferential direction of the offset circular frame (552). A plurality of pressure sensors (556) are provided between the pressure sensor (556) and the fastening ring frame (553); the fastening ring frame (553) is provided with a plurality of pressure holes that cooperate with the spring pressure pieces (557) evenly along the circumferential direction of the fastening ring frame (553); the spring pressure piece (557) comprises two pressure plates, a pressure spring is provided between the two pressure plates, and a transmission rod that cooperates with the pressure hole or the pressure sensor (556) is provided on the pressure plate; The settlement monitoring assembly (560) includes two settlement tracks (565) symmetrically arranged in the monitoring ring tube (510), and the length direction of the settlement track (565) is consistent with the axial direction of the monitoring ring tube (510), the measuring base (551) is provided with a settlement base (566), the settlement base (566) is slidably matched with the settlement track (565), and the settlement track (565) is provided with a displacement monitor (567) that cooperates with the settlement base (566).

4. A high formwork monitoring device as claimed in claim 1, characterized in that: The hanging mechanism (300) comprises a hanging seat (310) located directly above the hanging base (200), the hanging seat (310) is provided with a hanging component (320) for hanging the hanging seat (310) at the top end of the high formwork, a gyro stabilization component (340) is provided at the bottom end of the hanging seat (310), and the gyro stabilization component (340) is provided with a docking connection component (350) dockingly connected to the hanging base (200).

5. A high formwork monitoring device as claimed in claim 4, characterized in that: The gyro stabilization component (340) comprises a stabilization bracket (341) symmetrically arranged at the bottom end of the hanging seat (310); a gyro frame (342) is arranged between the two stabilization brackets (341); a first shaft (343) rotatably connected to the stabilization bracket (341) is symmetrically arranged on the gyro frame (342); a connection platform (344) is arranged in the gyro frame (342); a second shaft (345) rotatably connected to the gyro frame (342) and having an axis perpendicular to the axis of the first shaft (343) is symmetrically arranged on the connection platform (344); and the docking connection component (350) is arranged on the connection platform (344); The docking connection assembly (350) includes a docking groove (351) provided at the bottom end of the connecting platform (344), and a docking slide groove (352) in the shape of a rectangular table that cooperates with the docking groove (351) is provided at the bottom end of the connecting platform (344); a docking seat (353) that cooperates with the docking groove (351) is provided on the hanging base (200); a plug-in rod groove (354) is provided in the docking groove (351); an electric plug-in rod (355) is provided on the connecting platform (344); a docking rod (356) that cooperates with the plug-in rod groove (354) is provided at the top end of the hanging base (200); the docking rod (356) that cooperates with the plug-in rod groove (354) is provided with an electric slot (357) that cooperates with the electric plug-in rod (355), and the cross-sectional area of ​​the plug-in rod groove (354) is larger than the cross-sectional area of ​​the docking rod (356).

6. A high formwork monitoring device as claimed in claim 4, characterized in that: The hanging assembly (320) comprises a hanging ring frame (321) arranged at the top end of the hanging seat (310), the hanging ring frame (321) is provided with a rotating circular groove, a plurality of guide hanging seats (322) slidably matched with the rotating circular groove are arranged in the rotating circular groove, a fixed screw (323) matched with the rotating circular groove is arranged on the guide hanging seat (322), a fixed wheel (324) is arranged on the guide hanging seat (322), and a movable guide wheel (325) matched with the fixed wheel (324) is arranged on the guide hanging seat (322); A guide seat (326) is arranged on the support tube at the top end of the high formwork, and a guide wheel (327) is arranged on the guide seat (326). A control seat (328) is arranged on the support tube at the bottom end of the high formwork, and a control winch (329) is arranged on the control seat (328). A hinge rope is arranged on the control winch (329), and a driving shaft is arranged on the control winch (329). A driving groove for driving the control winch (329) to rotate is arranged on the driving shaft. A control screw cooperating with the control winch (329) is arranged on the control seat (328), one end of the hinge rope is fixedly connected to the control winch (329), and the other end of the hinge rope is fixedly connected to the fixed wheel (324) by winding around a movable guide wheel (325) and a guide wheel (327).

7. A high formwork monitoring device as claimed in claim 4, characterized in that: The hanging assembly (320) comprises a control unit (330) symmetrically arranged at the top end of the hanging seat (310), the control unit (330) comprises a control frame (331) arranged on the hanging seat (310), the control frame (331) is provided with a hanging bracket (337) rotatably connected to the control frame (331), the hanging bracket (337) is provided with a hanging hydraulic rod (338), the hanging bracket (337) is provided with a fastening screw matched with the hanging hydraulic rod (338), and the telescopic end of the hanging hydraulic rod (338) is provided with an extrusion arc plate (339) matched with the support pipe of the high formwork; The regulating frame (331) is provided with a regulating gear (332), the regulating frame (331) is provided with a regulating bracket (333) matched with the regulating gear (332), the regulating bracket (333) is provided with a regulating shaft (334) matched with the regulating gear (332), the regulating shaft (334) is provided with a regulating dial (335), and the hanging bracket (337) is provided with a driving gear (336) meshing with the regulating gear (332) at one end thereof close to the regulating gear (332).

8. A high formwork monitoring device as claimed in claim 1, characterized in that: The hanging base (200) comprises a hanging platform, and a threaded connection tube (568) threadedly connected to the monitoring rod (400) is arranged at the bottom end of the hanging base (200); and a plurality of middle-section monitoring mechanisms (600) are arranged between the monitoring base (100) and the hanging base (200), and a leveling component (700) is arranged on the monitoring base (100) for ensuring that the hanging base (200) is in a horizontal state; The middle section monitoring mechanism (600) comprises a middle section base (610) matched with the monitoring rod (400), and a stable fixing component (620) is provided on the middle section base (610) for stably fixing the middle section base (610) on the high support formwork.

9. A high formwork monitoring device as claimed in claim 8, characterized in that: The stable fixing assembly (620) comprises a stable ring frame (621), the stable ring frame (621) is evenly provided with a plurality of hinge seats (622) along the circumferential direction of the monitoring rod (400), a clamping sleeve frame (623) is provided on the support tube of the high formwork, the clamping sleeve frame (623) is provided with screws that cooperate with the support tube of the high formwork, and the clamping sleeve frame (623) is provided with a telescopic support leg (624) rotatably connected to the hinge seat (622), The stabilizing ring frame (621) is evenly provided with a plurality of stabilizing gallows (625) along the circumferential direction of the monitoring rod (400), the stabilizing gallows (625) is provided with a stabilizing winch (626), the stabilizing gallows (625) is provided with a stabilizing motor (627) cooperating with the stabilizing winch (626), the stabilizing ring frame (621) is provided with a stabilizing battery pack, the stabilizing winch (626) is provided with a stabilizing pull rope (628) connected to the hanging platform, the middle section base is provided with a level meter, the level meter is electrically connected to an electric control chip, the electric control chip is electrically connected to the stabilizing battery pack, and the electric control chip is electrically connected to the stabilizing motor (627).

10. The high formwork monitoring device according to claim 1, characterized in that: A middle section monitoring assembly for monitoring the monitoring rod (400) is arranged at the top end of the middle section base (610), and a connecting middle tube is arranged at the bottom end of the middle section base (610), wherein a middle section rod cooperating with the middle section monitoring assembly or the monitoring mechanism (500) is arranged in the connecting middle tube; The leveling assembly (700) comprises a leveling frame (710) arranged on the monitoring base (100), a leveling rod (720) being arranged on the leveling frame (710), a leveling nut (730) cooperating with the monitoring base (100) being arranged on the leveling rod (720), a leveling plate (740) being arranged at the bottom end of the leveling rod (720), and a leveling plug rod (750) inserted into the ground being arranged at the bottom end of the leveling plate (740).