Electric automobile wire harness connector
By designing protective components and connection components in electric vehicle wiring harness connectors, the problem of susceptibility to damage to sockets and wrong plugs is solved, achieving higher service life and operational accuracy, and reducing the risk of equipment damage.
Patent Information
- Application Number
- CN202510380187.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-28
AI Technical Summary
The sockets of electric vehicle wiring harness connectors are susceptible to collision and scratches by tools and components during daily use and repair, resulting in cracking of the shell, bending or breaking of the pins. In addition, due to the similar appearance and size of the socket, it is easy to plug in the wrong plug, which affects the normal operation of the vehicle control system and even causes safety risks of battery overheating.
An electric vehicle wiring harness connector is designed, adopting a combined structure of protective components and connecting components. The protective components include a protective door, pull frame, rotating rod, rotating shell, clamp, rotating disc, gear, rack and return spring, which can automatically open the protection before the socket is damaged to prevent collisions between tools and components. The connection assembly is matched by rack and screw rod to ensure that only matching plugs can be inserted into the socket correctly to prevent incorrect insertion.
It effectively prevents damage to the socket during daily use and repair, extends service life, and reduces repair and replacement costs. At the same time, through the automatic opening and matching plug design, the accuracy and standardization of the operation are improved, and the risk of equipment damage caused by mistake is reduced.
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Figure CN119890799A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire harness connectors, in particular to a wire harness connector for an electric vehicle. Background Art
[0002] The electric vehicle wiring harness connector is a vital component in the electrical system of an electric vehicle. It is mainly composed of a plug, a socket and a protective shell, and is connected by plugging and unplugging operations. Its function is to connect many electrical components such as batteries with wiring harnesses to build an electrical circuit, which can not only transmit electrical energy stably and efficiently, but also ensure the normal operation of various electrical equipment. The socket is usually fixed on the battery of the electric vehicle, and connecting the plug to the socket plays an important role. This connection method can build a bridge between the battery and other electrical components of the vehicle, so that electrical energy can be transmitted stably from the battery to provide power support for motors, on-board chargers, various sensors and other electrical equipment. At the same time, it can also allow battery-related monitoring signals, control signals, etc. to be accurately transmitted to the corresponding control unit through this connection channel, thereby ensuring the entire electric vehicle The vehicle's electrical system operates normally and various components work together to achieve various functions such as driving the vehicle, charging, and real-time status monitoring. Since the socket is not protected, it is easy to be accidentally bumped or scratched by tools, parts, etc. during daily use, repair and maintenance of the vehicle, which may cause the socket shell to crack, the pins to bend or break, etc., and different sockets have strictly corresponding plugs. In actual operation, since there are often a large number of sockets inside electric vehicles and the sockets may have certain similarities in appearance and size, the wrong plugs often appear. This will cause the vehicle's control system to make incorrect judgments and adjustments based on incorrect signals, affecting the normal implementation of functions such as battery thermal management and vehicle driving status adjustment, resulting in safety hazards such as battery overheating due to improper temperature control. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] In view of the above problems and / or the problems existing in the existing electric vehicle wiring harness connector, the present invention is proposed.
[0005] Therefore, the problem to be solved by the present invention is that the socket is unprotected and easily scratched by tools and parts during daily use and maintenance of the vehicle, causing the shell to break, the pins to bend and break, etc., and there are many sockets with similar appearance and size, which can easily cause the wrong plug to be inserted, which will cause the vehicle control system to misjudge and control based on the wrong signal, affecting the implementation of functions such as battery thermal management and driving status adjustment, and causing safety hazards such as battery overheating.
[0006] To solve the above technical problems, the present invention provides the following technical solutions: an electric vehicle wiring harness connector, comprising a protection assembly, the protection assembly comprising a protection member, the protection member comprising a protection door, a pulling frame, a rotating rod, a rotating shell, a block, a rotating disk, a gear, a rack and a reset spring, the pulling frame is hinged to one side of the protection door, the rotating rod is hinged to one end of the pulling frame, the rotating shell is fixed to one side of the rotating rod, the block is located in the rotating shell, the rotating disk is sleeved on the outside of the block, the rotating disk and the block are hinged, the gear is fixed to one side of the rotating disk, the rack is arranged at the top of the gear, the rack is meshed with the gear, one end of the reset spring is fixed to the bottom of the block, and the other end is fixed to the inner wall of the rotating disk; A connecting component is arranged on the rack and includes a connecting part, which includes a movable plate, an extrusion rod, a card frame, a spiral rod, a ramp block, an extrusion strip, a limit plate and a lock plate. The movable plate is fixed to one side of the rack, the extrusion rod is located on one side of the movable plate, the card frame is located on one side of the protective door, the spiral rod is plugged into one side of the card frame, the spiral rod and the card frame are movably connected, the ramp block is fixed to one side of the card frame, the extrusion strip is arranged on one side of the ramp block, the limit plate is arranged above the protective door, and the lock plate is located on one side of the limit plate.
[0007] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, the protective component also includes a support member, which is arranged on the protective door, a slider is fixed to one side of the protective door, a first support rod is inserted into the top of the slider, the slider and the first support rod are movably connected, and a first spring is fixed to the top of the slider.
[0008] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, wherein: a positioning plate is sleeved on the outer side of the rotating rod, the positioning plate and the rotating rod are rotatably connected through a rotating shaft, a protective cover is sleeved on the outer side of the positioning plate, a rotating column is fixed on one side of the rotating rod, a blocking cover is sleeved on the outer side of the rotating column, the rotating column and the blocking cover are rotatably connected through a bearing, and the blocking cover is fixed to the inner wall of the protective cover.
[0009] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, wherein: a reset disk is sleeved on the outer side of the rotating column, a first torsion spring is fixed to one side of the reset disk, the first torsion spring is fixed to the inner wall of the baffle cover, a guide rod is sleeved on the outer side of the rotating column, a positioning frame is sleeved on the outer side of the guide rod, the guide rod and the positioning frame are movably connected, the positioning frame is fixed to one side of the positioning plate, a positioning strip is inserted on one side of the rack, and the positioning strip and the rack are movably connected.
[0010] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, the connecting assembly also includes a movable part, which is arranged on the spiral rod, a positioning block is sleeved on the outer side of the spiral rod, the spiral rod and the positioning block are rotatably connected through a rotating shaft, a second spring is fixed to one side of the positioning block, and one end of the second spring is fixed to one side of the card frame.
[0011] As a preferred solution of the electric vehicle wiring harness connector of the present invention, a moving block is fixed at the bottom of the card frame, a sliding frame is sleeved on the outer side of the moving block, and the moving block is slidably connected to the inside of the sliding frame.
[0012] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, wherein: a pulley is provided on one side of the limiting plate, the pulley is hinged to the limiting plate, a sliding rod is fixed on the other side of the limiting plate, a fixing strip is inserted on the top of the sliding rod, the fixing strip and the sliding rod are movably connected, a third spring is fixed on the top of the sliding rod, a top plate is provided under the sliding rod, the top plate is fixed to one side of the sliding block, and a baffle shell is provided on the outer side of the top plate.
[0013] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, wherein: the connecting assembly also includes a toggle member, which is arranged on the lock plate, a toggle rod is fixed to one side of the lock plate, a support plate is arranged at one end of the toggle rod, the toggle rod and the support plate are hinged, a second torsion spring is fixed to one side of the toggle rod, the second torsion spring is fixed to one side of the support plate, and the extrusion rod is fixed to one side of the support plate.
[0014] As a preferred solution of the electric vehicle wiring harness connector described in the present invention, it also includes a main body component, which is arranged on the protective door, including a socket and a plug, the socket is sleeved on the outside of the protective door, the socket and the protective door are movably connected, and the plug is fixed to the bottom of the support plate.
[0015] As a preferred solution of the electric vehicle wiring harness connector of the present invention, a battery pack is sleeved on the outer side of the socket.
[0016] The beneficial effects of the present invention are as follows: a protective plate is arranged on one side of the socket to prevent tools and parts from colliding and scratching the socket during daily use and maintenance of the vehicle, thereby reducing the probability of damage to the socket, ensuring its integrity and normal function, extending its service life, and reducing related maintenance and replacement costs; the protective plate can be automatically opened before the plug is connected to the socket, without manual opening, and the protective plate will only be opened when a plug matching the socket is inserted, preventing the wrong plug from being inserted, thereby improving the accuracy and standardization of the operation and reducing the risk of equipment damage caused by wrong insertion. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 This is the overall structure diagram of the electric vehicle wiring harness connector.
[0018] Figure 2 This is the socket structure diagram of the electric vehicle wiring harness connector.
[0019] Figure 3 This is a diagram of the lever structure of the electric vehicle wiring harness connector.
[0020] Figure 4 This is the structural diagram of the positioning block of the electric vehicle wiring harness connector.
[0021] Figure 5 For electric vehicle wiring harness connector Figure 4 A partial enlarged structural diagram in the middle.
[0022] Figure 6 This is the spiral rod structure diagram of the electric vehicle wiring harness connector.
[0023] Figure 7 For electric vehicle wiring harness connector Figure 6 A partial enlarged structural diagram of point C in the middle.
[0024] Figure 8 This is the structural diagram of the protective door of the electric vehicle wiring harness connector.
[0025] Fig. 9 This is a diagram of the slider structure of the electric vehicle wiring harness connector.
[0026] Fig.10 This is the pulley structure diagram of the electric vehicle wiring harness connector.
[0027] Fig.11 This is the structural diagram of the limit plate of the electric vehicle wiring harness connector.
[0028] Fig.12 This is the structural diagram of the protective door of the electric vehicle wiring harness connector.
[0029] Fig.13 For electric vehicle wiring harness connector Fig.12 A partial enlarged structural diagram of point B in the middle.
[0030] Fig.14 This is the structural diagram of the positioning plate of the electric vehicle wiring harness connector.
[0031] Fig.15 This is the structural diagram of the rotating disk of the electric vehicle wiring harness connector.
[0032] Fig.16 This is a cross-sectional structural diagram of the rotating shell of the electric vehicle wiring harness connector.
[0033] Fig.17 This is a structural diagram of the positioning bar of the electric vehicle wiring harness connector.
[0034] In the figure: protection component 200; connection component 300; main body component 100; protection member 201; protection door 201a; pulling frame 201b; rotating rod 201c; rotating shell 201d; block 201e; rotating disk 201f; gear 201g; rack 201h; return spring 201i; socket 101; plug 102; connection member 301; movable plate 301a; extrusion rod 301b; card frame 301c; screw rod 301d; inclined block 301e; extrusion strip 301f; limit plate 301h; lock plate 301i; slide bar 302g; support member 202; slide block 202a; The first support rod 202b; the first spring 202c; the positioning plate 202d; the protective cover 202e; the rotating column 202f; the blocking cover 202g; the reset disk 202h; the first torsion spring 202i; the guide rod 202j; the positioning frame 202k; the positioning bar 202l; the movable part 302; the positioning block 302a; the second spring 302b; the moving block 302c; the sliding frame 302d; the pulley 302f; the fixed bar 302h; the third spring 302i; the top plate 302j; the blocking shell 302k; the toggle member 303; the toggle rod 303a; the support plate 303b; the second torsion spring 303c; the battery pack 103. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0038] Example 1 Reference Figure 2 to Figure 17 , which is the first embodiment of the present invention, provides an electric vehicle wiring harness connector, which includes a protective component 200, a connecting component 300 and a main component 100. The three can cooperate to prevent the socket from being damaged during daily use and maintenance, and it can be automatically opened without manual operation. It will only be opened when a matching plug is inserted to prevent wrong insertion, improve operation accuracy and specifications, and reduce the risk of equipment damage caused by wrong insertion.
[0039] The protection assembly 200 includes a protection member 201, which includes a protection door 201a, a pulling frame 201b, a rotating rod 201c, a rotating shell 201d, a block 201e, a rotating disk 201f, a gear 201g, a rack 201h and a return spring 201i. The pulling frame 201b is hinged to one side of the protection door 201a, the rotating rod 201c is hinged to one end of the pulling frame 201b, and the rotating shell 201d is fixed to the rotating rod On one side of 201c, the block 201e is located in the rotating shell 201d, the rotating disk 201f is sleeved on the outside of the block 201e, the rotating disk 201f and the block 201e are hinged, the gear 201g is fixed to one side of the rotating disk 201f, the rack 201h is set on the top of the gear 201g, the rack 201h and the gear 201g are meshed, one end of the return spring 201i is fixed to the bottom of the block 201e, and the other end is fixed to the inner wall of the rotating disk 201f.
[0040] When the socket 101 is not in use, the protective door 201a can be used to protect the socket 101 to prevent dust and debris from entering the socket 101. When the plug 102 and the socket 101 need to be connected, the plug 102 is moved close to one side of the socket 101 to squeeze the rack 201h to make it move, and the movement of the rack 201h can drive the gear 201g to rotate. At this time, the rotation of the gear 201g can drive the rotating disk 201f to rotate, and the rotation of the rotating disk 201f can drive the block 201e to move. An inclined groove corresponding to the block 201e is provided in the rotating shell 201d. The rotating shell 201d can be driven to rotate by squeezing the inclined groove by the block 201e, and the rotating shell 201d can be driven to rotate by the rotation of the rotating shell 201d. The rotating rod 201c can be driven to rotate, and the rotation of the rotating rod 201c can drive the pulling frame 201b to move. The movement of the pulling frame 201b can drive the protective When the plug 102 is separated from the socket 101, the rack 201h is released, and the rack 201h returns to its original position. When the rack 201h returns to its original position, the rotating disk 201f drives the card block 201e to reverse, and then the inclined groove on the rotating shell 201d squeezes the card block 201e, so that the card block 201e moves into the rotating disk 201f. When the card block 201e moves, it can exert an extrusion force on the return spring 201i. When the card block 201e moves to separate from the inclined groove, the rebound force of the return spring 201i can drive the card block 201e to return to its original position. In this way, the reciprocating card block 201e will not drive the rotating rod 201c to rotate when it reverses. When the plug 102 and the socket 101 are completely separated, the protective door 201a can return to its original position to protect the socket 101 again.
[0041] The connecting component 300 is arranged on the rack 201h, and includes a connecting member 301, which includes a movable plate 301a, an extrusion rod 301b, a card frame 301c, a spiral rod 301d, a slope block 301e, an extrusion strip 301f, a limit plate 301h and a lock plate 301i. The movable plate 301a is fixed to one side of the rack 201h, the extrusion rod 301b is located on one side of the movable plate 301a, the card frame 301c is located on one side of the protective door 201a, the spiral rod 301d is inserted into one side of the card frame 301c, the spiral rod 301d and the card frame 301c are movably connected, the slope block 301e is fixed to one side of the card frame 301c, the extrusion strip 301f is arranged on one side of the slope block 301e, the limit plate 301h is arranged above the protective door 201a, and the lock plate 301i is located on one side of the limit plate 301h.
[0042] When the plug 102 and the socket 101 are connected, the plug 102 drives the squeezing rod 301b to squeeze the movable plate 301a, so that the movable plate 301a can move. The movement of the movable plate 301a can drive the rack 201h to move, so that the protective door 201a can be opened.
[0043] There are two spiral rods 301d, and both spiral rods 301d are provided with thread grooves, and the thread grooves on the two spiral rods 301d are set in opposite directions. A card block is provided in the card frame 301c, which slides in the thread groove. The extrusion bar 301f is fixed to one side of the slide bar 302g. When the protective door 201a is opened, the extrusion bar 301f will be driven to move. When the extrusion bar 301f moves, it can squeeze the inclined surface block 301e to make it move. When the inclined surface block 301e moves, it can drive the card frame 301c to move. The movement of the card frame 301c can drive the spiral rod 301d to rotate. Through the movement of the spiral rod 301d The rotation can drive the other screw rod 301d to rotate, and when the other screw rod 301d rotates, it can drive the other clamping frame 301c to move. At this time, the two clamping frames 301c can move toward each other at the same time, and then the plug 102 can be clamped and fixed. After the plug 102 and the socket 101 are connected to open the protective door 201a, the protective door 201a will drive the limiting plate 301h to rise, and then the locking plate 301i is flipped over to make the locking plate 301i engage with the limiting plate 301h, so that the plug 102 can be limited to prevent the plug 102 from falling off the socket 101.
[0044] Example 2 Reference Figure 1 to Figure 17 , which is the second embodiment of the present invention, and this embodiment is based on the previous embodiment.
[0045] Specifically, the protection component 200 also includes a support member 202, which is arranged on the protection door 201a. A slider 202a is fixed to one side of the protection door 201a. A first support rod 202b is inserted into the top of the slider 202a. The slider 202a and the first support rod 202b are movably connected, and a first spring 202c is fixed to the top of the slider 202a.
[0046] There are two sliders 202a, which are fixed on both sides of the protective door 201a respectively. There are two first support rods 202b, which are both fixed on the inner wall of the socket 101. There are two first springs 202c, which are both fixed on the inner wall of the socket 101. When the protective door 201a is opened, the slider 202a will be driven to move. At this time, the slider 202a can be supported by the setting of the first support rod 202b to prevent the slider 202a from deviating. When the slider 202a moves, a squeezing force can be applied to the first spring 202c. When the plug 102 and the socket 101 are separated, the rebound force of the first spring 202c can drive the protective door 201a to return to its original position, thereby allowing the protective door 201a to return to its original position.
[0047] Specifically, a positioning plate 202d is sleeved on the outer side of the rotating rod 201c, and the positioning plate 202d and the rotating rod 201c are rotatably connected through a rotating shaft, and a protective cover 202e is sleeved on the outer side of the positioning plate 202d. A rotating column 202f is fixed to one side of the rotating rod 201c, and a blocking cover 202g is sleeved on the outer side of the rotating column 202f. The rotating column 202f and the blocking cover 202g are rotatably connected through a bearing, and the blocking cover 202g is fixed to the inner wall of the protective cover 202e.
[0048] The positioning plate 202d is used to support the rotating rod 201c to prevent the rotating rod 201c from being offset. The protective cover 202e is fixed to one side of the socket 101. The protective cover 202e can be used to support the positioning plate 202d to prevent the positioning plate 202d from being offset. When the rotating rod 201c rotates, the rotating column 202f can be driven to rotate. When the rotating rod 201c needs to be rotated back to its original position, the rotating column 202f can be driven to rotate back to its original position. The blocking cover 202g can be used to support the rotating column 202f to prevent the rotating column 202f from being offset.
[0049] Specifically, a reset disk 202h is sleeved on the outer side of the rotating column 202f, a first torsion spring 202i is fixed on one side of the reset disk 202h, the first torsion spring 202i is fixed to the inner wall of the baffle 202g, a guide rod 202j is sleeved on the outer side of the rotating column 202f, a positioning frame 202k is sleeved on the outer side of the guide rod 202j, the guide rod 202j and the positioning frame 202k are movably connected, the positioning frame 202k is fixed to one side of the positioning plate 202d, a positioning bar 202l is inserted on one side of the rack 201h, and the positioning bar 202l and the rack 201h are movably connected.
[0050] When the rotating column 202f rotates, the reset disk 202h can be driven to rotate. The rotation of the reset disk 202h can apply a torsional force to the first torsion spring 202i. The rotation of the rotating column 202f will drive the guide rod 202j to slide in the positioning frame 202k, thereby supporting the rotating rod 201c to prevent the rotating rod 201c from deviating during rotation. The rotation force of the first torsion spring 202i can drive the rotating column 202f to rotate to its original position. The rack 201h can move on the positioning bar 202l when moving, thereby supporting the rack 201h to prevent the rack 201h from deviating during movement. A squeezing spring is fixed on one side of the positioning bar 202l. The squeezing spring is fixed to the inner wall of the rack 201h. When the rack 201h is moved, a squeezing force can be applied to the squeezing spring. When the squeezing of the rack 201h is released, the rebound force of the squeezing spring can drive the rack 201h to return to its original position for next use.
[0051] Specifically, the connecting component 300 also includes a movable part 302, which is arranged on the spiral rod 301d. A positioning block 302a is sleeved on the outer side of the spiral rod 301d. The spiral rod 301d and the positioning block 302a are rotatably connected through a rotating shaft. A second spring 302b is fixed to one side of the positioning block 302a, and one end of the second spring 302b is fixed to one side of the card frame 301c.
[0052] The positioning block 302a is fixed to one side of the socket 101. The setting of the positioning block 302a can support the spiral rod 301d to prevent the spiral rod 301d from being offset. When the card frame 301c moves, a squeezing force can be applied to the second spring 302b. The rebound of the second spring 302b can support the card frame 301c when it returns to its original position to prevent the card frame 301c from being offset. A connecting plate is provided at one end of the spiral rod 301d. The connecting plate and the spiral rod 301d are rotatably connected through a bearing. The connecting plate is fixed to one side of the socket 101. The setting of the connecting plate can support the spiral rod 301d.
[0053] Specifically, a moving block 302c is fixed at the bottom of the card frame 301c, a sliding frame 302d is sleeved on the outer side of the moving block 302c, and the moving block 302c is slidably connected to the sliding frame 302d.
[0054] When moving, the card frame 301c can drive the moving block 302c to slide in the sliding frame 302d. The sliding frame 302d is fixed to one side of the socket 101. The moving block 302c can be supported by the setting of the sliding frame 302d. The moving block 302c can support the card frame 301c to prevent the card frame 301c from shifting when moving.
[0055] Example 3 Reference Figure 1 to Figure 17, which is the third embodiment of the present invention, and is based on the first two embodiments.
[0056] Specifically, a pulley 302f is provided on one side of the limit plate 301h, and the pulley 302f is hinged to the limit plate 301h, and a sliding rod 302g is fixed on the other side of the limit plate 301h. A fixing bar 302h is inserted on the top of the sliding rod 302g, and the fixing bar 302h and the sliding rod 302g are movably connected. A third spring 302i is fixed on the top of the sliding rod 302g, and a top plate 302j is provided under the sliding rod 302g. The top plate 302j is fixed to one side of the slider 202a, and a stop shell 302k is provided on the outer side of the top plate 302j.
[0057] A slide groove corresponding to the pulley 302f is opened in the socket 101, and the limit plate 301h can drive the pulley 302f to slide in the slide groove when moving, so as to support the limit plate 301h and prevent the limit plate 301h from deflecting, and when the limit plate 301h moves, it will drive the slide bar 302g to move, and the slide bar 302g will slide on the fixed bar 302h, and the fixed bar 302h is fixed to the inner wall of the socket 101. The setting of the fixed bar 302h can support the slide bar 302g to prevent the slide bar 302g from deflecting, and the slide bar 302g can support the third The spring 302i is squeezed, and when the limit plate 301h needs to return to its original position, the rebound force of the third spring 302i can drive the limit plate 301h to return to its original position. When the protective door 201a moves to open and drives the slider 202a to move, the slider 202a will drive the top plate 302j to move. The top plate 302j moves to squeeze the slide bar 302g, which can drive the limit plate 301h to move and make it rise. Then, the lock plate 301i is moved to engage with the limit plate 301h, so that the socket 101 and the plug 102 can be limited. The stop shell 302k is used to protect the top plate 302j.
[0058] Specifically, the connecting assembly 300 also includes a toggle member 303, which is arranged on the locking plate 301i, a toggle rod 303a is fixed to one side of the locking plate 301i, a support plate 303b is arranged at one end of the toggle rod 303a, the toggle rod 303a and the support plate 303b are hinged, a second torsion spring 303c is fixed to one side of the toggle rod 303a, the second torsion spring 303c is fixed to one side of the support plate 303b, and the extrusion rod 301b is fixed to one side of the support plate 303b.
[0059] When the lock plate 301i needs to be engaged with the limit plate 301h, the lock plate 301i is toggled, and the lock plate 301i drives the lever 303a to move. The movement of the lever 303a can apply a twisting force to the second torsion spring 303c. The limit plate 301h is provided with a limit groove corresponding to the lock plate 301i. By engaging the lock plate 301i with the limit plate 301h, the socket 101 and the plug 102 can be limited. When the lock plate 301i needs to be separated from the limit plate 301h, the lock plate 301i is pushed forcefully. The limit groove is set as an inclined surface. The lock plate 301i can be separated from the limit plate 301h by pushing forcefully. Then, the rotation force of the second torsion spring 303c can drive the lock plate 301i to return to its original position. The support plate 303b is fixed to the top of the plug 102. The setting of the support plate 303b can support the lever 303a.
[0060] Specifically, it also includes a main body component 100, which is arranged on the protective door 201a, including a socket 101 and a plug 102, the socket 101 is sleeved on the outside of the protective door 201a, the socket 101 and the protective door 201a are movably connected, and the plug 102 is fixed to the bottom of the support plate 303b.
[0061] The socket 101 is fixed to an interface on the battery pack 103, which is used to receive the plug 102 for insertion, thereby establishing an electrical connection so that electrical energy and signals can be transmitted outward through the interface. The plug 102 is a pluggable component with an adapter pin structure. By inserting it into the socket 101, the power transmission and signal transmission channels are opened to ensure the coordinated work of various electrical components and the normal operation of the electrical system.
[0062] Specifically, a battery pack 103 is sleeved on the outer side of the socket 101 .
[0063] The battery pack 103 is an electric energy storage device of the electric vehicle, integrating a plurality of battery cells to provide the electric energy required for driving the vehicle and operating various electric components, and can cooperate with the battery management system to feedback battery status information.
[0064] During use, first, when the socket 101 is not in use, the protective door 201 a is in a closed state, which protects the socket 101 and prevents dust and debris from entering the socket 101 .
[0065] When the plug 102 needs to be connected to the socket 101, the plug 102 is moved close to one side of the socket 101, and the plug 102 will first squeeze the rack 201h to make it move. The movement of the rack 201h drives the gear 201g meshing with it to rotate. The rotation of the gear 201g drives the rotating disk 201f to rotate. The rotation of the rotating disk 201f drives the block 201e to move. The block 201e squeezes the inclined groove provided in the rotating shell 201d, so that the rotating shell 201d rotates. The rotation of the rotating shell 201d drives the rotating rod 201c to rotate. The rotation of the rotating rod 201c drives the pulling frame 201b hinged thereto to move. The movement of the pulling frame 201b drives the protective door 201a to open.
[0066] At the same time, the plug 102 will also drive the extrusion rod 301b to squeeze the movable plate 301a, so that the movable plate 301a moves, and the movement of the movable plate 301a drives the rack 201h to move further, so as to ensure that the protective door 201a is opened smoothly. When the protective door 201a is opened, it will drive the extrusion bar 301f to move, and the extrusion bar 301f moves to squeeze the inclined surface block 301e to make it move, and the inclined surface block 301e moves to drive the clamping frame 301c to move, and the clamping frame 301c moves to drive the spiral rod 301d to rotate. Since the thread grooves on the two spiral rods 301d are arranged in opposite directions, the rotation of one spiral rod 301d will drive the rotation of the other spiral rod 301d, thereby causing the two clamping frames 301c to move toward each other at the same time, clamping and fixing the plug 102.
[0067] Moreover, when the protective door 201a is opened, the limiting plate 301h will be driven to rise. By moving the locking plate 301i, the locking plate 301i will be engaged with the corresponding limiting groove on the limiting plate 301h, thereby limiting the plug 102 and preventing the plug 102 from falling off the socket 101.
[0068] In this process, when the protective door 201a is opened, the slider 202a is driven to move, and the slider 202a moves under the support of the first support rod 202b, and applies a squeezing force to the first spring 202c; when the rotating rod 201c rotates, the rotating column 202f is driven to rotate, and the rotating column 202f rotates to drive the reset disk 202h to rotate, and a twisting force is applied to the first torsion spring 202i. At the same time, the rotating column 202f rotates to drive the guide rod 202j to slide in the positioning frame 202k, and plays a supporting role on the rotating rod 201c. When the card frame 301c moves, it drives the moving block 302c to slide in the sliding frame 302d, and the sliding frame 302d supports the moving block 302c and the card frame 301c; the limit plate 301h moves and drives the pulley 302f to slide in the corresponding sliding groove in the socket 101, playing a supporting role, and at the same time drives the sliding rod 302g to move, and the sliding rod 302g slides on the fixed bar 302h, and the fixed bar 302h supports the sliding rod 302g. The movement of the sliding rod 302g applies a squeezing force to the third spring 302i.
[0069] When the plug 102 is to be separated from the socket 101 , the locking plate 301 i is first pushed with force, and the locking plate 301 i is separated from the limiting plate 301 h by utilizing the inclined surface structure of the limiting groove. Next, the clamping of the plug 102 is released. As the plug 102 is separated from the socket 101, the rack 201h is no longer squeezed. The rack 201h returns to its original position under the action of the relevant elastic elements. The rotating disk 201f drives the block 201e to reverse. The inclined groove on the rotating shell 201d squeezes the block 201e, so that the block 201e moves into the rotating disk 201f. The movement of the block 201e applies a squeezing force to the return spring 201i. When the block 201e moves to separate from the inclined groove, the return spring 201i rebounds and drives the block 201e to return to its original position. Since the reversal of the block 201e will not drive the rotating rod 201c to rotate, the protective door 201a returns to its original position under the action of the rebound force of the first spring 202c, and the socket 101 is protected again. The relevant components also return to their initial state under the action of the corresponding elastic elements such as springs and torsion springs for next use.
[0070] In addition, the socket 101 is fixed to the interface on the battery pack 103. The battery pack 103 serves as an energy storage device for the electric vehicle, providing the vehicle with the power required for driving and operating various electrical components. After the plug 102 is inserted into the socket 101, the power transmission and signal transmission channels are opened to ensure the coordinated work of various electrical components and the normal operation of the electrical system.
[0071] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An electric vehicle wiring harness connector, characterized in that: include: A protection assembly (200), the protection assembly (200) comprising a protection member (201), the protection member (201) comprising a protection door (201a), a pulling frame (201b), a rotating rod (201c), a rotating shell (201d), a block (201e), a rotating disk (201f), a gear (201g), a rack (201h) and a return spring (201i), the pulling frame (201b) being hinged to one side of the protection door (201a), the rotating rod (201c) being hinged to one end of the pulling frame (201b), and the rotating shell (201d) being fixed to the rotating rod (201e). 1c) on one side, the block (201e) is located in the rotating shell (201d), the rotating disk (201f) is sleeved on the outside of the block (201e), the rotating disk (201f) and the block (201e) are hinged, the gear (201g) is fixed to one side of the rotating disk (201f), the rack (201h) is arranged on the top of the gear (201g), the rack (201h) and the gear (201g) are meshed, and one end of the return spring (201i) is fixed to the bottom of the block (201e), and the other end is fixed to the inner wall of the rotating disk (201f); A connecting assembly (300) is arranged on the rack (201h), comprising a connecting member (301), wherein the connecting member (301) comprises a movable plate (301a), an extrusion rod (301b), a clamping frame (301c), a spiral rod (301d), an inclined block (301e), an extrusion strip (301f), a limit plate (301h) and a locking plate (301i), wherein the movable plate (301a) is fixed to one side of the rack (201h), the extrusion rod (301b) is located on one side of the movable plate (301a), and the clamping frame (301c) is located on one side of the protective door (201a), the spiral rod (301d) is plugged into one side of the card frame (301c), the spiral rod (301d) and the card frame (301c) are movably connected, the inclined block (301e) is fixed to one side of the card frame (301c), the extrusion strip (301f) is arranged on one side of the inclined block (301e), the limiting plate (301h) is arranged above the protective door (201a), and the locking plate (301i) is located on one side of the limiting plate (301h).
2. The electric vehicle wiring harness connector according to claim 1, characterized in that: The protection assembly (200) further comprises a support member (202) which is arranged on the protection door (201a); a slider (202a) is fixed to one side of the protection door (201a); a first support rod (202b) is inserted into the top of the slider (202a); the slider (202a) and the first support rod (202b) are movably connected; and a first spring (202c) is fixed to the top of the slider (202a).
3. The electric vehicle wiring harness connector according to claim 2, characterized in that: A positioning plate (202d) is sleeved on the outside of the rotating rod (201c); the positioning plate (202d) and the rotating rod (201c) are rotatably connected via a rotating shaft; a protective cover (202e) is sleeved on the outside of the positioning plate (202d); a rotating column (202f) is fixed to one side of the rotating rod (201c); a blocking cover (202g) is sleeved on the outside of the rotating column (202f); the rotating column (202f) and the blocking cover (202g) are rotatably connected via a bearing; and the blocking cover (202g) is fixed to the inner wall of the protective cover (202e).
4. The electric vehicle wiring harness connector according to claim 3, characterized in that: A reset disk (202h) is sleeved on the outer side of the rotating column (202f), a first torsion spring (202i) is fixed on one side of the reset disk (202h), and the first torsion spring (202i) is fixed to the inner wall of the baffle (202g); a guide rod (202j) is sleeved on the outer side of the rotating column (202f), a positioning frame (202k) is sleeved on the outer side of the guide rod (202j), the guide rod (202j) and the positioning frame (202k) are movably connected, the positioning frame (202k) is fixed to one side of the positioning plate (202d), a positioning bar (202l) is inserted on one side of the rack (201h), and the positioning bar (202l) and the rack (201h) are movably connected.
5. The electric vehicle wiring harness connector according to claim 4, characterized in that: The connecting assembly (300) further comprises a movable part (302) which is arranged on the spiral rod (301d); a positioning block (302a) is sleeved on the outer side of the spiral rod (301d); the spiral rod (301d) and the positioning block (302a) are rotatably connected via a rotating shaft; a second spring (302b) is fixed to one side of the positioning block (302a); and one end of the second spring (302b) is fixed to one side of the clamping frame (301c).
6. The electric vehicle wiring harness connector according to claim 5, characterized in that: A moving block (302c) is fixed at the bottom of the card frame (301c), a sliding frame (302d) is sleeved on the outside of the moving block (302c), and the moving block (302c) is slidably connected to the inside of the sliding frame (302d).
7. The electric vehicle wiring harness connector according to claim 6, characterized in that: A pulley (302f) is provided on one side of the limit plate (301h), and the pulley (302f) is hinged to the limit plate (301h); a sliding rod (302g) is fixed on the other side of the limit plate (301h); a fixing bar (302h) is inserted on the top of the sliding rod (302g); the fixing bar (302h) and the sliding rod (302g) are movably connected; a third spring (302i) is fixed on the top of the sliding rod (302g); a top plate (302j) is provided below the sliding rod (302g), and the top plate (302j) is fixed to one side of the sliding block (202a); and a stop shell (302k) is sleeved on the outer side of the top plate (302j).
8. The electric vehicle wiring harness connector according to claim 7, characterized in that: The connecting assembly (300) further comprises a toggle member (303) arranged on the locking plate (301i); a toggle rod (303a) is fixed to one side of the locking plate (301i); a support plate (303b) is arranged at one end of the toggle rod (303a); the toggle rod (303a) and the support plate (303b) are hingedly connected; a second torsion spring (303c) is fixed to one side of the toggle rod (303a); the second torsion spring (303c) is fixed to one side of the support plate (303b); and the extrusion rod (301b) is fixed to one side of the support plate (303b).
9. The electric vehicle wiring harness connector according to claim 8, characterized in that: It also comprises a main body assembly (100) which is arranged on the protective door (201a) and comprises a socket (101) and a plug (102); the socket (101) is sleeved on the outside of the protective door (201a); the socket (101) and the protective door (201a) are movably connected; and the plug (102) is fixed to the bottom of the support plate (303b).
10. The electric vehicle wiring harness connector according to claim 9, characterized in that: A battery pack (103) is sleeved on the outside of the socket (101).
Citation Information
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