Auxiliary packaging apparatus, auxiliary packaging method, and computer-readable storage medium
By designing automated auxiliary packaging equipment, which automatically operates printed circuit boards using lifting and jacking sections, and combined with an automatic dust extraction module, the problem of dust and solder dross contamination in server PCBAs has been solved. This has enabled efficient bagging and cleaning, reducing labor intensity and production costs.
Patent Information
- Application Number
- CN202510081219.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2045-01-17
AI Technical Summary
Server PCBAs are prone to dust pollution during the board separation process and are susceptible to solder dross contamination during wave soldering. Existing manual cleaning methods are inefficient, labor-intensive, and can easily lead to occupational diseases.
Design an auxiliary packaging device comprising a motion module, an auxiliary module, and a dust collection module. The device automates the operation of printed circuit boards through a lifting and jacking section, reducing manual handling. Combined with an automatic dust collection function, it enables manual bagging and cleaning without manual handling.
It reduces the labor intensity of workers, reduces the risk of occupational diseases, improves the efficiency and cleanliness of bagging and sealing, and reduces production costs.
Smart Images

Figure CN119893871B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of servers, and in particular to an auxiliary packaging device, an auxiliary packaging method and a computer readable storage medium. BACKGROUND
[0002] It is pointed out in the related art that a pain point problem encountered in the production of PCBA (printed circuit board) in the server industry is dust and tin residue pollution of DIMM strips (memory modules). Since the size of the server PCBA is large and the number of DIMM strips is large, dust is easily generated during the board separation process, and the tin residue is easily polluted during the wave soldering. These pollutants can be very fine, so that visual inspection is difficult to find, thereby causing the problem products to flow into the market, bringing potential risks to customers.
[0003] In order to solve this problem, the traditional method is to use a manual handheld dust collector to clean the PCBA, and after manual dust collection, the PCBA needs to be bagged by personnel with one hand holding the product and the other hand bagging. Since the server PCBA is heavy, long-term work can easily cause physical burden to employees. SUMMARY
[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application proposes an auxiliary packaging device which can reduce the labor intensity of workers and improve the efficiency of bagging packaging.
[0005] The present application also proposes an auxiliary packaging method.
[0006] The present application also proposes a computer readable storage medium.
[0007] According to the auxiliary packaging device of the first aspect of the present application, the auxiliary packaging device comprises a rack, a movement module provided on the rack, the movement module having a placement portion for placing a printed circuit board, and an auxiliary module provided on the rack, the auxiliary module having a lifting portion and a jacking portion, the lifting portion being movable between a standby position and a lifting position, the lifting portion being configured to lift the printed circuit board away from the placement portion during movement from the standby position towards the lifting position, the jacking portion being movable between an initial position and a jacking position, the jacking portion being configured to jack the printed circuit board away from the lifting portion during movement from the initial position towards the jacking position.
[0008] According to the auxiliary packaging device of the present application, by providing the lifting portion and the jacking portion, the worker does not need to hold the printed circuit board with one hand and bag with the other hand when bagging and packaging the printed circuit board, thereby reducing the labor intensity and physical burden of the worker, reducing the probability of occupational diseases, improving the efficiency of bagging and packaging, and reducing production costs.
[0009] In a possible implementation manner of the application, the auxiliary module comprises:
[0010] a lifting member and a first driving assembly, the lifting part being formed on the lifting member, and the first driving assembly being connected with the lifting member to drive the lifting member to move between the standby position and the lifting position;
[0011] a jacking member and a second driving assembly, the jacking part being formed on the jacking member, and the second driving assembly being connected with the jacking member to drive the jacking member to move between the initial position and the jacking position.
[0012] In a possible implementation manner of the application, the first driving assembly comprises a first driving unit and a second driving unit, the first driving unit drives the lifting member to move in the horizontal direction, and the second driving unit drives the lifting member to move in the vertical direction.
[0013] In a possible implementation manner of the application, the first driving unit comprises a first transmission member, two ends of the first transmission member being connected with the rack and the lifting member respectively, the second driving unit comprises a first telescopic member, two ends of the first telescopic member being connected with the first transmission member and the lifting member respectively, and the length of the first telescopic member is adjustable to drive the lifting member to move in the up-down direction.
[0014] In a possible implementation manner of the application, the first driving unit further comprises a first driving member connected with the first transmission member to drive the first transmission member to drive the lifting member to move in the horizontal direction, and the second driving unit further comprises a second driving member connected with the first telescopic member to adjust the length of the first telescopic member to drive the lifting member to move in the up-down direction.
[0015] In a possible implementation manner of the application, the second driving assembly comprises a second telescopic member, two ends of the second telescopic member being connected with the rack and the jacking member respectively, and the length of the second telescopic member is adjustable to drive the jacking member to move in the up-down direction.
[0016] In a possible implementation manner of the application, the second driving assembly further comprises a third driving member connected with the second telescopic member to adjust the length of the second telescopic member to drive the jacking member to move in the up-down direction.
[0017] In a possible implementation of the present application, the lifting part is located on the upper surface of the lifting member, and the jacking part is located on the upper surface of the jacking member; when the lifting member is in the lifting position and the jacking member is in the jacking position, the upper surface of the jacking member is higher than the upper surface of the lifting member.
[0018] In a possible implementation of the present application, the jacking member is provided with a first sensor configured to determine whether the printed circuit board is on the jacking member.
[0019] In a possible implementation of the present application, the motion module comprises:
[0020] The placement table and a motion assembly, the placement part is formed on the placement table, and the motion assembly is connected to the placement table to drive the placement table to move between the placement position and the dust collection position,
[0021] The auxiliary packaging device further comprises a dust collection module provided on the rack, and the dust collection module is configured to collect dust on the printed circuit board when the printed circuit board is in the dust collection position.
[0022] In a possible implementation of the present application, the motion assembly comprises a second transmission member and a fourth driving member, two ends of the second transmission member are connected to the placement table and the rack respectively, and the fourth driving member is connected to the second transmission member to drive the second transmission member to drive the jacking member to move along the horizontal direction between the placement position and the dust collection position.
[0023] In a possible implementation of the present application, the lifting member has a first guide part, the rack has a second guide part, the lifting member and the rack are guided by cooperation of the first guide part and the second guide part, and at least one of the first guide part and the second guide part extends between the projection position of the rack in the standby position and the lifting position; the placement table has a third guide part, the rack has a fourth guide part, the placement table and the rack are guided by cooperation of the third guide part and the fourth guide part, and at least one of the third guide part and the fourth guide part extends between the placement position and the dust collection position.
[0024] In a possible implementation of the present application, the placement part is located on the upper surface of the placement table, and when the lifting member is in the lifting position and the placement table is in the placement position, the upper surface of the lifting member is higher than the upper surface of the placement table.
[0025] In a possible implementation of the present application, the placing table is formed with a bypass opening to bypass the first driving member and / or the second transmission member of the lifting member when the lifting member moves towards the standby position.
[0026] In a possible implementation of the present application, the dust collection module comprises a box and a dust collection unit, the box is formed with a containing cavity inside, the dust collection unit is located in the containing cavity, at least one side of the box is formed with a passing opening, the placing table is adapted to move between the placing position and the dust collection position through the passing opening, and the lifting member is adapted to move between the standby position and the lifting position through the passing opening.
[0027] In a possible implementation of the present application, the dust collection unit is provided with a second sensor configured to determine whether the printed circuit board is displaced when moving from the placing position to the dust collection position.
[0028] In a possible implementation of the present application, the motion module comprises at least one, and the auxiliary module comprises at least one, the motion module and the auxiliary module are arranged one-to-one.
[0029] In a possible implementation of the present application, the auxiliary packaging device further comprises a control module and an acquisition module, the acquisition module is electrically connected with the control module and is arranged one-to-one with the motion module, and the acquisition module is used to acquire information of the printed circuit board placed in the corresponding motion module.
[0030] In a possible implementation of the present application, the auxiliary packaging device further comprises a control module and an acquisition module, the acquisition module is electrically connected with the control module and is arranged one-to-one with the motion module, and the acquisition module is used to acquire information of the printed circuit board placed in the corresponding motion module.
[0031] In a possible implementation of the present application, the auxiliary packaging device further comprises an alarm module, and the alarm module is electrically connected with the control module.
[0032] According to the auxiliary packaging method of the second aspect of the present application, the auxiliary packaging method is applied to the auxiliary packaging device of the first aspect of the present application, and the auxiliary packaging method comprises the following steps:
[0033] In step S1, target information of the printed circuit board is acquired.
[0034] In step S2, the printed circuit board is moved to a target position.
[0035] Step S3, start the auxiliary packaging device, judge whether the target information of the printed circuit board is collected, if yes, execute step S4, if no, execute step S1;
[0036] Step S4, transmit the printed circuit board to the dust collection position to perform the dust collection action;
[0037] Step S5, after the dust collection is completed, transmit the printed circuit board to the placement position;
[0038] Step S6, lift the printed circuit board to the lifting position, and perform the bagging packaging on the printed circuit board;
[0039] Step S7, jacking the printed circuit board to the jacking position, and completing the bagging packaging.
[0040] Further, the step S4 comprises:
[0041] Step S41, transmit the printed circuit board to the dust collection position, and judge whether the printed circuit board is displaced;
[0042] Step S42, if yes, execute step S43; if no, adjust the printed circuit board to the target position, and then execute step S43;
[0043] Step S43, perform the dust collection action on the printed circuit board.
[0044] In a possible implementation manner of the present application, the target information is the PN code of the printed circuit board.
[0045] According to the auxiliary packaging method of the present application, by applying the auxiliary packaging device of the first aspect, the flexibility and automation degree of the auxiliary packaging device are improved, the information transparency and traceability of the printed circuit board in the whole processing process are ensured, and each step can be smoothly performed, thereby improving the overall production efficiency and product quality.
[0046] According to the computer readable storage medium of the third aspect of the present application, a plurality of program codes are stored, the program codes are suitable for being loaded and run by the processor to execute the auxiliary packaging method of the second aspect of the present application.
[0047] According to the computer readable storage medium of the present application, the running of the auxiliary packaging method can be effectively supported, thereby improving the performance and reliability of the whole auxiliary packaging device.
[0048] Additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0049] Figure 1is a schematic view of an auxiliary packaging device according to the first aspect of the application;
[0050] Figure 2 is Figure 1 is a schematic view of an auxiliary packaging device shown in
[0051] Figure 3 is Figure 1 is an enlarged schematic view of an auxiliary module shown in
[0052] Figure 4 is Figure 2 is a position schematic view of a placing part, a lifting part and a jacking part shown in
[0053] Figure 5 is a flow chart of an auxiliary packaging method according to the second aspect of the application;
[0054] Figure 6 is Figure 5 is a flow chart of step S4 of the auxiliary packaging method shown in
[0055] Reference signs:
[0056] 100, auxiliary packaging device;
[0057] 1, rack; 11, fourth guide part; 12, second guide part;
[0058] 2, movement module;
[0059] 21, placing table; 211, placing part; 212, avoiding opening; 213, hollow area; 214, third guide part;
[0060] 22, second transmission part;
[0061] 3, auxiliary module, 31, lifting part; 311, lifting part; 312, connecting plate; 313, lifting plate; 314, through slot;
[0062] 32, first telescopic part; 33, jacking part; 331, jacking part; 34, first sensor;
[0063] 4, dust collection module; 41, box; 411, passing opening; 42, dust collection unit;
[0064] 5, control module; 6, acquisition module;
[0065] 7, control assembly; 71, first button; 72, second button; 73, emergency stop button;
[0066] 101, first group; 102, second group. DETAILED DESCRIPTION
[0067] The embodiments of the present application will be described in detail below with reference to the drawings. The following examples are only used to more clearly illustrate the technical scheme of the present application, and therefore only serve as examples, but cannot be used to limit the protection scope of the present application.
[0068] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the specification herein is for describing particular embodiments only and is not intended to be limiting of the application; the use of the terms "including," "comprising," "having" and variations thereof herein is intended to be broad and encompass the terms "consisting of" and "consisting essentially of" and variations thereof. Use of the term "about" in relation to a geographic location refers to a location within a 10 km radius of the geographic location.
[0069] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0070] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The occurrence of the phrase in various places in the specification is not necessarily all referring to the same embodiment, nor is it necessarily referring to a separate or alternative embodiment to the other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with each other.
[0071] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents that the front and rear associated objects are a "or" relationship.
[0072] In the description of the embodiments of the present application, the term "a plurality of" refers to two or more (including two).
[0073] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.
[0074] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the technical terms "mount", "connect", "connect", "fix", and other terms should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0075] It is pointed out in the related art that in the PCBA (printed circuit board) manufacturing process of the server, the DIMM strip often faces the problem of dust and tin slag pollution. Because the size of the PCBA of the server is large and the number of the DIMM strip is large, a large amount of fine dust is easily generated in the board separation process. In the wave soldering process, tin slag may be contaminated due to solder splashing. These pollutants are difficult to detect with the naked eye, and if they are not detected and effectively intercepted in subsequent quality inspection, they may cause problem products to reach the user, thereby affecting the user's use and production service quality reliability.
[0076] In order to solve this pain point, to remove the dust and tin slag on the PCBA, the existing method uses a manual handheld dust collector to clean the PCBA. After cleaning the PCBA, the worker needs to hold the PCBA with one hand (because the PCBA of the server is large and heavy, it is relatively tiring to hold it with one hand), and the other hand performs a bagging action. In this way, long-time operation is easy to cause physical fatigue of the employees, and even cause occupational injury, and the efficiency of bagging and packaging is low. Therefore, how to reduce the fatigue of employees during operation has become a problem that needs to be solved urgently.
[0077] Based on the above considerations, in order to reduce the time and labor intensity of manual operation and improve the efficiency of bagging and packaging, the applicant has designed an auxiliary packaging device after in-depth research. In the following Figures 1-4 The auxiliary packaging device 100 according to the first aspect of the present application is described.
[0078] As Figure 1 shown, Figure 1 the auxiliary packaging device 100 provided by some embodiments of the present application is a schematic diagram of the auxiliary packaging device 100 according to the first aspect of the present application. The auxiliary packaging device 100 according to the first aspect of the present application comprises a rack 1, a motion module 2 and an auxiliary module 3.
[0079] Specifically, referring to Figure 1 , Figure 2 and Figure 4As shown, the movement module 2 is arranged on the rack 1, the movement module 2 has a placing part 211 for placing the printed circuit board, the auxiliary module 3 is arranged on the rack 1, the auxiliary module 3 has a lifting part 311 and a jacking part 331, the lifting part 311 is movable between a standby position P1 and a lifting position P2, and the lifting part 311 is configured to lift the printed circuit board and move it away from the placing part 211 during movement from the standby position P1 to the lifting position P2 (the standby position P1 and the lifting position P2 are as shown Figure 4 ), and the jacking part 331 is movable between an initial position P3 and a jacking position P4, and the jacking part 331 is configured to jack the printed circuit board and move it away from the lifting part 311 during movement from the initial position P3 to the jacking position P4 (the initial position P3 and the jacking position P4 are as shown Figure 4 ).
[0080] That is, the rack 1 serves as the basic frame of the entire auxiliary packaging device 100, and provides stable support for all components, the placing part 211 on the movement module 2 is used to carry the printed circuit board (PCBA) to be processed, the lifting part 311 on the auxiliary module 3 can generate a stable force to lift the printed circuit board and move it away from the placing part 211, and the jacking part 331 on the auxiliary module 3 can generate a stable force to jack the printed circuit board and move it away from the lifting part 311.
[0081] It can be understood that when the lifting part 311 is in the standby position P1, the printed circuit board is on the placing part 211, when the lifting part 311 moves from the standby position P1 to the lifting position P2, the lifting part 311 gently lifts the printed circuit board from the placing part 211, ensuring that the printed circuit board is separated from the placing part 211, avoiding possible friction or damage risk, when the lifting part 311 lifts the printed circuit board to the lifting position P2, the worker performs the bagging action, at this time, the worker does not need to hold the printed circuit board with one hand, and the other hand bags, the worker can assist in the bagging action through the auxiliary module 3, when the bagging is completed, the jacking part 331 moves from the initial position P3 to the jacking position P4, the jacking part 331 gently lifts the bagged printed circuit board from the lifting part 311, ensuring that the printed circuit board is separated from the lifting part 311, and the lifting part 311 retreats to the standby position P1, and the worker can take down the printed circuit board on the jacking part 331 that has been bagged.
[0082] The working principle of the auxiliary packaging device 100 of the embodiment of the present application is described in combination with the above content:
[0083] When there is no printed circuit board to be processed, the lifting part 311 is in the standby position P1, and the jacking part 331 is in the initial position P3, at this time, the placing part 211 is ready to receive the printed circuit board;
[0084] Then, the worker or the automation system places the printed circuit board on the placing part 211, and after the control module 5 receives the instruction, the control module 5 sends an instruction to the lifting part 311 to move from the standby position P1 to the lifting position P2 at the projection position P2' of the rack 1 direction, and continue to move towards the lifting position P2, and in the process of moving from the lifting position P2 to the projection position P2' of the rack 1, the printed circuit board on the placing part 211 is lifted and completely separated from the placing part 211;
[0085] Then, the worker or the automation system performs a bagging action on the printed circuit board, and after the bagging is completed, an instruction is sent to the control module 5, and the control module 5 sends an instruction to the jacking part 331 to move from the initial position P3 to the jacking position P4, and in the process of moving from the initial position P3 to the jacking position P4, the printed circuit board on the lifting part 311 is lifted and completely separated from the lifting part 311, at this time, the lifting part 311 retreats to the standby position P1.
[0086] Finally, the worker or the automation system takes down the printed circuit board on the jacking part 331 that has completed the bagging.
[0087] According to the auxiliary packaging device 100 of the embodiment of the application, by the cooperation of the movement module 2 and the auxiliary module 3, and by the cooperation of the lifting part 311 and the jacking part 331, the worker does not need to hold the printed circuit board with one hand and bag with the other hand when bagging and packaging the printed circuit board, which reduces the labor intensity and physical burden of the worker, reduces the probability of occupational diseases, improves the efficiency of bagging and packaging, and reduces the production cost.
[0088] Moreover, when the printed circuit board is on the lifting part 311, the worker can complete the bagging and packaging, so that the printed circuit board reduces manual contact, reduces the possibility of pollutants such as dust and grease adhering to the printed circuit board, and maintains the cleanliness of the printed circuit board.
[0089] It should be noted that when the jacking part 331 is at the initial position P3, the jacking part 331 is not higher than the placing part 211, so that the printed circuit board placed on the placing part 211 is not affected by the jacking part 331.
[0090] In some embodiments of the application, the auxiliary module 3 comprises a lifting piece 31 and a first driving assembly, the lifting part 311 is formed on the lifting piece 31, and the first driving assembly is connected with the lifting piece 31 to drive the lifting piece 31 to move between the standby position P1 and the lifting position P2, that is, the lifting piece 31 is in direct contact with the printed circuit board, and the first driving assembly is connected with the lifting piece 31 to provide power for the lifting piece 31 to move between the standby position P1 and the lifting position P2. Figure 1 and Figure 4 as shown, to provide power for the lifting piece 31 to move between the standby position P1 and the lifting position P2.
[0091] Auxiliary module 3 includes: a lifting member 33 and a second drive assembly. A lifting part 331 is formed on the lifting member 33. The second drive assembly is connected to the lifting member 33 to drive the lifting member 33 to move between the initial position P3 and the lifting position P4. That is, the lifting part 331 on the lifting member 33 directly contacts the printed circuit board, lifting it to the lifting position P4. The second drive assembly is connected to the lifting member 33 and, in combination... Figure 1 and Figure 4 As shown, it provides power for the lifting member 33 to move between the initial position P3 and the lifting position P4.
[0092] In summary, the lifting component 31 and the jacking component 33 are respectively connected to the corresponding drive components. That is, the first drive component is only used to drive the lifting component 31 and the second drive component is only used to drive the jacking component 33. The lifting component 31 and the jacking component 33 can be driven separately, which provides greater flexibility and adaptability. This avoids mutual interference between the lifting component 31 and the jacking component 33 when they move separately, and also realizes coordinated action between the lifting component 31 and the jacking component 33.
[0093] In some embodiments of this application, the first driving component includes: a first driving unit and a second driving unit, wherein the first driving unit drives the lifting member 31 in the horizontal direction (e.g., Figure 1 The second drive unit moves the lifting component 31 in the vertical direction (as shown in the left and right directions), and moves it in the left and right directions. Figure 1 (As shown in the up-down direction) moves upwards. In conjunction with the foregoing, it can be understood that... Figure 1 and Figure 4 As shown, the first drive unit moves the lifting member 31 from the standby position P1 to the projection position P2' of the lifting position P2 in the direction of the frame 1, and the second drive unit moves the lifting member 31 from the projection position P2' of the lifting position P2 in the direction of the frame 1 to the lifting position P2. Through the cooperation of the first drive unit and the second drive unit, the lifting member 31 moves smoothly between the standby position P1 and the lifting position P2.
[0094] In some feasible embodiments of this application, the first driving unit includes: a first transmission member (not shown in the figure) and a first driving member (not shown in the figure). The two ends of the first transmission member are respectively connected to the frame 1 and the lifting member 31, transmitting a horizontal force to the lifting member 31. The first driving member is connected to the first transmission member to drive the first transmission member to move the lifting member 31 in the horizontal direction (e.g., ...). Figure 1 (As shown in the left and right directions) moves upwards. It is understood that in this embodiment, the first transmission component and the first driving component can be two independent parts. The first transmission component can be a transmission belt, transmission gear, lead screw, etc., and the first driving component can be a precision drive system such as a servo motor or stepper motor. Rotary motion is converted into linear motion through gear transmission or belt transmission, combined with...Figure 1 and Figure 4 As shown, this completes the movement of the lifting member 31 between the standby position P1 and the projection position P2' of the lifting position P2 toward the frame 1.
[0095] The second drive unit includes: a first telescopic member 32 and a second drive member (not shown in the figure). The two ends of the first telescopic member 32 are respectively connected to the first transmission member and the lifting member 31, transmitting vertical direction (e.g., ...) to the lifting member 31. Figure 1 The force (shown in the up-down direction) is applied to the first telescopic member 32, whose length is adjustable. The second driving member is connected to the first telescopic member 32 to adjust the length of the first telescopic member 32, thereby moving the lifting member 31 in the up-down direction. It is understood that in this embodiment, the first telescopic member 32 and the second driving member are two independent components. The first telescopic member 32 can be a telescopic rod, cross brace, pneumatic cylinder, hydraulic cylinder, etc., and the second driving member can be a linear motor, stepper motor, air source, hydraulic source, etc. The first telescopic member 32 and the second driving member are connected via a mechanical interface (such as a threaded connection or flange connection) or an electrical interface (such as a signal line connection). Figure 1 and Figure 4 As shown, the movement of the lifting member 31 between the projection position P2' of the lifting position P2 in the direction of the frame 1 and the lifting position P2 is completed.
[0096] In this way, the independently configured components are easy to replace or repair individually, which improves the flexibility and functionality of the auxiliary packaging equipment 100.
[0097] In some other feasible embodiments of this application, the first transmission component and the first driving component are integrated into one component, and the first telescopic component 32 and the second driving component are integrated into one component. In this way, the number of components of the auxiliary packaging device 100 is reduced, the assembly difficulty of the auxiliary packaging device 100 is reduced, the compactness of the spatial layout is improved, and it helps to save installation space and optimize the overall structure of the device.
[0098] Here, preferably, the first drive unit is a pneumatic cylinder and the second drive unit is a pneumatic cylinder.
[0099] In some embodiments of this application, the second drive assembly includes a second telescopic member (not shown in the figure) and a third drive member (not shown in the figure). The two ends of the second telescopic member are respectively connected to the frame 1 and the lifting member 33, transmitting vertical (e.g., ...) force to the lifting member 33. Figure 1The length of the second telescopic member is adjustable, and the third driving member is connected with the second telescopic member to adjust the length of the second telescopic member to drive the jacking member 33 to move in the up-down direction. It can be understood that in the embodiment, the second telescopic member and the third driving member are two independent components, the second telescopic member can be a telescopic rod, a cross brace, a pneumatic cylinder, a hydraulic cylinder, etc., the third driving member can be a linear motor, a stepper motor, a gas source, a hydraulic source, etc., the second telescopic member and the third driving member are connected through a mechanical interface (such as threaded connection, flange connection) or an electrical interface (such as signal line connection), and the connection between the second telescopic member and the third driving member is combined with the connection between the first telescopic member and the first driving member to drive the jacking member 33 to move in the up-down direction. Figure 1 and Figure 4 to complete the movement of the jacking member 33 between the initial position P3 and the jacking position P4.
[0100] In this way, the independent components are convenient for replacement or maintenance, and the flexibility and functionality of the auxiliary packaging device 100 are further improved.
[0101] In some other possible embodiments of the present application, the first telescopic member 32 and the second driving member are integrated into one component, and the second telescopic member and the third driving member are integrated into one component, which further reduces the number of components of the auxiliary packaging device 100, further reduces the assembly difficulty of the auxiliary packaging device 100, further improves the compactness of the space layout, and helps to further save the installation space and optimize the overall structure of the device.
[0102] In some embodiments of the present application, the lifting part 311 is located on the upper surface of the lifting member 31, and the jacking part 331 is located on the upper surface of the jacking member 33. When the lifting member 31 is located at the lifting position P2 and the jacking member 33 is located at the jacking position P4, the upper surface of the jacking member 33 is higher than the upper surface of the lifting member 31. In short, when the lifting member 31 is located at the lifting position P2 and the jacking member 33 is located at the jacking position P4, the jacking part 331 is higher than the lifting part 311, as shown in Figure 2 In this way, it is ensured that the lifting member 31 will not rub or collide with the printed circuit board during the process of returning from the lifting position P2 to the standby position P1, and the yield of the printed circuit board is improved.
[0103] In some embodiments of the present application, as shown in Figure 3As shown, the jacking member 33 is provided with a first sensor 34, which is configured to determine whether there is a printed circuit board on the jacking member 33. It can be understood that the first sensor 34 is used to determine whether there is a printed circuit board on the jacking member 33, if the first sensor 34 confirms that there is no printed circuit board on the jacking member 33, the third driving member is started to drive the jacking member 33 to move from the jacking position P4 to the initial position P3, if the first sensor 34 confirms that there is a printed circuit board on the jacking member 33, the third driving member will not be started, and the jacking member 33 is maintained at the current position, thereby reducing accidents and ensuring that each action step of the auxiliary packaging device 100 can be accurately performed. By setting the first sensor 34, the automation degree of the auxiliary packaging device 100 is improved, manual intervention is reduced, and production efficiency is improved.
[0104] In order to remove dust and tin residues on the PCBA, the existing method uses a handheld dust collector to clean the PCBA, which improves the cleanliness of the PCBA, but such a method is not only inefficient, but also has significant risks: improper operation may damage the PCBA, such as collision between the dust collector and the PCBA.
[0105] Based on the above considerations, in order to reduce the risk of collision between the dust collector and the PCBA and improve the efficiency of bagging packaging, the applicant has conducted in-depth research and the auxiliary packaging device 100 is also provided with a dust collection module 4, which does not need to be manually held, thereby reducing the risk of collision between the handheld dust collector and the PCBA.
[0106] As shown in Figure 2 and Figure 3 Specifically, the movement module 2 includes a placement table 21 and a movement assembly, a placement portion 211 is formed on the placement table 21, and the movement assembly is connected with the placement table 21 to drive the placement table 21 to move between the placement position P5 and the dust collection position P6 (as shown in Figure 4 The auxiliary packaging device 100 further includes a dust collection module 4, which is arranged on the rack 1 and is configured to perform dust collection on the printed circuit board when the printed circuit board is at the dust collection position P6. It can be understood that the placement table 21 is used to carry the printed circuit board to be processed, the placement portion 211 is formed on the placement table 21, the placement portion 211 is the working area where the printed circuit board is actually placed, the movement assembly is connected with the placement table 21 and is used to drive the placement table 21 to move between the placement position P5 and the dust collection position P6, and when the placement table 21 moves to the dust collection position P6, the dust collection module 4 is started to perform the dust collection action on the printed circuit board.
[0107] The working principle of the auxiliary packaging device 100 of the embodiment of the application is described in combination with the above content:
[0108] When there is no printed circuit board to be processed, the lifting piece 31 is in the standby position P1, and the jacking piece 33 is in the initial position P3. At this time, the placement table 21 is in the placement position P5, and the placement part 211 is ready to receive the printed circuit board.
[0109] Then, the worker or the automation system places the printed circuit board on the placement part 211. After receiving the instruction, the control module 5 sends an instruction to the placement table 21 to move from the placement position P5 to the dust collection position P6.
[0110] Then, the control module 5 sends an instruction to the dust collection module 4 to perform dust collection on the printed circuit board.
[0111] Then, after the dust collection is completed, the control module 5 sends an instruction to the placement table 21 to move from the dust collection position P6 to the placement position P5, and sends an instruction to the lifting piece 31 to move from the standby position P1 to the lifting position P2 at the projection position P2' of the lifting position P2 in the direction of the rack 1, and continues to move towards the lifting position P2. During the movement from the projection position P2' of the lifting position P2 in the direction of the rack 1 to the lifting position P2, the printed circuit board on the placement table 21 is lifted and completely separated from the placement table 21.
[0112] Then, the worker or the automation system performs a bagging action on the printed circuit board, and sends an instruction to the control module 5 after the bagging is completed. After receiving the instruction, the control module 5 sends an instruction to the jacking piece 33 to move from the initial position P3 to the jacking position P4. During the movement from the initial position P3 to the jacking position P4, the printed circuit board on the lifting piece 31 is lifted and completely separated from the lifting piece 31. At this time, the lifting piece 31 retreats to the standby position P1.
[0113] Finally, the worker or the automation system takes down the printed circuit board on the jacking piece 33 that has completed bagging.
[0114] In summary, through the coordinated cooperation of the movement module 2, the auxiliary module 3 and the dust collection module 4, the auxiliary packaging device 100 has both cleaning and auxiliary packaging functions, improves the automation degree of printed circuit board production, reduces the risk of collision with the printed circuit board when using a handheld dust collector, reduces the labor intensity and physical burden of workers, reduces the probability of occupational diseases, improves the efficiency of bagging packaging, reduces production costs, and maintains the cleanliness of the printed circuit board.
[0115] In some feasible embodiments of the present application, the movement assembly includes a second transmission piece 22 and a fourth driving piece (not shown in the figure). The two ends of the second transmission piece 22 are respectively connected to the placement table 21 and the rack 1, and transmit horizontal directions (such as the X direction and the Y direction) to the placement table 21. Figure 2The fourth driving member is connected with the second transmission member 22 to drive the second transmission member 22 to drive the lifting member 33 to move along the horizontal direction (e.g. Figure 2 The second transmission member 22 and the fourth driving member can be two independent components in the embodiment, and the second transmission member 22 can be a transmission belt, a transmission gear, a lead screw, etc., and the fourth driving member can be a servo motor, a stepping motor, etc. Precise driving system, through gear transmission or belt transmission to convert rotary motion into linear motion, to complete the movement of the placement table 21 between the placement position P5 and the dust collection position P6.
[0116] In this way, the independent components are independently arranged, which facilitates individual replacement or maintenance, and improves the flexibility and functionality of the auxiliary packaging equipment 100.
[0117] In some possible embodiments of the present application, the second transmission member 22 and the fourth driving member are integrated into one component, which reduces the number of components of the auxiliary packaging equipment 100, reduces the assembly difficulty of the auxiliary packaging equipment 100, improves the compactness of the space layout, and helps to save installation space and optimize the overall structure of the equipment.
[0118] In some embodiments of the present application, in order to ensure the accuracy and stability of the lifting member 31 during horizontal movement, the lifting member 31 has a first guide portion (not shown in the figure), the rack 1 has a second guide portion 12, the lifting member 31 is guided by the first guide portion and the second guide portion 12, and at least one of the first guide portion and the second guide portion 12 extends between the projection position P2' of the standby position P1 and the lifting position P2 in the direction of the rack 1. It can be understood that the first guide portion can extend between the projection position P2' of the standby position P1 and the lifting position P2 in the direction of the rack 1, or the second guide portion 12 can extend between the projection position P2' of the standby position P1 and the lifting position P2 in the direction of the rack 1, or the first guide portion and the second guide portion 12 can both extend between the projection position P2' of the standby position P1 and the lifting position P2 in the direction of the rack 1. The structure of the first guide portion is matched with the structure of the second guide portion 12 to ensure smooth movement of the lifting member 31 between the projection position P2' of the standby position P1 and the lifting position P2 in the direction of the rack 1 without deviating from the predetermined path, improve the movement accuracy, and reduce the friction between the lifting member 31 and the rack 1.
[0119] For example, the second guide portion 12 is formed on the rack 1, which is preferably in the form of a guide rail, a sliding groove or a ball screw, but is not limited thereto. The first guide portion is designed to match the second guide portion 12, and the first guide portion is preferably in the form of a linear guide rail, a sliding block, etc., but is not limited thereto.
[0120] To ensure the accuracy and stability of the placement table 21 during horizontal movement, the placement table 21 has a third guide portion 214, the rack 1 has a fourth guide portion 11, and the placement table 21 and the rack 1 are guided by cooperating with the third guide portion 214 and the fourth guide portion 11. At least one of the third guide portion 214 and the fourth guide portion 11 extends between the placement position P5 and the dust collection position P6. It is understood that the third guide portion 214 can extend between the placement position P5 and the dust collection position P6, or the fourth guide portion 11 can extend between the placement position P5 and the dust collection position P6, or both the third guide portion 214 and the fourth guide portion 11 can extend between the placement position P5 and the dust collection position P6. The structure of the third guide portion 214 matches the structure of the fourth guide portion 11 to ensure smooth movement of the placement table 21 between the placement position P5 and the dust collection position P6 without deviating from the predetermined path, improve movement accuracy, and reduce friction between the placement table 21 and the rack 1.
[0121] For example, the fourth guide portion 11 is formed on the rack 1, preferably in the form of a guide rail, a sliding groove, or a ball screw, but is not limited thereto. The third guide portion 214 is designed to match the fourth guide portion 11. The third guide portion 214 is preferably in the form of a linear guide rail, a sliding block, or the like, but is not limited thereto.
[0122] In some embodiments of the present application, the placement portion 211 is located on the upper surface of the placement table 21. When the lifting member 31 is located at the lifting position P2 and the placement table 21 is located at the placement position P5, the upper surface of the lifting member 31 is higher than the upper surface of the placement table 21. In short, when the lifting member 31 is located at the lifting position P2 and the placement table 21 is located at the placement position P5, the lifting portion 311 is higher than the placement portion 211, as shown in Figure 2 In this way, it is ensured that the printed circuit board can be completely separated from the placement portion 211, facilitating the bagging action of the printed circuit board and reducing the difficulty of bagging packaging.
[0123] In some embodiments of the present application, as shown in Figure 2 The placement table 21 is formed with a clearance 212 to avoid the first driving member and / or the second transmission member 22 of the lifting member 31 when the lifting member 31 moves towards the standby position P1. That is, when the lifting member 31 moves from the lifting position P2 towards the standby position P1, the first driving member and / or the second transmission member 22 of the lifting member 31 passes through the clearance 212 away from the lifting position P2. Thus, it is ensured that the components of the auxiliary packaging device 100 move in coordination, avoiding potential collision risks and improving the reliability and safety of the auxiliary packaging device 100.
[0124] Specifically, the shape and size of the clearance opening 212 match the actual shape of the first driving member and the second transmission member 22 to ensure sufficient space to avoid contact or interference. Furthermore, the position of the clearance opening 212 precisely corresponds to the movement path of the first driving member and / or the second transmission member 22 to ensure that no collision occurs during the movement of the lifting member 31.
[0125] Reference Figure 2 As shown, a specific embodiment of this application is described in detail. The placement platform 21 is formed into a rectangle, and a hollow area 213 is formed in the placement platform 21. The hollow area 213 penetrates the placement platform 21 in the thickness direction. The clearance opening 212 communicates with the hollow area 213. The shape and size of the hollow area 213 match the outer peripheral shape and size of the lifting member 31 (e.g., Figure 2 The cutout area 213 shown is rectangular. The outer periphery of the lifting member 31 is smaller than the circumferential dimension of the cutout area 213, so that the lifting member 31 can move from the projection position P2' of the lifting position P2 in the direction of the frame 1 to the lifting position P2 through the cutout area 213. The lifting member 31 has a connecting plate 312 and a lifting plate 313. The lifting plate 313 is connected to both ends of the connecting plate 312. The connecting plate 312 is connected to the first drive assembly. A through groove 314 is defined between the two lifting plates 313. The shape and size of the through groove 314 match the shape and size of the lifting member 33 (e.g., ...). Figure 2 The through slot 314 is formed into a rectangle, and the lifting member 33 is formed into a rectangle. The lifting member 33 is formed into a plate shape. The outer peripheral dimension of the lifting member 33 is smaller than the peripheral dimension of the through slot 314, so that the lifting member 33 can move from the initial position P3 to the lifting position P4 through the through slot 314.
[0126] In other embodiments, the placement platform 21, the hollow area 213, the lifting member 31, the through groove 314, and the lifting member 33 can all be other shapes. The shape of the hollow area 213 can match the shape of the lifting member 31, and the shape of the lifting member 33 can match the shape of the through groove 314.
[0127] In some embodiments of this application, combined with Figure 1 and Figure 2As shown, the dust collection module 4 comprises a box 41 and a dust collection unit 42, the box 41 is internally formed with a containing cavity, the dust collection unit 42 is located in the containing cavity, at least one side of the box 41 is formed with a through port 411, the placement table 21 is adapted to move between the placement position P5 and the dust collection position P6 through the through port 411, and the lifting piece 31 is adapted to move between the standby position P1 and the lifting position P2 through the through port 411. It can be understood that the box 41 provides a relatively closed space to accommodate the dust collection unit 42, ensuring that dust and gas pollutants do not spread to the surrounding environment, and avoiding pollutants in the surrounding environment from entering the containing cavity, affecting the dust collection effect, and the side of the box 41 is formed with the through port 411, so that the placement table 21 and the lifting piece 31 can smoothly move between different working positions, and the dust collection unit 42 is used for cleaning the printed circuit board to remove dust, tin slag and other pollutants on the surface. Therefore, the dust collection effect is ensured, the space layout is optimized, and the installation space of the auxiliary packaging equipment 100 is saved.
[0128] In detail, the dust collection unit 42 comprises a dust collection head, the dust collection head is formed with a dust collection port (not shown in the figure), air flow passes through the dust collection port to suck dust and other pollutants into the dust collection unit 42, achieving the purpose of cleaning, and the suction force of the dust collection unit 42 is adjustable, the suction force is adjusted according to different types and pollution levels of the printed circuit board, avoiding damage to sensitive components, and the dust collection unit 42 is also provided with a noise reduction module to reduce noise generated during work and improve the working environment.
[0129] In some embodiments of the present application, the dust collection unit 42 has a second sensor (not shown in the figure), which is configured to determine whether the printed circuit board is displaced when moving from the placement position P5 to the dust collection position P6. It can be understood that the second sensor is used to determine whether the printed circuit board is displaced when moving from the placement position P5 to the dust collection position P6, if the second sensor confirms that the printed circuit board is displaced, the worker or the automatic system is prompted to move the printed circuit board to the correct position, and if the second sensor confirms that the printed circuit board is not displaced, the dust collection action is performed. In this way, accidents are reduced, ensuring that each action step of the auxiliary packaging equipment 100 can be accurately and correctly performed, the degree of automation of the auxiliary packaging equipment 100 is improved by setting the second sensor, manual intervention is reduced, and production efficiency is improved.
[0130] Here, the second sensor can be a photoelectric sensor, a vision sensor, a capacitive or inductive sensor, a pressure sensor, etc.
[0131] In some feasible embodiments of the present application, the movement module 2 comprises at least one, the auxiliary module 3 comprises at least one, and the movement module 2 and the auxiliary module 3 are arranged one by one. Figure 2As shown, the motion module 2 includes two, two motion modules 2 are symmetrically arranged about the dust collection module 4, the auxiliary module 3 includes two, two auxiliary modules 3 are symmetrically arranged about the dust collection module 4, and two dust collection modules 4 and two auxiliary modules 3 are arranged one by one, and one motion module 2 and one auxiliary module 3 form a group of mutual cooperation. In this way, each group works independently and is related to each other, improves the flexibility and production efficiency of the auxiliary packaging equipment 100, each group can work in the gap of the other group, or if a module has a problem, it can be replaced to the symmetric group to continue to work, reducing the risk of production line downtime.
[0132] It should be noted here that, as Figure 2 As shown, one motion module 2 and one auxiliary module 3 form a group called the first group 101, and the other motion module 2 and the other auxiliary module 3 form a group called the second group 102. If the first group 101 and the second group 102 are started at the same time, the foolproof function of the control module 5 will prioritize the work requirements of the first group 101.
[0133] As shown in Figure 1 As shown in Figure 4 As shown, the dust collection position P6 is located in the box 41, the placement position P5 is arranged away from the box 41, the standby position P1 is not higher than the placement position P5 (preferably, the standby position P1 is lower than the placement position P5), the initial position P3 is located in the projection of the placement position P5 in the direction of the rack 1, and the initial position P3 is not higher than the placement position P5 (preferably, the initial position P3 is lower than the placement position P5), the lifting position P2 is located in the projection of the placement position P5 in the direction of the rack 1, and the lifting position P2 is higher than the placement position P5, the jacking position P4 is located in the projection of the placement position P5 in the direction of the rack 1, and the jacking position P4 is higher than the lifting position P2.
[0134] It should be noted here that the standby position P1 of the lifting piece 31 can be any position, as long as it can lift the printed circuit board from the placement table 21 and away from the placement table 21, and after the bagging and packaging is completed, the jacking piece 33 lifts the printed circuit board to the jacking position P4, and then the lifting piece 31 moves horizontally and is pulled out. Therefore, the standby position P1 of the lifting piece 31 can be any position on the rack 1, but the standby position P1 must be arranged below the placement position P5.
[0135] In some embodiments of the present application, as Figure 2As shown, the auxiliary packaging device 100 further comprises a control module 5 and a collection module 6, the collection module 6 is electrically connected with the control module 5 and is arranged one-to-one with the motion module 2, and the collection module 6 is used to collect the information of the printed circuit board placed on the corresponding motion module 2. It can be understood that the control module 5 serves as the central control system of the auxiliary packaging device 100, is responsible for coordinating the mutual actions between each motion module 2, auxiliary module 3 and collection module 6, and can adopt an industrial computer or a PLC (programmable logic controller). The collection module 6 is arranged one-to-one with the motion module 2 and is used to collect the information of the printed circuit board placed on the placement table 21 of the corresponding motion module 2.
[0136] For example, the collection module 6 can be a code scanning gun.
[0137] Further, in combination with Figure 1 and Figure 2 As shown, the auxiliary packaging device 100 further comprises a control module 5 and a collection module 6, the collection module 6 is electrically connected with the control module 5 and is arranged one-to-one with the motion module 2, and the collection module 6 is used to collect the information of the printed circuit board placed on the corresponding motion module 2. It can be understood that the control module 5 serves as the central control system of the auxiliary packaging device 100, is responsible for coordinating the mutual actions between each motion module 2, auxiliary module 3 and collection module 6, and can adopt an industrial computer or a PLC (programmable logic controller). The collection module 6 is arranged one-to-one with the motion module 2 and is used to collect the information of the printed circuit board placed on the placement table 21 of the corresponding motion module 2.
[0138] In some possible embodiments, the control assembly 7 further comprises an emergency stop button 73, which is used to timely shut down the auxiliary packaging device 100 in an emergency, and, in order to facilitate operation and easy identification, one of the first button 71 and the second button 72 is arranged adjacent to the emergency stop button 73, so as to reduce the possibility of misoperation.
[0139] Further, the auxiliary packaging device 100 further comprises an alarm module (not shown in the figure), which is electrically connected with the control module 5 and is used to timely send an alarm signal when an abnormal situation is detected, so as to ensure that the operator can respond quickly and take necessary measures, enhance the safety and reliability of the system, and ensure that the auxiliary packaging device 100 can be timely discovered when a fault or abnormal situation occurs, and is timely stopped running through the emergency stop button 73, thereby avoiding potential risks.
[0140] For example, the alarm module can be in the form of audible and visual alarm.
[0141] In summary, in combination with Figures 1-4 As shown, it is one specific embodiment of the present application:
[0142] When there is no printed circuit board to be processed, the lifting piece 31 is in the standby position P1, the lifting piece 33 is in the initial position P3, and at this time, the placing table 21 is in the placing position P5, and the placing part 211 is ready to receive the printed circuit board;
[0143] Then, the worker or the automatic system places the printed circuit board on the placing part 211, and uses the acquisition module 6 (i.e. the code scanning gun) to scan the PN code of the printed circuit board to obtain the model information of the current printed circuit board. The acquisition module 6 sends the model information of the printed circuit board obtained by scanning to the control module 5 (the control module 5 is provided with an ASMS automatic switching model system). After receiving the model information of the printed circuit board, the ASMS (automatic switching model system) processes the model information of the printed circuit board. The PN code information is 14 bits, and the ASMS (automatic switching model system) extracts the first 10 bits of code information. According to the extracted first 10 bits of PN code information, the ASMS (automatic switching model system) searches the information database for the placing picture of the printed circuit board corresponding to the model on the placing table 21, so as to prompt the operator to correctly place the printed circuit board. In addition, the ASMS (automatic switching model system) searches for the formula of the PLC (programmable logic controller) of the control module 5 corresponding to the model, and sends the formula information to the PLC (programmable logic controller) through the TCP (transmission control protocol) communication mode. After the PLC (programmable logic controller) obtains the formula information corresponding to the printed circuit board product information, the PLC (programmable logic controller) performs formula switching action, and sends the corresponding formula information to the controller of the SCARA (a kind of robot arm applied to assembly work) of the dust suction module 4. After the controller obtains the formula information sent by the PLC (programmable logic controller), the controller automatically performs the dust suction path information switching action. Thus, the ASMS (automatic switching model system) has completed the processing of the PN code information of the printed circuit board.
[0144] Then, the operator places the printed circuit board to the correct position according to the picture on the display. The operator presses the start button. After receiving the start instruction, the control module 5 sends an instruction to the placing table 21 to move the printed circuit board from the placing position P5 to the dust suction position P6. If the operator does not perform the code scanning operation, the auxiliary packaging equipment 100 will alarm to prompt the operator to scan the code.
[0145] Then, the control module 5 sends an instruction to the dust suction module 4 to perform dust suction on the printed circuit board. If the printed circuit board is displaced when moving from the placing position P5 to the dust suction position P6, the second sensor sends a signal to the control module 5 to prompt the worker or the automatic system to move the printed circuit board to the correct position.
[0146] Then, after the dust collection is completed, the control module 5 sends a command to the placing table 21 to move from the dust collection position P6 to the placing position P5, and sends a command to the lifting member 31 to move from the standby position P1 to the lifting position P2 at the projection position P2' in the direction of the rack 1, and continues to move towards the lifting position P2, and in the process of moving from the projection position P2' of the lifting position P2 in the direction of the rack 1 to the lifting position P2, the printed circuit board on the placing table 21 is lifted and completely separated from the placing table 21;
[0147] Then, the worker or the automated system performs a bagging action on the printed circuit board, and after the bagging is completed, sends a command to the control module 5, and the control module 5 sends a command to the jacking member 33 to move from the initial position P3 to the jacking position P4, and in the process of moving from the initial position P3 to the jacking position P4, the printed circuit board on the lifting member 31 is lifted and completely separated from the lifting member 31, at this time, the lifting member 31 retreats to the standby position P1;
[0148] Finally, the worker or the automated system takes down the printed circuit board on the jacking member 33 that has completed bagging.
[0149] According to the auxiliary packaging method of the second aspect of the application, the auxiliary packaging device for the first aspect of the application is used, as shown in the figure, the auxiliary packaging method comprises: Figure 5 As shown in the figure, the auxiliary packaging method comprises:
[0150] Step S1, collecting target information of the printed circuit board;
[0151] Step S2, moving the printed circuit board to a target position;
[0152] Step S3, starting the auxiliary packaging device, and determining whether the target information of the printed circuit board is collected, if yes, executing step S4, and if no, executing step S1;
[0153] Step S4, conveying the printed circuit board to a dust collection position to perform a dust collection action;
[0154] Step S5, conveying the printed circuit board to a placing position after the dust collection is completed;
[0155] Step S6, lifting the printed circuit board to a lifting position, and performing bagging packaging on the printed circuit board;
[0156] Step S7, jacking the printed circuit board to a jacking position to complete the bagging packaging.
[0157] It can be understood that, step S1, using the acquisition module (i.e. the code scanning gun) to scan the PN code of the printed circuit board to obtain the model information of the current printed circuit board, the acquisition module sends the model information of the printed circuit board obtained by scanning to the control module (the control module is provided with the ASMS automatic switching model system), the ASMS (automatic switching model system) receives the model information of the printed circuit board, processes the model information of the printed circuit board, the PN code information is 14 bits, the ASMS (automatic switching model system) extracts the first 10 bits of code information, compares the formula information in the information base of the ASMS (automatic switching model system) according to the extracted first 10 bits of PN code information, retrieves the placement picture of the printed circuit board corresponding to the model on the placement table, so as to prompt the operator to correctly place the printed circuit board, in addition, the ASMS (automatic switching model system) will retrieve the formula of the PLC (programmable logic controller) of the control module corresponding to the model, and send the formula information to the PLC (programmable logic controller) through the TCP (transmission control protocol) communication mode, the PLC (programmable logic controller) obtains the formula information corresponding to the printed circuit board product information, and performs formula switching action, and sends the corresponding formula information to the controller of the SCARA (a kind of robot arm applied to assembly operation) of dust suction module, the controller automatically performs dust suction path information switching action after obtaining the formula information sent by the PLC (programmable logic controller), thus, the ASMS (automatic switching model system) has completed the processing of the PN code information of the printed circuit board;
[0158] Step S2, the operator places the printed circuit board to the correct position according to the picture on the display, the correct position is the target position, and the target position is the relative position of the printed circuit board and the placement table displayed by the placement picture of the corresponding model of the current printed circuit board retrieved by the PN code;
[0159] Step S3, the operator presses the start button, and the control module receives the start instruction and sends an instruction to the placement table to move the printed circuit board from the placement position to the dust suction position, if the operator does not perform the code scanning operation, the auxiliary packaging equipment will alarm to prompt the operator to scan the code;
[0160] Step S4, the control module sends an instruction to the dust suction module to suck the printed circuit board;
[0161] Step S5, after the dust suction is completed, the control module sends an instruction to the placement table to move from the dust suction position to the placement position;
[0162] Step S6, an instruction is sent to the lifting member to move from the standby position to the projected position of the lifting position in the rack direction, and continue to move towards the lifting position, during the movement from the projected position of the lifting position in the rack direction to the lifting position, the printed circuit board on the placement table is lifted and completely separated from the placement table, and the worker or the automatic system performs a bagging operation on the printed circuit board;
[0163] Step S7, after the bagging is completed, an instruction is sent to the control module, and the control module sends an instruction to the lifting member to move from the initial position to the lifting position after receiving the instruction, during the movement from the initial position to the lifting position, the printed circuit board on the lifting member is lifted and completely separated from the lifting member, at this time, the lifting member retreats to the standby position, and the bagging and packaging are completed.
[0164] Further, as shown in Figure 6 Step S4 includes:
[0165] Step S41, the printed circuit board is conveyed to the dust collection position, and it is determined whether the printed circuit board is displaced;
[0166] Step S42, if yes, step S43 is performed, and if no, the printed circuit board is adjusted to the target position, and then step S43 is performed;
[0167] Step S43, the dust collection operation is performed on the printed circuit board.
[0168] It can be understood that if the second sensor confirms that the printed circuit board is displaced, the worker or the automatic system is prompted to move the printed circuit board to the correct position, and if the second sensor confirms that the printed circuit board is not displaced, the dust collection operation is performed.
[0169] According to the auxiliary packaging method of the embodiment of the application, the auxiliary packaging device applied to the first aspect embodiment is used, so that the flexibility and automation degree of the auxiliary packaging device are improved, the information transparency and traceability of the printed circuit board in the entire processing process are ensured, each step can be smoothly performed, and the overall production efficiency and product quality are improved.
[0170] Here, the target information is the PN code of the printed circuit board.
[0171] The computer readable storage medium according to the third aspect embodiment of the application stores a plurality of program codes, the program codes are suitable for being loaded and run by a processor to execute the auxiliary packaging method according to the second aspect embodiment of the application.
[0172] The computer readable storage medium according to the embodiment of the application can effectively support the running of the auxiliary packaging method, so as to improve the performance and reliability of the entire auxiliary packaging device.
[0173] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced equivalently. Such modifications or replacements do not change the essence of the corresponding technical solutions, which should be covered in the scope of the present application. In particular, the technical features mentioned in each embodiment can be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An auxiliary packaging apparatus (100), characterized in that The auxiliary packaging device (100) comprises: a rack (1); a moving module (2) arranged on the rack (1), the moving module (2) having a placing part (211) for placing a printed circuit board; an auxiliary module (3) arranged on the rack (1), the auxiliary module (3) having a lifting part (311) and a jacking part (331), the lifting part (311) being movable between a standby position and a lifting position, the lifting part (311) being configured to lift the printed circuit board away from the placing part (211) during movement from the standby position to the lifting position, the jacking part (331) being movable between an initial position and a jacking position, the jacking part (331) being configured to jack the printed circuit board away from the lifting part (311) during movement from the initial position to the jacking position; the auxiliary module (3) comprises a lifting piece (31); the moving module (2) comprises a placing table (21) and a moving assembly, the placing part (211) being formed on the placing table (21), the moving assembly being connected to the placing table (21) to drive the placing table (21) to move between a placing position and a dust collection position, the auxiliary packaging device (100) further comprising a dust collection module (4) arranged on the rack (1), the dust collection module (4) being configured to collect dust on the printed circuit board when the printed circuit board is in the dust collection position; the lifting piece (31) has a first guide part, the rack (1) has a second guide part (12), the lifting piece (31) and the rack (1) are guided by cooperation of the first guide part and the second guide part (12), at least one of the first guide part and the second guide part (12) extending between the projection position of the rack (1) in the standby position and the lifting position; the placing table (21) has a third guide part (214), the rack (1) has a fourth guide part (11), the placing table (21) and the rack (1) are guided by cooperation of the third guide part (214) and the fourth guide part (11), at least one of the third guide part (214) and the fourth guide part (11) extending between the placing position and the dust collection position; the dust collection module (4) comprises a box body (41) and a dust collection unit (42), the box body (41) has an accommodating cavity formed therein, the dust collection unit (42) being located in the accommodating cavity, at least one side of the box body (41) is formed with a passing port (411), the placing table (21) is adapted to move between the placing position and the dust collection position through the passing port (411), and the lifting piece (31) is adapted to move between the standby position and the lifting position through the passing port (411). The dust suction unit (42) has a second sensor configured to determine whether the printed circuit board is displaced when moving from the placement position to the dust suction position. The auxiliary packaging device (100) further comprises a control module (5) and an acquisition module (6), the acquisition module (6) is electrically connected with the control module (5) and is arranged one-to-one with the movement module (2), and the acquisition module (6) is used to acquire information of the printed circuit board placed on the corresponding movement module (2). The auxiliary packaging device (100) further comprises a control assembly (7), the control assembly (7) is arranged on the rack (1), the control assembly (7) is electrically connected with the control module (5) and is arranged one-to-one with the auxiliary module (3), the control assembly (7) comprises a first button (71) and a second button (72), one of the first button (71) and the second button (72) is configured as a start button, and the other of the first button (71) and the second button (72) is configured as an auxiliary completion button.
2. The auxiliary packaging device (100) according to claim 1, characterized in that The auxiliary module (3) comprises: A first driving assembly, the lifting part (311) is formed on the lifting piece (31), and the first driving assembly is connected with the lifting piece (31) to drive the lifting piece (31) to move between the standby position and the lifting position; A jacking piece (33) and a second driving assembly, the jacking part (331) is formed on the jacking piece (33), and the second driving assembly is connected with the jacking piece (33) to drive the jacking piece (33) to move between the initial position and the jacking position.
3. The auxiliary packaging device (100) according to claim 2, characterized in that The first driving assembly comprises a first driving unit and a second driving unit, the first driving unit drives the lifting piece (31) to move in the horizontal direction, and the second driving unit drives the lifting piece (31) to move in the vertical direction.
4. The auxiliary packaging device (100) according to claim 3, characterized in that The first driving unit comprises a first transmission piece, both ends of the first transmission piece are connected with the rack (1) and the lifting piece (31) respectively, the second driving unit comprises a first telescopic piece (32), both ends of the first telescopic piece (32) are connected with the first transmission piece and the lifting piece (31) respectively, and the length of the first telescopic piece (32) is adjustable to drive the lifting piece (31) to move in the up-down direction.
5. The auxiliary packaging device (100) according to claim 4, characterized in that The first driving unit further comprises a first driving piece, the first driving piece is connected with the first transmission piece to drive the first transmission piece to drive the lifting piece (31) to move in the horizontal direction, and the second driving unit further comprises a second driving piece, the second driving piece is connected with the first telescopic piece (32) to adjust the length of the first telescopic piece (32) to drive the lifting piece (31) to move in the up-down direction.
6. The auxiliary packaging device (100) according to claim 2, characterized in that The second driving assembly comprises a second telescopic piece, both ends of the second telescopic piece are connected with the rack (1) and the jacking piece (33) respectively, and the length of the second telescopic piece is adjustable to drive the jacking piece (33) to move in the up-down direction.
7. The auxiliary packaging device (100) according to claim 6, characterized in that The second driving assembly further comprises a third driving member connected with the second telescopic member to adjust the length of the second telescopic member to drive the jacking member (33) to move in the up-down direction.
8. The auxiliary packaging apparatus (100) according to claim 2, characterized in that The lifting part (311) is located on the upper surface of the lifting member (31), and the jacking part (331) is located on the upper surface of the jacking member (33). When the lifting member (31) is located at the lifting position and the jacking member (33) is located at the jacking position, the upper surface of the jacking member (33) is higher than the upper surface of the lifting member (31).
9. The auxiliary packaging device (100) according to claim 2, characterized in that The jacking member (33) is provided with a first sensor (34) configured to determine whether the printed circuit board is on the jacking member (33).
10. The auxiliary packaging apparatus (100) according to claim 2, characterized in that The movement assembly comprises a second transmission member (22) and a fourth driving member. The two ends of the second transmission member (22) are connected with the placement table (21) and the rack (1) respectively. The fourth driving member is connected with the second transmission member (22) to drive the second transmission member (22) to drive the jacking member (33) to move in the horizontal direction between the placement position and the dust collection position.
11. The secondary packaging apparatus (100) according to claim 1, characterized in that The placement part (211) is located on the upper surface of the placement table (21). When the lifting member (31) is located at the lifting position and the placement table (21) is located at the placement position, the upper surface of the lifting member (31) is higher than the upper surface of the placement table (21).
12. The auxiliary packaging device (100) according to claim 11, characterized in that The placement table (21) is formed with an avoiding opening (212) to avoid the first driving member and / or the second transmission member (22) of the lifting member (31) when the lifting member (31) moves towards the standby position.
13. The secondary packaging apparatus (100) according to any one of claims 1-12, characterized in that, The movement module (2) comprises at least one, and the auxiliary module (3) comprises at least one. The movement module (2) and the auxiliary module (3) are arranged one by one.
14. The auxiliary packaging device (100) according to claim 1, characterized in that The auxiliary packaging device (100) further comprises an alarm module electrically connected with the control module (5).
15. An auxiliary encapsulation method, characterized by, The auxiliary packaging method comprises: Step S1, collecting target information of the printed circuit board; Step S2, moving the printed circuit board to the target position; Step S3, starting the auxiliary packaging device, and determining whether the target information of the printed circuit board is collected. If yes, step S4 is performed, and if no, step S1 is performed; Step S4, conveying the printed circuit board to the dust collection position for dust collection; Step S5, conveying the printed circuit board to the placement position after the dust collection is completed; Step S6, lifting the printed circuit board to the lifting position, and performing bagging packaging on the printed circuit board; Step S7, jacking the printed circuit board to the jacking position to complete the bagging packaging.
16. The method of claim 15, wherein, The step S4 comprises: Step S41, conveying the printed circuit board to the dust collection position, and determining whether the printed circuit board is displaced; Step S42, if no, step S43 is performed; if yes, the printed circuit board is adjusted to the target position, and then step S43 is performed; Step S43, performing dust collection on the printed circuit board.
17. The method of claim 15, wherein, The target information is the PN code of the printed circuit board.
18. A computer-readable storage medium storing a plurality of program codes, characterized in that, The program code is adapted to be loaded and run by the processor to perform the auxiliary packaging method of any one of claims 15-17. The program code is adapted to be loaded and run by the processor to perform the auxiliary packaging method of any one of claims 15-17.
Citation Information
Patent Citations
PCBA packaging device and PCBA offset adjusting method
CN116997094A
Bagging auxiliary device
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