Drafting monitoring device for antistatic wool top production

By designing a draft monitoring device for anti-static wool strip production, the problem of inability to connect automatically when the wool strip is broken is solved, automatic repair and uninterrupted conveying of wool strips are realized, and production efficiency and product quality are improved.

CN119898660AInactive Publication Date: 2025-04-29JIANGSU JINMENG TEXTILE TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510283084.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art wool strip monitoring device cannot automatically connect both ends of the wool strip, resulting in the inability to effectively transport the broken wool strips.

Method used

A draft monitoring device for the production of antistatic wool strips is designed, which includes a conveyor box, a monitoring assembly, a fill light assembly, a linear guide rail and a telescopic rod. The second limiting assembly and the second electromagnet on the first limiting assembly are powered off, so that the second magnets are magnetically attracted to each other, and the openings on the rubber plate are squeezed and closed, and the two ends of the broken straps are automatically fixed. At the same time, through the cooperation of the linear guide rail and the telescopic rod, the broken wool strips are moved to overlap with the broken wool strips at the other end, and the adhesive and film are sprayed through the spray head to automatically repair the wool strips.

Benefits of technology

Automatic connection and repair when the wool strips break, ensuring that the wool strips are uninterrupted during the conveying process, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure HDA0005306331890000011
    Figure HDA0005306331890000011
  • Figure HDA0005306331890000012
    Figure HDA0005306331890000012
  • Figure HDA0005306331890000021
    Figure HDA0005306331890000021
Patent Text Reader

Abstract

The invention discloses a drafting monitoring device for antistatic wool top production, and relates to the technical field of wool top production, the drafting monitoring device comprises a conveying box, the side wall of the conveying box is fixedly connected with a controller, and guide grooves are embedded in the side walls of the left and right ends of the conveying box; the inner side wall of the conveying box is fixedly connected with a monitoring assembly and a light supplementing assembly. A wireless network module is arranged in the monitoring assembly, the monitoring assembly transmits the conveying condition in the conveying box to an external display end through the wireless network module, and when wool tops are broken in a friction wheel area, second electromagnets on the second limiting assembly and the first limiting assembly are powered off, so that the two sets of second magnets attract each other; and the opening in the rubber plate is extruded and closed, so that the two ends of the broken wool top are automatically fixed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of wool top production, in particular to a drafting monitoring device for antistatic wool top production. Background Art

[0002] The patent with publication (announcement) number CN216550897U discloses a drafting monitoring device for anti-static wool top production, including a wool top conductor row, in which a plurality of groups of counterweight rings and friction wheels for conveying are arranged, a first connecting rod is connected to the upper end of the counterweight ring, and an end of the first connecting rod away from the counterweight ring is rotatably connected to a second connecting rod through a pin, and a mounting seat supporting the rotation of the second connecting rod is installed on the inner wall of the wool top conductor row.

[0003] The wool strip monitoring device in the prior art is also provided with a plurality of indicator lights used in conjunction with proximity switches on the wool strip conductor array. When the wool strip breaks, the indicator lights light up to remind the user of the breakage. The device fails to connect the two ends of the broken wool strip, so that the wool strip cannot be transported from the wool strip conductor array to the outside when it breaks. Summary of the invention

[0004] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a draft monitoring device for antistatic wool top production.

[0005] The present invention is achieved in this way: a drafting monitoring device for anti-static wool strip production is constructed, the device includes a conveying box, a controller is fixedly connected to the side wall of the conveying box, and guide grooves are embedded in the side walls at the left and right ends of the conveying box; a monitoring component and a fill light component are fixedly connected to the inner wall of the conveying box; a wireless network module is arranged in the monitoring component, and the monitoring component transmits the conveying situation in the conveying box to an external display terminal through the wireless network module; a linear guide is connected to the bottom of the conveying box, the top of the slider on the linear guide is fixedly connected to the bottom of the telescopic rod, a slide groove is embedded in the inner wall of the conveying box, and the side wall of the telescopic rod is slidably inserted into the slide groove; a first limiting component is fixedly connected to the inner wall of the conveying box; the first limiting component includes a base, the side wall of the base is fixedly connected to the inner wall of the conveying box, the left and right ends of the top of the base are fixedly connected to the second electromagnet, the top of the base is fixedly connected to a rubber plate, the middle of the rubber plate is hollowed out to form an opening, and the upper end areas of the left and right ends in the rubber plate are fixedly connected to a second magnet.

[0006] In a feasible embodiment, a door leaf is hinged on the top of the conveying box, the inner wall of the conveying box is rotatably connected to a friction wheel, the side wall of the friction wheel is provided with a rotation pulse sensor, and an induction block is provided under the rotation pulse sensor; a second limiting component is fixedly connected to the top of the telescopic rod, and the second limiting component has the same structure as the first limiting component.

[0007] In a feasible implementation, the bottom of the base on the second limiting component is fixedly connected to the top of the telescopic rod, the side walls of the base on the second limiting component are respectively fixedly connected to a concave frame and a liquid storage tank, and a matching groove is embedded in the middle area of ​​the concave frame.

[0008] In a feasible implementation, a first electromagnet is fixedly connected to the bottom of the concave frame, a first magnet is slidably connected to the concave frame, the left and right ends of the first magnet are fixedly connected to the return spring, an extrusion frame is fixedly connected to the concave frame, and a piston plate is slidably connected to the extrusion frame.

[0009] In a feasible embodiment, the other end of the piston plate is fixedly connected to the first magnet, the top of the first magnet slides through the concave frame side wall and is fixedly connected to the extrusion plate, and a nozzle is embedded in the upper end of the side wall of the extrusion plate close to the arc plate.

[0010] In a feasible implementation manner, the nozzle is connected to the extrusion frame through a one-way valve delivery pipe, and the other end of the extrusion frame is connected to the liquid storage tank through another set of one-way valve delivery pipes.

[0011] In a feasible implementation, a guide frame is fixedly connected to the bottom of the concave frame, a drive plate is slidably connected to the guide frame, a spring is fixedly connected to the side wall of the drive plate, and the other end of the spring is fixedly connected to the inner wall of the guide frame.

[0012] In a feasible implementation, the other end of the guide frame is connected to the arc plate through a delivery pipe, a protrusion is embedded in the side wall of the arc plate, and the arc plate is fixedly connected to the matching groove.

[0013] The present invention has the following advantages: The present invention provides a drafting monitoring device for antistatic wool production through improvement, which has the following improvements compared with the same type of equipment:

[0014] The drafting monitoring device for antistatic wool top production described in the present invention can monitor the conveying condition of the wool top in a conveying box in real time through the cooperation of a monitoring component and a fill light component, thereby ensuring visualization of the production process.

[0015] The present invention discloses a drafting monitoring device for antistatic wool top production. When the wool top breaks in the friction wheel area, the second electromagnets on the second limiting component and the first limiting component are powered off, so that the two groups of second magnets are attracted to each other, squeezing the opening on the rubber plate closed, thereby automatically fixing the two ends of the broken wool top.

[0016] The present invention discloses a drafting monitoring device for antistatic wool strip production. Through the cooperation of a linear guide rail and a telescopic rod, the second limiting component can be moved to the left end of the first limiting component, and the broken wool strip at the right end is moved to overlap with the broken wool strip at the left end on the matching groove, so as to prepare for subsequent repair work.

[0017] The present invention discloses a drafting monitoring device for producing antistatic wool strips. When the first electromagnet is turned on, the first magnet moves, and the piston plate squeezes the adhesive in the extrusion frame to enter the nozzle through the one-way valve delivery pipe and spray it onto the film on the arc plate. At the same time, the extrusion plate moves to extrude the arc plate, so that the arc plate bends and drives the film to squeeze the wool strips at both ends, so that the outer surfaces of both ends of the broken wool strip are wrapped with the film and the adhesive is contained inside. After a few minutes, the adhesive adheres and fixes the film and the wool strips at both ends together, thereby realizing efficient repair.

[0018] The present invention discloses a drafting monitoring device for antistatic wool strip production. When the arc plate releases the squeezing of the wool strip, the driving plate squeezes the air inside into the arc plate and causes the protrusion to expand upward, thereby reducing the contact area between the film and the arc plate, and facilitating the subsequent separation of the film and the arc plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 The structure of the present invention is schematically shown in FIG. Figure 1 ;

[0021] Figure 3 The structure of the present invention is schematically shown in FIG. Figure 2 ;

[0022] Figure 4 The present invention Figure 3 A is an enlarged structural diagram;

[0023] Figure 5 is a schematic diagram of the structure of the bonding assembly of the present invention;

[0024] Figure 6 It is a schematic diagram of the guide frame structure of the present invention.

[0025] Among them: conveying box-1, controller-2, guide groove-3, door leaf-4, friction wheel-5, rotation pulse sensor-6, induction block-7, linear guide rail-8, slider-9, telescopic rod-10, slide groove-11, first limiting component-12, monitoring component-13, fill light component-14, second limiting component-15, bonding component-16, concave frame-161, liquid storage box-162, matching groove-163, first electromagnet-1631, first magnet-164, reset spring-1644, piston plate-165, extrusion frame-166, one-way valve conveying pipe-167, extrusion plate-168, nozzle-169, guide frame-1610, drive plate-1611, arc plate-1612, protrusion-1613, base-121, second electromagnet-122, rubber plate-123, opening-124, second magnet-125. DETAILED DESCRIPTION

[0026] The following will be combined with the attached Figure 1-Figure 6 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are made clear. The complete description is obvious. The described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figures 1 to 6 The present invention discloses a drafting monitoring device for antistatic wool strip production, comprising a conveying box 1, a controller 2 is fixedly connected to the side wall of the conveying box 1, a buzzer is fixedly connected to the top of the conveying box 1, guide grooves 3 are embedded in the left and right side walls of the conveying box 1, and the antistatic wool strips from the outside enter the conveying box 1 through the guide groove 3 at the right end of the conveying box 1, and then are transported outward through the guide groove 3 at the left end of the conveying box 1; a monitoring component 13 and a fill light component 14 are fixedly connected to the inner side wall of the conveying box 1; the monitoring component 13 is specifically a camera, and the fill light component 14 is specifically a fill light; a wireless network module is arranged in the monitoring component 13, and the monitoring component 13 transmits the conveying situation in the conveying box 1 to the external display terminal through the wireless network module.

[0028] See also Figure 1 , Figure 2 and Figure 3 A door leaf 4 is hinged on the top of the conveying box 1. The top of the conveying box 1 is opened by opening the door leaf 4, which facilitates the maintenance of the parts in the conveying box 1. The front end side wall of the conveying box 1 is rotatably connected with a friction wheel 5, and a rotation pulse sensor 6 is provided on the side wall of the friction wheel 5. An induction block 7 is provided under the rotation pulse sensor 6; a linear guide rail 8 is connected to the bottom of the conveying box 1, and the top of the slider 9 on the linear guide rail 8 is fixedly connected to the bottom of the telescopic rod 10. A slide groove 11 is embedded in the inner side wall of the conveying box 1, and the side wall of the sliding rod at the upper end of the telescopic rod 10 is slidably inserted into the slide groove 11.

[0029] See also Figure 2 , Figure 3 and Figure 4The inner wall of the conveying box 1 is fixedly connected with a first limiting component 12; the first limiting component 12 includes a base 121, and the side wall of the conveying box 1 below the bottom of the base 121 is rotatably connected with another set of friction wheels 5, which is convenient for contacting and transmitting with the wool strips after the wool strips are repaired. The side wall of the base 121 is fixedly connected to the inner wall of the conveying box 1, and the left and right ends of the top of the base 121 are fixedly connected with a second electromagnet 122, and the top of the base 121 is fixedly connected with a rubber plate 123, and the middle of the rubber plate 123 An opening 124 is hollowed out, and the opening 124 is used for conveying wool strips. A second magnet 125 is fixedly connected to the upper end areas of the left and right ends of the rubber plate 123. The second magnets 125 at the left and right ends of the rubber plate 123 are arranged with opposite magnetic properties. When the two groups of second electromagnets 122 are powered off, the magnetic attraction of the second electromagnets 122 to the second magnets 125 disappears, and the two groups of second magnets 125 are magnetically attracted to each other and drive the two ends of the opening 124 on the rubber plate 123 to close, and the wool strips can be squeezed and fixed.

[0030] See also Figure 2 , Figure 3 and Figure 4 A second limiting component 15 is fixedly connected to the top of the telescopic rod 10. The second limiting component 15 has the same structure as the first limiting component 12. The bottom of the opening 124 on the second limiting component 15 and the first limiting component 12 is at the same height as the guide groove 3.

[0031] See also Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The bottom of the base 121 on the second limiting component 15 is fixedly connected to the top of the telescopic rod 10, and the side walls of the base 121 on the second limiting component 15 are respectively fixedly connected with a concave frame 161 and a liquid storage tank 162, and a matching groove 163 is embedded in the middle area of ​​the concave frame 161. The bottom of the concave frame 161 is fixedly connected with a first electromagnet 1631, and the bottom of the concave frame 161 is slidably connected with a first magnet 164. The left and right ends of the first magnet 164 are fixedly connected to a return spring 1644, and the return spring 1644 is fixedly connected to the concave frame 161. An extrusion frame 166 is fixedly connected in the frame 161, and a piston plate 165 is slidably connected in the extrusion frame 166. The other end of the piston plate 165 is fixedly connected to the first magnet 164. The top of the first magnet 164 slides through the side wall of the concave frame 161 and is fixedly connected to the extrusion plate 168. A nozzle 169 is embedded in the upper end of the side wall of the extrusion plate 168 close to the arc plate 1612. The nozzle 169 is connected to the extrusion frame 166 through a one-way valve delivery pipe 167. The other end of the extrusion frame 166 is connected to the liquid storage tank 162 through another set of one-way valve delivery pipes 167.

[0032] See also Figure 6A guide frame 1610 is fixedly connected to the bottom of the concave frame 161, a driving plate 1611 is slidably connected to the guide frame 1610, a spring is fixedly connected to the side wall of the driving plate 1611, a magnet is fixedly connected to the side wall of the driving plate 1611 close to the first electromagnet 1631, the other end of the spring is fixedly connected to the inner wall of the guide frame 1610, the other end of the guide frame 1610 is connected to the arc plate 1612 through a conveying pipe, a film is adhered to the surface of the arc plate 1612 when in use, the arc plate 1612 is made of rubber to facilitate deformation of the arc plate 1612, and a protrusion 1613 is embedded in the side wall of the arc plate 1612; the arc plate 1612 is fixedly connected to the matching groove 163.

[0033] See also Figures 1 to 6When conveying the wool strips, the left and right ends of the wool strips enter the conveying box 1 through the two sets of guide grooves 3 respectively. When the wool strips enter the right end of the conveying box 1, they first pass through the opening 124 and the matching groove 163 on the second limiting component 15 and the bonding component 16, and then slide through the first limiting component 12 through the friction wheel 5, and are conveyed outward through the guide groove 3 at the other end. When conveying, the wool strips drive the friction wheel 5 to rotate through the friction force, and the friction wheel 5 drives the rotation pulse sensor 6 to rotate. The speed change of the wool strip conveying is monitored by the friction wheel 5, the rotation pulse sensor 6 and the induction block 7. When the wool strips are conveyed stably at a certain speed, the friction wheel 5 is driven to rotate, and the rotation pulse sensor 6 continuously emits The induction block 7 receives the signal. When the wool strip is stuck or the like, the wool strip speed decreases, the speed of the friction wheel 5 changes, and then the output signal of the rotation pulse sensor 6 is changed; the monitoring component 13 is turned on to monitor the wool strip conveying in the conveying box 1, and the monitoring component 13 is supplemented with light by the supplementary light component 14; when the wool strip breaks in the area between the friction wheel 5 and the first limiting component 12 and the second limiting component 15, the rotation of the friction wheel 5 disappears, and the rotation pulse sensor 6 outputs a signal to control the second limiting component 15 and the second electromagnet 122 on the first limiting component 12 to cut off the power and turn on the buzzer to sound to remind external personnel, which is convenient for subsequent staff to follow up For the adjustment of the wool strips, the two groups of second magnets 125 are mutually attracted and squeeze the opening 124 on the rubber plate 123 to close, so that the rubber plate 123 fixes the wool strips, and the wool strips on the left and right ends of the conveying box 1 can be fixed by the rubber plates 123 at the left and right ends; the linear guide rail 8 is opened to drive the slider 9 to move to the left end, and the slider 9 drives the telescopic rod 10 to move, and the telescopic rod 10 moves on the slide groove 11, so that the telescopic rod 10 drives the second limiting component 15 to move downward to the bottom of the friction wheel 5 in advance, and then moves to the bottom of the first limiting component 12, and then moves upward through the groove 11 and moves to the left end of the first limiting component 12; while the second limiting component 15 moves, it also drives the right end to break The cracked wool strip moves to overlap with the broken wool strip at the left end on the matching groove 163; then the first electromagnet 1631 is turned on, and the first electromagnet 1631 pulls the first magnet 164 and the driving plate 1611 to move close to the first electromagnet 1631, and the piston plate 165 squeezes the adhesive in the squeezing frame 166 into the nozzle 169 through the one-way valve delivery pipe 167 and sprays it onto the film on the arc plate 1612. At the same time, the squeezing plate 168 moves to squeeze the arc plate 1612, so that the arc plate 1612 bends and drives the film to squeeze the wool strips at both ends, so that the outer surfaces of the two ends of the broken wool strip are wrapped with films and contain adhesives inside. After a few minutes, the adhesive adheres the film and the wool strips at both ends to one body;The first electromagnet 1631 is controlled to be powered off, and the reset spring 1644 drives the first magnet 164 to reset. The drive plate 1611 is pulled inward by the spring, so that the drive plate 1611 squeezes the air inside into the arc plate 1612 and makes the protrusion 1613 expand upward, so that the contact area between the film and the arc plate 1612 is reduced, which is convenient for the subsequent separation of the film and the arc plate 1612; and the second electromagnet 122 is controlled to electromagnetically attract the second magnet 125 so that the rubber plate 123 opens and releases the clamping of the wool strip, and then the slider 9 is controlled to slide to the right end, so that the second limiting component 15 moves to the right and resets, and the right end of the wool strip slides in the opening 124, and the wool strip continues to slide and transmit and drive the film to be separated from the guide groove 3 on the left end of the arc plate 1612. In the subsequent process, the staff can open the door leaf 4 and adjust the wool strip inside. ;

[0034] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0035] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A drafting monitoring device for antistatic wool top production, comprising a conveying box, a controller is fixedly connected to the side wall of the conveying box, and guide grooves are embedded in the side walls at the left and right ends of the conveying box; The inner wall of the conveying box is fixedly connected with a monitoring component and a fill light component; A wireless network module is provided in the monitoring component, and the monitoring component transmits the conveying situation in the conveying box to an external display terminal through the wireless network module; Features: A linear guide is connected to the bottom of the conveying box, the top of the slider on the linear guide is fixedly connected to the bottom of the telescopic rod, a slide groove is embedded in the inner wall of the conveying box, and the side wall of the telescopic rod is slidably inserted into the slide groove; The inner wall of the conveying box is fixedly connected with a first limiting component; The first limiting component includes a base, the side walls of the base are fixedly connected to the inner wall of the conveying box, the left and right ends of the top of the base are fixedly connected to the second electromagnet, the top of the base is fixedly connected to a rubber plate, the middle of the rubber plate is hollowed out to form an opening, and the upper end areas of the left and right ends of the rubber plate are fixedly connected to a second magnet.

2. A drafting monitoring device for antistatic wool top production according to claim 1, characterized in that: A door leaf is hinged on the top of the conveying box, and a friction wheel is rotatably connected to the inner wall of the conveying box. A rotation pulse sensor is provided on the side wall of the friction wheel, and an induction block is provided below the rotation pulse sensor. A second limiting component is fixedly connected to the top of the telescopic rod, and the second limiting component has the same structure as the first limiting component.

3. A drafting monitoring device for antistatic wool top production according to claim 2, characterized in that: The bottom of the base on the second limiting component is fixedly connected to the top of the telescopic rod, and the side walls of the base on the second limiting component are respectively fixedly connected with a concave frame and a liquid storage tank, and a matching groove is embedded in the middle area of ​​the concave frame.

4. A drafting monitoring device for antistatic wool top production according to claim 3, characterized in that: A first electromagnet is fixedly connected to the bottom of the concave frame, a first magnet is slidably connected to the concave frame, left and right ends of the first magnet are fixedly connected to the reset spring, an extrusion frame is fixedly connected to the concave frame, and a piston plate is slidably connected to the extrusion frame.

5. A drafting monitoring device for antistatic wool top production according to claim 4, characterized in that: The other end of the piston plate is fixedly connected to the first magnet, the top of the first magnet slides through the concave frame side wall and is fixedly connected to the extrusion plate, and a nozzle is embedded in the upper end of the side wall of the extrusion plate close to the arc plate.

6. A drafting monitoring device for antistatic wool top production according to claim 5, characterized in that: The nozzle is communicated with the extrusion frame through a one-way valve delivery pipe, and the other end of the extrusion frame is communicated with the liquid storage tank through another set of one-way valve delivery pipes.

7. A drafting monitoring device for antistatic wool top production according to claim 6, characterized in that: A guide frame is fixedly connected to the bottom of the concave frame, a driving plate is slidably connected to the guide frame, a spring is fixedly connected to the side wall of the driving plate, and the other end of the spring is fixedly connected to the inner side wall of the guide frame.

8. A drafting monitoring device for antistatic wool top production according to claim 7, characterized in that: The other end of the guide frame is communicated with the inside of the arc plate through a delivery pipe, a protrusion is embedded in the side wall of the arc plate, and the arc plate is fixedly connected to the matching groove.