Automatic cotton web cleaning device for carding machine and cleaning method of automatic cotton web cleaning device
By designing an automatic cleaning device on the card machine, using an annular sleeve and scraper to clean the cotton impurities on the jaw roller, and collecting it through jet and gas-making components, the problem of low cleaning efficiency of the card machine in the prior art is solved, and the card efficiency and cotton fiber quality are improved.
Patent Information
- Application Number
- CN202510405598.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-04-02
AI Technical Summary
During the carding process of the existing carding machine, the remaining cotton impurities on the jelly roller affect the carding efficiency and cotton fiber quality, and the manual removal effect of the existing technology is poor, affecting the equipment efficiency.
An automatic cleaning device for a card machine is designed, including an annular sleeve and a scraper. The annular sleeve and a scraper are driven to rotate the annular sleeve and a scraper through a driving mechanism to clean the cotton impurities on the jaw roller, and the cleaned cotton wool is blown into the annular cavity through the jet mechanism, and blown out to the outside through the gas-making assembly.
It realizes automatic cleaning of cotton impurities on the sting roller during the carding process, improves the efficiency and cotton fiber quality of the carding cotton, reduces the need for manual removal, and improves the automation level of the equipment.
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Figure CN119900114A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carding machine equipment, and in particular to an automatic cotton web cleaning device for a carding machine and a cleaning method thereof. Background Art
[0002] Carding machine is used to process cotton fiber and chemical fiber. It belongs to textile machinery. According to the spinning process, carding is one of the important steps. The carding machine will open, comb and remove impurities from the delivered cotton rolls or the oily cotton layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers.
[0003] Existing carding machines have some drawbacks. For example, during the carding process, when the licker-in roller combs the cotton through the teeth on the surface of the roller body, a large amount of cotton wool will remain between adjacent comb teeth. If there are too many residual impurities, the efficiency of carding will be affected, and the overall quality of the cotton fibers processed subsequently will also be affected. In order to ensure the effect of carding, people often manually clean it after stopping the machine, which has a poor effect on removing impurities and affects the efficiency of carding. Summary of the invention
[0004] The object of the present invention is to provide an automatic cotton web cleaning device for a carding machine and a cleaning method thereof to solve the above technical problems.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automatic cotton web cleaning device for a carding machine, comprising a carding machine box, a licker-in roller rotatably arranged in the carding machine box, the licker-in roller comprising a roller body and a plurality of groups of annular comb teeth arranged along the axial direction, a comb tooth area and a cleaning area are formed between adjacent annular comb teeth, the cleaning area is an annular area close to the roller body, the comb tooth area is an annular area adjacent to the cleaning area, and a cleaning mechanism for cleaning the cleaning area is provided on the licker-in roller; The cleaning mechanism includes an annular sleeve and a scraper strip, wherein the annular sleeve is provided with multiple groups and is rotatably arranged between adjacent annular comb teeth, and further includes a driving mechanism for driving the annular sleeve to rotate on the licker-in roller, wherein the driving mechanism includes a first gear, a gear ring and a motor, wherein the roller body is provided with a through groove in each cleaning area, wherein the first gear is provided with multiple groups and is rotatably arranged in each through groove, wherein a connecting shaft is rotatably arranged in the roller body, wherein the connecting shaft passes through the center position of each group of the first gear and forms a fixed connection, wherein a driving roller is coaxially arranged in the hollow interior of the licker-in roller, wherein one axial end of the driving roller is fixedly connected to the output end of the motor and is connected to the output end of the motor through the axial end of the driving roller. The motor is driven to rotate in the cotton combing machine case, a toothed disc is provided at one end of the driving roller, a second annular tooth portion is provided on the annular inner wall at one end of the roller body, a second gear is meshed and connected between the toothed disc and the second annular tooth portion, and the second gear is rotatably arranged in the cotton combing machine case, a fixing rod is fixed between the driving roller and the toothed ring, an annular cavity is formed between the licker-in roller and the driving roller, an arc-shaped groove body connected to the annular cavity is provided on the roller body, a connecting groove is provided between the scraper bar and the annular sleeve, and an air jet mechanism is provided on the licker-in roller to drive cotton impurities on the scraper bar to pass through the connecting groove and the arc-shaped groove body and enter the annular cavity.
[0006] Preferably, the jet mechanism includes an arc-shaped plate arranged between adjacent annular comb teeth, and also includes a piston plate, wherein the arc-shaped plate is provided with an arc-shaped groove for the piston plate to slide, and a plurality of jet holes are provided at one end of the arc-shaped inner side of the arc-shaped plate, and an air cavity is provided in the piston plate, and an air outlet hole is provided on the arc-shaped inner side of the piston plate, and the arc-shaped inner side of the piston plate is also provided with an elastic abutment rod for abutting against the scraper strip, and each time the scraper strip abuts against the elastic abutment rod, the piston plate is driven to slide cyclically once to cause gas to be ejected from the air cavity once.
[0007] Preferably, a first spring is provided at one end of the arc groove for driving the piston plate to return to its original position after sliding.
[0008] Preferably, the elastic push rod includes a first push rod and a second push rod, the first push rod is provided with a rod groove at the bottom, the second push rod is provided with a sliding rod slidingly connected to the rod groove at the top, a second spring connected to the sliding rod is provided in the rod groove, and the second push rod is provided with an inclined surface at the bottom for resisting the scraper strip.
[0009] Preferably, the scraper bar is provided with a cotton scraping assembly at the connecting groove, the cotton scraping assembly includes a driving rod and a cotton scraping plate, a fixed plate is provided in the middle of the connecting groove, the driving rod is rotatably arranged on the fixed plate, the driving rod is provided with reciprocating spiral grooves on both sides of the fixed plate, the cotton scraping plates are respectively arranged on both sides of the fixed plate and are both sleeved on the driving rod, the cotton scraping plates are provided with guide blocks that form a sliding fit with the reciprocating spiral groove, and the licker-in roller is provided with a linkage structure that drives the driving rod to rotate.
[0010] Preferably, the annular comb teeth are provided with a first side groove on the inner wall of the arc plate in the cleaning area, and first guide slopes are provided at both ends of the arc of the first side groove. The linkage structure includes an arc-shaped tooth portion arranged in the first side groove, and the linkage structure also includes a third gear for meshing with the arc-shaped tooth portion. Slide grooves are provided at both axial ends of the driving rod, and a short rod that forms a sliding fit with the slide groove is axially provided on the third gear, and a third spring connected to the short rod is provided in the slide groove.
[0011] Preferably, a baffle is hingedly provided at one end of the arc-shaped plate, and the baffle is rotatably arranged between adjacent annular comb teeth via a rotating shaft, and a torsion spring is connected between the rotating shaft and the annular comb teeth.
[0012] Preferably, one end of the third gear is provided with a conical inclined surface, and guide rollers are rotatably provided at both ends of the axial direction of the third gear.
[0013] Preferably, a cotton cleaning auxiliary component is provided in the scraper bar, and the cotton cleaning auxiliary component includes a cotton inserting rod and a long drive rod. The cotton inserting rod is provided with multiple groups along the length direction of the scraper rod and is radially slidably arranged on the scraper rod along the licker-in roller. Two groups of long drive rods are symmetrically arranged inside the scraper rod for sliding, and the sliding direction of the long drive rod is perpendicular to the sliding direction of the cotton inserting rod. The long drive rod is provided with a shift block at each group of cotton inserting rods, and each group of shift blocks is provided with a second inclined surface. The bottom end of the cotton inserting rod is provided with a third inclined surface that abuts against the second inclined surface. A first reset spring is provided in the scraper rod for driving the long drive rod to slide outward and make the second inclined surface abut against the third inclined surface. A second reset spring is provided in the scraper bar for driving the cotton inserting rod to reset. A second side groove is provided on the side wall of the annular comb teeth for one end of the long drive rod to slide into, and second guide inclined surfaces are provided at both ends of the arc of the second side groove.
[0014] Preferably, an annular cone is provided on the outer wall of the driving roller, a plurality of groups of air guide holes are provided on the circumferential side of the conical surface of the annular cone, a gas making component for intermittently spraying gas into the air guide holes is provided on the driving roller, and a one-way valve is provided in each group of air guide holes.
[0015] Compared with the prior art, the present invention has the following beneficial effects: An annular sleeve is rotatably arranged between the annular comb teeth, a scraping strip is arranged on the annular sleeve, a licker-in roller is rotatably arranged on a cotton combing machine box, the cotton combing machine box is located in the licker-in roller and a driving roller is rotatably arranged, the driving roller drives the licker-in roller to reverse through the cooperation of a toothed disk, a second annular tooth portion and a second gear, and the driving roller drives the annular sleeve to rotate through the meshing of a toothed ring, a first gear and a first annular tooth portion, so that cotton impurities between adjacent annular comb teeth can be continuously cleaned through the scraping strip during the licker-in roller combing process; An annular cavity is formed between the driving roller and the licker-in roller, a connecting groove is provided on the scraper bar, an arc plate is provided between adjacent annular comb teeth, and an air jet mechanism is provided on the arc plate, so that the cotton wool in the cleaning area cleaned by the scraper bar is blown into the annular cavity and blown out to the outside through the air making component on the annular cone for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 yes Figure 1 A magnified schematic diagram of part A; Figure 3 is an exploded schematic diagram of the present invention highlighting the noodle assembly; Figure 4 yes Figure 1 A magnified schematic diagram of part B; Figure 5 is a schematic diagram for explaining the present invention highlighting the jet mechanism; Figure 6 It is an exploded schematic diagram highlighting the licker-in roller and the annular sleeve of the present invention; Figure 7 yes Figure 6 A magnified schematic diagram of part C; Figure 8 It is a structural schematic diagram of the present invention highlighting the positions of the gear ring, gear plate, and second gear; Fig. 9 yes Figure 8 The enlarged schematic diagram of the D part; Fig.10 is a structural schematic diagram highlighting the first gear and the connecting shaft of the present invention; Fig.11 is a cross-sectional schematic diagram highlighting the interior of the scraper strip of the present invention; Fig.12 is a schematic diagram for explaining the present invention highlighting the annular cavity; Fig.13 It is a schematic diagram of the distribution position of the air guide holes on the conical body of the present invention; Fig.14 is a cross-sectional schematic diagram highlighting the gas production component of the present invention; Fig.15 It is an illustration of the present invention highlighting the position of the air duct.
[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Combing machine box; 2. Taker-in roller; 201. Roller body; 202. Annular comb teeth; 3. Comb tooth area; 4. Cleaning area; 5. Cleaning mechanism; 501. Annular sleeve; 502. Scraping strip; 6. Annular rotating groove; 7. First gear; 8. Gear ring; 9. Motor; 10. Through groove; 11. Connecting shaft; 12. Driving roller; 13. Toothed disc; 14. Second annular tooth portion; 15. Second gear; 16. Rotating rod; 17. Fixed rod; 18. Annular cavity; 19, arc-shaped groove body; 20, connecting groove; 21, air duct; 22, jet mechanism; 221, arc-shaped plate; 222, piston plate; 23, arc-shaped groove; 24, jet hole; 25, air cavity; 26, air outlet; 27, elastic push rod; 271, first push rod; 272, second push rod; 28, rod groove; 29, slide rod; 30, second spring; 31, inclined plane; 32, first spring; 33, scraping cotton assembly; 331, drive rod; 332, scraper plate; 34, fixed plate; 35, reciprocating spiral groove; 36, guide block; 37, first side groove; 38, first guide inclined surface; 39, arc-shaped tooth portion; 40, third gear; 41, slide groove; 42, short rod; 43, third spring; 44, conical inclined surface; 45, guide roller; 46, baffle; 47, cotton cleaning auxiliary component; 471, cotton insertion rod; 472, long drive rod; 48, shifting block; 49, second inclined surface; 50, first A return spring; 51, a second return spring; 52, a second side groove; 53, a second guide slope; 54, an annular cone; 55, an air guide hole; 56, an air control assembly; 561, an annular piston plate; 562, a connecting rod; 563, an annular push plate; 57, a one-way valve; 58, an annular piston chamber; 59, a third return spring; 60, an intermittent push rod; 61, a matching rod; 62, an elastic push rod groove; 63, a long rod; 64, a first annular tooth portion. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-12 , the present invention provides a first embodiment: See also Figure 1 , 6-9, an automatic cotton web cleaning device for a cotton carding machine, comprising a cotton carding machine case 1, wherein a licker-in roller 2 is rotatably arranged in the cotton carding machine case 1, the licker-in roller 2 comprises a roller body 201 and a plurality of groups of annular comb teeth 202 arranged along the axial direction, a combing tooth area 3 and a cleaning area 4 are formed between adjacent annular comb teeth 202, the cleaning area 4 is an annular area close to the roller body 201, and the combing tooth area 3 is an annular area adjacent to the cleaning area 4. During the process of the annular comb teeth 202 rotating to comb cotton, some cotton wool impurities will preferentially adhere to the combing tooth area 3. If not cleaned in time, the cotton wool in the combing tooth area 3 will thicken and be squeezed into the cleaning area 4, resulting in the poor combing effect of the licker-in roller 2 on the cotton web, and the cotton wool on the licker-in roller 2 will be easily taken away by the cotton web, affecting the quality of the finished cotton web. The licker-in roller 2 is provided with a cleaning mechanism 5 for cleaning the cleaning area 4, and the cleaning mechanism 5 can prevent the cotton wool between adjacent annular comb teeth 202 from continuing to increase, thereby ensuring the effect of the annular comb teeth 202 on combing the cotton web; The cleaning mechanism 5 includes an annular sleeve 501 and a scraper strip 502. An annular groove 6 is provided on the side wall of the annular comb teeth 202. The two axial ends of the annular sleeve 501 are respectively inserted into the annular grooves 6 on both sides. The annular sleeve 501 is provided with multiple groups and is respectively rotated and arranged between adjacent annular comb teeth 202 through cooperation with the annular grooves 6. It also includes a driving mechanism for driving the annular sleeve 501 to rotate on the licker-in roller 2. The driving mechanism includes a first gear 7, a gear ring 8 and a motor 9. The roller body 201 is provided in each cleaning area 4. There is a through groove 10, the first gear 7 is provided with multiple groups and is rotatably arranged in each through groove 10, and a connecting shaft 11 is also rotatably arranged in the roller body 201, and the connecting shaft 11 passes through the center position of each group of first gears 7 and forms a fixed connection, and the hollow interior of the licker-in roller 2 is coaxially provided with a driving roller 12, and one axial end of the driving roller 12 is fixedly connected to the output end of the motor 9 and is driven and rotated by the motor 9 and is arranged in the carding machine box 1, and one end of the driving roller 12 is provided with a toothed disc 13, and the annular inner wall of one end of the roller body 201 A second annular tooth portion 14 is provided on the upper surface of the carding machine 1, and a second gear 15 is meshedly connected between the toothed disc 13 and the second annular tooth portion 14. A rotating rod 16 is provided at one axial end of the second gear 15, and the second gear 15 is rotatably arranged in the carding machine case 1 through the rotating rod 16. An extension ring is provided on the inner wall of the carding machine case 1, and the axial ends of the licker-in roller 2 are rotatably connected through bearings and the extension ring. A fixing rod 17 is fixed between the driving roller 12 and the toothed ring 8, and an annular cavity 18 is formed between the licker-in roller 2 and the driving roller 12. The roller body 201 is provided with an arc-shaped groove body 19 connected with the annular cavity 18, and a connecting groove 20 is provided between the scraper strip 502 and the annular sleeve 501. After the scraper strip 502 scrapes off the cotton wool impurities, the cotton wool impurities can enter the annular cavity 18 through the connecting groove 20. It should be noted that: the carding machine case 1 is provided with an air duct 21 at one end of the annular cavity 18 away from the motor 9, and the outside of the air duct 21 can be connected to an induced draft fan, and the cotton wool impurities entering the annular cavity 18 can be sucked away and collected by the induced draft fan. (For the connection method of the air duct 21 and the annular cavity 18, refer to Fig.15 In order to ensure that both axial ends of the driving roller 12 are rotatably connected to the wall of the combing machine case 1, a long rod 63 is connected between the inner wall of the air duct 21 on the combing machine case 1 and the wall of the combing machine case 1); it should also be noted that: the scraper strip 502 does not exceed the cleaning area 4 to avoid affecting the combing effect of the annular comb teeth 202.
[0021] See also Figure 1-5In order to allow the cotton impurities scraped off the scraper 502 to enter the annular cavity 18 smoothly, the licker-in roller 2 is provided with an air jet mechanism 22 for driving the cotton impurities on the scraper 502 to pass through the connecting groove 20 and the arc-shaped groove body 19 and enter the annular cavity 18. The air jet mechanism 22 includes an arc plate 221 arranged between adjacent annular comb teeth 202, and also includes a piston plate 222. The arc plate 221 is provided with an arc groove 23 for the piston plate 222 to slide. One end of the arc inner side of the arc plate 221 is provided with a plurality of air jet holes 24. The piston plate 222 is provided with an air cavity 25. The arc inner side of the piston plate 222 is provided with an air outlet 26. The arc inner side of the piston plate 222 is also provided with an elastic abutment rod 27 for abutting against the scraper 502. The bottom of the arc plate 221 is provided with an elastic abutment rod 27 for abutting against the scraper 502. The elastic push rod groove 62 in which the push rod 27 slides, and each time the scraper 502 abuts against the elastic push rod 27, it drives the piston plate 222 to slide cyclically once to cause gas to be ejected from the air cavity 25 once, wherein there are multiple rows of jet holes 24, and the air outlet holes 26 are in one row. In the initial state, the piston plate 222 blocks all the jet holes 24. After the piston plate 222 slides and squeezes the arc groove 23, the gas will pass through the air cavity 25 and the air outlet holes 26. After the air outlet holes 26 are aligned with a row of jet holes 24, the gas will be ejected from the row of jet holes 24 aligned with the air outlet holes 26. The jet holes 24 that eject gas are just aligned with the connecting groove 20 of the scraper 502, thereby blowing cotton wool impurities into the annular cavity 18, wherein the elastic push rod 27 and the air outlet groove are located on the same row to ensure that the ejected gas can face the connecting groove 20.
[0022] In order to make the scraper 502 and the elastic push rod 27 abut against each other and reset the piston plate 222, the elastic push rod 27 includes a first push rod 271 and a second push rod 272, the first push rod 271 is provided with a rod groove 28 at the bottom, the second push rod 272 is provided with a slide rod 29 that is slidably connected to the rod groove 28 at the top, the slide rod 29 is non-cylindrical, the rod groove 28 is provided with a second spring 30 connected to the slide rod 29, the second push rod 272 is provided with an inclined surface 31 for abutting against the scraper 502 at the bottom, and the scraper 502 and the inclined surface 31 abuts against each other and drives the piston plate 222 to slide in the arc groove 23 through the elastic abutment rod 27. After the piston plate 222 cannot slide, the scraper strip 502 abuts against the inclined surface 31 to drive the second abutment rod 272 to slide toward the first abutment rod 271 to ensure that the scraper strip 502 can pass through the second abutment rod 272. One end of the arc groove 23 is provided with a first spring 32 for driving the piston plate 222 to return to its original position after sliding. After the scraper strip 502 passes through the second abutment rod 272, the first spring 32 will return the piston plate 222 to its original position.
[0023] In order to further make the cotton impurities on the scraper strip 502 enter the annular cavity 18 better, the scraper strip 502 is provided with a cotton scraping assembly 33 at the connecting groove 20, and the cotton scraping assembly 33 includes a driving rod 331 and a cotton scraping plate 332. A fixed plate 34 is provided in the middle of the connecting groove 20, and the driving rod 331 is rotatably set on the fixed plate 34. The driving rod 331 is located on both sides of the fixed plate 34 and is provided with a reciprocating spiral groove 35. The cotton scraping plates 332 are respectively arranged on both sides of the fixed plate 34 and are both sleeved on the driving rod 331. The cotton scraping plates 332 are provided with guide blocks 36 that form a sliding fit with the reciprocating spiral groove 35. The licker-in roller 2 is provided with a linkage structure that drives the driving rod 331 to rotate. The annular comb teeth 202 are provided with a first side groove 37 on the inner wall of the arc plate 221 in the cleaning area 4. The first side groove 37 has a first guide inclined surface 38 at both ends of the arc. The linkage structure includes a first side groove The arc-shaped tooth portion 39 in the first side groove 37, the linkage structure also includes a third gear 40 for meshing with the arc-shaped tooth portion 39, the driving rod 331 has two axial ends with slide grooves 41, the third gear 40 is axially provided with a short rod 42 that forms a sliding fit with the slide groove 41, and the slide groove 41 is provided with a third spring 43 connected with the short rod 42. Every time the scraper bar 502 passes the position of the arc plate 221, the third spring 43 will drive the third gear 40 to move outward into the first side groove 37, so that the third gear 40 is meshed with the arc-shaped tooth portion 39. The third gear 40 meshes with the arc-shaped tooth portion 39 and rotates to drive the scraping plates 332 on both sides to move. The end surfaces of the scraping plates 332 on both sides are inclined to facilitate scraping off cotton wool and cooperate with the jet mechanism 22 to allow cotton wool impurities to enter the annular cavity 18. After the third gear 40 is meshed with the arc-shaped tooth portion 39, the third gear 40 leaves the first side groove 37 through the first guide inclined surface 38.
[0024] See also Figure 3 In order to reduce the friction between the third gear 40 and the annular comb teeth 202, a conical inclined surface 44 is provided at one end of the third gear 40, and guide rollers 45 are rotatably provided at both ends of the third gear 40.
[0025] See also Figure 6 , 7 A baffle 46 is hingedly provided at one end of the arc plate 221, and the baffle 46 is rotatably arranged between adjacent annular comb teeth 202 through a rotating shaft. A torsion spring is connected between the rotating shaft and the annular comb teeth 202. During the rotation of the annular sleeve 501, the bottom end of the baffle 46 continuously contacts the surface of the annular sleeve 501 and scrapes the cotton wool impurities to the position of the scraper bar 502, so as to facilitate cleaning of the cotton wool impurities on the annular sleeve 501.
[0026] See also Figure 6 , 711. In order to prevent the cotton wool from forming a circle outside the annular sleeve 501, which makes it difficult for the scraper bar 502 to scrape off the cotton wool, the scraper bar 502 is provided with a cotton cleaning auxiliary component 47, which includes a cotton insertion rod 471 and a long drive rod 472. The cotton insertion rod 471 is provided with multiple groups along the length direction of the scraper bar and is radially slidably arranged on the scraper bar along the licker-in roller 2. The scraper bar is provided with a cotton rod groove 28 for the cotton insertion rod 471 to slide. The scraper bar 502 is provided with a cotton rod groove 28 for the long drive rod 472 to slide. 472 slides in the drive rod groove 28, the long drive rod 472 has two sets of symmetrical sliding arrangements in the drive rod groove 28, the sliding direction of the long drive rod 472 is perpendicular to the sliding direction of the cotton insertion rod 471, the long drive rod 472 is provided with a shift block 48 at each group of cotton insertion rods 471, each group of shift blocks 48 is provided with a second inclined surface 49, the bottom end of the cotton insertion rod 471 is provided with a third inclined surface that abuts against the second inclined surface 49, and the scraper rod is provided with a drive long drive rod 472 to slide outward and The first return spring 50 abuts against the second inclined surface 49 and the third inclined surface. When the annular sleeve 501 rotates to make the scraper strip 502 located in the second side groove 52, the first return spring 50 drives the long drive rod 472 to slide outward until one end is located in the second side groove 52. The cotton insertion rod 471 is driven to slide outward by the abutment between the second inclined surface 49 and the third inclined surface, so that the cotton insertion rod 471 is inserted into the cotton and rotates with the annular sleeve 501 for a period of time, thereby preventing the cotton from forming a ring structure, which is beneficial The scraper bar 502 scrapes away the cotton wool, a bracket groove is provided in the cotton rod groove 28, and a limit plate is provided on the outer wall of the cotton insertion rod 471 to form a sliding connection with the bracket groove. A second reset spring 51 is provided in the bracket groove to resist the limit plate. The side wall of the annular comb tooth 202 is provided with a second side groove 52 for one end of the long drive rod 472 to slide into, and second guide bevels 53 are provided at both ends of the arc of the second side groove 52. The second guide bevels 53 facilitate the long drive rod 472 to slide and reset into the drive rod groove 28.
[0027] Embodiment 2 See also Figure 8 , 9 , 13, 14, the difference between this embodiment and the first embodiment is that the effect of removing cotton wool impurities from the side of the annular cavity 18 away from the air duct 21 is improved, and an annular cone 54 is provided on the outer wall of the driving roller 12, and a plurality of groups of air guide holes 55 are provided on the conical surface of the annular cone 54 along the circumferential side (the arrangement of the air guide holes 55 can be referred to Fig.13), it should be noted that: the driving roller 12 is provided with a fixed rod 17 connected to the gear ring 8, which is staggered with the air guide hole 55 and will not interfere with the air guide hole 55. The driving roller 12 is provided with a gas-making component 56 that intermittently sprays gas into the air guide hole 55. A one-way valve 57 is provided in each group of air guide holes 55. An annular piston cavity 58 is provided at one end of the annular cone 54. One ends of all the air guide holes 55 are connected to the annular piston cavity 58. The gas-making component 56 includes an annular piston plate 561 slidably arranged in the annular piston cavity 58. One end of the annular piston plate 561 is connected to multiple groups of connecting rods 562. The end of the connecting rod 562 away from the annular piston plate 561 passes through the outer end of the annular cone 54 and is connected to an annular push plate 563. The annular push plate 563 is fixed on the driving roller 12, and a third return spring 59 is provided between the annular push plate 563 and the annular cone 54. A plurality of groups of intermittent push rods 60 are provided along the circumferential side of the end of the annular push plate 563 away from the connecting rod 562, and a matching rod 61 for matching with the intermittent push rod 60 is provided at the end of the second gear 15 away from the rotating rod 16. Each group of intermittent push rods 60 is provided with a fifth inclined surface (not shown in the figure) that matches with the matching rod 61. When the driving roller 12 rotates, the intermittent push rod 60 will intermittently match with the matching rod 61, so that the annular piston plate 561 moves back and forth continuously, so that the air guide hole 55 continuously ejects gas, so that the cotton wool entering the annular cavity 18 is continuously guided to the air duct 21 through the annular cone 54 (see Figure 1 ) at one end to prevent the axial distance of the annular cavity 18 from being too long and affecting the cotton wool cleaning effect. The one-way valve 57 can prevent the cotton wool in the annular cavity 18 from being sucked into the air guide hole 55.
[0028] See also Figure 1-14As shown, when the device is in use, the motor 9 drives the driving roller 12 to rotate, and the driving roller 12 rotates and drives the licker-in roller 2 and the driving roller 12 to reverse through the cooperation of the toothed disk 13, the second gear 15 and the second annular tooth portion 14. During the rotation of the licker-in roller 2, the cotton web is combed. During the combing of the cotton web, cotton wool will adhere to between adjacent annular comb teeth 202. During the reverse rotation of the driving roller 12 and the licker-in roller 2, the toothed ring 8 will mesh with the first gear 7 and drive the first gear 7 to rotate. The rotation of the first gear 7 will mesh with the first annular tooth portion 64 to rotate the first gear 7. The annular sleeve 501 is driven to rotate on the licker-in roller 2, and the rotation of the annular sleeve 501 will drive the scraper bar 502 to rotate. After the cotton wool enters the cleaning area 4, the scraper bar 502 will take the cotton wool away. When the scraper bar 502 passes the position of the arc plate 221, the scraper bar 502 will abut against the inclined surface 31 of the second push rod 272. Under the action of the second spring 30, at the beginning, the second push rod 272 and the first push rod 271 jointly drive the piston plate 222 to slide in the arc groove 23 and compress the space in the arc groove 23. When the piston plate 222 moves, the gas will pass through the outlet. The row of jet holes 24 aligned with the hole 26 sprays toward the connecting groove 20, and sprays the cotton wool at the position of the connecting groove 20 into the annular cavity 18. At the same time, under the action of the third spring 43, the third gear 40 will bounce into the first side groove 37 and mesh with the arc-shaped tooth portion 39, thereby driving the driving rod 331 to rotate. The rotation of the driving rod 331 will drive the cotton scraping plate 332 to move through the cooperation of the reciprocating spiral groove 35 and the guide block 36, so that the cotton wool can be better concentrated and then blown into the annular cavity 18. In the process of the annular sleeve 501 rotating and driving the scraper bar 502 to rotate in the cleaning area 4, the scraper bar 5 02 passes through the second side groove 52, under the action of the first return spring 50, one end of the long drive rod 472 will be inserted into the second side groove 52, so that the shift block 48 is abutted against the cotton inserting rod 471 and pushes one end of the cotton inserting rod 471 to slide out to the outside of the scraper bar 502, and the cotton inserting rod 471 can destroy the rolled cotton wool and assist the scraper bar 502 to remove the cotton wool. After the long drive rod 472 passes through the second guide bevel 53 and leaves the two side grooves, the long drive rod 472 will be pushed into the drive rod groove 28 again. At this time, the cotton inserting rod 471 will slide into the cotton rod groove 28, completing the cotton wool destruction effect.
[0029] In addition, during the rotation of the annular sleeve 501, the baffle 46 will continue to scrape the cotton wool on the annular sleeve 501 to the position of the scraper bar 502. When the scraper bar 502 abuts against the baffle 46, it will drive the baffle 46 to rotate. After the scraper bar 502 passes, the baffle 46 will return to its initial position under the action of the torsion spring.
[0030] After the cotton wool enters the annular cavity 18 through the connecting groove 20 at the position of the scraper strip 502, the cotton wool impurities entering the annular cavity 18 can be extracted through the air duct 21 by an external induced draft fan. At the same time, during the rotation of the driving roller 12, the intermittent abutment rod 60 intermittently abuts against the matching rod 61, and the annular piston plate 561 is cyclically driven to slide in the piston cavity through the annular push plate 563, so that the air guide holes 55 on the cone body continuously spray gas, which helps to blow the cotton wool impurities in the annular cavity 18 away from the side of the air duct 21 to the side of the air duct 21.
[0031] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic cotton web cleaning device for a carding machine, comprising a carding machine case (1), wherein a licker-in roller (2) is rotatably arranged in the carding machine case (1), the licker-in roller (2) comprising a roller body (201) and a plurality of groups of annular comb teeth (202) arranged along the axial direction, characterized in that: A comb tooth area (3) and a cleaning area (4) are formed between adjacent annular comb teeth (202); the cleaning area (4) is an annular area close to the roller body (201); the comb tooth area (3) is an annular area adjacent to the cleaning area (4); and a cleaning mechanism (5) for cleaning the cleaning area (4) is provided on the licker-in roller (2); The cleaning mechanism (5) comprises an annular sleeve (501) and a scraper strip (502), wherein the annular sleeve (501) is provided with a plurality of groups and rotatably disposed between adjacent annular comb teeth (202), and further comprises a driving mechanism for driving the annular sleeve (501) to rotate on the licker-in roller (2), wherein the driving mechanism comprises a first gear (7), a gear ring (8) and a motor (9), wherein each cleaning area (4) of the roller body (201) is provided with a through groove (10), wherein the first gear (7) is provided with a plurality of groups and rotatably disposed in each through groove (10), wherein a connecting shaft (11) is rotatably disposed in the roller body (201), wherein the connecting shaft (11) passes through the center position of each group of first gears (7) and forms a fixed connection, wherein a first annular tooth portion (64) meshing with the first gear (7) is provided on the inner peripheral wall of the annular sleeve (501), and a driving roller (12) is coaxially disposed in the hollow interior of the licker-in roller (2), wherein one axial end of the driving roller (12) is fixedly connected to the output end of the motor (9). The roller body (201) is fixedly connected to the carding machine box (1) and driven to rotate by a motor (9). A toothed disc (13) is provided at one end of the driving roller (12). A second annular toothed portion (14) is provided on the annular inner wall of one end of the roller body (201). A second gear (15) is meshedly connected between the toothed disc (13) and the second annular toothed portion (14). The second gear (15) is rotatably arranged in the carding machine box (1). A fixed toothed disc (13) is fixed between the driving roller (12) and the toothed ring (8). A rod (17) is provided, an annular cavity (18) is formed between the licker-in roller (2) and the driving roller (12), an arc-shaped groove body (19) connected to the annular cavity (18) is provided on the roller body (201), a connecting groove (20) is provided between the scraper bar (502) and the annular sleeve (501), and an air jet mechanism (22) is provided on the licker-in roller (2) for driving cotton impurities on the scraper bar (502) to pass through the connecting groove (20) and the arc-shaped groove body (19) and enter the annular cavity (18).
2. The automatic cotton web cleaning device for a carding machine according to claim 1, characterized in that: The jet mechanism (22) comprises an arc plate (221) disposed between adjacent annular comb teeth (202), and also comprises a piston plate (222). The arc plate (221) is provided with an arc groove (23) for the piston plate (222) to slide. One end of the arc inner side of the arc plate (221) is provided with a plurality of jet holes (24). The piston plate (222) is provided with an air cavity (25). The arc inner side of the piston plate (222) is provided with an air outlet hole (26). The arc inner side of the piston plate (222) is also provided with an elastic push rod (27) for abutting against the scraper (502). Each time the scraper (502) abuts against the elastic push rod (27), the piston plate (222) is driven to slide cyclically once, so that gas is ejected once from the air cavity (25).
3. The automatic cotton web cleaning device for a carding machine according to claim 2, characterized in that: A first spring (32) for driving the piston plate (222) to return to its original position after sliding is provided at one end of the arc-shaped groove (23).
4. The automatic cotton web cleaning device for a carding machine according to claim 2, characterized in that: The elastic push rod (27) comprises a first push rod (271) and a second push rod (272); a rod groove (28) is provided at the bottom of the first push rod (271); a sliding rod (29) is provided at the top of the second push rod (272) and is slidably connected to the rod groove (28); a second spring (30) connected to the sliding rod (29) is provided in the rod groove (28); and an inclined surface (31) for abutting against the scraper strip (502) is provided at the bottom of the second push rod (272).
5. The automatic cotton web cleaning device for a carding machine according to claim 1, characterized in that: The scraper bar (502) is provided with a cotton scraping assembly (33) at the connecting groove (20), and the cotton scraping assembly (33) includes a driving rod (331) and a cotton scraping plate (332). A fixed plate (34) is provided in the middle of the connecting groove (20), and the driving rod (331) is rotatably arranged on the fixed plate (34). Both sides of the driving rod (331) are provided with reciprocating spiral grooves (35). The cotton scraping plates (332) are respectively arranged on both sides of the fixed plate (34) and are sleeved on the driving rod (331). The cotton scraping plates (332) are provided with guide blocks (36) that form a sliding fit with the reciprocating spiral grooves (35), and the licker-in roller (2) is provided with a linkage structure that drives the driving rod (331) to rotate.
6. The automatic cotton web cleaning device for a carding machine according to claim 5, characterized in that: The annular comb teeth (202) are provided with a first side groove (37) on the inner wall of the arc plate (221) in the cleaning area (4); first guide inclined surfaces (38) are provided at both ends of the arc of the first side groove (37); the linkage structure comprises an arc-shaped tooth portion (39) arranged in the first side groove (37); the linkage structure also comprises a third gear (40) for meshing with the arc-shaped tooth portion (39); sliding grooves (41) are provided at both ends of the axial direction of the driving rod (331); a short rod (42) is axially provided on the third gear (40) and is slidably matched with the sliding groove (41); a third spring (43) connected to the short rod (42) is provided in the sliding groove (41).
7. The automatic cotton web cleaning device for a carding machine according to claim 6, characterized in that: A baffle (46) is hingedly provided at one end of the arc-shaped plate (221); the baffle (46) is rotatably arranged between adjacent annular comb teeth (202) via a rotating shaft; a torsion spring is connected between the rotating shaft and the annular comb teeth (202).
8. The automatic cotton web cleaning device for a carding machine according to claim 6, characterized in that: One end of the third gear (40) is provided with a conical inclined surface (44), and guide rollers (45) are rotatably provided at both ends of the axial direction of the third gear (40).
9. The automatic cotton web cleaning device for a carding machine according to claim 1, characterized in that: The scraper bar (502) is provided with a cotton cleaning auxiliary component (47), which includes a cotton inserting rod (471) and a long drive rod (472). The cotton inserting rod (471) is provided with multiple groups along the length direction of the scraper rod and is radially slidably arranged on the scraper rod along the licker-in roller (2). The long drive rod (472) has two groups of symmetrically slidably arranged inside the scraper rod. The sliding direction of the long drive rod (472) is perpendicular to the sliding direction of the cotton inserting rod (471). The long drive rod (472) is provided with a shifting block (48) at each group of cotton inserting rods (471), and each group of shifting blocks (48) is provided with a first The cotton inserting rod (471) has two inclined surfaces (49), the bottom end of the cotton inserting rod (471) is provided with a third inclined surface that abuts against the second inclined surface (49), the scraper rod is provided with a first return spring (50) that drives the long drive rod (472) to slide outward and causes the second inclined surface (49) to abut against the third inclined surface, the scraper strip (502) is provided with a second return spring (51) that drives the cotton inserting rod (471) to return, the side wall of the annular comb teeth (202) is provided with a second side groove (52) for one end of the long drive rod (472) to slide into, and the arc-shaped ends of the second side groove (52) are provided with second guide inclined surfaces (53).
10. The automatic cotton web cleaning device for a carding machine according to claim 1, characterized in that: An annular cone (54) is provided on the outer wall of the driving roller (12), a plurality of groups of air guide holes (55) are provided on the circumferential side of the conical surface of the annular cone (54), a gas production component (56) for intermittently ejecting gas into the air guide holes (55) is provided on the driving roller (12), and a one-way valve (57) is provided in each group of air guide holes (55).
Citation Information
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Carding machine for cotton yarn processing
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