Switch cabinet manufacturing and assembling pretreatment device
By designing a switch cabinet manufacturing and assembly pretreatment device including mounting frame, sliding components, leveling components and leveling components, the problem of troubles and low accuracy of leveling before assembly of switch cabinets in the prior art is solved, and efficient and accurate switch cabinet installation is achieved, ensuring the stable use of the equipment.
Patent Information
- Application Number
- CN202510080542.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-01-20
AI Technical Summary
The leveling work before assembly of the existing switch cabinet is more troublesome. The limited installation location does not support leveling after placing the switch cabinet. There are errors in the measurement and leveling in advance, resulting in unstable subsequent use of the switch cabinet.
A switch cabinet manufacturing and assembly pretreatment device is designed, including a mounting frame, a sliding assembly, a leveling assembly and a leveling assembly. The drive shaft and gear system drive the rack movement to realize the automated operation of leveling components and leveling components. The leveling assembly uses pressure sensors and springs to detect the floor flatness, and the leveling assembly adjusts the plane position of the switch cabinet through electric push blocks and lifting columns.
It improves the efficiency and accuracy of the installation of switch cabinets, is suitable for assembly of more spaces, avoids hindering the assembly of switch cabinets due to the small assembly space, and ensures the stability of subsequent use of switch cabinets.
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Figure CN119905924A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of switch cabinet installation and assembly, and in particular relates to a switch cabinet manufacturing and assembly pretreatment device. Background Art
[0002] The main function of the switchgear is to open and close, control and protect electrical equipment during the power generation, transmission, distribution and energy conversion process of the power system. Before the switchgear is put into use, it is necessary to install the outer shell of the switchgear at the designated location, and then assemble the switchgear components inside the shell before finally putting it into use; before installing the switchgear shell, it is necessary to level the location where the switchgear is installed to avoid the switchgear being unstable after installation and thus affecting its use.
[0003] At present, when installing the switch cabinet casing, the installers usually measure the ground manually at the designated installation site, and then manually level the ground after the switch cabinet is placed. Since the location where the switch cabinet is installed is relatively small, the installation site may only be large enough to place the switch cabinet, which makes it inconvenient to level the cabinet feet of the switch cabinet, and there are certain limitations. At the same time, during the leveling process, the leveling accuracy is only viewed with the naked eye through a spirit level, and there is a certain error in the leveling accuracy.
[0004] The existing leveling work before assembly of switch cabinets is rather troublesome. The limited installation site does not support leveling after the switch cabinet is placed. There is a certain error in measuring the leveling in advance, which makes the subsequent use of the switch cabinet unstable. Therefore, the present invention proposes a switch cabinet manufacturing and assembly preprocessing device. Summary of the invention
[0005] The purpose of the present invention is to provide a switch cabinet manufacturing and assembly preprocessing device to solve the problem that the leveling work before the existing switch cabinet assembly is troublesome, the limited installation site does not support leveling after the switch cabinet is placed, and there is a certain error in measuring the leveling in advance, resulting in the switch cabinet being unstable during subsequent use.
[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention is a switch cabinet manufacturing and assembly pre-processing device, comprising a processing device and a processing system for controlling the operation of the processing device, wherein the processing device comprises a mounting frame, a sliding component is arranged inside the mounting frame, and a leveling component and a leveling component are arranged at both ends of the sliding component, respectively, and the mounting frame is used to install various structural components of the processing device;
[0008] The sliding assembly includes a driving shaft, and a gear is sleeved at both ends of the circumferential side of the driving shaft, and a rack is meshed and connected at the upper and lower ends of the gear, respectively. The two racks at the upper end are fixedly connected to the leveling assembly, and the two racks at the lower end are fixedly connected to the leveling assembly. The driving shaft is driven to rotate by a driving motor, thereby driving the upper and lower meshing racks to make linear motion. The rack at the lower end is used to drive the leveling assembly to level the ground, and the rack at the upper end is used to drive the leveling assembly to run to a designated installation location;
[0009] The leveling assembly includes a pressure sensor, the bottom of which is fixedly connected to the top of a spring, a contact block is fixedly installed at the bottom of the spring, the bottom of the contact block contacts the ground where the switch cabinet is installed, and slides back and forth on the ground in a specified direction, the pressure sensor connects the spring and the contact block, the contact block compresses the spring after contacting the ground, and the spring generates an upward force after contraction, so the pressure data received by the pressure sensor is the pressure generated by the compression deformation of the spring, so through Hooke's law, the pressure of the spring compression and the spring's own stiffness coefficient are known, so that the deformation of the spring is clearly understood;
[0010] The leveling assembly comprises an adjustment plate, and the left and right sides of the adjustment plate are respectively fixedly connected to two racks; four electric push blocks are installed at the corner positions on the top of the adjustment plate, and the top of each electric push block contacts the bottom end of a lifting column; the four lifting columns are movably installed through a fixed frame, and the top of each lifting column is set as an inclined plane, and a leveling block is movably connected to the inclined plane of the lifting column, and a clamping groove is set at the other end of the leveling block, and the clamping grooves between the two leveling blocks are clamped with each other, and a plurality of through holes are opened inside the clamping groove; a bearing plate is installed on the top of the fixed frame, and the top of the bearing plate is fixedly connected to the switch cabinet, and the adjustment plate is used to carry the leveling assembly and the switch cabinet above; the four electric push blocks correspond to four pressure data points, and the spring deformation amount at each pressure data point is the spring deformation amount of the electric push block to The pushing distance on the top, there is an electric push block under each lifting column. When the electric push block is pushed upward, the lifting column rises upward at the same time, so as to simulate the ground flatness of the designated installation location in advance. The leveling block is subjected to the force of moving toward the horizontal side by the lifting column rising upward. The greater the lifting distance of the lifting column, the greater the horizontal movement distance of the leveling block. The clamping grooves at one end of the two leveling blocks are constantly approaching and clamped with each other. The through holes on the surface are used for the locking rod to pass through the through holes connected by the four clamping grooves, so as to lock the leveling assembly to prevent the leveling block from shifting after the leveling is completed. The fixing frame plays the role of fixing the lifting column to prevent the lifting column from falling during transportation. The load-bearing plate is used to install the switch cabinet in advance. When the switch cabinet is installed to the designated location, it is installed together with the leveling assembly at the bottom.
[0011] Preferably, each corner position at the bottom of the mounting frame is fixedly connected to a pulley, and a square groove is opened on the bottom surface of the mounting frame adjacent to each pulley position, and a telescopic motor is fixedly connected to the bottom of each square groove, and the bottom output end of the telescopic motor is fixedly connected to the support seat; a three-way level ruler is fixedly installed on the top of the mounting frame adjacent to the leveling component position, the pulley is used for sliding, the telescopic motor is used to drive the support seat to extend and retract, the four support seats are used to support the mounting frame and level the mounting frame, first of all, it is ensured that the mounting frame is in a balanced state, and the three-way level ruler is used to assist in leveling the mounting frame.
[0012] Preferably, the sliding assembly also includes a driving motor, which is fixedly connected to an outer wall on one side of the mounting frame, and an output end of the driving motor passes through the outer wall of the mounting frame to the interior thereof, and is fixedly connected to one end of a driving shaft, and the other end of the driving shaft is rotatably connected to an inner wall on the other side of the mounting frame; sliding grooves are provided on the inner walls on both opposite sides of the mounting frame, and one side of the four racks is slidably arranged inside the sliding grooves.
[0013] Preferably, the leveling assembly also includes a leveling plate, which is fixedly connected between two racks located at the lower end; fixed plates are respectively installed on both sides of the bottom of the leveling plate, and a stepper motor is welded on the outer side surface of one of the fixed plates, and the output end of the stepper motor passes through the fixed plate to its inner side surface and is fixedly connected to one end of the screw rod, and the other end of the screw rod is rotatably connected to the inner side surface of another fixed plate.
[0014] Preferably, the length of the screw rod is longer than the length of the switch cabinet, and two sets of leveling component structures including a fixed plate, a screw rod and a stepper motor are installed at the bottom of the leveling plate, and are respectively located on both sides of the bottom surface of the leveling plate. The distance between the two screw rods is just equal to the width of the switch cabinet.
[0015] Preferably, each of the screw rods is threadedly connected to a slider, the top of the slider is slidably connected to the bottom of the leveling plate, and the bottom end of the slider is welded to the top of the pressure sensor; a telescopic rod is arranged inside the spring, the top of the telescopic rod is fixedly connected to the bottom end of the pressure sensor, and the bottom end of the telescopic rod is fixedly connected to the top of the contact block.
[0016] Preferably, the cross-section of the leveling block is trapezoidal, and the contact surfaces of the leveling block and the lifting column are inclined to each other; the leveling assembly also includes a locking rod, which passes through the through holes opened in the four clamping grooves and locks the four leveling blocks, and at this time the four lifting columns cannot be lifted or moved.
[0017] Preferably, four circular mounting grooves are respectively provided at the corner positions of the top surface of the adjusting plate, and the bottom of each circular mounting groove is welded to the ground of the electric push block; the electric push block is movably arranged inside the circular mounting groove.
[0018] Preferably, an electric lifting rod is installed on each of the two racks located at the upper end, and the two electric lifting rods are respectively located on two opposite sides of the switch cabinet, and an electric suction cup is installed on the top of each electric lifting rod, and the electric suction cup is adsorbed on the side of the switch cabinet.
[0019] Preferably, the processing system includes a central control module, and a feedback module, a calculation module and an adjustment module that establish communication control connections with the central control module;
[0020] Central control module: used to receive the operating data of the processing equipment, and transmit the operating data to the other modules of the processing system after sorting, and also used for data transmission between the other modules;
[0021] Feedback module: used to receive the pressure data measured by the two pressure sensors in the leveling assembly, select the pressure data of two points in each pressure sensor according to the length of the switch cabinet body, the distance between the two points is exactly the length of the switch cabinet, and the area of the rectangle surrounded by the four pressure data points selected by the two sensors is equal to the bottom area of the switch cabinet body; transmit the pressure data of the four points to the calculation module;
[0022] Calculation module: Based on the pressure data at each point and combined with Hooke's law, the compression length of the spring at each point where the pressure data is located is calculated, as shown in formula (1):
[0023] F=kx (1)
[0024] Among them, F is the pressure data, that is, the pressure on the spring; k is the spring coefficient; x is the deformation of the spring;
[0025] The spring deformation x is calculated to obtain the spring deformation at four pressure data points and output it to the adjustment module;
[0026] Adjustment module: used to adjust the upward pushing distance of the four electric push blocks according to the spring deformation data of the four pressure data points, taking the pressure data point with the smallest spring deformation as a reference, the spring deformation of the remaining three pressure data points is subtracted from the spring deformation of the pressure data point with the smallest spring deformation, that is, the upward pushing distance of the electric push blocks corresponding to the three pressure data points, among which the upward pushing distance of the electric push block of the pressure data point with the smallest spring deformation is 0.
[0027] The present invention has the following beneficial effects:
[0028] 1. The present invention provides a sliding component and two sets of racks, one above and one below. When the switch cabinet needs to be assembled, the leveling component surrounded by the lower rack is moved to the top of the designated switch cabinet installation location, and the ground flatness is leveled at four corner points of the designated installation location by using the leveling component. The four corner points are four pressure data points. According to the spring deformation of the four pressure data points, the upward pushing distance of the four electric push blocks is adjusted to level the leveling component. After the leveling is completed, the switch cabinet body installed on the leveling component surrounded by the upper rack is driven by the driving shaft to drive the gear to rotate, thereby driving the leveling component to gradually translate to the top of the designated installation location, and the four lifting columns are aligned with the four pressure data points. The pre-leveled switch cabinet body and the leveling component installed at the bottom are placed at the designated installation location together by the electric lifting rod and the electric suction cup. This can improve the efficiency of installation and is suitable for the assembly of switch cabinets in more spaces, avoiding the assembly of the switch cabinet being hindered due to the small assembly space.
[0029] 2. The present invention sets a leveling component, installs the contact block directly below the slider, and drives the slider to slide on the surface of the screw rod by rotating the screw rod, thereby driving the contact block below to slide on the contacted ground. Since the mounting frame is first leveled, when the installation ground is uneven, the spring undergoes different deformation amounts after the contact block contacts the ground, thereby generating different pressures on the pressure sensor. The deformation amounts of the spring at the four pressure data points are obtained based on the pressure data of the four pressure data points. The larger the deformation amount, the higher the ground protrusion, so the corresponding electric push block pushes upward a higher distance; the smaller the deformation amount, the smaller the ground protrusion, so the corresponding electric push block pushes upward a smaller distance; thereby achieving the leveling effect. This method can accurately measure the flatness of the ground at the installation location, thereby accurately performing leveling.
[0030] 3. The present invention sets a leveling component to adjust the lifting height of the corresponding four lifting columns according to the spring deformation of four pressure data points measured in advance. The higher the ground protrusion is, the higher the lifting height of the lifting column needs to be, so as to ensure balance. During the leveling process, adjacent leveling blocks become closer and closer as the height of their respective lifting columns increases. After the leveling is completed, the locking rod passes through the through hole on the clamping groove to lock the leveling block, thereby preventing the leveling block from being displaced and achieving locking after leveling. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0032] Figure 1 This is one of the overall structural schematic diagrams of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention;
[0033] Figure 2 This is the second overall structural schematic diagram of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention;
[0034] Figure 3 It is a left-side structural schematic diagram of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention;
[0035] Figure 4 This is a front structural schematic diagram of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention;
[0036] Figure 5 This is the third overall structural schematic diagram of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention.
[0037] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;
[0038] Figure 7 This is a schematic diagram of the structure of the leveling component of the switch cabinet manufacturing and assembly pretreatment device proposed by the present invention.
[0039] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0040] 1. Switch cabinet; 2. Mounting frame; 3. Pulley; 4. Telescopic motor; 5. Support seat; 6. Three-way level; 7. Drive motor; 8. Drive shaft; 9. Gear; 10. Rack; 11. Leveling plate; 12. Fixed plate; 13. Screw rod; 14. Slider; 15. Pressure sensor; 16. Telescopic rod; 17. Spring; 18. Contact block; 19. Leveling plate; 20. Electric push block; 21. Lifting column; 22. Leveling block; 23. Snap-in slot; 24. Locking rod; 25. Fixed frame; 26. Load-bearing plate; 27. Electric lifting rod; 28. Electric suction cup; 29. Stepper motor. DETAILED DESCRIPTION
[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0042] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] See also Figure 1-7 The present invention is a switch cabinet manufacturing and assembly pre-processing device, including a processing device and a processing system for controlling the operation of the processing device. The processing device includes a mounting frame 2, a sliding component is arranged inside the mounting frame 2, and a leveling component and a leveling component are arranged at both ends of the sliding component. The mounting frame 2 is used to install various structural components of the processing device;
[0045] The sliding assembly includes a driving shaft 8, and a gear 9 is sleeved at both ends of the side surface of the driving shaft 8. A rack 10 is meshed and connected at the upper and lower ends of the gear 9. The two racks 10 at the upper end are fixedly connected to the leveling assembly, and the two racks 10 at the lower end are fixedly connected to the leveling assembly. The driving shaft 8 is driven by the driving motor 7 to rotate, thereby driving the upper and lower meshing racks 10 to make linear motion. The rack 10 at the lower end is used to drive the leveling assembly to level the ground, and the rack 10 at the upper end is used to drive the leveling assembly to run to the designated installation location;
[0046] The leveling assembly includes a pressure sensor 15, the bottom of the pressure sensor 15 is fixedly connected to the top of the spring 17, a contact block 18 is fixedly installed at the bottom of the spring 17, the bottom of the contact block 18 contacts the ground where the switch cabinet is installed, and slides back and forth on the ground in a specified direction, the pressure sensor 15 connects the spring 17 and the contact block 18, the contact block 18 compresses the spring 17 after contacting the ground, and the spring 17 generates an upward force after contraction, so that the pressure data received by the pressure sensor 15 is the pressure generated by the compression deformation of the spring 17, so through Hooke's law, the compression pressure of the spring 17 and the spring 17's own stiffness coefficient are known, so that the deformation of the spring 17 is clearly understood;
[0047] The leveling assembly includes a leveling plate 19, and the left and right sides of the leveling plate 19 are fixedly connected to the two racks 10 respectively; four electric push blocks 20 are installed at the corner position of the top of the leveling plate 19, and the top of each electric push block 20 contacts the bottom end of a lifting column 21; the four lifting columns 21 are movably installed through a fixing frame 25, and the top of each lifting column 21 is set as an inclined surface, and a leveling block 22 is movably connected to the inclined surface of the lifting column 21, and the other end of the leveling block 22 is provided with a clamping groove 23, and the clamping grooves 23 between the two leveling blocks 22 are clamped with each other, and a plurality of through holes are opened inside the clamping groove 23; a bearing plate 26 is installed on the top of the fixing frame 25, and the top of the bearing plate 26 is fixedly connected to the switch cabinet body 1, and the leveling plate 19 is used to carry the leveling assembly above and the switch cabinet cabinet body 1; the four electric push blocks 20 correspond to four pressure data points, and the spring deformation at each pressure data point is the upward movement of the electric push block 20 Pushing distance, there is an electric push block 20 corresponding to the bottom of each lifting column 21. When the electric push block 20 is pushed upward, the lifting column 21 is lifted upward at the same time, so as to simulate the ground flatness of the designated installation location in advance. The leveling block 22 is subjected to the force of moving toward the horizontal side by the lifting column 21 rising upward. The greater the lifting distance of the lifting column 21, the greater the horizontal movement distance of the leveling block 22. The clamping grooves 23 at one end of the two leveling blocks 22 are constantly approaching and clamped with each other. The through holes opened on the surface are used for the locking rod 24 to pass through the through holes connected by the four clamping grooves 23, thereby locking the leveling assembly to prevent the leveling block 22 from moving after the leveling is completed. The fixing frame 25 plays the role of fixing the lifting column 21 to prevent the lifting column 21 from falling during transportation. The bearing plate 26 is used to install the switch cabinet 1 in advance. When the switch cabinet 1 is installed to the designated location, it is installed together with the leveling assembly at the bottom.
[0048] Among them, each corner position at the bottom of the mounting frame 2 is fixedly connected with a pulley 3, and a square groove is opened on the bottom surface of the mounting frame 2 near each pulley 3, and a telescopic motor 4 is fixedly connected to the bottom of each square groove, and the bottom output end of the telescopic motor 4 is fixedly connected to the support seat 5; a three-way level 6 is fixedly installed on the top of the mounting frame 2 near the leveling component position, the pulley 3 is used for sliding, the telescopic motor 4 is used to drive the support seat 5 to extend and retract, and the four support seats 5 are used to support the mounting frame 2 and level the mounting frame 2. First, ensure that the mounting frame 2 is in a balanced state, and the three-way level 6 is used to assist the mounting frame 2 in leveling.
[0049] Among them, the sliding assembly also includes a driving motor 7, which is fixedly connected to the outer wall of one side of the mounting frame 2, and the output end of the driving motor 7 passes through the outer wall of the mounting frame 2 to the inside thereof, and is fixedly connected to one end of a driving shaft 8, and the other end of the driving shaft 8 is rotatably connected to the inner wall of the other side of the mounting frame 2; sliding grooves are opened on the inner walls on both sides of the opposite sides of the mounting frame 2, and one side of the four racks 10 is slidably set inside the sliding grooves.
[0050] Among them, the leveling assembly also includes a leveling plate 11, which is fixedly connected between two racks 10 located at the lower end position; fixed plates 12 are respectively installed on both sides of the bottom of the leveling plate 11, and a stepper motor 29 is welded on the outer side surface of one of the fixed plates 12. The output end of the stepper motor 29 passes through the fixed plate 12 to its inner side surface, and is fixedly connected to one end of the screw rod 13, and the other end of the screw rod 13 is rotatably connected to the inner side surface of another fixed plate 12.
[0051] Among them, the length of the screw rod 13 is longer than the length of the switch cabinet 1, and two sets of leveling component structures including a fixed plate 12, a screw rod 13 and a stepper motor 29 are installed at the bottom of the leveling plate 11, and are respectively located on both sides of the bottom surface of the leveling plate 11. The distance between the two screw rods 13 is just equal to the width of the switch cabinet 1.
[0052] Among them, each screw rod 13 is threadedly connected with a slider 14, the top of the slider 14 is slidably connected to the bottom of the leveling plate 11, and the bottom end of the slider 14 is welded to the top of the pressure sensor 15; a telescopic rod 16 is arranged inside the spring 17, the top of the telescopic rod 16 is fixedly connected to the bottom end of the pressure sensor 15, and the bottom end of the telescopic rod 16 is fixedly connected to the top of the contact block 18.
[0053] Among them, the cross-section of the leveling block 22 is trapezoidal, and the contact surfaces of the leveling block 22 and the lifting column 21 are inclined surfaces to each other; the leveling assembly also includes a locking rod 24, when the locking rod 24 passes through the through holes opened inside the four clamping grooves 23, the four leveling blocks 22 are locked, and at this time the four lifting columns 21 cannot be lifted or moved.
[0054] Among them, four circular installation grooves are respectively opened at the corner positions of the top surface of the adjustment plate 19, and the bottom of each circular installation groove is welded to the ground of the electric push block 20; the electric push block 20 is movably arranged inside the circular installation groove.
[0055] Among them, an electric lifting rod 27 is installed on each of the two racks 10 at the upper end, and the two electric lifting rods 27 are respectively located on the opposite sides of the switch cabinet 1, and an electric suction cup 28 is installed on the top of each electric lifting rod 27, and the electric suction cup 28 is adsorbed on the side of the switch cabinet 1.
[0056] Preferably, the processing system includes a central control module, and a feedback module, a calculation module and an adjustment module that establish communication control connections with the central control module;
[0057] Central control module: used to receive the operating data of the processing equipment, and transmit the operating data to the other modules of the processing system after sorting, and also used for data transmission between the other modules;
[0058] Feedback module: used to receive the pressure data measured by the two pressure sensors in the leveling assembly, select the pressure data of two points in each pressure sensor according to the length of the switch cabinet body, the distance between the two points is exactly the length of the switch cabinet, and the area of the rectangle surrounded by the four pressure data points selected by the two sensors is equal to the bottom area of the switch cabinet body; transmit the pressure data of the four points to the calculation module;
[0059] Calculation module: Based on the pressure data at each point and combined with Hooke's law, the compression length of the spring at each point where the pressure data is located is calculated, as shown in formula (1):
[0060] F=kx (1)
[0061] Among them, F is the pressure data, that is, the pressure on the spring; k is the spring coefficient; x is the deformation of the spring;
[0062] The spring deformation x is calculated to obtain the spring deformation at four pressure data points and output it to the adjustment module;
[0063] Adjustment module: used to adjust the upward pushing distance of the four electric push blocks according to the spring deformation data of the four pressure data points, taking the pressure data point with the smallest spring deformation as a reference, the spring deformation of the remaining three pressure data points is subtracted from the spring deformation of the pressure data point with the smallest spring deformation, that is, the upward pushing distance of the electric push blocks corresponding to the three pressure data points, among which the upward pushing distance of the electric push block of the pressure data point with the smallest spring deformation is 0.
[0064] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A switch cabinet manufacturing and assembly pre-processing device, comprising a processing device and a processing system for controlling the operation of the processing device, wherein the processing device comprises a mounting frame (2), characterized in that: A sliding component is arranged inside the mounting frame (2), and a leveling component and a leveling component are respectively arranged at both ends of the sliding component; The sliding assembly comprises a driving shaft (8), and a gear (9) is respectively sleeved at both ends of the circumferential side surface of the driving shaft (8), and a rack (10) is respectively meshed and connected at the upper and lower ends of the gear (9), the two racks (10) at the upper end are fixedly connected to the leveling assembly, and the two racks (10) at the lower end are fixedly connected to the leveling assembly; The leveling assembly comprises a pressure sensor (15), the bottom of the pressure sensor (15) is fixedly connected to the top of a spring (17), a contact block (18) is fixedly installed at the bottom of the spring (17), the bottom of the contact block (18) contacts the ground at a designated installation location of the switch cabinet and slides back and forth on the ground in a designated direction; The leveling assembly comprises a leveling plate (19), the left and right sides of which are fixedly connected to two racks (10) respectively; four electric push blocks (20) are installed at the top corners of the leveling plate (19), and the top of each electric push block (20) contacts the bottom end of a lifting column (21); the four lifting columns (21) are movably installed through a fixing frame (25), the top of each lifting column (21) is arranged as an inclined surface, and a leveling block (22) is movably connected to the inclined surface of the lifting column (21), and a clamping groove (23) is arranged at the other end of the leveling block (22), and the clamping grooves (23) between the two leveling blocks (22) are clamped with each other, and a plurality of through holes are opened inside the clamping groove (23); a bearing plate (26) is installed at the top of the fixing frame (25), and the top of the bearing plate (26) is fixedly connected to the switch cabinet (1).
2. A switch cabinet manufacturing and assembly pretreatment device according to claim 1, characterized in that: Each corner position of the bottom of the mounting frame (2) is fixedly connected to a pulley (3), and a square groove is provided on the bottom surface of the mounting frame (2) adjacent to each pulley (3), and a telescopic motor (4) is fixedly connected to the bottom of each square groove, and the bottom output end of the telescopic motor (4) is fixedly connected to the support seat (5); a three-way level ruler (6) is fixedly installed on the top of the mounting frame (2) adjacent to the leveling component.
3. A switch cabinet manufacturing and assembly pretreatment device according to claim 2, characterized in that: The sliding assembly also includes a driving motor (7), the driving motor (7) is fixedly connected to the outer wall of one side of the mounting frame (2), and the output end of the driving motor (7) passes through the outer wall of the mounting frame (2) to the inside thereof, and is fixedly connected to one end of a driving shaft (8), and the other end of the driving shaft (8) is rotatably connected to the inner wall of the other side of the mounting frame (2); the inner walls of the mounting frame (2) on both sides are provided with sliding grooves, and one side of the four racks (10) is slidably arranged inside the sliding grooves.
4. A switch cabinet manufacturing and assembly pretreatment device according to claim 3, characterized in that: The leveling assembly also includes a leveling plate (11), which is fixedly connected between two racks (10) located at the lower end; fixed plates (12) are respectively installed on both sides of the bottom of the leveling plate (11), and a stepper motor (29) is welded to the outer side of one of the fixed plates (12), and the output end of the stepper motor (29) passes through the fixed plate (12) to the inner side thereof and is fixedly connected to one end of a screw rod (13), and the other end of the screw rod (13) is rotatably connected to the inner side of another fixed plate (12).
5. A switch cabinet manufacturing and assembly pretreatment device according to claim 4, characterized in that: The length of the screw rod (13) is longer than the length of the switch cabinet (1). Two sets of leveling component structures including a fixing plate (12), a screw rod (13) and a stepping motor (29) are installed at the bottom of the leveling plate (11) and are respectively located on both sides of the bottom surface of the leveling plate (11). The distance between the two screw rods (13) is exactly equal to the width of the switch cabinet (1).
6. A switch cabinet manufacturing and assembly pretreatment device according to claim 5, characterized in that: Each of the screw rods (13) is threadedly connected to a slider (14), the top of the slider (14) is slidably connected to the bottom of the leveling plate (11), and the bottom of the slider (14) is welded to the top of the pressure sensor (15); a telescopic rod (16) is arranged inside the spring (17), the top of the telescopic rod (16) is fixedly connected to the bottom of the pressure sensor (15), and the bottom of the telescopic rod (16) is fixedly connected to the top of the contact block (18).
7. A switch cabinet manufacturing and assembly pretreatment device according to claim 6, characterized in that: The cross section of the leveling block (22) is trapezoidal, and the contact surfaces of the leveling block (22) and the lifting column (21) are mutually inclined surfaces; the leveling assembly also includes a locking rod (24), and when the locking rod (24) passes through the through holes provided inside the four clamping grooves (23), the four leveling blocks (22) are locked, and at this time the four lifting columns (21) cannot be lifted or moved.
8. A switch cabinet manufacturing and assembly pretreatment device according to claim 7, characterized in that: Four circular installation grooves are respectively provided at the corner positions of the top surface of the adjustment plate (19), and the bottom of each circular installation groove is welded to the ground of the electric push block (20); the electric push block (20) is movably arranged inside the circular installation groove.
9. A switch cabinet manufacturing and assembly pretreatment device according to claim 8, characterized in that: An electric lifting rod (27) is installed on each of the two racks (10) located at the upper end. The two electric lifting rods (27) are respectively located on two opposite side surfaces of the switch cabinet (1), and an electric suction cup (28) is installed on the top of each electric lifting rod (27). The electric suction cup (28) is adsorbed on the side surface of the switch cabinet (1).
10. A switch cabinet manufacturing and assembly pretreatment device according to claim 9, characterized in that: The processing system includes a central control module, and a feedback module, a calculation module and an adjustment module that establish communication control connections with the central control module; Central control module: used to receive the operating data of the processing equipment, and transmit the operating data to the other modules of the processing system after sorting, and also used for data transmission between the other modules; Feedback module: used to receive the pressure data measured by the two pressure sensors in the leveling assembly, select the pressure data of two points in each pressure sensor according to the length of the switch cabinet body, the distance between the two points is exactly the length of the switch cabinet, and the area of the rectangle surrounded by the four pressure data points selected by the two sensors is equal to the bottom area of the switch cabinet body; transmit the pressure data of the four points to the calculation module; Calculation module: Based on the pressure data at each point and combined with Hooke's law, the compression length of the spring at each point where the pressure data is located is calculated, as shown in formula (1): F=kx (1) Among them, F is the pressure data, that is, the pressure on the spring; k is the spring coefficient; x is the deformation of the spring; The spring deformation x is calculated to obtain the spring deformation at four pressure data points and output it to the adjustment module; Adjustment module: used to adjust the upward pushing distance of the four electric push blocks according to the spring deformation data of the four pressure data points, taking the pressure data point with the smallest spring deformation as a reference, the spring deformation of the remaining three pressure data points is subtracted from the spring deformation of the pressure data point with the smallest spring deformation, that is, the upward pushing distance of the electric push blocks corresponding to the three pressure data points, among which the upward pushing distance of the electric push block of the pressure data point with the smallest spring deformation is 0.
Citation Information
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