Automatic processing system for plate sample

Abstract

The invention provides an automatic plate sample processing system which comprises a saw cutting module, a laser cutting device, a visual detection device, a laser marking device used for marking codes on plate blanks and an automatic grabbing device used for grabbing the plate blanks to all working positions, and the saw cutting module comprises a first saw cutting device and a second saw cutting device; the first saw cutting device comprises a platform, a first plate blank clamp mechanism arranged on the platform and used for clamping a plate blank, and a disk saw mechanism used for cutting the plate blank; the second saw cutting device comprises a second plate blank clamp mechanism used for clamping the plate blank, a driving mechanism used for driving the second plate blank clamp mechanism to move transversely, and a disk saw mechanism used for cutting the plate blank. The plate blank cutting device can be suitable for cutting work of plate blanks of different specifications, the automation degree is high, the overall machining efficiency is improved, and it is guaranteed that steel leaves a factory in time.

Description

Technical Field

[0001] The invention relates to the technical field of sample processing, and in particular to an automatic processing system for plate samples. Background Art

[0002] When producing plates, steel mills must test the chemical composition and mechanical properties of steel to determine whether the steel meets quality requirements. However, the current plate sample system has low processing efficiency, cannot meet the needs of cutting various plate blanks, and has a low degree of automation, which affects the timely delivery of steel.

[0003] To this end, we proposed an automated plate sample processing system to improve the stability of the overall system and its applicability to plates of different specifications, improve processing efficiency, and ensure timely delivery of steel. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic processing system for plate samples to solve some technical problems existing in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automated processing system for plate samples, comprising a sawing module, a laser cutting device, a visual inspection device, a laser marking device for marking a code on a plate blank, and an automatic grabbing device for grabbing the plate blank to each working position, wherein the sawing module comprises a first sawing device and a second sawing device; the first sawing device comprises a platform, a first plate blank clamping mechanism arranged on the platform and used for clamping the plate blank, and a circular saw mechanism for cutting the plate blank; the second sawing device comprises a second plate blank clamping mechanism for clamping the plate blank, a driving mechanism for driving the second plate blank clamping mechanism to move horizontally, and a circular saw mechanism for cutting the plate blank;

[0006] A placing table is arranged directly above the driving mechanism, and the second slab clamping mechanism includes a slide plate arranged between the placing table and the driving mechanism, and the slide plate is connected to the driving mechanism. There is a passage between the placing table and the driving mechanism for the slide plate to pass through, and the slide plate moves laterally in the passage under the drive of the driving mechanism. A fixed clamping block and a movable clamping block are respectively arranged on the left and right sides of the slide plate located at the long side of the placing table, and the movable clamping block is driven by a clamping cylinder.

[0007] Furthermore, auxiliary rods are fixedly connected to the back of the clamping surface of the dynamic clamping block at positions on the left and right sides of the clamping cylinder, and the auxiliary rods are slidably connected to the positioning holes on the cylinder seat.

[0008] Furthermore, the first slab blank clamp mechanism includes a base, two parallel slide rails are arranged on the base, a mounting seat is fixedly connected to one side edge of the base, a transverse cylinder is arranged on the mounting seat, a telescopic rod of the transverse cylinder extends to one side of the base away from the mounting seat at one end and is fixed on the slide seat, the slide seat is slidably connected to the slide rails, the telescopic rod is parallel to the base and forms a certain gap space with the base, and the telescopic rod of the transverse cylinder drives the slide seat to slide transversely on the slide rails to clamp the sheet blank.

[0009] Furthermore, a slide groove is formed between the two slide rails, and the bottom of the slide seat is provided with a protrusion, and the protrusion is slidably matched with the slide groove.

[0010] Furthermore, the first slab clamp mechanism also includes an auxiliary positioning rod parallel to the slide rail, one end of the auxiliary positioning rod is fixedly connected to the extended end of the mounting seat, and the slide seat is slidably connected to the auxiliary positioning rod.

[0011] Furthermore, the automatic grasping device is an articulated robot.

[0012] Furthermore, the visual inspection device includes an inspection table and an inspection mechanism arranged on the inspection table. The inspection mechanism includes a frame and a visual camera arranged on the frame. The frame is an inverted U-shaped structure, and its lower end is slidably connected to the long sides of both sides of the inspection table.

[0013] Furthermore, the driving mechanism is a screw transmission device.

[0014] The above technical solution has the following beneficial effects compared with the existing technology: it can be applied to the cutting of plate blanks of different specifications, has a high degree of automation, improves the overall processing efficiency, and ensures the timely delivery of steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention;

[0017] Figure 2 It corresponds to Figure 1 A magnified view of part A in FIG.

[0018] Figure 3 is a schematic diagram of the three-dimensional structure of the first sawing device 5 in the present invention;

[0019] Figure 4 It corresponds to Figure 3 A magnified view of part B in FIG.

[0020] Figure 5 is a schematic diagram of the three-dimensional structure of the second sawing device 6 in the present invention;

[0021] Figure 6 It corresponds to Figure 5 Enlarged view of part C.

[0022] Description of reference numerals: 1. laser cutting device; 2. visual inspection device; 21. inspection table; 22. inspection mechanism; 221. rack; 222. visual camera; 3. laser marking device; 4. automatic gripping device; 5. first sawing device; 51. platform; 52. first slab clamping mechanism; 521. base; 522. slide rail; 5221. slide groove; 523. mounting seat; 524. transverse cylinder; 5241 , telescopic rod; 525, sliding seat; 5251, protrusion; 526, auxiliary positioning rod; 6, second sawing device; 61, second slab clamping mechanism; 611, slide plate; 612, fixed clamping block; 613, moving clamping block; 614, clamping cylinder; 615, auxiliary rod; 616, cylinder seat; 6161, positioning hole; 62, driving mechanism; 63, placing table; 7, incoming material positioning frame; 8, abnormal sample frame; 9, cache material rack. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0024] In view of the problems existing in the prior art, the present invention provides an automated plate sample processing system, which will be described in detail below in conjunction with the accompanying drawings.

[0025] See also Figure 1-Figure 6 As shown, the technical solution adopted in this specific embodiment is: an automated processing system for plate samples, specifically including a sawing module, a laser cutting device 1, a visual inspection device 2, a laser marking device 3 for coding the plate blank, and an automatic grasping device 4 for grasping the plate blank to each working position, wherein the automatic grasping device 4 adopts an articulated robot in the prior art.

[0026] The sawing module includes two sets of sawing devices, specifically a first sawing device 5 and a second sawing device 6 .

[0027] The first sawing device 5 includes a platform 51, a first plate blank clamp mechanism 52 installed on the platform 51 and used to clamp the plate blank, and a circular saw mechanism for cutting the plate blank. The specific structure of the circular saw mechanism is a well-known technology and will not be described in detail here. The first slab clamp mechanism 52 includes a base 521, on which two parallel slide rails 522 are arranged, and a mounting seat 523 is fixedly connected to one side edge of the base 521, and a transverse cylinder 524 is installed on the mounting seat 523. The telescopic rod 5241 of the transverse cylinder 524 extends from one end of the mounting seat 523 to one side of the base 521 and is fixed on a slide seat 525, and the slide seat 525 is slidably connected to the slide rail 522, and the telescopic rod 5241 is parallel to the base 521 and forms a certain gap space with the base 521. The height of the gap space is certain and is used to accommodate slab blanks of a certain size and thickness. The contraction of the telescopic rod 5241 drives the slide seat 525 to slide horizontally on the slide rail 522 and clamp the slab blank.

[0028] A slide groove 5221 is formed between the two slide rails 522 . The bottom of the slide seat 525 is provided with a protrusion 5251 , and the protrusion 5251 is slidably matched with the slide groove 5221 .

[0029] It should be specifically explained that the first slab clamp mechanism 52 also includes an auxiliary positioning rod 526 parallel to the slide rail 522 , one end of the auxiliary positioning rod 526 is fixedly connected to the extended end of the mounting seat 523 , and the slide seat 525 is slidably connected to the auxiliary positioning rod 526 .

[0030] It should be specifically explained that the second sawing device 6 includes a second slab clamp mechanism 61 for clamping a plate, a driving mechanism 62 for driving the second slab clamp mechanism 61 to move laterally, and a circular saw mechanism for cutting the plate blank.

[0031] The driving mechanism 62 is a common screw transmission device in the prior art. A placing table 63 is arranged directly above the driving mechanism 62. The second slab clamping mechanism 61 includes a slide plate 611 arranged between the placing table 63 and the driving mechanism 62. The slide plate 611 is connected to the driving mechanism 62. There is a channel between the placing table 63 and the driving mechanism 62 for the slide plate 611 to pass through. The slide plate 611 moves laterally in the channel under the drive of the driving mechanism 62. A fixed clamp block 612 and a movable clamp block 613 are respectively arranged on the left and right sides of the slide plate 611 located at the long side of the placing table 63. The movable clamp block 613 is driven by a clamping cylinder 614.

[0032] The cooperation between the second slab clamp 61 and the driving mechanism 62 can realize the clamping of the slab material and the conveying of the slab material.

[0033] Preferably, the back side of the clamping surface of the movable clamp block 613 is located at the left and right sides of the clamping cylinder 614 and is fixedly connected with auxiliary rods 615 , and the auxiliary rods 615 are slidably connected with the positioning holes 6161 on the cylinder seat 616 .

[0034] It should be specifically explained that the visual inspection device 2 includes a detection table 21, a detection mechanism 22 arranged on the detection table 21, the detection mechanism includes a frame 221, and a visual camera 222 arranged on the frame 221, the frame 221 is an inverted U-shaped structure, and its lower end is slidably connected to the long sides of both sides of the detection table 21, and the frame 221 is driven to move on the long sides of the detection table 21 by a driving member.

[0035] It should be specifically explained that the system also includes an incoming material ordering frame 7, an abnormal sample frame 8, a buffer material rack 9, etc., and also includes a waste material frame.

[0036] When in use, according to the instructions of the host computer, the sheet blank is scanned and identified by the robot of the automatic gripping device 4. According to the instructions, the sheet blank is grabbed from the incoming material positioning frame 7 and placed on the visual inspection device 2 for inspection. For sheet blanks that do not meet the requirements, they are clamped to the abnormal sample frame 8 for temporary storage. For sheet blanks that meet the requirements, they are clamped to the laser marking device 7 for coding. The robot of the automatic gripping device 4 transports the sheet blank to be cut to the designated position. Specifically, the sheet blank with a thickness of 8mm-25mm is sent to the laser cutting device 1 for cutting, and the sheet blank with a thickness ≥25mm is sent to the first sawing device 5 or the second sawing device 6 for cutting.

[0037] When the automatic gripping device 4 transports the plate blank to be cut to the designated cutting device position, the clamping mechanism in each cutting device completes the clamping of the plate blank material. After clamping, the relevant cutting program is called according to the instruction of the host computer to complete the cutting of the plate blank material. The manipulator of the automatic gripping device 4 clamps the cut sample into the buffer material rack 9.

[0038] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] The above description is only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A plate sample automated processing system, characterized in that: The invention comprises a sawing module, a laser cutting device (1), a visual inspection device (2), a laser marking device (3) for marking a code on a plate blank, and an automatic grabbing device (4) for grabbing the plate blank to each working position, wherein the sawing module comprises a first sawing device (5) and a second sawing device (6); the first sawing device (5) comprises a platform (51), a first plate blank clamping mechanism (52) arranged on the platform (51) and used for clamping the plate blank, and a circular saw mechanism for cutting the plate blank; the second sawing device (6) comprises a second plate blank clamping mechanism (61) for clamping the plate blank, a driving mechanism (62) for driving the second plate blank clamping mechanism (61) to move horizontally, and a circular saw mechanism for cutting the plate blank; A placing table (63) is arranged directly above the driving mechanism (62); the second slab clamping mechanism (61) includes a slide plate (611) arranged between the placing table (63) and the driving mechanism (62); the slide plate (611) is connected to the driving mechanism (62); there is a passage between the placing table (63) and the driving mechanism (62) for the slide plate (611) to pass through; the slide plate (611) moves laterally in the passage under the drive of the driving mechanism (62); a fixed clamping block (612) and a movable clamping block (613) are respectively arranged on the left and right sides of the slide plate (611) located at the long side of the placing table (63); the movable clamping block (613) is driven by a clamping cylinder (614).

2. The plate sample automated processing system according to claim 1, characterized in that: The back side of the clamping surface of the movable clamp block (613) is fixedly connected to an auxiliary rod (615) at the left and right sides of the clamping cylinder (614), and the auxiliary rod (615) is slidably connected to the positioning hole (6161) on the cylinder seat (616).

3. The plate sample automated processing system according to claim 1, characterized in that: The first slab clamp mechanism (52) comprises a base (521), two parallel slide rails (522) are arranged on the base (521), a mounting seat (523) is fixedly connected to one side edge of the base (521), a transverse cylinder (524) is arranged on the mounting seat (523), a telescopic rod (5241) of the transverse cylinder (524) extends from one end of the mounting seat (523) toward one side of the base (521) and is fixed on the slide seat (525), the slide seat (525) is slidably connected to the slide rails (522), the telescopic rod (5241) is parallel to the base (521) and forms a certain gap space with the base (521), the telescopic rod (5241) of the transverse cylinder (524) drives the slide seat (525) to slide transversely on the slide rail (522) to clamp the slab blank.

4. The plate sample automated processing system according to claim 3, characterized in that: A slide groove (5221) is formed between the two slide rails (522), and a protrusion (5251) is provided at the bottom of the slide seat (525), and the protrusion (5251) is slidably matched with the slide groove (5221).

5. The plate sample automated processing system according to claim 3, characterized in that: The first slab clamp mechanism (52) also includes an auxiliary positioning rod (526) parallel to the slide rail (522), one end of the auxiliary positioning rod (526) is fixedly connected to the extended end of the mounting seat (523), and the slide seat (525) is slidably connected to the auxiliary positioning rod (526).

6. The plate sample automated processing system according to claim 1, characterized in that: The automatic grasping device (4) is an articulated robot.

7. The plate sample automated processing system according to claim 1, characterized in that: The visual inspection device (2) comprises a detection platform (21), a detection mechanism (22) arranged on the detection platform (21), the detection mechanism (22) comprises a frame (221), and a visual camera (222) arranged on the frame (221), the frame (221) is an inverted U-shaped structure, and its lower end is slidably connected to the long sides of both sides of the detection platform (21).

8. The plate sample automated processing system according to claim 1, characterized in that: The driving mechanism (62) is a screw transmission device.

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