A misting curing system for concrete precast components
By designing the moving and lifting components of the atomization chamber, combined with the exhaust component, the sealing of the atomization chamber and the steam discharge are achieved, solving the problem of steam leakage when the atomization chamber is opened and improving energy utilization efficiency.
Patent Information
- Application Number
- CN202510281715.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-03-11
AI Technical Summary
In the atomization curing process of precast concrete components, there is a problem of energy waste caused by high-temperature steam leakage when the atomization chamber is opened.
A system comprising an atomizing chamber, a moving component, a lifting component, and an exhaust component is designed. The moving component and the lifting component work together to seal the atomizing chamber, and the exhaust component is used to discharge the steam to prevent steam leakage.
It effectively avoids steam leakage when the atomization chamber is opened, reduces energy loss, and improves energy utilization efficiency.
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Figure CN119910755B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of concrete precast component atomization, in particular to a concrete precast component atomization curing system. BACKGROUND
[0002] The concrete precast component refers to a building component that is made in a factory in advance by using concrete as a basic material, including beams, plates, columns and building decoration accessories, etc., for assembly and use in a construction site. These components are produced in a factory through a standardized and mechanized way, and have the characteristics of controllable quality, high precision and less environmental impact.
[0003] At present, in the construction of modern roads and bridges, the production of precast beams and pre-supports is a key link. At present, the curing of precast beams and pre-supports mainly adopts a steam curing method, which mainly pushes the precast components into an atomization chamber, and atomizes and cures the precast components through the action of high-temperature steam. However, after the atomization is completed, the precast components need to be removed from the atomization chamber, and in this process, the door of the atomization chamber will be opened, resulting in the leakage of steam in the atomization chamber, which leads to energy waste. SUMMARY
[0004] The purpose of the present application is to provide a concrete precast component atomization curing system to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0006] The utility model provides a kind of concrete prefabricated component atomization health care system, including atomization chamber, moving assembly, lifting assembly and exhaust component, the atomization chamber is connected with multiple groups of air inlet pipe for conveying steam, high-temperature steam is conveyed to the inside of atomization chamber by the setting of air inlet pipe, bottom plate is installed in the side of atomization chamber, sliding rail is set on the atomization chamber, sliding rail is slidably connected with support table on the sliding rail, support table is used to place concrete prefabricated piece, and sliding rail and support table are electrically controlled between, to facilitate the movement of support table, one side of support table is installed with sealing plate, the effect of sealing plate is to facilitate the opening of atomization chamber to be sealed, two groups of side plates are provided in the atomization chamber, the bottom end of two groups of side plates is attached to the bottom end of the atomization chamber, and the end of two groups of side plates is provided with top plate, sliding rod slidably connected with the atomization chamber is fixedly connected on the side plate and the top plate, the end position of side plate and top plate is provided with baffle fixedly connected with the atomization chamber, the setting of two groups of side plates and top plate and baffle can wrap concrete prefabricated piece, so that concrete prefabricated piece is in sealed state, moving assembly is used to drive two groups of side plates to move so that steam enters between two groups of side plates and contacts with concrete prefabricated piece, the moving assembly is installed on the atomization chamber and is connected with two groups of side plates, lifting assembly is used to drive the top plate to lift, the lifting assembly is cooperatively arranged with the moving assembly, exhaust component is used to discharge steam between two groups of side plates and top plate after closing, the exhaust component is installed on the baffle and is connected with the moving assembly.
[0007] Preferably, the moving assembly includes a connecting plate fixedly connected with the two groups of side plates respectively, a rack is fixedly connected to the connecting plate, the two groups of racks are centrally symmetrically arranged, a limiting piece for limiting the rack is mounted at the end of the two groups of racks, the limiting piece allows the rack to be positioned after resetting, and the continued rotation of the spur gear does not affect the position of the rack, and the two groups of racks are engaged with a spur gear, the spur gear can drive the two groups of racks to move forward and backward respectively by forward and reverse rotation, and the moving directions are opposite, the shaft center of the spur gear is fixedly connected with a rotating shaft connected with the lifting assembly, the rotating shaft is rotatably connected with the top plate, and a driving piece is mounted at the end, the driving piece is used to drive the rotating shaft to rotate, and the rotation of the rotating shaft will drive the lifting assembly to operate, realizing the cooperation between the movement of the side plate and the top plate.
[0008] Preferably, the lifting assembly comprises a threaded pipe sleeved on the outer side of the rotating shaft, and the rotating of the rotating shaft drives the threaded pipe connected therewith to rotate; the outer side of the threaded pipe is threadedly connected with a threaded block, and the rotating of the threaded pipe drives the threaded block to move; the bottom end of the threaded block is fixedly connected with a connecting pipe which is slidably connected with the atomizing chamber, and the movement of the connecting block drives the connecting pipe to move; the connecting pipe is sleeved on the outer side of the threaded pipe and the rotating shaft, and is fixedly connected with the top plate; the movement of the connecting pipe drives the top plate to move; the top end of the threaded block is connected with an elastic member, which facilitates the movement and resetting of the threaded block.
[0009] Preferably, the exhaust assembly comprises an exhaust pipe mounted on the baffle plate, through which the high-temperature steam is exhausted; the two ends of the exhaust pipe extend to the two sides of the baffle plate, respectively; a sealing member is mounted in the exhaust pipe; one end of the exhaust pipe is communicated with a fan cover, the fan cover is provided with a through hole, and a fan wheel is rotatably connected in the fan cover; the fan wheel is connected with a transmission member connected with the rotating shaft, so that the fan wheel rotates through the action of the transmission member, and the high-temperature steam between the sealed side plate and the top plate is exhausted into the atomizing chamber.
[0010] Preferably, the driving member comprises a fixed sleeve fixedly connected with the atomizing chamber, which serves to fix the motor; the top end of the fixed sleeve is fixedly connected with a motor; the output end of the motor is fixedly connected with a driving shaft fixedly connected with the rotating shaft, and the starting of the motor drives the driving shaft to rotate.
[0011] Preferably, the transmission member comprises a first bevel gear fixedly connected with the rotating shaft; the outer side of the first bevel gear is engaged with a second bevel gear; the engagement of the first bevel gear and the second bevel gear realizes the effect of mechanical transmission; the shaft center of the second bevel gear is fixedly connected with a connecting shaft fixedly connected with the fan wheel, so that the fan wheel rotates through the action of the second bevel gear, and wind force is generated to exhaust the steam; the connecting shaft is rotatably connected with the fan cover, without affecting the normal rotation of the connecting shaft.
[0012] Preferably, the sealing member comprises a support frame fixed in the exhaust pipe; a sealing block is slidably connected on the support frame; a sealing ring fixedly connected with the exhaust pipe is sleeved on the outer side of the sealing block; the sealing ring and the sealing block seal the exhaust pipe, avoiding the high-temperature steam from flowing reversely into the space between the sealed side plate and the top plate; and a first spring is fixedly connected between the sealing block and the support frame.
[0013] Preferably, the limiting piece comprises a movable tooth mounted on the end of the rack, the movable tooth can move after engaging with the spur gear, a sliding column is fixedly connected on the movable tooth, a fixed seat fixedly connected with the rack is slidingly connected on the sliding column, a second spring is fixedly connected between the fixed seat and the movable tooth, the spur gear will drive the movable tooth to move after engaging with the movable tooth, the movable tooth will compress the second spring to make the movable tooth disengage with the tooth of the spur gear engaging with it, then the movable tooth will engage with another group of teeth on the spur gear again through the reset action of the second spring, the reciprocating movement of the movable tooth realizes the limiting of the rack.
[0014] Preferably, the elastic piece comprises a connecting piece rotationally connected with the driving shaft, a tension spring fixedly connected with the threaded block is fixedly connected on the connecting piece, the tension spring is in tension during the downward movement of the threaded block, so that the threaded block can always closely fit the threaded pipe, and the rotation of the threaded pipe can drive the threaded block to move again.
[0015] Preferably, the two groups of connecting plates are fixedly connected with a reinforcing plate slidingly connected with the rotating shaft, the stability of the connecting plate and the rack is improved; a plurality of support bars are fixedly connected at the top end of the support table, so that there is a gap at the bottom end of the concrete prefabricated part, which facilitates the atomization of high-temperature steam to the concrete prefabricated part to strengthen its toughness.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1、The moving assembly drives the two groups of side plates to move after the atomization and health care of the concrete prefabricated part are completed, so that the side plates fit the two sides of the support table, and at the same time, the lifting assembly moves the top plate to fit the two groups of side plates, so that the space between the side plates and the top plate is separated from the space between the atomization chamber, then the sliding rail moves the support table out of the atomization chamber through the electric control, at this time, the concrete prefabricated part will move out of the atomization chamber with the support table, therefore, the moving assembly and the lifting assembly cooperate with each other to avoid the leakage of high-temperature steam in the atomization chamber caused by the opening of the atomization chamber, which avoids the energy loss caused by the leakage of high-temperature steam.
[0018] 2、The exhaust assembly is used to exhaust the high-temperature steam in the space between the side plates and the top plates into the atomization chamber after the side plates and the top plates are closed, so that the high-temperature steam in the closed space is avoided, which further avoids the energy loss caused by the leakage of steam. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0020] Figure 2It is the inside structure schematic view of atomizing chamber in the application;
[0021] Figure 3 It is the structure schematic view of side plate and top plate after closing in the application;
[0022] Figure 4 It is the cooperation structure schematic view of moving assembly and lifting assembly in the application;
[0023] Figure 5 It is the inside structure schematic view of atomizing chamber in the application; Figure 4 It is the structure schematic view of A area in the application;
[0024] Figure 6 It is the structure schematic view of exhaust assembly in the application;
[0025] Figure 7 It is the inside structure schematic view of atomizing chamber in the application; Figure 6 It is the structure schematic view of B area in the application;
[0026] Figure 8 It is the local structure schematic view of moving assembly in the application;
[0027] Figure 9 It is the structure schematic view of C area in the application. Figure 8
[0028] In the drawing: 1, atomizing chamber; 2, air inlet pipe; 3, bottom plate; 4, slide rail; 5, support table; 6, sealing plate; 7, side plate; 8, top plate; 9, slide rod; 10, baffle; 11, connecting plate; 12, rack; 13, flat gear; 14, rotating shaft; 15, threaded pipe; 16, threaded block; 17, connecting pipe; 18, fixed sleeve; 19, motor; 20, drive shaft; 21, exhaust pipe; 22, fan cover; 23, fan wheel; 24, through hole; 25, first bevel gear; 26, second bevel gear; 27, connecting shaft; 28, support frame; 29, sealing block; 30, sealing ring; 31, first spring; 32, movable tooth; 33, slide column; 34, fixed seat; 35, second spring; 36, connecting sheet; 37, tension spring; 38, reinforcing plate; 39, support strip. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0030] Embodiment one: please refer to Figures 1-9 The illustrated one is a kind of concrete prefabricated component atomization curing system, including atomization chamber 1, moving assembly, lifting assembly and exhaust assembly, atomization chamber 1 is connected with multiple groups of air inlet pipe 2 for conveying steam, high-temperature steam is conveyed to the inside of atomization chamber 1 by the setting of air inlet pipe 2, the bottom plate 3 is installed on the side of atomization chamber 1, the sliding rail 4 is arranged on the atomization chamber 1, the support table 5 is slidably connected on the sliding rail 4, the support table 5 is used for placing concrete prefabricated parts, and the sliding rail 4 and the support table 5 are electrically controlled, so as to realize the movement of the support table 5, the sealing plate 6 is installed on the side of the support table 5, the sealing plate 6 is used to seal the opening of the atomization chamber 1, two groups of side plates 7 are arranged in the atomization chamber 1, the bottom end of the two groups of side plates 7 is attached to the bottom end of the atomization chamber 1, and the end of the two groups of side plates 7 is provided with a top plate 8, the sliding rod 9 slidably connected with the atomization chamber 1 is fixedly connected on the side plate 7 and the top plate 8, the end position of the side plate 7 and the top plate 8 is provided with the baffle 10 fixedly connected with the atomization chamber 1, the setting of the two groups of side plates 7, the top plate 8 and the baffle 10 can wrap the concrete prefabricated parts, so that the concrete prefabricated parts are in a sealed state, the moving assembly is used to drive the two groups of side plates 7 to move to make the steam enter between the two groups of side plates 7 and contact with the concrete prefabricated parts, the moving assembly is installed on the atomization chamber 1 and connected with the two groups of side plates 7, the lifting assembly is used to drive the top plate 8 to lift, the lifting assembly is arranged in cooperation with the moving assembly, the exhaust assembly is used to exhaust the steam between the two groups of side plates 7 and the top plate 8 after being closed, and the exhaust assembly is installed on the baffle 10 and connected with the moving assembly.
[0031] The moving assembly includes the connecting plate 11 fixedly connected with the two groups of side plates 7, the connecting plate 11 is fixedly connected with the rack 12, the two groups of rack 12 are centrally symmetrically arranged, the end of the two groups of rack 12 is provided with the limiting piece for limiting the rack 12, the limiting piece is arranged to make the position of the rack 12 not be affected by the continuous rotation of the spur gear 13 after resetting, the two groups of rack 12 are engaged with the spur gear 13, the spur gear 13 is reversely rotated to drive the two groups of rack 12 to move forward and backward respectively, and the moving directions are opposite, the shaft of the spur gear 13 is fixedly connected with the rotating shaft 14 connected with the lifting assembly, the rotating shaft 14 is rotatably connected with the top plate 8, and the end is provided with a driving piece, the driving piece is used to drive the rotating shaft 14 to rotate, and the rotation of the rotating shaft 14 will drive the lifting assembly to operate, so as to realize the cooperation between the movement of the side plate 7 and the top plate 8.
[0032] The limiting member comprises a movable tooth 32 installed at the end of the rack 12, which can move after engaging with the spur gear 13, and a sliding column 33 fixedly connected to the movable tooth 32, a fixed seat 34 fixedly connected to the rack 12 and slidably connected to the sliding column 33, and a second spring 35 fixedly connected between the fixed seat 34 and the movable tooth 32. After the spur gear 13 engages with the movable tooth 32, the movable tooth 32 will be moved, and the second spring 35 will be compressed, so that the movable tooth 32 disengages from the teeth of the spur gear 13 that engage with it. Then, the movable tooth 32 engages with another set of teeth on the spur gear 13 again through the resetting action of the second spring 35. The reciprocating movement of the movable tooth 32 realizes the limiting of the rack 12. The lifting assembly comprises a threaded tube 15 sleeved on the outer side surface of the rotating shaft 14. The rotation of the rotating shaft 14 will drive the threaded tube 15 connected thereto to rotate. The outer side surface of the threaded tube 15 is screw-connected with a threaded block 16. The threaded tube 15 rotates to move the threaded block 16. The bottom end of the threaded block 16 is fixedly connected with a connecting pipe 17 slidably connected with the atomization chamber 1. The movement of the connecting block drives the connecting pipe 17 to move. The connecting pipe 17 is sleeved on the outer side surface of the threaded tube 15 and the rotating shaft 14, and is fixedly connected with the top plate 8. The movement of the connecting pipe 17 will drive the top plate 8 to move. The top end of the threaded block 16 is connected with an elastic member. The elastic member facilitates the resetting movement of the threaded block 16.
[0033] In the process of atomizing and cultivating the concrete prefabricated part, the prefabricated part is moved to the support table 5 by the action of the crane, and then the support table 5 and the prefabricated part are moved into the atomization chamber 1 by the action of the slide rail 4, until the sealing plate 6 is attached to the atomization chamber 1 to seal it. Then, the rotating shaft 14 drives the spur gear 13 to rotate through the action of the driving member. The rotation of the spur gear 13 will drive the two sets of rack 12 to move. The movement of the rack 12 will drive the two sets of connecting plate 11 to move, so that the side plate 7 moves away from the support table 5. In this process, the rotation of the rotating shaft 14 will also drive the threaded tube 15 to rotate, so that the threaded block 16 moves through the rotation of the threaded tube 15. The movement of the threaded block 16 drives the connecting pipe 17 to move, so that the top plate 8 moves. Therefore, the top plate 8 rises away from the prefabricated part. At this time, steam is transported into the atomization chamber 1 through the action of the air inlet pipe 2 to atomize and cultivate the prefabricated part.
[0034] After the health care is completed, the driving member reversely operates to make the rotating shaft 14 reverse, the reverse of the rotating shaft 14 drives the bevel gear 13 to reverse, thus making the two groups of racks 12 drive the two groups of connecting plates 11 to reversely move, thus the two groups of connecting plates 11 drive the two groups of side plates 7 to move and adhere to the support table 5, at this time, the teeth of the bevel gear 13 will be in the meshing state with the movable teeth 32, in this process, the reverse of the rotating shaft 14 will drive the threaded pipe 15 to reverse, thus making the threaded block 16 drive the connecting pipe 17 to reversely move, and then making the top plate 8 reversely move until adhering to the two side plates 7, in this process, due to the adhesion of the side plates 7, the baffle 10 and the top plate 8, the space of the prefabricated part is separated from the atomization chamber 1, then the slide rail 4 drives the support table 5 to move to move the prefabricated part out of the atomization chamber 1, since the atomization chamber 1 is separated by the baffle 10, the side plate 7 and the top plate 8, the high-temperature steam in the atomization chamber 1 will not leak.
[0035] The driving member includes a fixed sleeve 18 fixedly connected with the atomization chamber 1, the fixed sleeve 18 serves to fix the motor 19, the top end of the fixed sleeve 18 is fixedly connected with the motor 19, the output end of the motor 19 is fixedly connected with a driving shaft 20 fixedly connected with the rotating shaft 14, the start of the motor 19 will make the driving shaft 20 rotate, in the health care process, the forward rotation of the motor 19 will drive the driving shaft 20 to forward rotate, thus making the rotating shaft 14 and the threaded pipe 15 forward rotate, after the health care is completed, the motor 19 is controlled to reverse, at this time, the driving shaft 20 drives the rotating shaft 14 and the threaded pipe 15 to reverse.
[0036] The elastic member includes a connecting piece 36 rotationally connected with the driving shaft 20, the connecting piece 36 is fixedly connected with a tension spring 37 fixedly connected with the threaded block 16, in the process of the downward movement of the threaded block 16, the tension spring 37 is in tension, thus making the threaded block 16 always closely adhere to the threaded pipe 15, so as to facilitate the rotation of the threaded pipe 15 to drive the threaded block 16 to move again, after the top plate 8 adheres to the side plate 7, the threaded block 16 is just separated from the threaded pipe 15, at this time, the movement of the threaded block 16 pulls the end of the tension spring 37 to move, so that the tension spring 37 is in the tension state.
[0037] Embodiment two: please refer to Figure 6 and Figure 7, the exhaust assembly in the drawing includes an exhaust pipe 21 mounted on the baffle 10, high-temperature steam will be discharged through the exhaust pipe 21, both ends of the exhaust pipe 21 extend to both sides of the baffle 10 respectively, a sealing element is mounted in the exhaust pipe 21, and one end of the exhaust pipe 21 is communicated with a fan cover 22, a through hole 24 is formed in the fan cover 22, and a fan wheel 23 is rotatably connected in the fan cover 22, the fan wheel 23 is connected with a transmission element connected with the rotating shaft 14, the fan wheel 23 rotates through the action of the transmission element, and then the high-temperature steam between the sealed side plate 7 and the top plate 8 is discharged into the atomizing chamber 1.
[0038] The transmission element includes a first bevel gear 25 fixedly connected with the rotating shaft 14, the outer side of the first bevel gear 25 is engaged with a second bevel gear 26, the engagement of the first bevel gear 25 and the second bevel gear 26 achieves the effect of mechanical transmission, the second bevel gear 26 is fixedly connected with a connecting shaft 27 fixedly connected with the fan wheel 23, the fan wheel 23 rotates through the action of the second bevel gear 26, and then wind power is generated to discharge steam, the connecting shaft 27 is rotatably connected with the fan cover 22, and does not affect the normal rotation of the connecting shaft 27, the sealing element includes a support frame 28 fixedly connected with the exhaust pipe 21, a sealing block 29 is slidably connected to the support frame 28, the outer side of the sealing block 29 is sleeved with a sealing ring 30 fixedly connected with the exhaust pipe 21, the exhaust pipe 21 is sealed through the action of the sealing ring 30 and the sealing block 29, so that the high-temperature steam is prevented from flowing reversely into the space between the sealed side plate 7 and the top plate 8, and the first spring 31 is fixedly connected between the sealing block 29 and the support frame 28.
[0039] After the health preservation is completed, when the top plate 8 and the side plate 7 are completely closed, the continued rotation of the rotating shaft 14 caused by the continued rotation of the motor 19 will drive the first bevel gear 25 to rotate, and then the rotation of the first bevel gear 25 will drive the second bevel gear 26 to rotate, and the second bevel gear 26 will drive the connecting shaft 27 to rotate, the connecting shaft 27 drives the fan wheel 23 to rotate, and the rotation of the fan wheel 23 sucks the gas in the sealing space of the prefabricated part into the exhaust pipe 21, so that the sealing block 29 in the exhaust pipe 21 moves under the action of the gas, and the sealing block 29 moves to form a gap between the sealing block 29 and the sealing ring 30, so that the steam is discharged into the atomizing chamber 1 through the gap, after a period of exhaust, the motor 19 stops running, at this time, the sealing block 29 is reset due to the action of the spring, and the exhaust pipe 21 is closed again, so that the steam is prevented from flowing reversely into the sealing space of the prefabricated part.
[0040] Example three: please refer to Figure 1 and Figure 8The two groups of connecting plates 11 in the drawing are fixedly connected with the reinforcing plates 38 which are in sliding connection with the rotating shaft 14, which improves the stability of the connecting plates 11 and the rack 12. The top end of the support table 5 is fixedly connected with a plurality of support bars 39, so that there is a gap between the bottom end of the concrete prefabricated part and the top end of the support table 5, which facilitates the atomization of high-temperature steam on the concrete prefabricated part to strengthen its toughness. The sealing plate 6 and the support table 5 are fixedly connected by long bolts.
[0041] The purpose of setting the reinforcing plate 38 is that the connecting plate 11 is long and only one end is connected with the side plate 7. A reinforcing plate 38 which is in sliding connection with the driving shaft 20 is installed on the connecting plate 11, and the reinforcing plate 38 is installed at the other end of the connecting plate 11, which plays a reinforcing role on the connecting plate 11, avoiding the inclination of the connecting plate 11 due to the suspension of the end of the connecting plate 11 away from the side plate 7. A plurality of support bars 39 are set to avoid the whole bottom end of the prefabricated part from being attached to the support table 5, so that the bottom end of the prefabricated part is difficult to contact with the high-temperature steam. Therefore, through the action of the gap, the steam can enter the gap and contact with the bottom end of the prefabricated part. The sealing plate 6 and the support table 5 are fixedly connected by long bolts, so as to facilitate the adjustment of the position of the sealing plate 6, so that the support table 5 can adapt to longer prefabricated parts.
[0042] Working principle: In the process of atomizing and nourishing the concrete prefabricated part, the prefabricated part is moved to the support table 5 by the action of the crane, and then the support table 5 and the prefabricated part are moved into the atomization chamber 1 by the action of the slide rail 4, until the sealing plate 6 is attached to the atomization chamber 1 to seal it. Then the motor 19 is controlled to rotate forward, and the forward rotation of the motor 19 drives the driving shaft 20 to rotate forward, so that the rotating shaft 14 drives the bevel gear 13 to rotate, which drives the two groups of rack 12 to move, and the movement of the rack 12 drives the two groups of connecting plates 11 to drive the two groups of side plates 7 to move, so that the side plates 7 move away from the support table 5. In this process, the rotation of the rotating shaft 14 also drives the threaded pipe 15 to rotate, so that the rotation of the threaded pipe 15 drives the threaded block 16 to move, and the movement of the threaded block 16 drives the connecting pipe 17 to move, so that the top plate 8 moves, and thus the top plate 8 rises away from the prefabricated part. At this time, the atomization chamber 1 is supplied with steam through the action of the air inlet pipe 2 to atomize and nourish the prefabricated part.
[0043] After the health care is completed, the motor 19 is controlled to reverse, so that the driving shaft 20 drives the rotating shaft 14 to reverse, the rotating shaft 14 drives the bevel gear 13 to reverse, so that the two groups of racks 12 drive the two groups of connecting plates 11 to move reversely, so that the two groups of connecting plates 11 drive the two groups of side plates 7 to move and close to the support table 5, at this time, the teeth of the bevel gear 13 will be in meshing state with the movable teeth 32, in this process, the reversing of the rotating shaft 14 will drive the threaded pipe 15 to reverse, so that the threaded block 16 drives the connecting pipe 17 to move reversely, and then the top plate 8 moves reversely until it closes to the side plates 7, after the top plate 8 closes to the side plates 7, the threaded block 16 is just separated from the threaded pipe 15, at this time, the movement of the threaded block 16 pulls the end of the tension spring 37 to move, so that the tension spring 37 is in a stretched state, so that the threaded block 16 is always closely attached to the threaded pipe 15, and then the threaded pipe 15 is restored to normal rotation, so that the threaded pipe 15 can normally drive the threaded block 16 to move upward, in this process, due to the closing effect of the side plates 7, the baffle 10 and the top plate 8, the space existing in the prefabricated part is separated from the atomization chamber 1, then the motor 19 continues to be controlled to reverse, at this time the rotating shaft 14 will continue to drive the bevel gear 13 to reverse, because the bevel gear 13 is in meshing with the movable teeth 32 at this time, the bevel gear 13 will drive the movable teeth 32 to move after meshing with the bevel gear 13, and the movable teeth 32 will compress the second spring 35 so that the movable teeth 32 are separated from the teeth of the bevel gear 13 which are in meshing with them, then the reset action of the second spring 35 makes the movable teeth 32 mesh with another group of teeth on the bevel gear 13 again, the reciprocating movement of the movable teeth 32 realizes the limiting of the rack 12, and then in this state, the rack 12 will not continue to move, so that the position of the side plate 7 is stable, in this process, the rotation of the rotating shaft 14 will also drive the first bevel gear 25 to rotate, and then the rotation of the first bevel gear 25 will drive the second bevel gear 26 to rotate, and the second bevel gear 26 will drive the connecting shaft 27 to rotate, the connecting shaft 27 drives the fan 23 to rotate, the rotation of the fan 23 will suck the gas in the sealed space of the prefabricated part into the exhaust pipe 21, so that the movement of the sealing block 29 in the exhaust pipe 21 is realized by the action of the gas, and after the movement of the sealing block 29, a gap is formed between the sealing block 29 and the sealing ring 30, so that the steam will be discharged into the atomization chamber 1 through the gap, after a period of exhaust, the motor 19 stops running, at this time the sealing block 29 is reset due to the action of the spring, and the exhaust pipe 21 is closed again, to avoid the reverse flow of steam into the sealed space of the prefabricated part, then the support table 5 driven by the slide rail 4 moves to move the prefabricated part out of the atomization chamber 1, because the atomization chamber 1 is separated by the baffle 10, the side plate 7 and the top plate 8, so that the high temperature steam in the atomization chamber 1 will not leak.
[0044] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.
[0045] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.
Claims
1. A mist curing system for precast concrete components, characterized in that, include: Atomizing chamber (1) is connected to multiple sets of air inlet pipes (2) for conveying steam. A base plate (3) is installed on one side of the atomizing chamber (1). A slide rail (4) is provided on both the base plate (3) and the atomizing chamber (1). A support platform (5) is slidably connected on the slide rail (4). A sealing plate (6) is installed on one side of the support platform (5). Two sets of side plates (7) are provided inside the atomizing chamber (1). The bottom ends of the two sets of side plates (7) are attached to the bottom end of the atomizing chamber (1), and a top plate (8) is provided at the ends of the two sets of side plates (7). Also includes: A moving component is used to move the two sets of side plates (7) so that steam enters between the two sets of side plates (7) and contacts the precast concrete component. The moving component is installed on the atomizing chamber (1) and connected to the two sets of side plates (7). A lifting assembly is used to drive the top plate (8) to rise and fall, and the lifting assembly and the moving assembly are configured to cooperate with each other; An exhaust assembly is used to exhaust steam between the two sets of side plates (7) and the top plate (8) after they are closed. The exhaust assembly is installed above the bottom plate (3). The moving assembly includes a connecting plate (11) fixedly connected to the two sets of side plates (7). A sliding rod (9) is fixedly connected to the atomizing chamber (1) on both the side plates (7) and the top plate (8). A baffle (10) fixedly connected to the atomizing chamber (1) is provided at the end of the side plates (7) and the top plate (8). A rack (12) is fixedly connected to the connecting plate (11). The two sets of racks (12) are arranged symmetrically at the center. The ends of the two sets of racks (12) are equipped with limiting members for limiting the racks (12). A spur gear (13) meshes between the two sets of racks (12). A rotating shaft (14) connected to the lifting assembly is fixedly connected to the axis of the spur gear (13). The rotating shaft (14) is connected to the lifting assembly. The top plate (8) is rotatably connected and a driving component is installed at the end. The lifting assembly includes a threaded tube (15) sleeved on the outer side of the rotating shaft (14). A threaded block (16) is threadedly connected to the outer side of the threaded tube (15). A connecting tube (17) that is slidably connected to the atomizing chamber (1) is fixedly connected to the bottom end of the threaded block (16). The connecting tube (17) is sleeved on the outer side of the threaded tube (15) and the rotating shaft (14). The connecting tube (17) is fixedly connected to the top plate (8). An elastic component is connected to the top end of the threaded block (16). The limiting component includes a movable tooth (32) installed at the end of the rack (12). A sliding column (33) is fixedly connected to the movable tooth (32). A fixed seat (34) that is fixedly connected to the rack (12) is slidably connected to the sliding column (33). A second spring (35) is fixedly connected between the fixed seat (34) and the movable tooth (32).
2. The atomized curing system for precast concrete components according to claim 1, characterized in that: The exhaust assembly includes an exhaust pipe (21) installed on the baffle (10). Both ends of the exhaust pipe (21) extend to both sides of the baffle (10). A seal is installed inside the exhaust pipe (21), and one end of the exhaust pipe (21) is connected to a wind shield (22). A through hole (24) is provided on the wind shield (22), and a wind wheel (23) is rotatably connected inside the wind shield (22). A transmission component connected to the rotating shaft (14) is connected to the wind wheel (23).
3. The atomized curing system for precast concrete components according to claim 1, characterized in that: The driving component includes a fixed sleeve (18) fixedly connected to the atomizing chamber (1), a motor (19) fixedly connected to the top end of the fixed sleeve (18), and a drive shaft (20) fixedly connected to the rotating shaft (14) at the output end of the motor (19).
4. The atomized curing system for precast concrete components according to claim 2, characterized in that: The transmission component includes a first bevel gear (25) fixedly connected to the rotating shaft (14), a second bevel gear (26) meshing with the outer side of the first bevel gear (25), a connecting shaft (27) fixedly connected to the shaft of the second bevel gear (26) and fixedly connected to the wind turbine (23), and the connecting shaft (27) rotatably connected to the wind cover (22).
5. The atomized curing system for precast concrete components according to claim 2, characterized in that: The sealing element includes a support frame (28) fixed inside the exhaust pipe (21), a sealing block (29) is slidably connected on the support frame (28), a sealing ring (30) fixedly connected to the exhaust pipe (21) is sleeved on the outer side of the sealing block (29), and a first spring (31) is fixedly connected between the sealing block (29) and the support frame (28).
6. The atomized curing system for precast concrete components according to claim 3, characterized in that: The elastic element includes a connecting piece (36) rotatably connected to the drive shaft (20), and a tension spring (37) fixedly connected to the threaded block (16) is fixedly connected to the connecting piece (36).
7. The atomized curing system for precast concrete components according to claim 1, characterized in that: Both sets of connecting plates (11) are fixedly connected with reinforcing plates (38) that are slidably connected to the rotating shaft (14), and the top of the support platform (5) is fixedly connected with multiple sets of support bars (39).
Citation Information
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