Composite compression molding device for automobile roof

Abstract

The invention relates to an automobile roof composite compression molding device, which relates to the field of automobile roof manufacturing equipment.The automobile roof composite compression molding device comprises a workbench, a base material unwinding roller, a base material heating device, an upper male die and a lower female die, the base material unwinding roller, the base material heating device and the lower female die are sequentially arranged in the horizontal direction, and the lower female die is located on the upper end face of the workbench; the upper male die is located over the lower female die and slides in the vertical direction, a base material bearing table is arranged between the base material unwinding roller and the base material heating device, a pressing base sliding in the vertical direction is arranged above the end, close to the base material heating device, of the base material bearing table, and the side, close to the base material heating device, of the pressing base is slidably connected with a cutter in the horizontal direction. The cutting knife is located between the base material heating device and the base material bearing table, and a base material feeding assembly sliding in the arrangement direction of the base material bearing table, the base material heating device and the lower female die is arranged above the base material bearing table, the base material heating device and the lower female die. The base material cutting device has the effect of improving the base material conveying stability, the cutting precision and the production efficiency.

Description

Technical Field

[0001] The present application relates to the field of automobile roof manufacturing equipment, and in particular to a composite pressing and forming device for automobile roof. Background Art

[0002] The composite pressing device for automobile roof is an indispensable part of modern automobile manufacturing process, and is mainly used in the production and processing of automobile interior parts. With the development of the automobile industry, consumers' requirements for the comfort and aesthetics of automobile interiors are constantly increasing, which prompts automobile manufacturers to continuously improve production processes and enhance product quality.

[0003] In the composite pressing process of the automobile roof, the common method is to complete the laying, heating, cutting and pressing of the substrate by manual operation or simple automated equipment. Specifically, it includes but is not limited to: manually laying the substrate and heating it with a hot air gun; cutting the substrate with a manual or semi-automatic cutting tool; placing the cut substrate on the mold for manual or machine pressing.

[0004] Manual operation is not only labor-intensive, but also prone to human error, resulting in unstable product quality. Manual heating cannot achieve uniform heating of the substrate, which may cause some areas to overheat or fail to reach the required temperature, thus affecting the performance of the final product. In addition, manual or semi-automatic cutting of the substrate cannot guarantee cutting accuracy. Manual loading cannot guarantee the accuracy of the position, resulting in substandard quality of the pressed finished product. Summary of the invention

[0005] In order to improve substrate transmission stability, cutting accuracy and production efficiency, the present application provides a composite pressing and forming device for an automobile roof.

[0006] The present application provides a composite pressing and forming device for a car roof, which adopts the following technical solution: A composite pressing and forming device for an automobile roof comprises a workbench, a substrate unwinding roller, a substrate heating device, an upper punch and a lower die. The substrate unwinding roller, the substrate heating device and the lower die are arranged in sequence in a horizontal direction. The lower die is located on the upper end surface of the workbench. The upper punch is directly above the lower die and slides in a vertical direction. A substrate bearing platform is provided between the substrate unwinding roller and the substrate heating device. The substrate heating device and the substrate bearing platform are both fixedly connected to the upper end surface of the workbench. A pressing seat that slides in a vertical direction is provided above one end of the substrate bearing platform close to the substrate heating device. A cutting knife is slidably connected to the side of the pressing seat close to the substrate heating device in a horizontal direction. The cutting knife is located between the substrate heating device and the substrate bearing platform. A substrate feeding assembly that slides along the arrangement direction of the three is provided above the substrate bearing platform, the substrate heating device and the lower die.

[0007] By adopting the above technical scheme, the design of the substrate support platform between the substrate unwinding roller and the substrate heating device ensures the stable placement of the substrate before heating, avoiding deformation or damage of the substrate during the transmission process; the design of the pressure seat and the cutting knife thereon can accurately cut the substrate before it enters the heating device, ensuring the accuracy of the substrate size and improving the quality of subsequent processing; the design of the substrate feeding assembly enables the substrate to move smoothly along a predetermined path, ensuring the accurate positioning of the substrate during the heating and pressing process, and improving production efficiency and product quality.

[0008] Optionally, the substrate feeding assembly includes a mounting plate, four first cylinders and a plurality of first suction nozzles, the first suction nozzle is fixedly connected to the mounting plate, the suction port of the first suction nozzle is located below the mounting plate, the upper end of the first suction nozzle extends vertically upward through the mounting plate, and the workbench is provided with first conveyor belts on both sides of the arrangement direction of the substrate unwinding roller and the lower concave mold, the upper end surface of each first conveyor belt is fixedly connected to the cylinder bodies of the two first cylinders, and the lower end surface of the mounting plate is fixedly connected to the telescopic ends of the four first cylinders.

[0009] By adopting the above technical solution, multiple first suction nozzles on the mounting plate can adsorb the substrate to ensure the stability and accuracy of the substrate during the transmission process; the coordinated use of the first conveyor belt and the first cylinder enables the mounting plate to move accurately in the horizontal and vertical directions, thereby achieving accurate delivery of the substrate to the position of each process, thereby improving production efficiency and product quality; at the same time, the suction nozzle moves downward under the action of the first cylinder, and when cutting the substrate and heating the substrate, the substrate can be pressed against the substrate heating device to avoid movement of the substrate during cutting, and the substrate and the substrate heating device are tightly fitted during heating, thereby improving the cutting quality of the substrate and the uniformity of heating the substrate.

[0010] Optionally, two second conveyor belts are arranged above the first conveyor belt, the lower concave mold and the upper convex mold are both located between the two second conveyor belts, the conveying directions of the first conveyor belt and the second conveyor belt are arranged horizontally and vertically, the upper end surfaces of the two second conveyor belts are fixedly connected with a fabric feeding assembly, and a fabric supporting platform is provided on one side of the workbench perpendicular to the conveying direction of the second conveyor belts.

[0011] By adopting the above technical scheme, the setting of the second conveyor belt realizes the efficient transmission of the fabric, ensures that the fabric can be accurately transported to the space between the lower concave die and the upper convex die for composite pressing, and improves the production efficiency and the quality of the finished product; the fabric feeding assembly on the second conveyor belt can stably absorb and transmit the fabric, ensuring the flatness and position accuracy of the fabric during the composite process; the setting of the fabric carrying platform facilitates the placement and use of the fabric, and further improves the convenience of operation.

[0012] Optionally, the fabric feeding assembly includes a mounting frame, four second cylinders and a plurality of second suction nozzles, the upper end surface of each second conveyor belt is fixedly connected to the cylinder bodies of two second cylinders, the upper end surface of the mounting plate is fixedly connected to the telescopic ends of the four second cylinders, the suction port of the second suction nozzle is located below the mounting frame, and the upper end of the second suction nozzle extends vertically upward through the mounting frame.

[0013] By adopting the above technical solution, the installation of the mounting frame, four second cylinders and several second suction nozzles enables the fabric to be accurately adsorbed and positioned in the automation process, ensuring the position accuracy in the subsequent processing process; the suction port of the second suction nozzle is located below the mounting frame, and the upper end of the second suction nozzle extends vertically upward through the mounting frame. This design can effectively avoid the deviation or falling of the material during the suction process, ensuring the stability and reliability of the suction; the upper end surface of each second conveyor belt is fixedly connected to the cylinder body of the two second cylinders, and the upper end surface of the mounting plate is fixedly connected to the telescopic ends of the four second cylinders. This structural design enables the fabric feeding assembly to flexibly adjust its position, thereby improving the applicability and flexibility of the equipment.

[0014] Optionally, the second suction nozzle is slidably connected to the mounting frame along the vertical direction, the upper end of each second suction nozzle is fixedly connected to a fixing plate, the upper end surface of each fixing plate is fixedly connected to a third cylinder for driving the second suction nozzle to rise and fall, and the cylinder body of the third cylinder is fixedly connected to the mounting frame.

[0015] By adopting the above technical solution, the third cylinder drives the lifting and lowering of the second suction nozzle, which can achieve precise positioning and flexible adjustment of the second suction nozzle, ensuring that when adsorbing the pressed and formed car roof, the suction nozzle can accurately contact the pressed and formed car roof surface, thereby improving the adsorption efficiency and stability, and can adapt to the needs of different shapes, increasing the applicability and operational flexibility of the equipment; at the same time, the pressed and formed car roof is transported to the unloading point through the second conveyor belt, thereby improving the automation and production efficiency of the equipment.

[0016] Optionally, fourth cylinders are provided at both ends of the lower end surface of the press seat along its own length direction, and the two first conveyor belts are located between the two fourth cylinders.

[0017] By adopting the above technical solution, the fourth cylinder enables the press seat to accurately adjust its position in the vertical direction, thereby ensuring that the press seat presses the substrate tightly against the substrate heating device when the cutter cuts, thereby improving the cutting accuracy. At the same time, the two first conveyor belts are located between the two fourth cylinders, ensuring that the substrate feeding assembly can pass between the lower end surface of the press seat and the substrate heating device without colliding with the fourth cylinder, thereby improving the stability and safety of the substrate during the conveying process, and improving the production efficiency and product quality.

[0018] Optionally, a glue box is provided between the substrate heating device and the lower concave mold, the glue box is rotatably connected to a glue roller, the upper end of the glue roller is located above the glue box, two fifth cylinders are provided in the workbench, and the telescopic end of the fifth cylinder is fixedly connected to the lower end surface of the glue box.

[0019] By adopting the above technical solution, a glue box and a glue roller are added between the substrate heating device and the lower concave die, so that the substrate can be evenly coated with glue to ensure the bonding quality of the composite material. At the same time, the substrate feeding assembly drives the substrate to rise to adapt to the height of the upper end surface of the lower concave die, and the glue box is driven by the fifth cylinder to move up and down, which can flexibly adjust the height position of the glue box to adapt to substrates adsorbed by the substrate feeding assembly at different heights, thereby improving the applicability and operational flexibility of the equipment.

[0020] Optionally, the upper surface of the substrate supporting platform is provided with two first centering plates slidably connected to the substrate supporting platform along a direction perpendicular to the arrangement direction of the substrate heating device and the substrate supporting platform, and the two first centering plates slide relatively along the horizontal direction.

[0021] By adopting the above technical solution, the first centering plate can slide along the arrangement direction of the substrate carrier, thereby realizing the automatic centering function of the substrate, ensuring the accurate position of the substrate when entering the subsequent process, and improving production efficiency and product quality. At the same time, the design of the two first centering plates sliding relative to each other in the horizontal direction enables substrates of different widths to be effectively centered, enhancing the applicability and flexibility of the equipment.

[0022] Optionally, the fabric supporting platform is provided with two second centering plates which are slidably connected to the fabric supporting platform along the arrangement direction of the substrate heating device and the substrate supporting platform, and the two second centering plates slide relative to each other in a horizontal direction.

[0023] By adopting the above technical solution, the second centering plate on the fabric carrier can ensure that the fabric remains in the center during processing, avoiding poor molding or increased scrap rate due to offset. Specifically, the second centering plate can automatically adjust the position of the fabric so that it is always in the correct working range, thereby improving production efficiency and product quality.

[0024] Optionally, the lower concave die is detachably connected to the workbench, the upper end of the upper convex die is detachably connected to a mounting seat, a support is provided above the mounting seat, the upper end surface of the support is fixedly connected to a hydraulic cylinder, and the telescopic end of the hydraulic cylinder passes through the support and is fixedly connected to the upper end surface of the mounting seat.

[0025] By adopting the above technical solution, the lower concave die is detachably connected to the workbench, and the upper end of the upper punch is detachably connected with a mounting seat, which is convenient for replacing lower concave dies and upper punches of different shapes or sizes to meet a variety of different forming requirements; the setting of the hydraulic cylinder and the support ensures that the upper punch can apply pressure stably and accurately to ensure the forming quality.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The design of the substrate bearing platform between the substrate unwinding roller and the substrate heating device ensures the stable placement of the substrate before heating, avoiding deformation or damage of the substrate during the transmission process; the design of the press seat and the cutter thereon can accurately cut the substrate before it enters the heating device, ensuring the accuracy of the substrate size and improving the quality of subsequent processing; the design of the substrate feeding assembly enables the substrate to move smoothly along the predetermined path, ensuring the accurate positioning of the substrate during the heating and pressing process, and improving production efficiency and product quality; 2. The multiple first suction nozzles on the mounting plate can absorb the substrate to ensure the stability and accuracy of the substrate during the transmission process; the coordinated use of the first conveyor belt and the first cylinder enables the mounting plate to move accurately in the horizontal and vertical directions, thereby realizing the accurate delivery of the substrate to the position of each process, improving production efficiency and product quality; at the same time, the suction nozzle moves downward under the action of the first cylinder, and when cutting and heating the substrate, the substrate can be pressed against the substrate heating device to avoid the movement of the substrate during cutting, and the substrate and the substrate heating device are closely fitted during heating, thereby improving the cutting quality of the substrate and the uniformity of heating the substrate; 3. The setting of the second conveyor belt realizes the efficient transmission of fabrics, ensuring that the fabrics can be accurately transported to the space between the lower concave die and the upper convex die for composite pressing, thereby improving production efficiency and finished product quality; the fabric feeding assembly on the second conveyor belt can stably absorb and transmit the fabrics, ensuring the flatness and position accuracy of the fabrics during the composite process; the setting of the fabric carrying platform facilitates the placement and use of the fabrics, further improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The present invention is a schematic diagram of the overall structure of a composite pressing and forming device for a car roof.

[0028] Figure 2 Schematic diagram of the structure of the substrate feeding assembly.

[0029] Figure 3 It is a structural schematic diagram of the fabric feeding component.

[0030] Figure 4 yes Figure 3 Enlarged schematic diagram of part A.

[0031] Explanation of the reference numerals in the accompanying drawings: 1. workbench; 11. substrate heating device; 12. substrate carrying platform; 121. first centering plate; 2. substrate unwinding roller; 3. glue box; 31. glue roller; 32. fifth cylinder; 4. upper punch; 41. mounting seat; 42. support; 43. hydraulic cylinder; 5. lower die; 6. press seat; 61. cutter; 62. fourth cylinder; 7. substrate feeding assembly; 71. mounting plate; 72. first cylinder; 73. first suction nozzle; 74. first conveyor belt; 8. fabric feeding assembly; 81. mounting frame; 82. second cylinder; 83. second suction nozzle; 84. second conveyor belt; 85. fabric carrying platform; 851. second centering plate; 86. fixing plate; 87. third cylinder. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0033] The embodiment of the present application discloses a composite pressing and forming device for a car roof.

[0034] Reference Figure 1 A composite pressing and forming device for a car roof comprises a workbench 1, a substrate unwinding roller 2, a substrate heating device 11, an upper convex mold 4 and a lower concave mold 5. The substrate heating device 11 is fixedly connected to the upper end surface of the workbench 1. The substrate unwinding roller 2, the substrate heating device 11 and the lower concave mold 5 are arranged in sequence along the horizontal direction. The substrate unwinding roller 2 is used to load the substrate roll. The upper end surface of the substrate heating device 11 is flat and heats evenly.

[0035] Reference Figure 1A substrate support platform 12 is provided between the substrate unwinding roller 2 and the substrate heating device 11. The substrate support platform 12 is fixedly connected to the upper end surface of the workbench 1. The surface of the substrate support platform 12 can be provided with an anti-slip texture to prevent the substrate from sliding during placement. The substrate support platform 12 is provided with two first centering plates 121 that are slidably connected to the substrate support platform 12 along an arrangement direction perpendicular to the substrate heating device 11 and the substrate support platform 12. The first centering plates 121 are made of polyformaldehyde material with a low friction coefficient, which can effectively reduce the wear of the substrate during sliding. The two first centering plates 121 slide relative to each other in the horizontal direction, and the second centering plate 851 on the fabric support platform 85 can automatically adjust the position of the substrate to ensure that the substrate remains in the center position during processing, avoiding poor molding or increased scrap rate due to offset, thereby improving production efficiency and product quality, enhancing the applicability and flexibility of the equipment, and being suitable for substrates of different widths. The specific sliding method of the first centering plate 121 is: two sliding grooves are opened on the upper end surface of the substrate supporting platform 12, and a slider sliding in the sliding groove is provided on the lower end surface of the first centering plate 121, and a bidirectional lead screw and a guide rod are respectively provided in the two sliding grooves. The first centering plate 121 is threadedly connected with the bidirectional lead screw, and the first centering plate 121 is slidably connected with the guide rod, and a motor for driving the bidirectional lead screw to rotate is installed on the side wall of the substrate supporting platform 12.

[0036] Reference Figure 1 , a press seat 6 sliding in the vertical direction is provided above one end of the substrate support platform 12 close to the substrate heating device 11, and a fourth cylinder 62 is provided at both ends of the lower end surface of the press seat 6 along its own length direction. The fourth cylinder 62 enables the press seat 6 to accurately adjust its position in the vertical direction, so as to ensure that the press seat 6 presses the substrate tightly against the substrate heating device 11 when the cutter 61 cuts, thereby improving the cutting accuracy. The lower end surface of the main body of the press seat 6 can be provided with a buffer pad, which can effectively absorb the impact force and protect the surface of the substrate from damage. The press seat 6 is connected to the cutting knife 61 in a horizontal sliding direction on one side close to the substrate heating device 11. The cutting knife 61 is located between the substrate heating device 11 and the substrate support platform 12, and the cutting knife 61 includes a blade and a knife seat. The blade is made of tungsten steel material, which is sharp and durable, and can ensure the accuracy of cutting. The knife seat is made of titanium alloy material, which is light and has good heat dissipation performance. The knife seat is slidably connected to the press seat 6. The blade and the knife seat are fixedly connected by precision screws to ensure the stability of the structure.

[0037] Reference Figure 1 and Figure 2, a substrate feeding assembly 7 that slides along the arrangement direction of the three is provided above the substrate supporting platform 12, the substrate heating device 11 and the lower concave mold 5. The substrate feeding assembly 7 includes a mounting plate 71, four first cylinders 72 and a plurality of first suction nozzles 73. The mounting plate 71 is made of aluminum alloy material, which is light and has high strength. The first cylinder 72 can drive the mounting plate 71 and the first suction nozzle 73 to rise and fall, thereby driving the substrate adsorbed by the first suction nozzle 73 to rise and fall, so as to adapt to the upper end surface height of different lower concave molds 5 and improve the applicability of the equipment. The first suction nozzle 73 is made of fluororubber material and has good sealing and adsorption force. The first suction nozzle 73 is connected to the mounting plate 71 by a quick-change joint, which is convenient for disassembly and maintenance. The suction port of the first suction nozzle 73 is located below the mounting plate 71, and the upper end of the first suction nozzle 73 extends vertically upward through the mounting plate 71. The upper ends of all the first suction nozzles 73 are connected through a pipeline, so that the first suction nozzle 73 synchronously adsorbs the substrate. The workbench 1 is provided with first conveyor belts 74 on both sides along the arrangement direction of the substrate unwinding roller 2 and the lower concave die 5. The upper end surface of each first conveyor belt 74 is fixedly connected to the cylinder body of the two first cylinders 72. A support plate is provided inside the first conveyor belt 74 to support the upper end of the first conveyor belt 74 so that the upper end surface thereof moves horizontally, thereby preventing the first conveyor belt 74 from being deformed due to the weight of the substrate feeding assembly 7, thereby improving the stability of transmission and the production quality. The lower end surface of the mounting plate 71 is fixedly connected to the telescopic ends of the four first cylinders 72. Through the coordinated use of the first conveyor belt 74 and the first cylinder 72, the mounting plate 71 can be accurately moved in the horizontal and vertical directions, thereby realizing the accurate delivery of the substrate to the position of each process, thereby improving the production efficiency and product quality. The first conveyor belt 74 and the substrate feeding assembly 7 can automatically convey the substrate, thereby reducing labor and improving the production efficiency.

[0038] Reference Figure 1 The two first conveyor belts 74 are located between the two fourth cylinders 62, ensuring that the substrate feeding assembly 7 can pass between the lower end surface of the pressure seat 6 and the substrate heating device 11 and will not collide with the fourth cylinder 62, thereby improving the stability and safety of the substrate during the transportation process, and improving production efficiency and product quality.

[0039] Reference Figure 1, a glue box 3 is provided between the substrate heating device 11 and the lower concave die 5. The glue box 3 is made of aluminum alloy material, has good corrosion resistance and light weight, and a stirring blade is provided inside the glue box 3 to ensure that the glue liquid is evenly mixed. The glue box 3 is rotatably connected with a rubber roller 31, the upper end of which is located above the glue box 3. The rubber roller 31 is made of polyethylene material and has good wear resistance and temperature resistance. The rubber roller 31 is connected to the glue box 3 through a ceramic bearing to ensure smooth rotation. The rubber roller 31 rotates to bring the adhesive film in the glue box 3 to the lower end surface of the substrate, which can achieve uniform glue coating on the substrate and ensure the bonding quality of the composite material. Two fifth cylinders 32 are provided in the workbench 1, and the telescopic end of the fifth cylinder 32 is fixedly connected to the lower end surface of the glue box 3. The fifth cylinder 32 drives the glue box 3 to move up and down, and can flexibly adjust the height position of the glue box 3 to adapt to the height of the substrate driven by the substrate feeding assembly 7 to rise and fall, and then adapt to different upper end surface heights of the lower concave die 5, thereby improving the applicability and operational flexibility of the equipment.

[0040] Reference Figure 1 and Figure 3 Two second conveyor belts 84 are arranged above the first conveyor belt 74. A support plate is also arranged inside the second conveyor belt 84 to support the upper end of the second conveyor belt 84 so that the upper end surface thereof moves horizontally, thereby preventing the second conveyor belt 84 from being deformed due to the weight of the fabric feeding assembly 8, thereby improving the stability of transmission and the production quality. The lower concave mold 5 and the upper convex mold 4 are both located between the two second conveyor belts 84. The conveying directions of the first conveyor belt 74 and the second conveyor belt 84 are arranged horizontally and vertically. The upper end surfaces of the two second conveyor belts 84 are fixedly connected with the fabric feeding assembly 8. A fabric bearing platform 85 is arranged on one side of the workbench 1 perpendicular to the conveying direction of the second conveyor belt 84. The setting of the second conveyor belt 84 realizes the efficient transmission of the fabric and the finished product after pressing, ensures that the fabric can be accurately conveyed to the lower concave mold 5 and the upper convex mold 4 for composite pressing and the finished product after pressing is conveyed to the unloading place, improving the production efficiency and the quality of the finished product; the fabric feeding assembly 8 on the second conveyor belt 84 can stably absorb and transfer the fabric and the finished product, ensuring the flatness and position accuracy of the fabric during the composite process; the setting of the fabric carrying platform 85 facilitates the placement and use of the fabric, further improving the convenience of operation. The second conveyor belt 84 and the fabric feeding assembly 8 can automatically load and unload materials, reducing labor and improving production efficiency.

[0041] Reference Figure 1 and Figure 3The fabric feeding assembly 8 includes a mounting frame 81, four second cylinders 82 and a plurality of second suction nozzles 83. The upper end surface of each second conveyor belt 84 is fixedly connected to the cylinder bodies of the two second cylinders 82. The upper end surface of the mounting plate 71 is fixedly connected to the telescopic ends of the four second cylinders 82. The suction port of the second suction nozzle 83 is located below the mounting frame 81, and the upper end of the second suction nozzle 83 extends vertically upward through the mounting frame 81. The mounting frame 81 is made of aluminum alloy material, which is light and has high strength. The second cylinder 82 can drive the mounting frame 81 and the second suction nozzle 83 to rise and fall, thereby driving the fabric adsorbed by the second suction nozzle 83 and the finished product after pressing to rise and fall, so as to adapt to the upper end surface height of different lower concave dies 5 and improve the applicability of the equipment. The second suction nozzle 83 is made of fluororubber material, which has good sealing and adsorption force.

[0042] Reference Figure 3 and Figure 4 The second suction nozzle 83 is slidably connected to the mounting frame 81 in the vertical direction. A fixing plate 86 is fixedly connected to the upper end of each second suction nozzle 83. A third cylinder 87 for driving the second suction nozzle 83 to rise and fall is fixedly connected to the upper end surface of each fixing plate 86. The cylinder body of the third cylinder 87 is fixedly connected to the mounting frame 81. The third cylinder 87 drives the second suction nozzle 83 to rise and fall, which can achieve accurate positioning and flexible adjustment of the second suction nozzle 83, ensuring that when sucking the pressed automobile roof, the suction nozzle can accurately contact the pressed automobile roof surface, improve the suction efficiency and stability, and can adapt to the needs of different shapes, increase the applicability and operational flexibility of the equipment; at the same time, the pressed automobile roof is conveyed to the unloading place through the second conveyor belt 84, improving the automation and production efficiency of the equipment.

[0043] Reference Figure 1 The fabric support platform 85 is provided with two second centering plates 851 that are slidably connected to the fabric support platform 85 along the arrangement direction of the substrate heating device 11 and the substrate support platform 12. The second centering plates 851 are made of nylon material with a low friction coefficient, which can effectively reduce the wear of the fabric during the sliding process. The two second centering plates 851 slide relative to each other in the horizontal direction, and the sliding mode of the second centering plates 851 is the same as that of the first centering plates 121. The second centering plates 851 on the fabric support platform 85 can automatically adjust the position of the fabric to ensure that the fabric remains in the center position during the processing, avoiding poor molding or increased scrap rate due to offset, thereby improving production efficiency and product quality, enhancing the applicability and flexibility of the equipment, and being suitable for fabrics of different widths.

[0044] Reference Figure 1, the lower die 5 and the upper punch 4 are made of high-strength ceramic materials with good wear resistance and high temperature resistance. The lower die 5 is located on the upper end surface of the workbench 1 and is detachably connected to the workbench 1 by bolts. In other embodiments, the lower die 5 and the workbench 1 can also be connected by a magnetic connector to ensure the convenience of disassembly and installation. The magnetic connector is made of neodymium iron boron material, which has strong magnetic force and stable performance. The upper punch 4 is directly above the lower die 5, and the upper end of the upper punch 4 is detachably connected to the mounting seat 41 by bolts, which is convenient for replacing the lower die 5 and the upper punch 4 of different shapes or sizes to meet a variety of different molding requirements. A support 42 is provided above the mounting seat 41, and a hydraulic cylinder 43 is fixedly connected to the upper end surface of the support 42. The telescopic end of the hydraulic cylinder 43 passes through the support 42 and is fixedly connected to the upper end surface of the mounting seat 41 by bolts, ensuring the stability of the structure. The hydraulic cylinder 43 drives the mounting seat 41 to rise and fall, thereby driving the upper punch 4 to approach or move away from the lower die 5 in the vertical direction. The arrangement of the hydraulic cylinder 43 and the support 42 ensures that the upper punch 4 can apply pressure stably and accurately, thereby ensuring the molding quality.

[0045] The specific working process of the composite pressing and forming device for automobile roof of the present application is as follows: first, the substrate unwinding roller 2 is sleeved with the substrate roll, and the substrate roll is pulled onto the substrate bearing platform 12, and the substrate is adsorbed by the substrate feeding component 7, and the first conveyor belt 74 conveys one end of the substrate roll adsorbed by the substrate feeding component 7 to the upper end surface of the substrate heating device 11, and the first cylinder 72 drives the first suction nozzle 73 and the mounting plate 71 to move downward to press the substrate against the upper end surface of the substrate heating device 11, and then the fourth cylinder 62 drives the pressing seat 6 to move downward to press the substrate against the substrate bearing platform 12, and then the cutting knife 61 slides on the pressing seat 6 to cut the substrate, and the substrate feeding component 7 moves again toward the lower concave die 5 to cut the substrate. The cut substrate is completely attached to the upper end surface of the substrate heating device 11, and then the substrate is heated; during the substrate heating process, the fabric feeding assembly 8 places the fabric on the upper end surface of the lower die 5. After the substrate is heated, the substrate feeding assembly 7 drives the substrate to rise and move to the lower die 5. During the movement, the fifth cylinder 32 drives the glue box 3 and the glue roller 31 to rise, so that the glue roller 31 applies glue to the lower end surface of the substrate. As the substrate moves, the lower end surface of the substrate is completely coated with glue. The substrate feeding assembly 7 places the glue-coated substrate on the fabric, and the hydraulic cylinder 43 drives the upper punch 4 to press the substrate and the fabric downward. After the pressing is completed, the fabric feeding assembly 8 absorbs the finished product, takes it out and transports it to the unloading place.

[0046] The implementation principle of a composite pressing and forming device for a car roof in an embodiment of the present application is as follows: the design of the substrate supporting platform 12 between the substrate unwinding roller 2 and the substrate heating device 11 ensures the stable placement of the substrate before heating and avoids deformation or damage of the substrate during transportation; the design of the press seat 6 and the cutter 61 thereon can accurately cut the substrate before it enters the heating device, ensuring the accuracy of the substrate size and improving the quality of subsequent processing; the design of the substrate feeding assembly 7 enables the substrate to move smoothly along a predetermined path, ensuring the accurate positioning of the substrate during the heating and pressing process and improving production efficiency and product quality.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A composite pressing and forming device for a car roof, comprising a workbench (1), a substrate unwinding roller (2), a substrate heating device (11), an upper convex mold (4) and a lower concave mold (5), wherein the substrate unwinding roller (2), the substrate heating device (11) and the lower concave mold (5) are arranged in sequence in a horizontal direction, the lower concave mold (5) is located on the upper end surface of the workbench (1), and the upper convex mold (4) is directly above the lower concave mold (5) and slides in a vertical direction, characterized in that: A substrate support platform (12) is provided between the substrate unwinding roller (2) and the substrate heating device (11); the substrate heating device (11) and the substrate support platform (12) are both fixedly connected to the upper end surface of the workbench (1); a press seat (6) that slides in the vertical direction is provided above one end of the substrate support platform (12) close to the substrate heating device (11); a cutting knife (61) is slidably connected in the horizontal direction to one side of the press seat (6) close to the substrate heating device (11); the cutting knife (61) is located between the substrate heating device (11) and the substrate support platform (12); and a substrate feeding assembly (7) that slides in the arrangement direction of the three is provided above the substrate support platform (12), the substrate heating device (11) and the lower concave mold (5).

2. The composite pressing and forming device for automobile roof according to claim 1, characterized in that: The substrate feeding assembly (7) comprises a mounting plate (71), four first cylinders (72) and a plurality of first suction nozzles (73); the first suction nozzles (73) are fixedly connected to the mounting plate (71); a suction port of the first suction nozzle (73) is located below the mounting plate (71); the upper end of the first suction nozzle (73) passes through the mounting plate (71) and extends vertically upward; first conveyor belts (74) are provided on both sides of the workbench (1) along the arrangement direction of the substrate unwinding roller (2) and the lower concave mold (5); the upper end surface of each first conveyor belt (74) is fixedly connected to the cylinder bodies of the two first cylinders (72); and the lower end surface of the mounting plate (71) is fixedly connected to the telescopic ends of the four first cylinders (72).

3. The composite pressing and forming device for automobile roof according to claim 2, characterized in that: Two second conveyor belts (84) are arranged above the first conveyor belt (74); the lower concave mold (5) and the upper convex mold (4) are both located between the two second conveyor belts (84); the conveying directions of the first conveyor belt (74) and the second conveyor belt (84) are arranged horizontally and vertically; the upper end surfaces of the two second conveyor belts (84) are fixedly connected with a fabric feeding assembly (8); and a fabric bearing platform (85) is provided on one side of the workbench (1) perpendicular to the conveying direction of the second conveyor belts (84).

4. The composite pressing and forming device for automobile roof according to claim 3, characterized in that: The fabric feeding assembly (8) comprises a mounting frame (81), four second cylinders (82) and a plurality of second suction nozzles (83); the upper end surface of each second conveyor belt (84) is fixedly connected to the cylinder bodies of two second cylinders (82); the upper end surface of the mounting plate (71) is fixedly connected to the telescopic ends of the four second cylinders (82); the suction port of the second suction nozzle (83) is located below the mounting frame (81); and the upper end of the second suction nozzle (83) passes through the mounting frame (81) and extends vertically upward.

5. The composite pressing and forming device for automobile roof according to claim 4, characterized in that: The second suction nozzle (83) is slidably connected to the mounting frame (81) in a vertical direction; the upper end of each second suction nozzle (83) is fixedly connected to a fixing plate (86); the upper end surface of each fixing plate (86) is fixedly connected to a third cylinder (87) for driving the second suction nozzle (83) to move up and down; the cylinder body of the third cylinder (87) is fixedly connected to the mounting frame (81).

6. The composite pressing and forming device for automobile roof according to claim 2, characterized in that: The lower end surface of the press seat (6) is provided with fourth cylinders (62) at both ends along its length direction, and the two first conveyor belts (74) are located between the two fourth cylinders (62).

7. The composite pressing and forming device for automobile roof according to claim 1, characterized in that: A rubber box (3) is provided between the substrate heating device (11) and the lower concave die (5), the rubber box (3) being rotatably connected to a rubber roller (31), the upper end of the rubber roller (31) being located above the rubber box (3), and two fifth cylinders (32) being provided in the workbench (1), the telescopic ends of the fifth cylinders (32) being fixedly connected to the lower end surface of the rubber box (3).

8. The composite pressing and forming device for automobile roof according to claim 1, characterized in that: The upper end surface of the substrate support platform (12) is provided with two first centering plates (121) which are slidably connected to the substrate support platform (12) in a direction perpendicular to the arrangement direction of the substrate heating device (11) and the substrate support platform (12), and the two first centering plates (121) slide relatively in a horizontal direction.

9. The composite pressing and forming device for automobile roof according to claim 3, characterized in that: The fabric support platform (85) is provided with two second centering plates (851) which are slidably connected to the fabric support platform (85) along the arrangement direction of the substrate heating device (11) and the substrate support platform (12), and the two second centering plates (851) slide relatively in a horizontal direction.

10. The composite pressing and forming device for automobile roof according to claim 1, characterized in that: The lower concave die (5) is detachably connected to the workbench (1); the upper end of the upper convex die (4) is detachably connected to a mounting seat (41); a support (42) is provided above the mounting seat (41); a hydraulic cylinder (43) is fixedly connected to the upper end surface of the support (42); and a telescopic end of the hydraulic cylinder (43) passes through the support (42) and is fixedly connected to the upper end surface of the mounting seat (41).

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