Novel device for testing inclined compression performance of rubber fender
By designing a new rubber fender incline compression performance test device including an adjustment plate mechanism and a lifting mechanism, the problem of the existing test devices lacking control and fender positioning and handling is solved, and a more convenient and accurate testing process is achieved.
Patent Information
- Application Number
- CN202411896421.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing rubber fender incline compression performance test devices lack control during testing, and positioning and handling are troublesome when the fender is fixed or separated.
A new rubber fender incline compression performance test device including a test box, an adjusting plate mechanism and a lifting mechanism is designed. The adjusting pressure plate mechanism realizes incline compression test of the fender through the lifting table and the pressure plate. The lifting mechanism lifts the fender through the lifting frame to compress it to prevent the fender from being compressed and displaced.
The control experiment was carried out on fenders of the same shape and different materials. By simultaneously pressing the fenders on both sides for comparison and observation, the convenience and accuracy of the test were improved, and the fixing and disassembly of fenders was simplified.
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Figure CN119915609A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of stable pressure testing devices, and in particular to a novel rubber fender tilt compression performance testing device. Background Art
[0002] Rubber fenders, also known as rubber fenders, are installed on docks or ships to absorb the collision energy between ships and docks or ships when docking or mooring, protecting ships and docks from damage. Usually, rubber fenders can be divided into two categories according to their structures: solid rubber fenders (non-floating type) and floating rubber fenders. At present, according to the rubber fender industry standard, after the rubber fender is vulcanized, its quality inspection is usually to conduct physical mechanical property tests and mechanical property tests on the rubber fender. The main mechanical property test is the compression test.
[0003] Since the sides of the hull are mostly inclined, the fenders are mostly subjected to forces in the inclined direction when subjected to pressure collision, and the tilting compression performance is mostly tested during testing. The existing testing equipment mostly tests a single fender during testing, lacks a control during testing, and when the fender is fixed or separated from the testing device, it is more troublesome to position and carry it because the fender is large. Therefore, those skilled in the art provide a new rubber fender tilting compression performance testing device to solve the problems raised in the above background technology. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a novel rubber fender tilt compression performance test device, comprising a test box, a front observation wall is provided on the front side of the test box, a fixed plate is fixedly connected to the middle of the test box, an adjusting pressure plate mechanism is slidably connected above the fixed plate, the adjusting pressure plate mechanism comprises a lifting platform, the lifting platform moves up and down inside the fixed plate, a driving device is installed on the fixed plate for adjusting the pressure plate mechanism to move up and down, pressure plates are symmetrically provided at both ends below the lifting platform, and one end of the pressure plate is rotatably connected to the lifting platform;
[0005] The test box is provided with fixing seats on both sides of the fixing plates, one end of the fixing seat exceeds the test box and is located outside the test box, and the test box is provided with lifting mechanisms on both sides of the fixing seat, the lifting mechanisms include lifting frames that can move up and down, and the lifting frames are used to lift the fender for compression.
[0006] Preferably, an adjustment plate is slidably connected to one side of the lifting platform, the adjustment plate is located on the front side of the fixed plate, insertion rods are fixedly connected to both ends of the adjustment plate, the insertion rods are inserted into the lifting platform, an adjusting screw rod 1 is threadedly connected inside the adjustment plate, one end of the adjusting screw rod 1 is inserted into the front side of the fixed plate, the adjusting screw rod 1 is slidably connected up and down on the front side of the fixed plate, a connecting rod 2 is connected below the insertion rod, a connecting rod 1 is connected below the lifting platform, a pull rod is connected between the connecting rod 1 and the connecting rod 2, a connecting frame is provided above the pressure plate, and both ends of the pull rod are located inside the connecting frame.
[0007] Preferably, one end of the connecting rod one and one end of the connecting rod two are both rotatably connected to the top of the pull rod, the other end of the connecting rod one is rotatably connected to the lifting platform, and the other end of the connecting rod two is rotatably connected to the insertion rod.
[0008] Preferably, the lifting mechanism includes a positioning seat, the positioning seats are located on both sides of the fixed seat, the lower end of the lifting frame is inserted into the positioning seat, the upper end of the lifting frame is a concave arc, the bottom end of the interior of the test box is fixedly connected to a limit plate close to one side of the fixed plate, and a lifting frame is slidably connected to the limit plate, one end of the lifting frame is fixedly connected to a support rod, the support rod is located below the upper end of the lifting frame, a movable groove is opened at the upper end of the lifting frame, one side of the fixed plate is rotatably connected to a rotating rod, one end of the rotating rod is located in the movable groove, a connecting plate is fixedly connected to one side of the pressure plate below the lifting platform, and the lower end of the connecting plate is located above the other end of the rotating rod.
[0009] Preferably, the connecting plate and the lifting frame are located on different vertical planes.
[0010] Preferably, an observation mechanism is installed on the front observation wall, and the observation mechanism includes a movable plate and a marking plate. The marking plate passes through the front observation wall longitudinally, and one end of the marking plate is fixedly connected to the inside of the test box. The marking plate can be fitted with the rubber fender, and a plurality of scales are provided on the movable plate.
[0011] Preferably, a limiting mechanism is provided inside the test box at the rear side of the fixed plate, the limiting mechanism includes an adjusting screw rod 2 and a baffle, the adjusting screw rod 2 spirally passes through the rear side of the test box, one end of the adjusting screw rod 2 is rotatably connected to the baffle, the baffle is located inside the test box, and the baffle is longitudinally slidably connected to the test box.
[0012] Preferably, the driving device includes a motor, which is fixedly installed above the test box. A reduction box is provided between the motor and the test box. The motor is connected to a lifting screw through the reduction box. The lifting screw spirally passes through the lifting platform, and the lifting screw is rotatably connected to the fixed plate.
[0013] Preferably, the front observation wall is made of a transparent material, a slide groove is provided on the front side of the test box, and the front observation wall is located inside the slide groove on the front side of the test box.
[0014] Technical effects and advantages of the present invention:
[0015] 1. The present invention is designed with an adjustable pressure plate mechanism and pressure plates are provided on both sides of the fixed plate, so that a comparative experiment can be carried out on fenders of the same shape but different materials. The fenders on both sides are pressurized simultaneously by the pressure plates, so that a more intuitive comparative observation can be carried out.
[0016] 2. The present invention is designed with an adjustment plate, through which the angles of the pressure plates on both sides of the pressure plate mechanism can be adjusted simultaneously, thereby increasing the convenience of the device and avoiding the inaccurate results caused by the difference in the inclination angles on both sides.
[0017] 3. The present invention is designed with an adjustable pressing plate mechanism. When the pressing plate is pressed down, the lifting mechanism can rise to lift the fender to prevent the fender from being pressed and displaced. At the same time, after the pressing plate rises, the fender automatically falls down, so that it is convenient to push it away from the fixed seat, which is convenient for the installation and removal of the test sample. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure provided by this application;
[0019] Figure 2 It is a schematic diagram of the structure of the side provided by this application;
[0020] Figure 3 It is a schematic diagram of the structure inside the box provided by this application;
[0021] Figure 4 It is a structural schematic diagram of the adjusting pressure plate mechanism provided in the present application;
[0022] Figure 5 It is a structural schematic diagram of the lifting mechanism provided by this application;
[0023] Figure 6 It is a structural schematic diagram of the limiting mechanism provided in this application;
[0024] In the figure:
[0025] 1. Test box; 2. Front observation wall;
[0026] 3. Observation mechanism; 31. Moving plate; 32. Marking plate;
[0027] 4. Motor; 41. Lifting screw;
[0028] 5. Adjustment plate mechanism; 51. Lifting platform; 52. Adjustment plate; 53. Adjustment screw rod 1; 54. Insertion rod; 55. Pressing plate; 56. Connecting rod 1; 57. Connecting rod 2; 58. Pull rod; 59. Connecting frame; 510. Connecting plate;
[0029] 6. Limiting mechanism; 61. Adjusting screw rod 2; 62. Baffle; 7. Fixed seat; 8. Fixed plate;
[0030] 9. Lifting mechanism; 91. Positioning seat; 92. Lifting frame; 93. Support rod; 94. Limiting plate; 95. Lifting frame; 96. Rotating rod; 97. Movable slot. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figures 1 to 6 In this embodiment, a novel rubber fender tilt compression performance test device is provided, including a test box 1, a front observation wall 2 is provided at the front side of the test box 1, a fixed plate 8 is fixedly connected to the middle of the test box 1, an adjustable pressing plate mechanism 5 is slidably connected above the fixed plate 8, the adjustable pressing plate mechanism 5 includes a lifting platform 51, the lifting platform 51 moves up and down inside the fixed plate 8, a driving device is installed on the fixed plate 8 for adjusting the pressing plate mechanism 5 to move up and down, pressing plates 55 are symmetrically provided at both ends below the lifting platform 51, and one end of the pressing plate 55 is rotatably connected to the lifting platform 51;
[0033] The adjusting platen mechanism 5 is lowered by the driving device, and the adjusting platen mechanism 5 is lowered so that the pressing plate 55 is lowered to perform compression test on the test product below.
[0034] The test box 1 has fixed seats 7 on both sides of the fixed plates 8. One end of the fixed seat 7 is located outside the test box 1 and is located outside the test box 1. The test box 1 has lifting mechanisms 9 on both sides of the fixed seats 7. The lifting mechanisms 9 include lifting frames 92 that can move up and down. The lifting frames 92 are used to lift the fenders for compression. The fenders are lifted above the fixed seats 7 by a sling or a forklift, so that the user can push the fenders into the test box 1 to perform a compression test. During the test, the lifting mechanism 9 can rise as the adjusting plate mechanism 5 is lowered, and the fenders are first lifted by the lifting frames 92, so as to avoid the rubber fenders being compressed and pushed away during tilt compression, thereby causing the test to fail.
[0035] In this embodiment, specifically, an adjusting plate 52 is slidably connected to one side of the lifting platform 51, and the adjusting plate 52 is located on the front side of the fixed plate 8. Insertion rods 54 are fixedly connected to both ends of the adjusting plate 52. The insertion rod 54 is inserted into the lifting platform 51. An adjusting screw rod 53 is threadedly connected to the inside of the adjusting plate 52. One end of the adjusting screw rod 53 is inserted into the front side of the fixed plate 8. The adjusting screw rod 53 is slidably connected up and down on the front side of the fixed plate 8. A connecting rod 2 57 is connected below the insertion rod 54, and a connecting rod 1 56 is connected below the lifting platform 51. A pull rod 58 is connected between the connecting rod 1 56 and the connecting rod 2 57. A connecting frame 59 is provided above the pressure plate 55, and both ends of the pull rod 58 are located inside the connecting frame 59. By rotating the adjusting screw rod 1 53, the adjusting plate 52 can be moved away from or close to the lifting platform 51. When the adjusting plate 52 is close to the lifting platform 51, the insert rod 54 is driven to be inserted into the lifting platform 51, and the connecting rod 2 57 under the insert rod 54 is close to the connecting rod 1 56 under the lifting platform 51, so that the pull rod 58 between the connecting rod 1 56 and the connecting rod 2 57 is lifted downward, and the pull rod 58 pushes the pressing plate 55 to rotate downward. Conversely, when the adjusting plate 52 is away from the lifting platform 51, the pressing plate 55 rotates upward, thereby changing the inclination angle of the pressing plate 55, so that the compression test can be performed at different inclination angles during the test.
[0036] In this embodiment, specifically, one end of connecting rod 1 56 and one end of connecting rod 2 57 are both rotatably connected to the top of pull rod 58 , the other end of connecting rod 1 56 is rotatably connected to lifting platform 51 , and the other end of connecting rod 2 57 is rotatably connected to insertion rod 54 .
[0037] In the present embodiment, specifically, the lifting mechanism 9 includes a positioning seat 91, the positioning seat 91 is located on both sides of the fixed seat 7, the lower end of the lifting frame 92 is inserted into the positioning seat 91, the upper end of the lifting frame 92 is concave arc-shaped, the bottom end of the interior of the test box 1 is fixedly connected to a limit plate 94 near one side of the fixed plate 8, and a lifting frame 95 is slidably connected to the limit plate 94, one end of the lifting frame 95 is fixedly connected to a support rod 93, and the support rod 93 is located below the upper end of the lifting frame 92, and a movable groove 97 is opened at the upper end of the lifting frame 95, and a rotating rod 96 is rotatably connected to one side of the fixed plate 8, and one end of the rotating rod 96 is located inside the movable groove 97, and a connecting plate 510 is fixedly connected to one side of the pressing plate 55 below the lifting platform 51, and the lower end of the connecting plate 510 is located above the other end of the rotating rod 96. When the lifting platform 51 is lowered to drive the pressing plate 55 to descend and compress, the connecting plate 510 first descends to rotate one end of the compression rotating rod 96 downward, and the other end of the rotating rod 96 pushes the lifting frame 95 to rise. The movable groove 97 makes the lifting frame 95 not need to move horizontally, and the lifting frame 95 thus rises vertically under the restriction of the limit plate 94. The support rod 93 at one end of the lifting frame 95 drives the lifting frame 92 to rise, and the lifting frame 92 lifts the fender above the fixing seat 7. The lifting platform 51 continues to descend to perform an inclined compression experiment on the fender. The lifting frame 92 can be replaced and adjusted according to different arc-shaped outer contours.
[0038] In this embodiment, specifically, the connecting plate 510 and the lifting frame 95 are located on different vertical planes. When the connecting plate 510 descends, it will not press onto the lifting frame 95.
[0039] In this embodiment, specifically, an observation mechanism 3 is installed on the front observation wall 2, and the observation mechanism 3 includes a moving plate 31 and a marking plate 32. The marking plate 32 passes through the front observation wall 2 longitudinally, and one end of the marking plate 32 is located inside the test box 1 and is fixedly connected with the marking plate 32. The marking plate 32 can fit the rubber fender, and a plurality of scales are provided on the moving plate 31. The marking plate 32 is pushed outward by the deformation of the rubber fender, and the marking plate 32 drives the moving plate 31 to move. Through the change in the length of the moving plate 31 exceeding the front observation wall 2, the deformation amount of the fender is intuitively detected.
[0040] In this embodiment, specifically, a limiting mechanism 6 is provided inside the test box 1 at the rear side of the fixed plate 8, and the limiting mechanism 6 includes an adjusting screw rod 2 61 and a baffle 62. The adjusting screw rod 2 61 spirally passes through the rear side of the test box 1, and one end of the adjusting screw rod 2 61 is rotatably connected to the baffle 62. The baffle 62 is located inside the test box 1, and the baffle 62 is longitudinally slidably connected to the test box 1. By rotating the adjusting screw rod 2 61, the adjusting screw rod 2 61 is screwed into or out of the test box 1, and the adjusting screw rod 2 61 drives the baffle 62 to move together. Before the compression test, one end of the fenders on both sides can be pushed to align, which is convenient for subsequent observation and comparison.
[0041] In this embodiment, specifically, the driving device includes a motor 4, which is fixedly mounted above the test box 1, and a reduction box is provided between the motor 4 and the test box 1. The motor 4 is connected to a lifting screw 41 through the reduction box, and the lifting screw 41 spirally passes through the lifting platform 51, and the lifting screw 41 is rotatably connected to the fixed plate 8. When the motor 4 is started, the motor 4 drives the lifting screw 41 to rotate after being decelerated by the reduction box, and the lifting screw 41 thereby drives the lifting platform 51 to rise or fall for compression.
[0042] In this embodiment, specifically, the front observation wall 2 is made of a transparent material, a slide groove is provided on the front side of the test box 1, and the front observation wall 2 is located inside the slide groove on the front side of the test box 1. The transparent material facilitates observation, and the front observation wall 2 is slidably connected to the test box 1, so that the front observation wall 2 can be removed for maintenance and adjustment.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel rubber fender tilt compression performance testing device, comprising a test box (1), characterized in that: The front side of the test box (1) is provided with a front observation wall (2); a fixed plate (8) is fixedly connected to the middle of the test box (1); an adjustable pressure plate mechanism (5) is slidably connected above the fixed plate (8); the adjustable pressure plate mechanism (5) comprises a lifting platform (51); the lifting platform (51) moves up and down inside the fixed plate (8); a driving device is installed on the fixed plate (8) for adjusting the pressure plate mechanism (5) to move up and down; pressure plates (55) are symmetrically provided at both ends below the lifting platform (51); one end of the pressure plate (55) is rotatably connected to the lifting platform (51); The test box (1) is provided with a fixing seat (7) on both sides of the fixing plates (8), one end of the fixing seat (7) protrudes from the test box (1) and is located outside the test box (1), and the test box (1) is provided with a lifting mechanism (9) on both sides of the fixing seat (7), the lifting mechanism (9) comprising a lifting frame (92) that can move up and down, and the lifting frame (92) is used to lift the fender for compression.
2. A novel rubber fender tilt compression performance testing device according to claim 1, characterized in that: An adjusting plate (52) is slidably connected to one side of the lifting platform (51), the adjusting plate (52) is located at the front side of the fixed plate (8), and insertion rods (54) are fixedly connected to both ends of the adjusting plate (52), the insertion rods (54) are inserted into the lifting platform (51), an adjusting screw rod (53) is threadedly connected to the inside of the adjusting plate (52), one end of the adjusting screw rod (53) is inserted into the front side of the fixed plate (8), and the adjusting screw rod (53) is slidably connected up and down on the front side of the fixed plate (8), a connecting rod (57) is connected below the insertion rod (54), a connecting rod (56) is connected below the lifting platform (51), a pull rod (58) is connected between the connecting rod (56) and the connecting rod (57), and a connecting frame (59) is provided above the pressing plate (55), and both ends of the pull rod (58) are located inside the connecting frame (59).
3. A novel rubber fender tilt compression performance testing device according to claim 2, characterized in that: One end of the connecting rod 1 (56) and one end of the connecting rod 2 (57) are both rotatably connected to the top of the pull rod (58), the other end of the connecting rod 1 (56) is rotatably connected to the lifting platform (51), and the other end of the connecting rod 2 (57) is rotatably connected to the insertion rod (54).
4. A novel rubber fender tilt compression performance testing device according to claim 2, characterized in that: The lifting mechanism (9) comprises a positioning seat (91), the positioning seat (91) being located on both sides of the fixed seat (7), the lower end of the lifting frame (92) being inserted into the interior of the positioning seat (91), the upper end of the lifting frame (92) being in a concave arc shape, the inner bottom end of the test box (1) being fixedly connected to a limit plate (94) near one side of the fixed plate (8), the limit plate (94) being slidably connected to a lifting frame (95), one end of the lifting frame (95) being fixedly connected to a support rod (93), the support rod (93) being located below the upper end of the lifting frame (92), the upper end of the lifting frame (95) being provided with a movable groove (97), one side of the fixed plate (8) being rotatably connected to a rotating rod (96), one end of the rotating rod (96) being located inside the movable groove (97), the lower side of the lifting platform (51) being fixedly connected to a connecting plate (510) located on one side of the pressing plate (55), the lower end of the connecting plate (510) being located above the other end of the rotating rod (96).
5. A novel rubber fender tilt compression performance testing device according to claim 4, characterized in that: The connecting plate (510) and the lifting frame (95) are located on different vertical planes.
6. The novel rubber fender tilt compression performance testing device according to claim 1 is characterized in that: An observation mechanism (3) is installed on the front observation wall (2), and the observation mechanism (3) comprises a movable plate (31) and a marking plate (32). The marking plate (32) passes through the front observation wall (2) longitudinally, and one end of the marking plate (32) is located inside the test box (1) and is fixedly connected to the marking plate (32). The marking plate (32) can be fitted with the rubber fender, and a plurality of scales are provided on the movable plate (31).
7. A novel rubber fender tilt compression performance testing device according to claim 6, characterized in that: A limiting mechanism (6) is provided inside the test box (1) and located at the rear side of the fixed plate (8). The limiting mechanism (6) comprises a second adjusting screw rod (61) and a baffle plate (62). The second adjusting screw rod (61) spirally passes through the rear side of the test box (1). One end of the second adjusting screw rod (61) is rotatably connected to the baffle plate (62). The baffle plate (62) is located inside the test box (1). The baffle plate (62) is longitudinally slidably connected to the test box (1).
8. The novel rubber fender tilt compression performance testing device according to claim 1 is characterized in that: The driving device comprises a motor (4), the motor (4) being fixedly mounted above the test box (1), a reduction box being arranged between the motor (4) and the test box (1), the motor (4) being connected to a lifting screw (41) via the reduction box, the lifting screw (41) spirally passing through a lifting platform (51), and the lifting screw (41) being rotationally connected to a fixed plate (8).
9. The novel rubber fender tilt compression performance testing device according to claim 1 is characterized in that: The front observation wall (2) is made of a transparent material, a slide groove is provided on the front side of the test box (1), and the front observation wall (2) is located inside the slide groove on the front side of the test box (1).