Vibration scrap iron separation and impurity removal device for automobile part machining

Abstract

The invention discloses a vibration scrap iron separation and impurity removal device for automobile part machining, and belongs to the technical field of automobile part machining. The vibration scrap iron separation and impurity removal device comprises a box body unit, and two sets of separation and impurity removal units distributed up and down are arranged on the upper portion in the box body unit; scrap iron in chippings generated in the machining process of the automobile parts is separated out through the separation and impurity removal units, a driving unit is arranged on one side of the box body unit, and a discharging unit used for collecting the scrap iron is arranged on the discharging side of the separation and impurity removal unit located on the lower portion. By arranging the two sets of separating and impurity removing units distributed up and down and adjusting the movement of the separating and impurity removing units through the driving unit, efficient separation of scrap iron and impurities can be achieved, the driving unit can adjust the inclination angle and the movement mode of the separating and impurity removing units according to the actual situation, and the adsorption and separation efficiency of the scrap iron is greatly improved.

Description

Technical Field

[0001] The invention relates to a vibrating iron chip separation and impurity removal device for automobile parts processing, belonging to the technical field of automobile parts processing. Background Art

[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car. There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market of auto parts is getting bigger and bigger. In recent years, auto parts manufacturers have also developed rapidly.

[0003] In the process of processing auto parts, grinders or cutting machines are used to process auto parts. In the process, coolant needs to be sprayed on the processing points to protect the auto parts. The coolant will carry the iron chips generated by the processing into the collection tank of the machine body. In order to recycle the coolant and iron chips separately, the iron chips in the coolant need to be separated.

[0004] For example, a Chinese utility model patent with announcement number CN222095503U discloses a coolant iron chip recovery device, comprising a first box body and a second box body, one side of the second box body is connected to the first box body, the top of the first box body is fixedly connected to a feeding frame, the first box body is located below the feeding frame and a blanking plate is fixedly installed, the surface of the blanking plate is embedded with two groups of electromagnets, a cleaning component for cleaning the surface of the blanking plate is arranged inside the first box body, a first filter plate is arranged inside the first box body, a vibration component for vibrating the first filter plate is arranged below the first filter plate, a second filter plate is arranged inside the second box body, a chip removal component for chip removal is arranged above the second filter plate, and a blowing component for blowing air to the iron chips is also arranged on the top of the second box body.

[0005] The above solution has the following shortcomings in actual use: This solution uses two groups of electromagnets to adsorb iron chips in the coolant. The coolant flows along the feed plate to the first filter plate, and the first filter plate filters the iron chips remaining in the coolant. At this time, the first filter plate is vibrated by the vibration component to speed up the filtration speed and prevent the first filter plate from being blocked. The filtered iron chips enter the chip collection box for collection. However, in actual use, the device only relies on electromagnet adsorption and simple filtering vibration, and the separation and impurity removal efficiency is limited, which is difficult to meet the needs of large-scale automotive parts processing and production; moreover, it has poor separation effect on iron chips of different sizes and other impurities, and cannot accurately achieve efficient separation of iron chips and impurities, resulting in low purity of recycled iron chips, affecting the subsequent recycling value. Summary of the invention

[0006] The object of the present invention is to provide a vibrating iron chip separation and impurity removal device for automobile parts processing to solve the problems raised in the above background technology.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions: Compared with the prior art, the present invention provides a vibrating iron chip separation and impurity removal device for processing automobile parts, comprising a box unit, wherein the upper part of the box unit is provided with two groups of separation and impurity removal units distributed up and down, and the iron chips in the debris generated in the process of processing automobile parts are separated by the separation and impurity removal units; a driving unit is provided on one side of the box unit, and the driving unit is used to adjust the inclination angles of the two groups of separation and impurity removal units or to make the separation and impurity removal units reciprocate to improve the impurity removal efficiency; a discharge unit for collecting iron chips is provided on the discharge side of the separation and impurity removal unit located below.

[0008] Furthermore, the box unit includes a impurity removal box, and a feeding funnel is provided on the upper surface of the impurity removal box. The feeding funnel is located directly above the upper separation and impurity removal unit and away from the side where the material is discharged from the upper separation and impurity removal unit. A collection drawer is plugged into the bottom of the impurity removal box, and a drain pipe is provided on one side of the collection drawer. A filter plate is provided at the connection between the drain pipe and the collection drawer.

[0009] Furthermore, the separation and impurity removal unit includes a impurity removal plate body, and two guide seats for guiding debris are arranged on the discharge side of the impurity removal plate body, and two groups of buffers are arranged on the impurity removal plate body, one group of the buffers is rotatably connected to the box unit, and the other group of the buffers is connected to a partial structure of the driving unit, and a vibration motor is arranged on the side of the lower surface of the impurity removal plate body close to the feed, and a plurality of electromagnets are installed on the other side of the lower surface of the impurity removal plate body through a plurality of shells, and the plurality of electromagnets are distributed at equal distances.

[0010] Furthermore, the buffer member includes a bearing seat, one side of which is connected to a part of the structure of the box unit or the driving unit through a connecting shaft, a base is fixed on the upper surface of the bearing seat by bolts, a bearing column is provided on the upper surface of the base, a connecting block is sleeved on the bearing column, a spring is provided between the connecting block and the base, and the connecting block is rotatably connected to the impurity removal plate.

[0011] Furthermore, the driving unit includes a bearing seat, and a reciprocating screw is provided at the output end of the bearing seat. The two ends of the reciprocating screw are connected to the box unit through a bracket, and the reciprocating screw is threadedly connected to a driving seat, and the driving seat is rotatably connected to a driving arm through a rotating shaft. The driving arm is sleeved with a transmission seat, and the transmission seat is fixed to the driving arm by bolts. The two transmission seats are respectively connected to two groups of separation and impurity removal units, and a motor is provided at the end of one of the reciprocating screws.

[0012] Furthermore, the material discharge unit includes a receiving platform, a flexible pipe is provided on the discharge side of the receiving platform, one end of the flexible pipe passes through the box unit and is provided with a unloading platform, and both sides of the receiving platform are rotatably connected to the box unit through an axle.

[0013] Furthermore, one of the ends of the shaft bodies passes through the box unit and is provided with a connecting arm, the end of the connecting arm is rotatably connected to a cylinder, and the tail of the cylinder is rotatably connected to the box unit through a rotating shaft. After the separation of the iron chips is completed, the connecting arm drives the receiving table to rotate by controlling the cylinder, so that the receiving table is located directly below the discharge side of the separation and impurity removal unit below and the iron chips are collected.

[0014] Compared with the prior art, the present invention has the following beneficial effects: By setting up two groups of separation and impurity removal units distributed up and down, and adjusting the movement of the separation and impurity removal units by the driving unit, efficient separation of iron filings and impurities can be achieved. The driving unit can adjust the inclination angle and movement mode of the separation and impurity removal units according to actual conditions, which greatly improves the adsorption and separation efficiency of iron filings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the box unit of the present invention; Figure 4 A bottom view of the structure of the separation and impurity removal unit of the present invention; Figure 5 is a schematic structural diagram of a driving unit of the present invention; Figure 6 It is a schematic structural diagram of the discharge unit of the present invention.

[0017] In the figure: 100, box unit; 200, separation and impurity removal unit; 300, driving unit; 400, discharge unit; 101, impurity removal box; 102, feeding funnel; 103, collection drawer; 104, filter plate; 105, discharge pipe; 201, impurity removal plate; 202, guide seat; 203, connecting block; 204, bearing column; 205, base; 206, spring; 207, bearing seat; 2 08, connecting shaft; 209, vibration motor; 210, housing; 211, electromagnet; 301, bearing seat; 302, reciprocating screw; 303, bracket; 304, drive seat; 305, drive arm; 306, transmission seat; 307, bolt; 308, motor; 401, unloading platform; 402, receiving platform; 403, flexible pipe; 404, shaft; 405, connecting arm; 406, cylinder. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 6 , the present invention provides a technical solution: like Figure 1 and Figure 2 As shown, a vibrating iron chip separation and impurity removal device for processing automobile parts includes a box unit 100, which serves as the basic supporting structure of the entire device. The upper part of the box unit 100 is provided with two groups of separation and impurity removal units 200 distributed up and down, which are the core components for realizing iron chip separation. The separation and impurity removal units 200 are used to separate iron chips from the debris generated in the process of processing automobile parts. A driving unit 300 is provided on one side of the box unit 100, and its main function is to adjust the inclination angle of the two groups of separation and impurity removal units 200 or to make the separation and impurity removal units 200 reciprocate, thereby improving the impurity removal efficiency. The discharging side of the separation and impurity removal unit 200 located below is provided with a discharge unit 400 for collecting iron chips.

[0020] like Figure 2As shown, the box unit 100 includes a cleaning box 101, and a feeding funnel 102 is arranged on the upper surface of the cleaning box 101. The feeding funnel 102 is located directly above the upper separation and cleaning unit 200 and away from the side where the separation and cleaning unit 200 discharges materials. It can ensure that the debris containing iron filings and impurities fed from the feeding funnel 102 can smoothly fall onto the upper separation and cleaning unit 200, and avoid the debris from being scattered or unable to fully enter the separation and cleaning process due to improper feeding position. A collecting drawer 103 is plugged into the bottom of the cleaning box 101 for collecting impurities and coolant that fall after separation. A drain pipe 105 is arranged on one side of the collecting drawer 103, and a filter plate 104 is arranged at the connection between the drain pipe 105 and the collecting drawer 103. The filter plate 104 can further filter the coolant to prevent possible residual tiny impurities from being discharged with the coolant, thereby improving the recovery quality of the coolant.

[0021] like Figure 3 and Figure 4 As shown, the separation and impurity removal unit 200 includes an impurity removal plate 201. Two guide seats 202 for guiding the debris are arranged on the discharge side of the impurity removal plate 201. The guide seats 202 can guide the separated debris to be discharged in a predetermined direction to prevent the debris from being scattered everywhere, thereby ensuring the orderly progress of the separation and impurity removal process. Two groups of buffers are arranged on the impurity removal plate 201, one group of buffers is rotatably connected to the box unit 100, and the other group of buffers is connected to a part of the structure of the driving unit 300. The lower surface of the impurity removal plate 201 is provided with a side close to the feed. A vibration motor 209 is provided. The vibration generated by the vibration motor 209 when working can make the debris falling on the impurity removing plate 201 continuously roll and move, increase the chance of iron filings contacting the electromagnet 211, and improve the adsorption efficiency of iron filings. A plurality of electromagnets 211 are installed on the other side of the lower surface of the impurity removing plate 201 through a plurality of shells 210. The plurality of electromagnets 211 are distributed at equal distances. This distribution method can ensure that a uniform magnetic field is formed in the working area of ​​the impurity removing plate 201, thereby more effectively adsorbing iron filings and improving the uniformity and thoroughness of iron filing separation.

[0022] Furthermore, the buffer member includes a bearing seat 207, one side of which is connected to a part of the structure of the box unit 100 or the driving unit 300 through a connecting shaft 208, a base 205 is fixed on the upper surface of the bearing seat 207 by bolts, a bearing column 204 is provided on the upper surface of the base 205, a connecting block 203 is sleeved on the bearing column 204, a spring 206 is provided between the connecting block 203 and the base 205, and the connecting block 203 is rotatably connected to the impurity removing plate 201. On the one hand, the above structure can play a buffering role when the impurity removing plate 201 is vibrated or moved, protect the impurity removing plate 201 and related connecting parts, and extend the service life of the device; on the other hand, it can make the impurity removing plate 201 more stable during movement, and ensure the stability of the separation and impurity removal effect.

[0023] like Figure 5 As shown, the drive unit 300 includes a bearing seat 301, and the output end of the bearing seat 301 is provided with a reciprocating screw rod 302 to ensure the stable rotation of the reciprocating screw rod 302. The ends of the two reciprocating screw rods 302 are connected to the box unit 100 through a bracket 303. The reciprocating screw rods 302 are threadedly connected with a drive seat 304. When the reciprocating screw rod 302 rotates, the drive seat 304 will move along the axial direction of the reciprocating screw rod 302. The drive seat 304 is rotatably connected to the drive arm 305 through a rotating shaft. The drive arm 305 is sleeved with a transmission seat 306, which is fixed to the drive arm 305 by a bolt 307. The two transmission seats 306 are respectively connected to the two groups of separation and impurity removal units 200. Then, a motor 308 is provided at the end of one of the reciprocating screw rods 302, and two slide grooves corresponding to the transmission seat 306 are provided on one side of the dust removal box 101. Through the operation of the driving unit 300, the working state of the separation and dust removal unit 200 can be flexibly adjusted according to actual needs. When in use, when debris and coolant fall on the dust removal plate 201, the dust removal plate 201 can be kept in a horizontal state, and under the action of the vibration motor 209, the debris can be evenly spread on the dust removal plate 201, and then the inclination angle of the dust removal plate 201 is controlled so that the debris can be evenly contacted with the magnetic field generated by the electromagnet 211, thereby avoiding the phenomenon of poor adsorption effect due to stacking.

[0024] At the same time, when it is necessary to improve the separation effect of larger particles of iron filings, the inclination angle of the separation and impurity removal unit 200 can be appropriately increased so that the debris can pass through the impurity removal plate 201 faster under the action of gravity, and the electromagnet 211 can be used to absorb the iron filings; when it is necessary to separate the iron filings and impurities more finely, the separation and impurity removal unit 200 can be made to perform slow reciprocating motion, so that the iron filings have more opportunities to be absorbed by the electromagnet 211, thereby improving the separation accuracy.

[0025] like Figure 6As shown, the discharge unit 400 includes a receiving platform 402, and a flexible pipe 403 is provided on the discharge side of the receiving platform 402. One end of the flexible pipe 403 passes through the box unit 100 and is provided with a discharge platform 401. Both sides of the receiving platform 402 are rotatably connected to the box unit 100 through an axle 404.

[0026] Furthermore, one end of the shaft 404 passes through the box unit 100 and is provided with a connecting arm 405, the end of the connecting arm 405 is rotatably connected to the cylinder 406, and the tail of the cylinder 406 is rotatably connected to the box unit 100 through a rotating shaft. After the separation of the iron filings is completed, the connecting arm 405 drives the receiving table 402 to rotate by controlling the cylinder 406, so that the receiving table 402 is located below the separation and impurity removal unit 200, so as to accurately collect the iron filings. The collected iron filings are transported to the unloading table 401 through the flexible pipe 403, which is convenient for subsequent centralized processing and recycling. The setting of the flexible pipe 403 can not only flexibly guide the conveying direction of the iron filings, but also prevent the iron filings from being scattered during the conveying process, thereby ensuring the cleanliness of the working environment.

[0027] The working process of this embodiment is as follows: the debris falls from the feeding funnel 102 onto the impurity removal plate 201 of the separation and impurity removal unit 200 above, and the vibration motor 209 causes the impurity removal plate 201 to vibrate. Under the action of the vibration, the debris continuously rolls and moves so that it is spread on the impurity removal plate 201. At the same time, the electromagnet 211 is energized to generate a magnetic field for adsorbing iron filings in the debris, while other impurities are discharged through the guide seat 202 on the impurity removal plate 201 with the action of vibration and gravity, and continue to fall onto the separation and impurity removal unit 200 below, and then enter the separation and impurity removal unit 200 again. The separation and impurity removal operation is performed to further improve the separation effect of iron filings. In this process, the driving unit 300 can adjust the inclination angle and movement mode of the separation and impurity removal unit 200 as needed. For example, if it is found that the iron filings adsorption effect is not good, the inclination angle of the separation and impurity removal unit 200 can be appropriately increased to shorten the residence time of the debris on the impurity removal plate 201 and speed up the separation speed; if it is necessary to separate the iron filings and impurities more finely, the separation and impurity removal unit 200 can be made to reciprocate slowly to increase the iron filings and the electromagnet 211. The contact time is, when the separation of iron chips is completed, the control cylinder 406 extends, the cylinder 406 pushes the connecting arm 405, and the connecting arm 405 drives the receiving platform 402 to rotate around the shaft 404, so that the receiving platform 402 is located directly below the discharge side of the separation and impurity removal unit 200 below, and the power supply to the electromagnet 211 is stopped. The iron chips adsorbed on the separation and impurity removal unit 200 fall onto the receiving platform 402 under the action of gravity and the vibration motor 209, and then are transported to the unloading platform 401 through the flexible pipe 403, completing the collection of iron chips, and the collection drawer The impurities and coolant collected by 103 can be regularly extracted for treatment, and the coolant is discharged through the drain pipe 105. After being filtered by the filter plate 104, it can be subsequently recycled; the impurities can be classified or discarded. In actual use, the user can flexibly adjust various parameters of the device according to different automotive parts processing techniques and the characteristics of iron filings impurities, such as the vibration frequency of the vibration motor 209, the magnetic field strength of the electromagnet 211, the motion parameters of the drive unit 300, etc., to achieve the best separation and impurity removal effect.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vibrating iron chip separation and impurity removal device for automobile parts processing, characterized in that: The invention comprises a box unit (100), wherein the upper part of the box unit (100) is provided with two groups of separation and impurity removal units (200) distributed in an upper and lower manner, and iron chips are separated from the chips generated during the processing of automobile parts by the separation and impurity removal units (200); a driving unit (300) is provided on one side of the box unit (100), and the driving unit (300) is used to adjust the inclination angles of the two groups of separation and impurity removal units (200) or to make the separation and impurity removal units (200) perform reciprocating motion to improve the impurity removal efficiency; and a discharge unit (400) for collecting iron chips is provided on the discharge side of the separation and impurity removal unit (200) located at the bottom.

2. The vibrating chip separation and impurity removal device for automobile parts processing according to claim 1 is characterized in that: The box unit (100) comprises a de-impurity box (101); a feeding funnel (102) is arranged on the upper surface of the de-impurity box (101); the feeding funnel (102) is located directly above the upper separation and de-impurity unit (200) and away from the discharge side of the upper separation and de-impurity unit (200); a collecting drawer (103) is plugged into the bottom of the de-impurity box (101); a liquid discharge pipe (105) is arranged on one side of the collecting drawer (103); and a filter plate (104) is arranged at the connection between the liquid discharge pipe (105) and the collecting drawer (103).

3. The vibrating iron chip separation and impurity removal device for automobile parts processing according to claim 1 is characterized in that: The separation and impurity removal unit (200) comprises an impurity removal plate body (201), two guide seats (202) for guiding debris are arranged on the discharge side of the impurity removal plate body (201), two groups of buffers are arranged on the impurity removal plate body (201), one group of the buffers is rotatably connected to the box unit (100), and the other group of the buffers is connected to a partial structure of the drive unit (300), a vibration motor (209) is arranged on the side of the lower surface of the impurity removal plate body (201) close to the feed, and a plurality of electromagnets (211) are installed on the other side of the lower surface of the impurity removal plate body (201) through a plurality of shells (210), and the plurality of electromagnets (211) are distributed at equal distances.

4. The vibrating iron chip separation and impurity removal device for automobile parts processing according to claim 3 is characterized in that: The buffer member comprises a bearing seat (207), one side of the bearing seat (207) being connected to a part of the structure of the box unit (100) or the driving unit (300) via a connecting shaft (208), a base (205) being fixedly provided on the upper surface of the bearing seat (207) via bolts, a bearing column (204) being provided on the upper surface of the base (205), a connecting block (203) being sleeved on the bearing column (204), a spring (206) being provided between the connecting block (203) and the base (205), and the connecting block (203) being rotatably connected to the impurity removal plate (201).

5. The vibrating iron chip separation and impurity removal device for automobile parts processing according to claim 1 is characterized in that: The driving unit (300) comprises a bearing seat (301), and the output end of the bearing seat (301) is provided with a reciprocating screw (302). The ends of the two reciprocating screws (302) are connected to the box unit (100) through a bracket (303). The reciprocating screws (302) are threadedly connected to a driving seat (304). The driving seat (304) is rotatably connected to a driving arm (305) through a rotating shaft. The driving arms (305) are sleeved with a transmission seat (306). The transmission seat (306) is fixed to the driving arm (305) through a bolt (307). The two transmission seats (306) are respectively connected to two groups of separation and impurity removal units (200), and a motor (308) is provided at the end of one of the reciprocating screws (302).

6. The vibrating chip separation and impurity removal device for automobile parts processing according to claim 1 is characterized in that: The material discharge unit (400) comprises a material receiving platform (402), a material discharge side of the material receiving platform (402) is provided with a flexible pipe (403), one end of the flexible pipe (403) passes through the box unit (100) and is provided with a material discharge platform (401), and both sides of the material receiving platform (402) are rotatably connected to the box unit (100) via shafts (404).

7. The vibrating iron chip separation and impurity removal device for automobile parts processing according to claim 6 is characterized in that: The end of one of the shafts (404) passes through the box unit (100) and is provided with a connecting arm (405); the end of the connecting arm (405) is rotatably connected to a cylinder (406); the tail of the cylinder (406) is rotatably connected to the box unit (100) via a rotating shaft; after separation of iron chips is completed, the connecting arm (405) is controlled by the cylinder (406) to drive the receiving platform (402) to rotate, so that the receiving platform (402) is located directly below the discharge side of the separation and impurity removal unit (200) below and collects the iron chips.

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