A metal plate stamping and forming device and method

By introducing film reuse mechanism and support mechanism into metal plate stamping equipment, the problems of film waste and scratches of metal parts are solved, and efficient regeneration and cost savings of films are achieved.

CN119927041BActive Publication Date: 2025-07-18BAOJI MA SHI NONFERROUS METALS CO LTD
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Patent Information

Application Number
CN202510421163.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-07-18
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

In the existing metal stamping technology, the film is seriously damaged after stamping, resulting in waste and increased production costs, and scratches on the surface of the metal parts are prone to.

Method used

The collection support mechanism, film reuse mechanism and film end-tail support mechanism are used to reuse the film after overlapping, and the drive mechanism and cutting mechanism are used to achieve efficient management and regeneration of the film during the stamping process.

Benefits of technology

Effectively protect workpieces and molds, reduce film waste, reduce production costs, and avoid scratches on the surface of metal parts and improve the utilization rate of film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a metal plate stamping and forming device and method, which relates to the technical field of metal stamping. It includes a collection and support mechanism, and also includes: a stamping and forming mechanism, which is connected to the collection and support mechanism and is used for stamping and forming metal plates; a film feeding mechanism, which is installed on one side of the stamping and forming mechanism and is connected to the collection and support mechanism and is used for feeding the film during the stamping process; a film reuse mechanism, which is installed on the collection and support mechanism and is located on one side of the film feeding mechanism and is used for overlapping and reusing the used films. The present invention overlaps two used films together through the installation of the film reuse mechanism. The two damaged films complement each other and are reused, making full use of the film, saving film resources and reducing production costs on the premise of protecting workpieces and molds.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal stamping, and particularly relates to a metal plate stamping and forming device and method. Background Art

[0002] Metal stamping is a manufacturing process that uses a metal stamping die or a series of metal stamping dies to form a metal sheet into a workpiece with three-dimensional dimensional shapes.

[0003] When metal is stamped, the metal plate is stamped by the upper die and the lower die to form a specified shape. During the stamping process, the upper die and the lower die are in direct contact with the metal part. Scratches will appear on the surface of the metal part during friction, and the metal part will also cause scratches on the upper die and the lower die. Therefore, a film is generally adhered to the metal. However, it still needs to be reprocessed after stamping. Another method is to isolate the metal plate from the die through two films. After stamping, the film will be damaged to a certain extent. Then, the used film is pulled away, and a new film is re-covered on it for another stamping. Although this stamping method does not require post-treatment of the metal plate, it is very wasteful of the film. Summary of the Invention

[0004] The present invention provides a metal plate stamping and forming device and method to solve the above deficiencies in the prior art.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A metal plate stamping and forming device and method, including a collection and support mechanism, further including:

[0007] A stamping and forming mechanism, which is connected to the collection and support mechanism and is used for stamping and forming the metal plate;

[0008] A film feeding mechanism, which is installed on one side of the stamping and forming mechanism and is connected to the collection and support mechanism, and is used for feeding the film during the stamping process;

[0009] A film reuse mechanism, which is installed on the collection and support mechanism and is located on one side of the film feeding mechanism, and is used for overlapping and reusing the used film;

[0010] A film end support mechanism, which is installed on the collection and support mechanism and is used for supporting the end of the overlapped film;

[0011] A driving mechanism, which is installed between the film end support mechanism and the film reuse mechanism and is connected to the collection and support mechanism, and is used for driving the film end support mechanism and the film reuse mechanism to operate;

[0012] A cutting mechanism, which is installed on one side of the collection and support mechanism and is used for cutting the used film.

[0013] Preferably, the collecting support mechanism comprises a waste box, a material opening is opened on one side of the waste box, a sliding block is fixed on one side of the waste box, a workbench is fixed on the top of the waste box, and a support frame is fixed on the top of the workbench.

[0014] Preferably, the stamping and forming mechanism comprises a hydraulic cylinder fixed on the top of the support frame, an upper mold is fixed on the bottom end of the hydraulic cylinder, and a lower mold is fixed on the top of the workbench.

[0015] Preferably, the film unloading mechanism comprises two groups of fixed frames 1 fixed on both sides of the support frame, each group of the fixed frames 1 is rotatably connected to a film roll, and a separation rod is fixed between the support frames.

[0016] Preferably, the film recycling mechanism comprises two groups of fixed plates fixed on the supporting frame, the two groups of fixed plates are distributed up and down, one side of the fixed plate is rotatably connected with a reciprocating screw rod 1, one side of the fixed plate is fixed with a guide rod 1, a pulley 1 is fixed to the outside of the two reciprocating screw rods 1 located below, a belt 1 is installed on the outside of the two pulleys 1, a pulley 2 is fixed to the outside of the reciprocating screw 1, the same belt 2 is sleeved on the outside of every two pulleys 2, a movable plate 1 is sleeved on the external thread of the reciprocating screw 1, a U-shaped frame is fixed to one side of the movable plate 1, a set of the movable plate is arranged on the outside of the guide rod 1, two suction nozzles are fixed to the bottom of the U-shaped frame, and the suction nozzles are connected to an external air source;

[0017] One end of one of the reciprocating screws is fixed with a bevel gear 2, one side of the support frame is fixed with a shaft plate, the interior of the shaft plate is rotatably connected to a rotating shaft 1, one end of the rotating shaft 1 is fixed with a bevel gear 1, the bevel gear 1 is meshed with the bevel gear 2, one side of the shaft plate is rotatably connected to the rotating shaft 2, the outside of the rotating shaft 1 and the rotating shaft 2 are both fixed with pulleys 3, the external transmission of the two pulleys 3 is connected with belt 3, and one end of the rotating shaft 2 is fixed with a one-way gear 1.

[0018] Preferably, the film end and tail support mechanism includes a fixed block fixed on the top of the workbench, the fixed block is rotatably connected to a double-section reciprocating threaded rod inside, a guide rod 2 is fixed inside the fixed block, a one-way gear 2 is fixed to one end of the double-section reciprocating threaded rod, and a movable plate 2 is threadedly sleeved on the two reciprocating threads of the double-section reciprocating threaded rod, and the movable plate 2 is sleeved on the outside of the guide rod 2, and film limiting plates are fixed on the opposite sides of the two movable plates 2, and movable openings are penetrated on both sides of the support frame, and the double-section reciprocating threaded rod and the guide rod 2 are sleeved inside the movable opening.

[0019] Preferably, the driving mechanism includes a motor fixed to one side of the support frame, a gear is fixed to one end of the output shaft of the motor, and the gear is respectively meshed with one-way gear 1 and one-way gear 2.

[0020] Preferably, the cutting mechanism comprises a second fixing frame fixed on one side of the supporting frame, a rodless cylinder is fixed to the bottom of the second fixing frame, the rodless cylinder is connected to an external air source, and a laser cutter is fixed to the bottom of the slider of the rodless cylinder.

[0021] Preferably, a controller is fixed on one side of the workbench, and the controller is electrically connected to the motor, the hydraulic cylinder, the laser cutter and the rodless cylinder respectively.

[0022] A metal plate stamping forming method, which is applicable to the metal plate stamping forming equipment described above, comprises the following steps:

[0023] S1: Install the film roll and pull the film under the suction nozzle;

[0024] S2: Then the stamping program is started through the controller, the controller opens the air nozzle, the air source draws air through the suction nozzle, the suction nozzle draws air to suck the film below, and then the controller controls the motor to drive the gear to rotate forward, so that the four suction nozzles pull the two films to move, and the film pulls the film roll to unload the material. The upper mold and the lower mold are separated by two layers of film. The moving plate stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external loading equipment, and placed on the lower mold through the film;

[0025] S3: Then the controller controls the hydraulic cylinder to operate, and the hydraulic cylinder pushes the upper mold downward to punch the metal plate through the upper film. The metal plate is formed by the lower mold through the film. The two layers of film separate the metal plate from the upper mold and the lower mold.

[0026] S4: The external feeding equipment takes away the formed metal parts. At this time, the controller controls the motor to continue to drive the gear to rotate forward, pull the film to continue to move, pull away the film with slight damage after use, and pull the unused film between the upper mold and the lower mold, and then perform another stamping. During stamping, the controller controls the motor to drive the gear to reverse, the upper film limit plate moves to the upper part of the upper film, and the lower film limit plate moves to the upper part of the lower film. After the stamping is completed, the feeding equipment takes away the metal parts, and then the controller starts the motor to drive the gear to rotate forward, so that the moving plate that moves to the end of the reciprocating screw drives the U-shaped frame and the suction nozzle to pull the film back, and the moving plate moves to the end of the reciprocating screw and stops moving. At this time, the film wraps the film limit plate, and the two sections of stamped films overlap. Then the feeding equipment loads, and then the stamping forming mechanism stamps, and then the feeding equipment unloads;

[0027] S5: After the blanking is completed, start the motor to drive the gear to reverse, so that the moving plate two and the film limiting plate at the reciprocating thread end of the double-section reciprocating screw rod move back. Then start the motor to drive the gear to rotate forward. When the gear rotates forward, the moving plate one drives the U-shaped frame and the suction nozzle to move to one end of the thread tail. Then close the suction nozzle. The film without suction naturally droops downward. At the same time as closing, the moving plate one drives the suction nozzle to move to the thread tail. Then start the suction nozzle to suck the film at the thread tail position, and then pull it to the middle position of the reciprocating screw rod one. At this time, the controller starts the rodless cylinder to drive the laser cutter to move to one side and then move back. During the moving process, the laser cutter starts, and the laser passes through the middle of the U-shaped frame to cut the film, separating the unused film from the film used twice. Then close the suction nozzle that sucks the film stamped twice. The film vertically falls into the interior of the waste bin by gravity, then slides into the deep part of the waste bin along the sliding block, and then starts a new round of stamping through the feeding equipment.

[0028] Compared with the existing technology, the beneficial effects of the present invention are as follows:

[0029] 1. By installing a film recycling mechanism, the present invention overlaps two used films together. The two damaged films complement each other and are used again, making full use of the film, saving film resources and reducing production costs on the premise of protecting workpieces and molds;

[0030] 2. By installing a film end support mechanism to support one end of the overlapped film, a distance is maintained between the upper film and the lower film, which is convenient for feeding and blanking. Description of the Drawings

[0031] Figure 1 Fig. is the overall first perspective structural schematic diagram of a metal plate stamping and forming device proposed by the present invention.

[0032] Figure 2 Fig. is the overall second perspective structural schematic diagram of a metal plate stamping and forming device proposed by the present invention.

[0033] Figure 3 Fig. is the sectional structural schematic diagram of a metal plate stamping and forming device proposed by the present invention.

[0034] Figure 4 Fig. is the first part structural schematic diagram of the film recycling mechanism of a metal plate stamping and forming device proposed by the present invention.

[0035] Figure 5 Fig. is the second part structural schematic diagram of the film recycling mechanism of a metal plate stamping and forming device proposed by the present invention.

[0036] In the figure: 1. Collection and support mechanism; 11. Scrap box; 12. Workbench; 13. Support frame; 14. Slide block; 2. Stamping and forming mechanism; 21. Hydraulic cylinder; 22. Upper die; 23. Lower die; 3. Film feeding mechanism; 31. First fixing frame; 32. Film coil; 33. Separation rod; 4. Film recycling mechanism; 41. Fixed plate; 42. First reciprocating screw rod; 43. First guide rod; 44. First belt pulley; 45. First belt; 46. Second belt pulley; 47. Second belt; 48. First moving plate; 49. U-shaped frame; 410. Suction nozzle; 411. Shaft plate; 412. First rotating shaft; 413. First bevel gear; 414. Second bevel gear; 415. Third belt pulley; 416. Second rotating shaft; 417. Third belt; 418. First one-way gear; 5. Film end support mechanism; 51. Fixed block; 52. Double-section reciprocating threaded rod; 53. Second guide rod; 54. Second moving plate; 55. Film limiting plate; 56. Second one-way gear; 57. Moving port; 6. Driving mechanism; 61. Motor; 62. Gear; 7. Cutting mechanism; 71. Second fixing frame; 72. Rodless cylinder; 73. Laser cutter. Detailed implementation mode

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "a plurality" is two or more unless otherwise specifically defined. In addition, the terms "installed", "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Example 1: Refer to Figures 1-3 : A metal plate stamping and forming device and method, including a collection and support mechanism 1, the collection and support mechanism 1 includes a waste box 11, a material opening is provided on one side of the waste box 11, a material sliding block 14 is fixed on one side of the waste box 11, a workbench 12 is fixed on the top of the waste box 11, and a support frame 13 is fixed on the top of the workbench 12.

[0041] It further includes:

[0042] A stamping and forming mechanism 2, which is connected to the collection and support mechanism 1 and is used for stamping and forming the metal plate;

[0043] The stamping and forming mechanism 2 includes a hydraulic cylinder 21 fixed on the top of the support frame 13, a top die 22 is fixed at the bottom end of the hydraulic cylinder 21, and a bottom die 23 is fixed on the top of the workbench 12.

[0044] A film feeding mechanism 3, which is installed on one side of the stamping and forming mechanism 2 and is connected to the collection and support mechanism 1 and is used for feeding the film during the stamping process;

[0045] The film feeding mechanism 3 includes two groups of fixing frames one 31 fixed on both sides of the support frame 13, each group of fixing frames one 31 is rotatably connected with a film reel 32, and a separating rod 33 is fixed between the support frames 13.

[0046] A film recycling mechanism 4, which is installed on the collection and support mechanism 1 and is located on one side of the film feeding mechanism 3 and is used for overlapping and recycling the used film;

[0047] The film recycling mechanism 4 includes two groups of fixed plates 41 fixed on the support frame 13. The two groups of fixed plates 41 are distributed vertically. One side of the fixed plate 41 is rotatably connected with a reciprocating screw rod 42. One side of the fixed plate 41 is fixed with a guide rod 43. A pulley 44 is fixed outside the two reciprocating screw rods 42 located below. A belt 45 is installed outside the two pulleys 44. A pulley 46 is fixed outside the reciprocating screw rod 42. The same belt 47 is sleeved outside every two pulleys 46. A moving plate 48 is threadedly sleeved outside the reciprocating screw rod 42. One side of the moving plate 48 is fixed with a U-shaped frame 49. The moving plate 48 is sleeved outside the guide rod 43. Two suction nozzles 410 are fixed at the bottom of the U-shaped frame 49. The suction nozzles 410 are externally connected to a gas source;

[0048] One end of one of the reciprocating screw rods 42 is fixed with a bevel gear 414. One side of the support frame 13 is fixed with a shaft plate 411. A rotating shaft 412 is rotatably connected inside the shaft plate 411. One end of the rotating shaft 412 is fixed with a bevel gear 413. The bevel gear 413 meshes with the bevel gear 414. A rotating shaft 416 is rotatably connected to one side of the shaft plate 411. Pulleys 415 are fixed outside the rotating shaft 412 and the rotating shaft 416. A belt 417 is drivingly connected outside the two pulleys 415. One end of the rotating shaft 416 is fixed with a one-way gear 418;

[0049] The film recycling mechanism overlaps two used films. The two damaged films complement each other and are used again, making full use of the films, saving film resources and reducing production costs on the premise of protecting the workpiece and the mold.

[0050] The film end support mechanism 5 is installed on the collection support mechanism 1 and is used to support the end of the overlapped film;

[0051] The film end support mechanism 5 includes a fixed block 51 fixed on the top of the workbench 12. A double-section reciprocating threaded rod 52 is rotatably connected inside the fixed block 51. A guide rod 53 is fixed inside the fixed block 51. One end of the double-section reciprocating threaded rod 52 is fixed with a one-way gear 56. Moving plates 54 are threadedly sleeved on the two reciprocating threads of the double-section reciprocating threaded rod 52. The moving plates 54 are sleeved outside the guide rod 53. Film limiting plates 55 are fixed on the opposite sides of the two moving plates 54. Moving openings 57 are penetrated through both sides of the support frame 13. The double-section reciprocating threaded rod 52 and the guide rod 53 are sleeved inside the moving openings 57;

[0052] The film end support mechanism supports one end of the overlapped film, keeping a distance between the upper film and the lower film, which is convenient for loading and unloading.

[0053] The driving mechanism 6 is installed between the film end support mechanism 5 and the film recycling mechanism 4, and is connected to the collection support mechanism 1 for driving the operation of the film end support mechanism 5 and the film recycling mechanism 4;

[0054] The driving mechanism 6 includes a motor 61 fixed to one side of the support frame 13. One end of the output shaft of the motor 61 is fixed with a gear 62, and the gear 62 meshes with a one-way gear 418 and a one-way gear 56 respectively.

[0055] The cutting mechanism 7 is installed on one side of the collection support mechanism 1 for cutting the used film;

[0056] The cutting mechanism 7 includes a second fixed frame 71 fixed to one side of the support frame 13. The bottom of the second fixed frame 71 is fixed with a rodless cylinder 72. The rodless cylinder 72 is externally connected to a gas source, and the bottom of the slider of the rodless cylinder 72 is fixed with a laser cutter 73.

[0057] A controller is fixed to one side of the workbench 12, and the controller is electrically connected to the motor 61, the hydraulic cylinder 21, the laser cutter 73, and the rodless cylinder 72 respectively.

[0058] Example 2: Refer to Figures 2-5 : On the basis of Example 1, this example provides a method for stamping and forming a metal plate, which is applicable to the above-mentioned metal plate stamping and forming equipment, and includes the following steps:

[0059] S1: During initial installation, place the film end of the upper film reel 32 on the top of the upper separation rod 33 and below the four upper suction nozzles 410, and place the film end of the lower film reel 32 on the top of the lower separation rod 33 and below the four lower suction nozzles 410;

[0060] S2: Then the stamping program is started by the controller, the controller opens the air nozzle, the air source is sucked through the suction nozzle 410, the suction nozzle 410 sucks the film below, and then the controller controls the motor 61 to drive the gear 62 to rotate forward, the forward rotation of the gear 62 is satisfied with driving the one-way gear 1 418 to drive the shaft 2 416 to rotate, the shaft 2 416 drives the shaft 1 412 and the bevel gear 1 413 to rotate through the pulley 3 415 and the belt 3 417, the bevel gear 1 413 drives the bevel gear 2 414 and the reciprocating screw 1 42 connected thereto to rotate, and the reciprocating screw 1 414 is driven by the pulley 3 415 and the belt 3 417. 2 The other reciprocating screws 42 are driven to move synchronously by pulley 1 44, belt 1 45, pulley 2 46 and belt 2 47. The reciprocating screw 42 causes the moving plate 48 to drive the U-shaped frame 49 and the suction nozzle 410 to move. The four suction nozzles 410 pull the two films to move. The films pull the film roll 32 to discharge the film. The upper mold 22 and the lower mold 23 are separated by two layers of film. The moving plate 48 stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external feeding equipment, and is placed on the lower mold 23 through the film.

[0061] S3: Then the controller controls the hydraulic cylinder 21 to operate, and the hydraulic cylinder 21 pushes the upper mold 22 downward to punch the metal plate through the upper film. The metal plate is formed by the lower mold 23 through the film. The two layers of film separate the metal plate from the upper mold 22 and the lower mold 23, ensuring the stamping effect while avoiding stamping scratches on the surface of the molded part during stamping.

[0062] S4: The external feeding device removes the formed metal parts. At this time, the controller controls the motor 61 to continue driving the gear 62 to rotate forward, pulling the film to continue moving, pulling away the film with slight damage after use, and pulling the unused film to between the upper die 22 and the lower die 23. Then, another stamping is performed. During stamping, the controller controls the motor 61 to drive the gear 62 to rotate in reverse. The reverse rotation of the gear 62 causes the one-way gear two 56 to drive the double-section reciprocating threaded rod 52 to rotate, so that the moving plate two 54 drives the film limiting plate 55 to move. The upper film limiting plate 55 moves above the upper film, and the lower film limiting plate 55 moves above the lower film. After stamping, the feeding device removes the metal parts. Then, the controller starts the motor 61 to drive the gear 62 to rotate forward, so that the moving plate one 48 moving to the end of the thread of the reciprocating screw one 42 drives the U-shaped frame 49 and the suction nozzle 410 to pull the film back. Because the height of the film limiting plate 55 is lower than the height of the suction nozzle 410, when the suction nozzle 410 pulls the film back, it moves from the top of the film limiting plate 55. The moving plate one 48 stops moving after moving to the end of the thread of the reciprocating screw one 42. At this time, the film wraps the film limiting plate 55, and the films after two stamping operations overlap. The film limiting plate 55 supports the other end of the film, creating a gap between the upper film and the lower film, which facilitates the feeding of the feeding device. Then, the feeding device feeds the material, then the stamping and forming mechanism 2 stamps, and then the feeding device discharges the material;

[0063] S5: After discharging, start the motor 61 to drive the gear 62 to rotate in reverse to move the moving plate two 54 and the film limiting plate 55 moving to the end of the reciprocating thread of the double-section reciprocating threaded rod 52 back. Then, start the motor 61 to drive the gear 62 to rotate forward. The forward rotation of the gear 62 causes the moving plate one 48 to drive the U-shaped frame 49 and the suction nozzle 410 to move to one end of the thread. Then, close the suction nozzle 410. The film without suction naturally droops downward. At the same time as closing, the moving plate one 48 drives the suction nozzle 410 to move to the end of the thread. Then, start the suction nozzle 410 to suck the film at the end of the thread position, and then pull it to the middle position of the reciprocating screw one 42. At this time, the controller starts the rodless cylinder 72 to drive the laser cutter 73 to move to one side and then move back. During the moving process, the laser cutter 73 is started, and the laser passes through the middle of the U-shaped frame 49 to cut the film, separating the unused film from the film used twice. Then, close the suction nozzle 410 that sucks the film stamped twice. The film vertically falls into the interior of the waste bin 11 by gravity, and then slides into the deep part of the waste bin 11 along the sliding block 14. Then, start a new round of stamping through the feeding of the feeding device.

[0064] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, making equivalent replacements or changes, should be covered by the protection scope of the present invention.

Claims

1. A metal plate stamping and forming device, including a collection and support mechanism (1), characterized in that It further includes: A stamping mechanism (2), which is connected to the collection and support mechanism (1) and is used for stamping and forming metal plates; A film feeding mechanism (3), which is installed on one side of the stamping mechanism (2) and is connected to the collection and support mechanism (1) and is used for feeding the film during the stamping process; A film reuse mechanism (4), which is installed on the collection and support mechanism (1) and is located on one side of the film feeding mechanism (3) and is used for overlapping and reusing the used film; A film end support mechanism (5), which is installed on the collection and support mechanism (1) and is used for supporting the end of the overlapped film; A driving mechanism (6), which is installed between the film end support mechanism (5) and the film reuse mechanism (4) and is connected to the collection and support mechanism (1) and is used for driving the film end support mechanism (5) and the film reuse mechanism (4) to operate; A cutting mechanism (7), which is installed on one side of the collection and support mechanism (1) and is used for cutting the used film; The collection and support mechanism (1) includes a waste box (11), a workbench (12) is fixed on the top of the waste box (11), and a support frame (13) is fixed on the top of the workbench (12); The film reuse mechanism (4) includes two groups of fixing plates (41) fixed on the support frame (13), the two groups of fixing plates (41) are distributed up and down, one side of the fixing plate (41) is rotatably connected with a reciprocating screw one (42), one side of the fixing plate (41) is fixed with a guide rod one (43), a pulley one (44) is fixed on the outside of the two reciprocating screws one (42) located below, a belt one (45) is installed on the outside of the two pulleys one (44), a pulley two (46) is fixed on the outside of the reciprocating screw one (42), and the outside of each two pulleys two (46) is sleeved with the same belt two (47), a moving plate one (48) is threadedly sleeved on the outside of the reciprocating screw one (42), one side of the moving plate one (48) is fixed with a U-shaped frame (49), the moving plate one (48) is sleeved on the outside of the guide rod one (43), and two suction nozzles (410) are fixed on the bottom of the U-shaped frame (49), and the suction nozzles (410) are externally connected to a gas source; One end of one of the reciprocating screws one (42) is fixed with a bevel gear two (414), one side of the support frame (13) is fixed with an axle plate (411), a rotating shaft one (412) is rotatably connected inside the axle plate (411), one end of the rotating shaft one (412) is fixed with a bevel gear one (413), the bevel gear one (413) is meshed with the bevel gear two (414), a rotating shaft two (416) is rotatably connected on one side of the axle plate (411), pulley three (415) are fixed on the outside of the rotating shaft one (412) and the rotating shaft two (416), a belt three (417) is drivingly connected on the outside of the two pulleys three (415), and one end of the rotating shaft two (416) is fixed with a one-way gear one (418); The film end support mechanism (5) comprises a fixed block (51) fixed on the top of the workbench (12), the fixed block (51) is rotatably connected to a double-section reciprocating threaded rod (52) inside, a second guide rod (53) is fixed inside the fixed block (51), a second one-way gear (56) is fixed to one end of the double-section reciprocating threaded rod (52), two reciprocating threads of the double-section reciprocating threaded rod (52) are threadedly sleeved with a second moving plate (54), the second moving plate (54) is sleeved on the outside of the second guide rod (53), and film limiting plates (55) are fixed on opposite sides of the two second moving plates (54), and moving openings (57) are penetrated on both sides of the support frame (13), and the double-section reciprocating threaded rod (52) and the second guide rod (53) are sleeved inside the moving opening (57).

2. A metal plate stamping and forming device according to claim 1, characterized in that, A material opening is provided on one side of the waste box (11), and a sliding block (14) is fixed on one side of the waste box (11).

3. A metal plate stamping and forming device according to claim 2, characterized in that, The stamping and forming mechanism (2) comprises a hydraulic cylinder (21) fixed on the top of a support frame (13), an upper mold (22) is fixed on the bottom end of the hydraulic cylinder (21), and a lower mold (23) is fixed on the top of the workbench (12).

4. A metal plate stamping and forming device according to claim 3, characterized in that, The film unloading mechanism (3) comprises two groups of fixed frames (31) fixed on both sides of the support frame (13), each group of the fixed frames (31) being rotatably connected to a film roll (32), and a separation rod (33) being fixed between the support frames (13).

5. A metal plate stamping and forming device according to claim 4, characterized in that, The driving mechanism (6) comprises a motor (61) fixed to one side of the support frame (13), a gear (62) being fixed to one end of the output shaft of the motor (61), and the gear (62) being respectively meshed with a one-way gear 1 (418) and a one-way gear 2 (56).

6. The metal plate stamping and forming equipment according to claim 5, wherein The cutting mechanism (7) comprises a second fixing frame (71) fixed to one side of the support frame (13), a rodless cylinder (72) being fixed at the bottom of the second fixing frame (71), the rodless cylinder (72) being connected to an external air source, and a laser cutter (73) being fixed at the bottom of a slider of the rodless cylinder (72).

7. A metal plate stamping and forming device according to claim 6, wherein, A controller is fixed on one side of the workbench (12), and the controller is electrically connected to the motor (61), the hydraulic cylinder (21), the laser cutter (73), and the rodless cylinder (72) respectively.

8. A method for stamping a metal plate, which is applicable to the metal plate stamping equipment described in claim 7, characterized in that, The following steps are involved: S1: Install the film roll (32) and pull the film under the suction nozzle (410); S2: Then the stamping program is started through the controller, the controller opens the air nozzle, the air source is sucked through the suction nozzle (410), the suction nozzle (410) sucks the film located below, and then the controller controls the motor (61) to drive the gear (62) to rotate forward, so that the four suction nozzles (410) pull the two films to move, and the film pulls the film roll (32) to discharge the material, the upper mold (22) and the lower mold (23) are separated by two layers of film, and the moving plate (48) stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external loading device, and is placed on the lower mold (23) through the film; S3: Then the controller controls the hydraulic cylinder (21) to operate, and the hydraulic cylinder (21) pushes the upper mold (22) to move downward to punch the metal plate through the upper film, and the lower part of the metal plate is formed by the lower mold (23) through the film, and the two layers of film separate the metal plate from the upper mold (22) and the lower mold (23); S4: The external loading equipment takes away the formed metal parts. At this time, the controller controls the motor (61) to continue to drive the gear (62) to rotate forward, pull the film to continue to move, pull away the film with slight damage after use, and let the unused film be pulled between the upper mold (22) and the lower mold (23), and then perform another punching. During punching, the controller controls the motor (61) to drive the gear (62) to rotate reversely, and the upper film limit plate (55) moves to the top of the upper film, and the lower film limit plate (55) moves to the top of the lower film. After the stamping is completed, the feeding device takes away the metal part, and then the controller starts the motor (61) to drive the gear (62) to rotate forward, so that the movable plate (48) that moves to the tail of the reciprocating screw (42) drives the U-shaped frame (49) and the suction nozzle (410) to pull the film back, and the movable plate (48) moves to the tail of the reciprocating screw (42) and stops moving. At this time, the film wraps the film limiting plate (55), and the two sections of the stamped film overlap each other, and then the feeding device loads the material, and then the stamping and forming mechanism (2) stamps, and then the feeding device unloads the material; S5: After unloading is completed, the motor (61) is started to drive the gear (62) to rotate in reverse, so that the movable plate 2 (54) and the film limiting plate (55) that move to the reciprocating threaded tail of the double-stage reciprocating threaded rod (52) move back, and then the motor (61) is started to drive the gear (62) to rotate forward. The forward rotation of the gear (62) causes the movable plate 1 (48) to drive the U-shaped frame (49) and the suction nozzle (410) to move to one end of the thread tail, and then the suction nozzle (410) is closed. Without the suction force, the film naturally droops downward. While closing, the movable plate 1 (48) drives the suction nozzle (410) to move to the thread tail, and then the suction nozzle (410) is started to suck the thread tail position. The film is then pulled to the middle position of the reciprocating screw (42). At this time, the controller starts the rodless cylinder (72) to drive the laser cutter (73) to move to one side and then move back. During the movement, the laser cutter (73) is started, and the laser passes through the middle of the U-shaped frame (49) to cut the film, so that the unused film is separated from the film that has been used twice. Then, the suction nozzle (410) that sucks the film that has been punched twice is closed, and the film falls vertically into the inside of the waste box (11) by gravity, and then slides into the depth of the waste box (11) along the sliding block (14), and then a new round of punching is started by loading the material through the feeding equipment.

Citation Information

Patent Citations

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