Equipment for automatically cleaning electrodes
By designing a device that automatically cleans electrodes, using micro motor-driven components and high-pressure water flushing technology, the problem that the existing technology cannot effectively clean up dirt on COD sensors is solved, and efficient and safe sensor cleaning is achieved, ensuring the accuracy of the measured values.
Patent Information
- Application Number
- CN202510421439.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing COD sensor cleaning equipment cannot effectively clean up dirt on the sensor in water environments with poor water quality or sludge and biological activities, resulting in inaccurate measurement values.
A device for automatic cleaning of electrodes is designed, using the cladding assembly, positioning assembly, brushing assembly, flushing assembly and water pumping assembly driven by a micro motor, combined with high-pressure water flushing technology to achieve effective cleaning of COD sensor light source detection components and nearby areas.
The device can be cleaned in water without removing the sensor, which improves the cleaning efficiency and cleaning ability of the sensor, while enhancing the safety of operation and ensuring the accuracy of the measured values.
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Figure CN119935890A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of COD sensors, and in particular relates to a device for automatically cleaning electrodes. Background Art
[0002] A COD sensor is a device used to measure the chemical oxygen demand (COD) in water. COD sensors generally use the ultraviolet light absorption method to detect the COD concentration in water. The sensor is generally installed in a drop-in manner. The sensor will be immersed in water for a long time, causing the light source detection component to be contaminated by impurities in the water, thereby affecting the absorption of light, and causing inaccurate measurements. At present, COD sensors that have been immersed in water for a long time need to be cleaned manually on a regular basis. During the cleaning, the sensor needs to be removed from the water, which is inefficient on the one hand and unsafe on the other.
[0003] The published patent with application number 202322999537.0 introduces a sensor with a self-cleaning function, which uses a brush to clean the light emitting and receiving parts of the sensor. This technology can effectively reduce the number of manual cleaning of the sensor. However, for aquatic environments with poor water quality or surrounding sludge and biological activity, the sludge or dirt in the water can easily hang on or adhere to the sensor. The technology disclosed in the patent with application number 202322999537.0 cannot effectively clean the sensor in the above-mentioned aquatic environment.
[0004] The present invention designs a sensor cleaning device which can effectively clean the sensor. At the same time, in order to improve the portability of the cleaning device, a structure combining a micro motor and a gas tank is designed, and the small motor is used to generate high-pressure water to effectively flush the sensor being brushed.
[0005] The present invention designs a device for automatically cleaning electrodes to solve the above problems. Summary of the invention
[0006] Based on this, it is necessary to provide an automatic electrode cleaning device for the problems existing in the current COD sensor cleaning equipment. The first motor in the positioning component, the second motor in the first drive component, the third motor in the flushing component and the fourth motor in the flushing component of the present invention are all small micro motors, which can effectively improve their portability and operational flexibility. The present invention first provides a waterless environment for the COD sensor located in the water and positions the COD sensor through the cooperation of the shell component and the pumping component, and then effectively cleans the ultraviolet emitting part and receiving part of the COD sensor and its vicinity through the cooperation of the scrubbing component, the flushing component and the pumping component, without taking the COD sensor out of the water for cleaning, which effectively improves the cleaning efficiency and cleaning ability of the COD sensor and can effectively improve the safety of the sensor cleaning operation. The scrubbing component and the flushing component in the present invention can perform the operation of first scrubbing and then flushing the sensor surrounded by the shell component to improve the cleanliness of the sensor. The flushing component of the present invention can maintain the water tank in a high-pressure state of being full of water through the connection relationship between the air pump driven by the third motor, the air tank and the water tank, ensuring that the high-pressure water in the water tank reaches the nozzle in the brushing component for a short moment after the brushing component completes the cleaning of the sensor and flushes the sensor that has been effectively brushed, ensuring that the dirt that has been brushed off and still attached to the sensor can be effectively cleaned, thereby ensuring that the sensor can be cleaned.
[0007] The above purpose is achieved through the following technical solutions: An automatic electrode cleaning device is used to clean the light source detection component of a COD sensor and its vicinity in water, comprising: The enclosure assembly is used to isolate the light emitting and receiving part of the COD sensor in water and its vicinity from the surrounding water environment. The enclosure assembly has a hollow handle bar, and the lower end of the handle bar is provided with two semicircular shells that are hinged to each other.
[0008] The second driving assembly arranged on the handle bar is used for driving the two semicircular shells to open and close.
[0009] The positioning assembly is used to fix the COD sensor sealed and isolated by two semicircular shells relative to the cladding assembly.
[0010] The brushing component is used for circumferentially brushing the light source detection component of the COD sensor fixed by the positioning component and the surrounding area.
[0011] The first driving assembly arranged on the handle bar is used for driving the brushing assembly.
[0012] The flushing component is used to flush the parts of the COD sensor that are brushed by the brushing component with high-pressure water.
[0013] The pumping assembly is used to pump water from two closed semicircular shells.
[0014] In one of the embodiments, the lower end of the handle rod is fixedly connected to a semicircular shell through a connecting block, two support ears are provided on one side of the semicircular shell, and the support ears on the two semicircular shells are hinged by a first fixing pin, the first fixing pin is fixed to the support ear on the semicircular shell fixed to the handle rod, and a vortex spring for driving the two semicircular shells to close is connected between the first fixing pin and the support ear on the other semicircular shell, and two positioning sleeves matching the conical surface of the upper end of the COD sensor are provided in the middle part of the upper end of the two semicircular shells.
[0015] In one of the embodiments, sealing strips and sealing grooves cooperating with the sealing strips are respectively provided at the edges of the two semicircular shells.
[0016] In one embodiment, the positioning assembly includes a first motor and a first shield arranged at the end of a semicircular shell, a first gear meshing with a second gear is arranged on the output shaft of the first motor, the second gear is arranged on a screw sleeve, and the screw sleeve is rotatably arranged on a second ring sleeve at a circular hole at the lower end of the semicircular shell, a push rod parallel to the axis of the semicircular shell is slidably arranged in the second ring sleeve, a circular top plate cooperating with the lower end of the COD sensor is arranged at the upper end of the push rod, and the first shield is fixed to the semicircular shell by bolts and seals the first motor, the first gear, the second gear, the screw sleeve and the push rod.
[0017] In one of the embodiments, the positioning assembly also includes two telescopic rods that are symmetrically arranged in two semicircular shells at intervals of 180 degrees and are telescopically extended and retracted horizontally along the radial direction of the corresponding semicircular shells. One end of the telescopic rod is connected to the inner wall of the semicircular shell through an n-shaped seat, and the other end of the telescopic rod is provided with an arc-shaped positioning fork that cooperates with the cylindrical surface of the COD sensor. The telescopic rod consists of a rod sleeve and an inner rod that are mutually sleeved. A first spring is provided in the rod sleeve to make it relatively extended with the inner rod, and the two ends of the telescopic first spring are respectively connected to the inner wall of the rod sleeve and the end of the inner rod.
[0018] In one embodiment, the brushing assembly includes two first semi-cylinders, which move axially in two semi-circular shells respectively. Three sliding sleeves are evenly arranged on the outer cylindrical surface of the first semi-circular shell in a circumferential direction. The sliding sleeve is slidably arranged on a guide rod in the semi-circular shell. A second spring that drives the first semi-cylinder to move downward is arranged on the guide rod. A first ring plate and a second ring plate cooperating with a top plate are respectively arranged at the upper and lower ends of the first semi-cylinder. A second semi-cylinder that is transmission-connected to the first driving assembly is rotatably arranged in the first semi-cylinder. Two guide blocks are arranged on the inner wall of the first semi-cylinder. The two guide blocks on the inner wall of the first semi-cylinder are respectively slidably arranged in the arc-shaped guide groove on the outer side of the corresponding second semi-cylinder. The guide blocks are connected to the fixed blocks arranged in the corresponding slide groove through a third spring. Two third ring plates are arranged at the upper and lower ends of the second semi-cylinder. Three belt rollers that are evenly spaced circumferentially and transmission-connected to the first driving assembly are arranged between the two third ring plates of the second semi-cylinder through a roller shaft. A brushing belt is arranged on the three belt rollers, and the outer side of the brushing belt is densely covered with long bristles.
[0019] In one embodiment, the first driving component includes a fourth gear and a first rotating shaft, the fourth gear is arranged at the upper end of the roller shaft and meshes with the semicircular arc first gear ring on the first ring plate, the first rotating shaft is rotatably arranged in a third ring sleeve at a circular hole on the first ring plate, a fifth gear is arranged at the lower end of the first rotating shaft, the fifth gear meshes with the semicircular arc second gear ring arranged at the upper end of the second semi-cylinder, a second rotating shaft is slidably arranged on the upper section of the first rotating shaft, the second rotating shaft is rotatably arranged in the first ring sleeve at the circular hole at the top of the semicircular shell, a sixth gear is arranged at the upper end of the second rotating shaft, the sixth gear meshes with the seventh gear, and the The seventh gear is arranged on the third rotating shaft, and the third rotating shaft is rotatably arranged in the fourth ring sleeve on the top of the semicircular shell. The end of the third rotating shaft is provided with an eighth gear, and the eighth gear is meshed with the ninth gear. The ninth gear is arranged at the lower end of the fourth rotating shaft. The fourth rotating shaft is rotatably arranged on the inner wall of the hand handle, and the upper end of the fourth rotating shaft is provided with a tenth gear, and the tenth gear is meshed with the eleventh gear arranged on the wall of the hand handle, and the eleventh gear is meshed with the twelfth gear. The twelfth gear is arranged on the output shaft of the second motor outside the hand handle, and the hand handle is provided with a second protective cover for sealing the second motor and the twelfth gear.
[0020] In one embodiment, the flushing assembly includes a plurality of nozzles arranged on both sides of the inner walls of the two second semi-cylinders and spraying water radially toward the COD sensor located in the center, and an air pump arranged on the handle, the nozzles are connected to the bottom of the water tank on the semi-circular shell where the handle is located through a high-pressure hose, the high-pressure hose is buried in the wall of the second semi-cylinder and passes through the movable groove at the bottom of the second semi-cylinder and the wall of the semi-circular shell to communicate with the water tank in the form of a main pipe, the main pipe of the high-pressure hose is provided with a first one-way valve, and the side wall of the water tank is provided with a first A water suction pipe, a second one-way valve is arranged on the first water suction pipe, a filter is arranged at the end of the first water suction pipe, the air pump is connected to the third motor on the handle bar, an air supply pipe is arranged on the air pump, a resistance valve is arranged on the air supply pipe, the air pump is connected with the top of the water tank and the top of the air tank on the handle bar through the first air pipe and the third air pipe respectively, the first air pipe and the third air pipe are respectively provided with an air valve and a third one-way valve, the bottom of the air tank is connected with the top of the water tank through the second air pipe, and the second air pipe is provided with a solenoid valve.
[0021] In one embodiment, the pumping assembly includes a water pump arranged on the handle, and the water pump is connected to the fourth motor on the handle. The water pump is provided with a drain pipe and a second suction pipe, and the end of the second suction pipe reaches the bottom of the semicircular shell from the top of the semicircular shell where the handle is located through the gap between the semicircular shell and the corresponding first semi-cylinder.
[0022] In one embodiment, the second drive assembly includes a catheter arranged on the handle bar, the upper end of the catheter is equipped with a fixed pulley through a support, the lower end of the catheter is rotatably provided with an L-tube with a 90-degree arc bend, and a pull rope cooperating with the fixed pulley is arranged in the L-tube and the catheter, the lower end of the pull rope is connected to a first rotating sleeve, the first rotating sleeve is rotatably provided on a second fixed pin, the first fixed pin is provided on a fixed wall of the semicircular shell wall where the handle bar is not located, the upper end of the pull rope is connected to a second rotating sleeve, the second rotating sleeve is rotatably provided on the lower end of a V-shaped rocker arm, and the V-bend of the V-shaped rocker arm is hinged to the handle bar.
[0023] The beneficial effects of the present invention are: 1. The first motor in the positioning assembly, the second motor in the first driving assembly, the third motor in the flushing assembly and the fourth motor in the flushing assembly of the present invention are all micro motors of very small size, which can effectively improve their portability and operational flexibility.
[0024] 2. The present invention first provides an environment isolated from the surrounding sewage for the COD sensor located in the water through the cooperation of the shell component, the positioning component and the pumping component, and then effectively cleans the stubborn dirt attached to the ultraviolet emitting part and the receiving part of the COD sensor and the surrounding areas through the cooperation of the brushing component, the flushing component and the pumping component, without taking the COD sensor out of the water for cleaning, thereby effectively improving the cleaning efficiency and cleaning ability of the COD sensor and the safety of the sensor cleaning operation.
[0025] 3. The brushing component and the flushing component in the present invention can perform the operations of brushing first and then flushing the sensor surrounded by the shell component, thereby improving the cleanliness of the sensor.
[0026] 4. The flushing component of the present invention can maintain a high-pressure state of being full of water in the water tank through the connection relationship between the air pump driven by the third motor, the air tank and the water tank, ensuring that the high-pressure water in the water tank reaches the nozzle in the brushing component for a short moment after the brushing component completes the cleaning of the sensor and flushes the sensor that has been effectively brushed, ensuring that the dirt that has been brushed off and still attached to the sensor can be effectively cleaned, thereby ensuring that the sensor can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 are two overall schematic diagrams of the present invention; Figure 2 It is a top view of the structure of the outer sides of the two semicircular shells of the present invention; Figure 3 It is a bottom cross-sectional view of the structure of the outer sides of the two semicircular shells of the present invention; Figure 4 are two side cross-sectional views of the present invention; Figure 5 It is a side cross-sectional view of the positioning component and the sensor; Figure 6 It is a schematic diagram of the structure of the hand-held rod in the present invention; Figure 7 is a cross-sectional view of the cooperation between the first driving assembly and the brushing assembly; Figure 8 is a side cross-sectional view of the brush cleaning assembly and the sensor; Fig. 9 It is a top-sectional view of the cooperation between the positioning component and the sensor; Fig.10 It is a schematic diagram of the state after the two semicircular shells in the cladding assembly are fully opened; Fig.11 are two top sectional views of the reset structure in the brushing assembly of the present invention; Fig.12 It is a schematic diagram of a high-pressure hose in a flushing assembly of the present invention; Fig.13 It is a cross-sectional view of the cooperation between the pumping assembly and the scrubbing assembly of the present invention; Fig.14 is a partial cross-sectional view of the lower end structure of the second drive assembly; Fig.15 is a partial cross-sectional view of the upper end structure of the second drive assembly; Fig.16 It is a structural schematic diagram of a semicircular shell on one side of the cladding assembly; Fig.17 It is a schematic diagram of the structure of the other side semicircular shell in the cladding assembly; Fig.18 It is a cross-sectional view of the hinged structure of two semicircular shells in the cladding assembly; Fig.19 is a schematic diagram of the first semicircular shell structure; Fig. 20 It is a schematic diagram of the structure of the second semicircular shell; Fig.21 It is a schematic diagram of the structure inside the second semicircular shell; Fig. 22 It is the cooperation of the telescopic rod and the positioning fork and their cross-sectional view; Fig.23 is a top cross-sectional view of the brushing assembly; Fig.24 It is a top cross-sectional view of the brush cleaning component and the sensor; Name of the label in the figure: 100, cladding assembly; 101, semicircular shell; 102, ear; 103, first fixing pin; 104, first ring sleeve; 105, second ring sleeve; 106, positioning sleeve; 107, fixing arm; 108, second fixing pin; 109, sealing strip; 110, sealing groove; 111, vortex spring; 112, hand grip; 200, positioning assembly; 201, first shield; 202, first motor; 203, first gear; 204, second gear; 205, screw sleeve; 206, top rod; 207, top plate; 208, n-shaped seat; 209, telescopic rod; 210, rod sleeve; 211, first spring; 212, inner rod; 213, positioning fork; 300, brush assembly; 301, guide rod; 302, second spring; 303, first semi-cylinder; 304, sliding sleeve; 305, first ring plate; 306, third ring sleeve; 307, second ring plate; 308, movable groove; 309, guide block; 310, second semi-cylinder; 311, guide groove; 312, fixed block; 313, third spring; 314, third ring plate; 315, belt roller; 316, brush belt; 317, roller shaft; 400, first drive assembly; 401, fourth gear; 402, first gear ring; 403, fifth gear; 404, first rotating shaft; 405, second rotating shaft; 406, sixth gear; 407, seventh gear; 408, fourth ring; 409, third rotating shaft; 410, eighth gear; 411, ninth gear; 412, fourth rotating shaft; 413, tenth gear; 414, eleventh gear; 415, twelfth gear; 416, second motor; 417, second shield; 418, second gear ring; 500, flushing assembly; 501, nozzle; 502, high-pressure hose; 503, first one-way valve; 504, water tank; 505, first water suction pipe; 506, second one-way valve; 507, filter; 508, first air pipe; 509, second air pipe; 510, air valve; 511, air pump; 512, third air pipe; 513, third one-way valve; 514, air tank; 515, solenoid valve; 516, resistance valve; 517, third motor; 518, air supply pipe; 600, pumping assembly; 601, second water suction pipe; 602, water pump; 603, drainage pipe; 604, fourth motor; 700, second drive assembly; 702, first rotating sleeve; 703, pull rope; 704, guide tube; 705, L tube; 706, support; 707, fixed pulley; 708, second rotating sleeve; 709, V-shaped swing rod; 801.COD sensor. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0029] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0030] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0031] like Figure 1-24 As shown, an automatic electrode cleaning device is used to clean the light source detection component of the COD sensor 801 and its surrounding area in water, comprising: The enclosure assembly 100 is used to isolate the light emitting and receiving part of the COD sensor 801 in water and its vicinity from the surrounding water environment. The enclosure assembly 100 has a hollow handle bar 112, and the lower end of the handle bar 112 is provided with two semicircular shells 101 that are hinged to each other.
[0032] The second driving assembly 700 disposed on the handle bar 112 is used to drive the two semicircular shells 101 to open and close.
[0033] The positioning assembly 200 is used to fix the COD sensor 801 sealed and isolated by two semicircular shells 101 relative to the cladding assembly 100 .
[0034] The brushing component 300 is used to circumferentially brush the light source detection component of the COD sensor 801 fixed by the positioning component 200 and the surrounding area.
[0035] The first driving assembly 400 disposed on the handle 112 is used to drive the scrubbing assembly 300 .
[0036] The flushing component 500 is used to perform high-pressure water flushing on the portion of the COD sensor 801 that is brushed by the brushing component 300 .
[0037] The pumping assembly 600 is used to pump water from the two closed semicircular shells 101.
[0038] In a further embodiment, Figure 2 , Fig.10 , Fig.16 , Fig.18As shown, the lower end of the handle rod 112 is fixedly connected to a semicircular shell 101 through a connecting block, and two support ears 102 are arranged on one side of the semicircular shell 101. The support ears 102 on the two semicircular shells 101 are hinged by a first fixing pin 103, and the first fixing pin 103 is fixed to the support ear 102 on the semicircular shell 101 fixed to the handle rod 112. A vortex spring 111 for driving the two semicircular shells 101 to close is connected between the first fixing pin 103 and the support ear 102 on the other semicircular shell 101, and two positioning sleeves 106 matching the upper conical surface of the COD sensor 801 are arranged in the middle part of the upper end of the two semicircular shells 101.
[0039] In a further embodiment, Figure 8 , Fig.13 , Fig.16 , Fig.17 As shown, sealing strips 109 and sealing grooves 110 cooperating with the sealing strips 109 are respectively provided at the edges of the two semicircular shells 101 .
[0040] In a further embodiment, Figure 5 , Figure 8 , Fig. 9 As shown, the positioning assembly 200 includes a first motor 202 and a first shield 201 arranged at the end of a semicircular shell 101, a first gear 203 meshing with a second gear 204 is arranged on the output shaft of the first motor 202, the second gear 204 is arranged on a screw sleeve 205, the screw sleeve 205 is rotatably arranged on a second ring sleeve 105 at the circular hole at the lower end of the semicircular shell 101, a push rod 206 parallel to the axis of the semicircular shell 101 is slidably arranged in the second ring sleeve 105, a circular top plate 207 cooperating with the lower end of the COD sensor 801 is arranged at the upper end of the push rod 206, and the first shield 201 is fixed to the semicircular shell 101 by bolts and seals the first motor 202, the first gear 203, the second gear 204, the screw sleeve 205 and the push rod 206.
[0041] In a further embodiment, Figure 8 , Fig. 9 , Fig. 22 As shown, the positioning assembly 200 also includes two telescopic rods 209 which are symmetrically arranged at intervals of 180 degrees in the two semicircular shells 101 and are telescopically extended and retracted along the radial direction of the corresponding semicircular shells 101. One end of the telescopic rod 209 is connected to the inner wall of the semicircular shell 101 through an n-shaped seat 208, and the other end of the telescopic rod 209 is provided with an arc-shaped positioning fork 213 that cooperates with the cylindrical surface of the COD sensor 801. The telescopic rod 209 is composed of a rod sleeve 210 and an inner rod 212 that are mutually sleeved. A first spring 211 is provided in the rod sleeve 210 to make it relatively extended with the inner rod 212, and the two ends of the telescopic first spring 211 are respectively connected to the inner wall of the rod sleeve 210 and the end of the inner rod 212.
[0042] In a further embodiment, Figure 5 , Figure 8 , Fig.11 , Fig.13 , Fig.19 , Fig. 20 , Fig.21 As shown, the brushing assembly 300 includes two first semi-cylinders 303, and the two first semi-cylinders 303 move axially in the two semi-circular shells 101 respectively. Three sliding sleeves 304 are evenly arranged on the outer cylindrical surface of the first semi-circular shell 101 in a circumferential direction. The sliding sleeve 304 is slidably arranged on the guide rod 301 in the semi-circular shell 101, and the guide rod 301 is provided with a second spring 302 that drives the first semi-cylinder 303 to move downward. The upper and lower ends of the first semi-cylinder 303 are respectively provided with a first ring plate 305 and a second ring plate 307 that cooperates with the top plate 207. A second semi-cylinder 310 that is transmission-connected to the first driving assembly 400 is rotatably arranged in the first semi-cylinder 303. Two guide blocks 309 are arranged on the inner wall of one half cylinder 303. The two guide blocks 309 on the inner wall of the first half cylinder 303 are respectively slidably arranged in the arc guide groove 311 on the outer side of the corresponding second half cylinder 310. The guide blocks 309 are connected to the fixed blocks 312 arranged in the corresponding slide groove through the third spring 313. Two third ring plates 314 are arranged at the upper and lower ends of the second half cylinder 310. Three belt rollers 315 which are evenly distributed at intervals in the circumference and are transmission-connected to the first driving assembly 400 are arranged between the two third ring plates 314 of the second half cylinder 310 through the roller shaft 317. The three belt rollers 315 are provided with brushing belts 316, and the outer side of the brushing belts 316 is densely covered with long bristles.
[0043] In a further embodiment, Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, the first driving assembly 400 includes a fourth gear 401 and a first rotating shaft 404, the fourth gear 401 is arranged at the upper end of the roller shaft 317 and meshes with the semicircular arc first gear ring 402 on the first ring plate 305, the first rotating shaft 404 is rotatably arranged in a third ring sleeve 306 at a circular hole on the first ring plate 305, the lower end of the first rotating shaft 404 is provided with a fifth gear 403, the fifth gear 403 is meshed with the semicircular arc second gear ring 418 arranged in the upper end of the second semi-cylinder 310, the upper section of the first rotating shaft 404 is slidably provided with a second rotating shaft 405, the second rotating shaft 405 is rotatably arranged in the first ring sleeve 104 at the circular hole at the top of the semicircular shell 101, the upper end of the second rotating shaft 405 is provided with a sixth gear 406, the sixth gear 406 meshes with the seventh gear 407, the seventh gear 407 is provided Placed on the third rotating shaft 409, the third rotating shaft 409 is rotatably set in the fourth ring sleeve 408 at the top of the semicircular shell 101, and the end of the third rotating shaft 409 is provided with an eighth gear 410, and the eighth gear 410 is meshed with the ninth gear 411, and the ninth gear 411 is set at the lower end of the fourth rotating shaft 412, and the fourth rotating shaft 412 is rotatably set on the inner wall of the hand handle 112, and the upper end of the fourth rotating shaft 412 is provided with a tenth gear 413, and the tenth gear 413 is meshed with the eleventh gear 414 set on the wall of the hand handle 112, and the eleventh gear 414 is meshed with the twelfth gear 415, and the twelfth gear 415 is set on the output shaft of the second motor 416 outside the hand handle 112, and the hand handle 112 is provided with a second protective cover 417 for sealing the second motor 416 and the twelfth gear 415.
[0044] In a further embodiment, Figure 5 , Figure 6 , Figure 8 , Fig.11 , Fig.12 , Fig.13As shown, the flushing assembly 500 includes a plurality of nozzles 501 arranged on both sides of the inner walls of the two second semi-cylinders 310 and spraying water radially toward the COD sensor 801 located in the center, and an air pump 511 arranged on the hand grip 112. The nozzles 501 are connected to the bottom of a water tank 504 on the semi-circular shell 101 where the hand grip 112 is located through a high-pressure hose 502. The high-pressure hose 502 is connected to the water tank 504 in the form of a main pipe from an active groove 308 buried in the wall of the second semi-cylinder 310 and passing through the bottom of the second semi-cylinder 310 and the wall of the semi-circular shell 101. A first one-way valve 503 is arranged on the main pipe of the high-pressure hose 502, and a first water suction pipe 505 is arranged on the side wall of the water tank 504. The first water suction pipe 505 is provided with a second one-way valve 506, a filter 507 is provided at the end of the first water suction pipe 505, the air pump 511 is transmission-connected with the third motor 517 on the handle bar 112, an air supply pipe 518 is provided on the air pump 511, a resistance valve 516 is provided on the air supply pipe 518, the air pump 511 is connected with the top of the water tank 504 and the top of the air tank 514 on the handle bar 112 through the first air pipe 508 and the third air pipe 512 respectively, the first air pipe 508 and the third air pipe 512 are provided with an air valve 510 and a third one-way valve 513 respectively, the bottom of the air tank 514 is connected with the top of the water tank 504 through the second air pipe 509, and the second air pipe 509 is provided with a solenoid valve 515.
[0045] In a further embodiment, Figure 5 , Figure 6 , Fig.13 As shown, the pumping assembly 600 includes a water pump 602 arranged on the handle bar 112, and the water pump 602 is transmission-connected to the fourth motor 604 on the handle bar 112. The water pump 602 is provided with a drain pipe 603 and a second water suction pipe 601, and the end of the second water suction pipe 601 reaches the bottom of the semicircular shell 101 from the top of the semicircular shell 101 where the handle bar 112 is located through the gap between the semicircular shell 101 and the corresponding first semi-cylinder 303.
[0046] In a further embodiment, Figure 1 , Figure 4 , Fig.14 , Fig.15As shown, the second drive assembly 700 includes a guide tube 704 arranged on the hand grip rod 112, the upper end of the guide tube 704 is installed with a fixed pulley 707 through a support 706, the lower end of the guide tube 704 is rotatably provided with an L-tube 705 with a 90-degree arc bend, and a pull rope 703 cooperating with the fixed pulley 707 is arranged in the L-tube 705 and the guide tube 704, the lower end of the pull rope 703 is connected to a first rotating sleeve 702, the first rotating sleeve 702 is rotatably provided on a second fixed pin 108, the first fixed pin 103 is provided on a fixed wall of the semicircular shell 101 where the hand grip rod 112 is not located, the upper end of the pull rope 703 is connected to a second rotating sleeve 708, the second rotating sleeve 708 is rotatably provided at the lower end of a V-shaped rocker arm 709, and the V-bend of the V-shaped rocker arm 709 is hinged to the hand grip rod 112.
[0047] The first motor 202 in the positioning assembly 200 of the present invention, the second motor 416 in the first driving assembly 400, the third motor 517 in the flushing assembly 500 and the fourth motor 604 in the flushing assembly are all small micro motors, which can effectively improve their portability and operational flexibility. The present invention first provides a waterless environment for the COD sensor 801 located in the water through the cooperation of the shell assembly 100 and the pumping assembly 600 and positions the COD sensor 801, and then effectively cleans the ultraviolet emitting part and receiving part of the COD sensor 801 and its vicinity through the cooperation of the scrubbing assembly 300, the flushing assembly 500 and the pumping assembly 600, without taking the COD sensor 801 out of the water for cleaning, effectively improving the cleaning efficiency and cleaning ability of the COD sensor 801, and effectively improving the safety of the sensor cleaning operation. The scrubbing assembly 300 and the flushing assembly 500 in the present invention can perform the operation of first scrubbing and then flushing the sensor surrounded by the shell assembly 100, thereby improving the cleanliness of the sensor. The flushing component 500 of the present invention can maintain the water tank 504 in a high-pressure state of being full of water through the connection relationship between the air pump 511 driven by the third motor 517, the air tank 514 and the water tank 504, ensuring that the high-pressure water in the water tank 504 reaches the nozzle 501 in the brushing component 300 for a short moment after the brushing component 300 completes the cleaning of the sensor and flushes the sensor that has been effectively brushed, ensuring that the dirt that has been brushed off and still attached to the sensor can be effectively cleaned, thereby ensuring that the sensor can be cleaned.
[0048] The operation process of the present invention is as follows: In the initial state, the two semicircular shells 101 are in a sealed closed state under the action of the vortex spring 111, the two positioning sleeves 106 are in a closed state, the vortex spring 111 is in a compressed state, the pull rope 703 is in a taut state, the two telescopic rods 209 are in a compressed state and the two positioning forks 213 are in a cross-reacting state, the two second semi-cylinders 310 are just distributed and all located in the corresponding first semi-cylinders 303 and merged to form a complete cylinder, the two first semi-cylinders 303 merge to form a complete cylinder, the four third springs 313 are in a natural state, the six second springs 302 are all in a compressed state, the second ring plate 307 at the bottom of the first semi-cylinder 303 presses against the top plate 207, and the solenoid valve 515 on the second air pipe 509 is in a closed state. Fig.23 As shown, the two scrubbing belts 316 are in a stretched state. There is no water in the water tank 504.
[0049] When the present invention is needed to effectively clean the light emitting and receiving parts of the COD sensor 801 in water, the two semicircular shells 101 are inserted into the water by holding the handle 112 on board and the two semicircular shells 101 are opened by holding the V-shaped rocker 709 .
[0050] The process of opening the two semicircular shells 101 is as follows: hold the upper end of the V-shaped swing rod 709 tightly, and the V-shaped swing rod 709 swings around the hinge point of the remaining hand-grip rod 112, and the lower end of the V-shaped swing rod 709 drives the semicircular shell 101 where the hand-grip rod 112 is located to swing around the first fixing pin 103 relative to the semicircular shell 101 where the hand-grip rod 112 is located through the second rotating sleeve 708, the pull rope 703, the first rotating sleeve 702, the second fixing pin 108 and the fixing arm 107 to open a certain range, such as Fig.10 As shown, the two semicircular shells 101 respectively drive the corresponding positioning forks 213 to open through the corresponding telescopic rods 209. During the opening process of the positioning forks 213, the telescopic rods 209 are extended to the limit under the action of the first spring 211 therein. During the opening process of the two semicircular shells 101, the L tube 705 at the lower end of the guide tube 704 rotates accordingly and the vortex spring 111 is further compressed to store energy. At this point, the opening of the two semicircular shells 101 is completed.
[0051] After the two semicircular shells 101 are fully opened, the handle rod 112 is held by hand to drive the two semicircular shells 101 closer to the COD sensor 801 to be cleaned, so that the COD sensor 801 is located between the two semicircular shells 101, and the lower end of the COD sensor 801 is against the top plate 207. Then, the force on the V-shaped rocker arm 709 is removed, and the two semicircular shells 101 are sealed closed under the resetting action of the vortex spring 111, so that the upper cone of the COD sensor 801 is located between the two positioning sleeves 106 and is limited by the two positioning sleeves 106.
[0052] Before the two semicircular shells 101 enter the water, the distance between the top plate 207 and the top of the semicircular shell 101 is adjusted according to the height size of the COD sensor 801 to be cleaned. The specific operation process is: start the first motor 202, and the first motor 202 drives the top plate 207 on the top rod 206 to move vertically by a certain amplitude through the first gear 203, the second gear 204, and the screw sleeve 205, so that the distance between the top plate 207 and the top of the semicircular shell 101 matches the size of the COD sensor 801 to be cleaned. During the vertical movement of the top plate 207, the first semi-cylinder 303 moves vertically by the same amplitude under the joint action of the second spring 302 and the top plate 207, the first semi-cylinder 303 drives the second semi-cylinder 310 to move vertically by the same amplitude, and the second semi-cylinder 310 drives the scrubbing belt 316 and other structures thereon to move by the same amplitude, so that the scrubbing belt 316 is always located at the appropriate height of the light emitting and receiving parts on the COD sensor 801. During the closing process of the two semicircular shells 101, the positioning forks 213 at the ends of the two telescopic rods 209 gradually adjust the position of the COD sensor 801 to the middle axis of the semicircular shell 101 and finally position the COD sensor 801 to the middle axis. The two telescopic rods 209 are compressed to a certain extent, while the top plate 207 and the positioning sleeves 106 at the top of the two semicircular shells 101 axially position the COD sensor 801. Fig.24 As described above, during the closing process of the two semicircular shells 101, the two scrubbing belts 316 interact with the COD sensor 801 and bend close to the COD sensor 801. During the closing process of the two semicircular shells 101, the light emitting and receiving parts on the COD sensor 801 are adjusted to be opposite to one of the scrubbing belts 316 by rotating the wire on the top of the COD sensor 801 as much as possible to ensure that the scrubbing belt 316 can fully and effectively scrub the light reflecting and receiving parts. At this point, the positioning of the COD sensor 801 in the two semicircular shells 101 is completed, and at this time, the two semicircular shells 101 are filled with water.
[0053] Next, the second motor 416 is started back and forth, and the second motor 416 is driven by the twelfth gear 415, the eleventh gear 414, the tenth gear 413, the fourth shaft 412, the ninth gear 411, the eighth gear 410, and the third shaft 409. The seventh gear 407, the sixth gear 406, the second shaft 405, the first shaft 404, the fifth gear 403, and the second gear ring 418 drive the two second semi-cylinders 310 that are closely attached to each other to reciprocate synchronously in the same direction and with a certain rotation amplitude. The fixed block 312 in the slide groove on each second semi-cylinder 310 will stretch or compress the corresponding third spring 313 to store energy or potential energy. The two second semi-cylinders 310 simultaneously drive the brushing belts 316 on the corresponding three belt rollers 315 to reciprocate synchronously. The two brushing belts 316 that reciprocate synchronously with the two second semi-cylinders 310 scrub the light emitting and receiving parts of the COD sensor 801 and the surrounding areas. At the same time, The fourth gear 401 on the roller shaft 317 corresponding to each second semi-cylinder 310 is driven to rotate under the action of the first gear ring 402, and the fourth gear 401 drives the corresponding belt roller 315 to rotate reciprocatingly through the roller shaft 317. The belt roller 315 drives the corresponding brush belt 316 and the other two belt rollers 315 to rotate, so that the two brush belts 316 are driven by the second semi-cylinder 310 and the belt roller 315 to effectively brush the COD sensor 801, and the movement of the brush belt 316 relative to the second semi-cylinder 310 driven by the belt roller 315 can effectively reduce the wear of the bristles on the brush belt 316, so that all the bristles on the brush belt 316 are involved in the brushing of the COD sensor 801.
[0054] The scrubbing belt 316 can more easily scrub the dirt on the COD sensor 801 under the action of the water enclosed in the two semicircular shells 101, and the dirt scrubbed off the COD sensor 801 enters the water enclosed in the two semicircular shells 101. When the scrubbing belt 316 completes scrubbing of the COD sensor 801, the second motor 416 is stopped, and the second motor 416 drives the two second semi-cylinders 310 to reset through a series of transmissions.
[0055] Next, the fourth motor 604 is started, and the fourth motor 604 drives the water pump 602 to operate. The water pump 602 sucks out the water enclosed in the two semicircular shells 101 and mixed with dirt brushed off the COD sensor 801 through the second water suction pipe 601 and discharges it from the drain pipe 603.
[0056] After the water in the two semicircular shells 101 is pumped out, the third motor 517 is started, and the third motor 517 drives the air pump 511 to operate. The air pump 511 draws air through the air supply pipe 518 and the first air pipe 508. Since the air supply pipe 518 is provided with a resistance valve 516, the air pump 511 preferentially draws air from the water tank 504 through the first air pipe 508, so that a negative pressure is generated in the water tank 504. The air valve 510 on the first air pipe 508 only allows air to pass through but not water, thereby ensuring that the water in the water tank 504 will not enter the air pump 511 through the first air pipe 508. The negative pressure in the water tank 504 causes the external water to fill the water tank 504 through the filter 507, the second one-way valve 506 and the first water suction pipe 505. At the same time, the air pump 511 delivers the air sucked from the first air pipe 508 into the air tank 514 through the third air pipe 512, and the air pressure in the air tank 514 gradually increases. When the air pressure in the air tank 514 reaches a certain value, the solenoid valve 515 is opened, and the high-pressure air in the air tank 514 is pressed into the water tank 504 through the second air pipe 509. Under the pressure of the instantaneous high-pressure air, the water in the water tank 504 reaches the nozzles 501 on both sides of the two second semi-cylinders 310 through the first one-way valve 503 and the high-pressure hose 502, and is sprayed at high speed to the scrubbed part of the COD sensor 801 through the nozzle 501, effectively flushing the dirt still attached to the COD sensor 801 after scrubbing. At the same time, the second motor 416 is reciprocatingly started to drive the two second semi-cylinders 310 to reciprocate, so that the nozzle 501 reciprocates around the COD sensor 801 to spray water columns, so that the scrubbed part of the COD sensor 801 is effectively rinsed and cleaned. At the same time, the fourth motor 604 is started to drive the water pump 602 to pump water from the two semicircular shells 101 to ensure that the dirty water flushed by the nozzle 501 is continuously pumped out. On the one hand, it ensures that the nozzle 501 flushes the COD sensor 801 under resistance, and on the other hand, it ensures that the dirt flushed off the COD sensor 801 by the nozzle 501 is continuously sent out of the semicircular shell 101.
[0057] After the cleaning of the light emitting and receiving parts of the COD sensor 801 is completed, the operation of the second motor 416, the third motor 517 and the fourth motor 604 is stopped and the two second semi-cylinders 310 are reset, and the nozzle 501 stops spraying water to the COD sensor 801. Next, the V-shaped swing rod 709 is held by hand to drive the two semi-circular shells 101 to open, so that the positioning forks 213 at the ends of the two telescopic rods 209 contact the radial positioning of the COD sensor 801, and the hand grip rod 112 is lifted to drive the two semi-circular shells 101 and other structures out of the water, and then, the force on the V-shaped swing rod 709 is removed, so that the two semi-circular shells 101 are closed and reset under the reset action of the vortex spring 111.
Claims
1. An automatic electrode cleaning device for cleaning the light source detection component of a COD sensor and its surrounding area in water, characterized in that: include: The enclosure assembly is used to isolate the light emitting and receiving part of the COD sensor in water and its vicinity from the surrounding water environment. The enclosure assembly is a hollow handle bar, and the lower end of the handle bar is provided with two semicircular shells that are hinged to each other and open and close; A second driving assembly disposed on the handle bar, used for driving the two semicircular shells to open and close; A positioning assembly, used to fix the COD sensor sealed and isolated by two semicircular shells relative to the cladding assembly; A brushing component, used for circumferentially brushing the light source detection component of the COD sensor fixed by the positioning component and the surrounding area; A first driving assembly disposed on the handle bar, for driving the scrubbing assembly; A flushing component is used to flush the part of the COD sensor that is brushed by the brushing component with high-pressure water; The pumping assembly is used to pump water from two closed semicircular shells.
2. The automatic electrode cleaning device according to claim 1, characterized in that: The lower end of the hand-grip rod is fixedly connected to a semicircular shell through a connecting block, and two supporting ears are arranged on one side of the semicircular shell. The supporting ears on the two semicircular shells are hinged by a first fixing pin, and the first fixing pin is fixed to the supporting ear on the semicircular shell fixed to the hand-grip rod, and a vortex spring for driving the two semicircular shells to close is connected between the first fixing pin and the supporting ear on the other semicircular shell, and two positioning sleeves matching the conical surface of the upper end of the COD sensor are arranged in the middle part of the upper end of the two semicircular shells.
3. The automatic electrode cleaning device according to claim 1, characterized in that: The edges of the two semicircular shells are respectively provided with sealing strips and sealing grooves matched with the sealing strips.
4. The automatic electrode cleaning device according to claim 1, characterized in that: The positioning assembly includes a first motor and a first shield arranged at the end of a semicircular shell, a first gear meshing with a second gear is arranged on the output shaft of the first motor, the second gear is arranged on a screw sleeve, the screw sleeve is rotatably arranged on a second ring sleeve at a circular hole at the lower end of the semicircular shell, a push rod parallel to the axis of the semicircular shell is slidably arranged in the second ring sleeve, a circular top plate matching the lower end of the COD sensor is arranged at the upper end of the push rod, the first shield is fixed to the semicircular shell by bolts and seals the first motor, the first gear, the second gear, the screw sleeve and the push rod.
5. The automatic electrode cleaning device according to claim 4, characterized in that: The positioning assembly also includes two telescopic rods which are symmetrically arranged at intervals of 180 degrees in two semicircular shells and are telescopically extended and retracted horizontally along the radial direction of the corresponding semicircular shells. One end of the telescopic rod is connected to the inner wall of the semicircular shell through an n-shaped seat, and the other end of the telescopic rod is provided with an arc-shaped positioning fork which cooperates with the cylindrical surface of the COD sensor. The telescopic rod is composed of a rod sleeve and an inner rod which are sleeved with each other. A first spring is provided in the rod sleeve so that it is relatively extended with the inner rod, and the two ends of the telescopic first spring are respectively connected to the inner wall of the rod sleeve and the end of the inner rod.
6. The automatic electrode cleaning device according to claim 1, characterized in that: The brushing assembly includes two first semi-cylinders, the two first semi-cylinders move axially in the two semi-circular shells respectively, three sliding sleeves are evenly arranged on the outer cylindrical surface of the first semi-circular shell in the circumferential direction, the sliding sleeve is slidably arranged on the guide rod in the semi-circular shell, and the guide rod is provided with a second spring that drives the first semi-cylinder to move downward, the upper and lower ends of the first semi-cylinder are respectively provided with a first ring plate and a second ring plate cooperating with the top plate, the second semi-cylinder that is rotatably arranged in the first semi-cylinder and is transmission-connected to the first driving assembly, two guide blocks are arranged on the inner wall of the first semi-cylinder, the two guide blocks on the inner wall of the first semi-cylinder are respectively slidably arranged in the arc guide groove on the outer side of the corresponding second semi-cylinder, the guide blocks are connected to the fixed blocks arranged in the corresponding slide groove through a third spring, the upper and lower ends of the second semi-cylinder are provided with two third ring plates, three belt rollers that are evenly spaced and transmission-connected to the first driving assembly are arranged between the two third ring plates of the second semi-cylinder through a roller shaft, and the three belt rollers are provided with brushing belts, and the outer side of the brushing belts is densely covered with long bristles.
7. The automatic electrode cleaning device according to claim 6, characterized in that: The first driving assembly includes a fourth gear and a first rotating shaft, the fourth gear is arranged at the upper end of the roller shaft and meshes with the semicircular arc first gear ring on the first ring plate, the first rotating shaft is rotatably arranged in a third ring sleeve at a circular hole on the first ring plate, a fifth gear is arranged at the lower end of the first rotating shaft, the fifth gear is meshed with the semicircular arc second gear ring arranged in the upper end of the second semi-cylinder, a second rotating shaft is slidably arranged on the upper section of the first rotating shaft, the second rotating shaft is rotatably arranged in the first ring sleeve at the circular hole at the top of the semicircular shell, a sixth gear is arranged at the upper end of the second rotating shaft, the sixth gear is meshed with the seventh gear, and the seventh gear is arranged Placed on the third rotating shaft, the third rotating shaft is rotatably set in the fourth ring sleeve on the top of the semicircular shell, the end of the third rotating shaft is provided with an eighth gear, the eighth gear is meshed with the ninth gear, the ninth gear is set at the lower end of the fourth rotating shaft, the fourth rotating shaft is rotatably set on the inner wall of the hand handle, the upper end of the fourth rotating shaft is provided with a tenth gear, the tenth gear is meshed with the eleventh gear set on the wall of the hand handle, the eleventh gear is meshed with the twelfth gear, the twelfth gear is set on the output shaft of the second motor outside the hand handle, and the hand handle is provided with a second protective cover for sealing the second motor and the twelfth gear.
8. The automatic electrode cleaning device according to claim 6, characterized in that: The flushing assembly includes a plurality of nozzles arranged on both sides of the inner walls of the two second semi-cylinders and spraying water radially toward the COD sensor located in the center, and an air pump arranged on the hand grip, the nozzles are connected to the bottom of the water tank on the semi-circular shell where the hand grip is located through a high-pressure hose, the high-pressure hose is connected to the water tank in the form of a main pipe from an active groove buried in the wall of the second semi-cylinder and passing through the bottom of the second semi-cylinder and the wall of the semi-circular shell, the main pipe of the high-pressure hose is provided with a first one-way valve, and the side wall of the water tank is provided with a first water suction pipe. A second one-way valve is arranged on the first water suction pipe, a filter is arranged at the end of the first water suction pipe, the air pump is connected to the third motor on the handle bar, an air supply pipe is arranged on the air pump, a resistance valve is arranged on the air supply pipe, the air pump is connected with the top of the water tank and the top of the air tank on the handle bar through the first air pipe and the third air pipe respectively, an air valve and a third one-way valve are arranged on the first air pipe and the third air pipe respectively, the bottom of the air tank is connected with the top of the water tank through the second air pipe, and the second air pipe is provided with a solenoid valve.
9. The automatic electrode cleaning device according to claim 6, characterized in that: The pumping assembly includes a water pump arranged on the handle, which is connected to the fourth motor on the handle. The water pump is provided with a drain pipe and a second suction pipe. The end of the second suction pipe reaches the bottom of the semicircular shell from the top of the semicircular shell where the handle is located through the gap between the semicircular shell and the corresponding first semi-cylinder.
10. The automatic electrode cleaning device according to claim 1, characterized in that: The second driving assembly includes a catheter arranged on the hand grip rod, the upper end of the catheter is equipped with a fixed pulley through a support, the lower end of the catheter is rotatably provided with an L-tube with a 90-degree arc bend, a pull rope cooperating with the fixed pulley is arranged in the L-tube and the catheter, the lower end of the pull rope is connected to a first rotating sleeve, the first rotating sleeve is rotatably provided on a second fixed pin, the first fixed pin is provided on a fixed wall of the semicircular shell wall where the hand grip rod is not located, the upper end of the pull rope is connected to a second rotating sleeve, the second rotating sleeve is rotatably provided on the lower end of a V-shaped rocker arm, and the V-bend of the V-shaped rocker arm is hinged to the hand grip rod.
Citation Information
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