Full-automatic mounting equipment and mounting method

Abstract

The invention belongs to the technical field of mounting equipment, and particularly relates to full-automatic mounting equipment and a mounting method.In a vibration mechanism, a dust screening assembly comprises a vibration driving part, a dust storage box and a dust screening disc with screening holes, the dust screening disc is used for receiving a to-be-mounted part conveyed by a material storage assembly, and the vibration driving part is connected with the dust screening disc; the dust storage box is used for receiving dust falling through the sieve holes; in the material turning assembly, a material turning disc is used for receiving the to-be-mounted piece conveyed by the dust screening disc and driving the to-be-mounted piece on the material turning disc to turn over; the conveying mechanism comprises two guide rail assemblies which are arranged in a spaced mode and used for conveying substrates. The jacking mechanism comprises a jacking driving piece and a base table connected with the jacking driving piece, and the jacking driving piece is used for driving the base table to be taken away from the base plate on the guide rail assembly; in the adsorption mechanism, a material moving manipulator is used for driving an adsorption assembly to adsorb a to-be-mounted piece from a material turning disc and mount the to-be-mounted piece on a substrate located on a base station. The full-automatic mounting equipment is high in automation degree, compact in structure and small in occupied space.

Description

Technical Field

[0001] The invention belongs to the technical field of mounting equipment, and in particular relates to a full-automatic mounting equipment and a mounting method. Background Art

[0002] Flexible circuit boards refer to circuit boards made of flexible insulating substrates. They have the properties of free bending, winding, and folding, and can be arranged arbitrarily according to the spatial layout requirements. The use of flexible circuit boards can greatly reduce the size of electronic products and meet the development needs of high-density, miniaturization, and high-reliability electronic product lines. In the production process of flexible circuit boards, it is necessary to attach reinforcement sheets to their surfaces. The reinforcement sheets can increase the mechanical strength of the flexible circuit boards, thereby facilitating the assembly of components on the surface of the flexible circuit boards.

[0003] With the continuous advancement of automation technology, more and more manufacturers use automatic placement machines to complete the assembly of components on flexible circuit boards; however, the existing automatic placement equipment still has disadvantages such as low automation efficiency and large space occupation. Summary of the invention The embodiment of the present invention provides a fully automatic mounting device and a mounting method to solve the technical problems of low automation efficiency and large occupied space in the automatic mounting machine in the prior art.

[0004] An embodiment of the present invention provides a fully automatic placement device, including a vibration mechanism, a conveying mechanism, a lifting mechanism and an adsorption mechanism; The vibration mechanism includes a material storage component, a dust screening component and a material turning component; the dust screening component includes a vibration driving member, a dust storage box and a dust screening plate with sieve holes; the dust screening plate is used to receive the parts to be mounted conveyed by the material storage component; the vibration driving member is connected to the dust screening plate and is used to drive the dust screening plate to vibrate; the dust storage box is used to receive dust falling through the sieve holes; the material turning component includes a turning plate connected to the dust screening plate; the turning plate is used to receive the parts to be mounted conveyed by the dust screening plate and drive the parts to be mounted thereon to turn over; The conveying mechanism comprises two guide rail assemblies arranged at intervals, and the two guide rail assemblies are used to convey the substrate; The lifting mechanism comprises a lifting driving member and a base connected to the lifting driving member, wherein the lifting driving member is used to drive the base to be removed from the substrate on the guide rail assembly; The adsorption mechanism comprises a material transfer robot and an adsorption component mounted on the material transfer robot. The material transfer robot is used to drive the adsorption component to adsorb the to-be-mounted parts from the turning plate and mount them on the substrate located on the base.

[0005] Optionally, the material storage assembly includes a material storage funnel and a buffer tray connected to the material storage funnel, the buffer tray is connected to an end of the dust screening tray away from the material turning tray, and the buffer tray is used to receive the parts to be mounted in the material storage funnel; The buffer tray is provided with a discharge port, and the parts to be mounted in the buffer tray are transported to the dust screening tray through the discharge port.

[0006] Optionally, the adsorption assembly includes a support, a moving drive component, a rotating drive component, an adsorption component, a transfer component provided with a first through hole, and a rod body provided with a second through hole; the support is mounted on the material transfer manipulator; the rod body passes through the first through hole to connect to the adsorption component, and the second through hole is connected to the adsorption hole of the adsorption component; The moving driving component is installed on the supporting member and connected to the rod body, and is used to drive the rod body and the adsorption component to move; The rotation driving component is installed on the supporting component and connected to the adapter component, and is used for driving the rod body and the adsorption component to rotate through the adapter component.

[0007] Optionally, the adsorption mechanism further comprises an elastic member sleeved on the rod body, an annular step is provided on the outer wall of the rod body, and opposite ends of the elastic member are respectively in contact with the annular step and the support member.

[0008] Optionally, the adapter component includes a synchronizer, a second cylinder, and a first cylinder provided with the first through hole; the first cylinder is slidably sleeved on the rod body, the second cylinder is rotatably mounted on the support and sleeved on the second cylinder, and the rotation drive component is connected to the second cylinder; The outer wall of the rod body is provided with a first elongated groove, and the inner wall of the first cylinder body is provided with a convex portion slidably inserted in the first elongated groove; A second elongated groove is provided on the outer wall of the first cylinder, a third elongated groove is provided on the second cylinder, and the synchronizer is installed in the second elongated groove and the third elongated groove.

[0009] Optionally, the fully automatic mounting equipment further includes a first camera and a second camera mounted on the support member, wherein the first camera is used to photograph the parts to be mounted on the turning tray, and the second camera is arranged opposite to the adsorption component.

[0010] Optionally, the adsorption component includes a clamping block provided with a suction nozzle, a first clamping arm, a second clamping arm and a third through hole, the first clamping arm and the second clamping arm are respectively rotatably installed on opposite sides of the clamping block, the suction nozzle is inserted into the third through hole, and the first clamping arm and the second clamping arm are used to clamp the suction nozzle from opposite sides.

[0011] Optionally, the fully automatic placement equipment further comprises an outer cover mechanism, the outer cover mechanism comprises a front door assembly and a chassis with an internal space, and the vibration mechanism, the conveying mechanism, the lifting mechanism and the adsorption mechanism are all installed in the internal space; The front part of the chassis is provided with a first opening arranged opposite to the vibration mechanism, the top of the chassis is provided with a second opening connected to the first opening, and both the first opening and the second opening are connected to the internal space; The front door assembly includes a first driving member, a front door panel, a front top door panel, a first roller, a display screen mounted on the front door panel, and a first guide rail provided with a first guide groove, wherein the first guide rail is mounted on the inner side wall of the chassis; one side of the front top door panel is rotatably connected to the top of the chassis, and the other side of the front top door panel is rotatably connected to the front door panel; the first roller is mounted on the front door panel and slidably inserted into the first guide groove; The first driving member is installed on the chassis and rotatably connected to the front top door panel, and is used to drive the front top door panel to rotate. The first roller slides in the first guide groove so that the front door panel and the front top door panel cover the first opening and the second opening respectively, or the front door panel is folded on the top of the chassis to open the first opening.

[0012] Optionally, the left and right side walls of the chassis are respectively provided with a left opening and a right opening, and the left opening and the right opening are both connected to the internal space; the left opening and the right opening are respectively located at opposite ends of the guide rail assembly.

[0013] Another embodiment of the present invention further provides a mounting method applied to the above-mentioned fully automatic mounting equipment, comprising: The vibration driving member drives the turning plate to vibrate so as to turn over the parts to be mounted on the turning plate; The guide rail assembly moves the substrate thereon to above the base, and the lifting drive drives the base to rise to lift up the component to be mounted on the guide rail assembly; The material transfer robot drives the adsorption component to move, so that the adsorption component adsorbs the to-be-mounted component from the turning plate and mounts it on the substrate located on the base; The lifting drive member drives the base to descend so that the substrate falls onto the guide rail assembly; The guide rail assembly transports the substrate to the unloading station.

[0014] In the present invention, the storage component conveys the parts to be mounted to the dust screening plate, and the vibration driving component drives the dust screening plate and the turning plate to vibrate. When the parts to be mounted vibrate on the dust screening plate, the dust, impurities and the like thereon will fall into the dust storage box through the sieve holes, thereby ensuring the cleanliness of the components on the dust screening plate, and the parts to be mounted on the dust screening plate can be conveyed to the turning plate, and the vibration of the turning plate can turn over the parts to be mounted thereon.

[0015] The substrate is placed between two guide rail assemblies, and the guide rail assemblies convey the substrate thereon to just above the base, and the lifting drive member drives the base to move upward, and the base lifts off the substrate on the guide rail assemblies, and the substrate is located on the base.

[0016] The material transfer manipulator drives the adsorption component to move, and the adsorption component adsorbs the part to be mounted facing upward from the turning plate, and mounts the part to be mounted on the substrate located on the base; after the part to be mounted on the substrate is mounted, the lifting drive component drives the base to descend, and the substrate on the base will fall onto the two guide rail components, and the guide rail components then transport the substrate on it to the unloading station. In the present invention, the fully automatic mounting equipment has a high degree of automation, high processing efficiency, compact structure, and small space occupation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0018] Figure 1 It is a structural schematic diagram of a fully automatic placement device provided by an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a fully automatic placement device provided by an embodiment of the present invention when the outer cover mechanism is removed; Figure 3 It is a structural schematic diagram of a lifting mechanism and a conveying mechanism provided by an embodiment of the present invention; Figure 4 is a structural schematic diagram of a vibration mechanism provided by an embodiment of the present invention; Figure 5 is a schematic structural diagram of an adsorption assembly provided by an embodiment of the present invention; Figure 6 It is a partial structural schematic diagram of an adsorption assembly provided by an embodiment of the present invention; Figure 7 is a partial cross-sectional view of an adsorption assembly provided by an embodiment of the present invention; Figure 8 is a schematic diagram of an exploded structure of a transition component provided by an embodiment of the present invention; Fig. 9 is a schematic structural diagram of an adsorption component provided by an embodiment of the present invention; Fig.10 This is a structural schematic diagram of a front door assembly provided by an embodiment of the present invention installed on the top of a box body; Fig.11 It is a schematic diagram of a mounting method provided by an embodiment of the present invention.

[0019] The reference numerals in the specification are as follows: 1. Vibration mechanism; 11. Material storage assembly; 111. Material storage hopper; 112. Buffer tray; 12. Dust screening assembly; 121. Vibration drive member; 122. Dust storage box; 123. Dust screening tray; 1231. Screen hole; 13. Material turning assembly; 131. Material turning tray; 2. Conveying mechanism; 21. Guide rail assembly; 3. Lifting mechanism; 31. Lifting drive member; 32. Base; 4. Adsorption mechanism; 41. Material transfer manipulator; 42. Adsorption assembly; 421. Support member; 422. Mobile drive member; 423. Rotary drive member; 424. Adsorption member; 4241. Suction nozzle; 4242. First clamping arm; 4243. Second clamping arm; 4244 , clamping block; 42441, third through hole; 425, adapter component; 4251, first through hole; 4252, second cylinder; 42521, third long strip groove; 4253, first cylinder; 42531, second long strip groove; 426, rod body; 4261, second through hole; 4262, annular step; 43, elastic member; 51, first camera; 52, second camera; 6, outer cover mechanism; 61, front door assembly; 611, first driving member; 612, front door panel; 613, front top door panel; 614, first roller; 615, display screen; 616, first guide rail; 62, chassis; 621, internal space; 622, left opening. DETAILED DESCRIPTION

[0020] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0021] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a fully automatic placement device, including a vibration mechanism 1, a conveying mechanism 2, a lifting mechanism 3 and an adsorption mechanism 4; like Figure 4 As shown, the vibration mechanism 1 includes a material storage component 11, a dust screening component 12 and a material turning component 13; the dust screening component 12 includes a vibration driving component 121, a dust storage box 122 and a dust screening plate 123 with a sieve hole 1231; the dust screening plate 123 is used to receive the parts to be mounted conveyed by the material storage component 11; the vibration driving component 121 is connected to the dust screening plate 123 and is used to drive the dust screening plate 123 to vibrate; the dust storage box 122 is used to receive dust falling through the sieve hole 1231; the material turning component 13 includes a vibration driving component 121, a dust storage box 122 and a dust screening plate 123 with a sieve hole 1231; the dust screening plate 123 is used to receive the parts to be mounted conveyed by the material storage component 11; the vibration driving component 121 is connected to the dust screening plate 123 and is used to drive the dust screening plate 123 to vibrate; the dust storage box 122 is used to receive dust falling through the sieve hole 1231; Component 13 includes a turning plate 131 connected to the dust screen plate 123; the turning plate 131 is used to receive the parts to be mounted conveyed by the dust screen plate 123, and drive the parts to be mounted thereon to turn over; it can be understood that the dust screen plate 123 is installed above the vibration drive component 121, and the dust storage box 122 is located directly below the sieve hole 1231; the parts to be mounted include but are not limited to capacitors, inductors, reinforcement plates, etc.; the vibration drive component 121 drives the dust screen plate 123 and the turning plate 131 to vibrate synchronously.

[0024] like Figure 3As shown, the conveying mechanism 2 includes two guide rail assemblies 21 spaced apart from each other, and the two guide rail assemblies 21 are used to convey substrates; it can be understood that the guide rail assemblies 21 include but are not limited to belt conveyors, and the guide rail assemblies 21 can drive the substrates thereon to move, and the substrates include but are not limited to circuit boards, etc.

[0025] like Figure 3 As shown, the jacking mechanism 3 includes a jacking drive 31 and a base 32 connected to the jacking drive 31, and the jacking drive 31 is used to drive the base 32 to move away from the substrate on the guide rail assembly 21; it can be understood that the jacking mechanism 3 is located between the two guide rail assemblies 21, and the jacking drive 31 includes but is not limited to a pneumatic cylinder, a hydraulic cylinder, and a screw nut mechanism.

[0026] like Figure 2 As shown, the adsorption mechanism 4 includes a material moving manipulator 41 and an adsorption assembly 42 mounted on the material moving manipulator 41, and the material moving manipulator 41 is used to drive the adsorption assembly 42 to adsorb the to-be-mounted parts from the turning plate 131 and mount them on the substrate located on the base 32. It can be understood that the material moving manipulator 41 can drive the adsorption assembly 42 to move along the X direction and the Y direction.

[0027] Specifically, the material storage component conveys the parts to be mounted to the dust screening plate 123, and the vibration driving component 121 drives the dust screening plate 123 and the turning plate 131 to vibrate. When the parts to be mounted vibrate on the dust screening plate 123, the dust, impurities, etc. thereon will fall into the dust storage box 122 through the sieve holes 1231, thereby ensuring the cleanliness of the parts to be mounted on the dust screening plate 123, and the parts to be mounted on the dust screening plate 123 can be conveyed to the turning plate 131, and the vibration of the turning plate 131 can turn over the parts to be mounted thereon.

[0028] The substrate is placed between two guide rail assemblies 21 , and the guide rail assembly 21 transports the substrate thereon to just above the base 32 . The lifting drive 31 drives the base 32 to move upward, and the base 32 lifts off the substrate on the guide rail assembly 21 , and the substrate is located on the base 32 .

[0029] The material transfer manipulator 41 drives the adsorption component 42 to move, and the adsorption component 42 adsorbs the part to be mounted facing upward from the flipping plate 131, and mounts the part to be mounted on the substrate located on the base 32; after the part to be mounted on the substrate is mounted, the lifting drive component 31 drives the base 32 to descend, and the substrate on the base 32 will fall onto the two guide rail components 21, and the guide rail components 21 then transport the substrate on it to the unloading station. In the present invention, the fully automatic mounting equipment has a high degree of automation, high processing efficiency, compact structure, and small space occupation.

[0030] In one embodiment, if Figure 4 As shown, the storage assembly 11 includes a storage hopper 111 and a buffer tray 112 connected to the storage hopper 111, the buffer tray 112 is connected to the end of the dust screening tray 123 away from the material turning tray 131, and the buffer tray 112 is used to receive the parts to be mounted in the storage hopper 111; the buffer tray 112 is provided with a discharge port, and the parts to be mounted in the buffer tray 112 are transported to the dust screening tray 123 through the discharge port. It can be understood that the storage hopper 111 is installed above the buffer tray 112, and a large number of parts to be mounted can be stored in the storage hopper 111, and the parts to be mounted in the storage hopper 111 can automatically fall onto the buffer tray 112. Specifically, the vibration drive member 121 can simultaneously drive the buffer tray 112, the dust screening tray 123, and the material turning tray 131 to vibrate synchronously, so that the parts to be mounted on the buffer tray 112 can be transported to the dust screening tray 123, the dust screening tray 123 can transport the parts to be mounted thereon to the material turning tray 131, and the material turning tray 131 can drive the parts to be mounted thereon to turn over. In this embodiment, the buffer tray 112, the dust screening tray 123, and the material turning tray 131 share a vibration drive member 121, and the vibration mechanism 1 has a simple structure and low manufacturing cost.

[0031] In one embodiment, if Figures 5 to 7 As shown, the adsorption assembly 42 includes a support member 421, a mobile driving member 422, a rotating driving member 423, an adsorption member 424, a transfer member 425 provided with a first through hole 4251, and a rod body 426 provided with a second through hole 4261; the support member 421 is installed on the material transfer robot 41; the rod body 426 is connected to the adsorption member 424 through the first through hole 4251, and the second through hole 4261 is connected to the adsorption hole of the adsorption member 424; it can be understood that the top of the rod body 426 is connected to the external air pump through a pipeline, and the bottom of the rod body 426 is connected to the adsorption member 424.

[0032] The mobile driving component 422 is installed on the support member 421 and connected to the rod body 426, and is used to drive the rod body 426 and the adsorption component 424 to move; it can be understood that the mobile driving component 422 includes but is not limited to a belt driving component, a pneumatic cylinder, a hydraulic cylinder, and a screw nut mechanism; in the process of the mobile driving component 422 driving the rod body 426 to move in the vertical direction, the adapter component 425 is fixed on the support member 421 and is in a stationary state.

[0033] The rotation driving component 423 is installed on the support member 421 and connected to the adapter component 425, and is used to drive the rod 426 and the adsorption component 424 to rotate through the adapter component 425. It can be understood that the rotation driving component 423 includes but is not limited to a rotating motor, a belt assembly, a gear assembly, etc.

[0034] In this embodiment, the adsorption component 424 can adsorb the part to be mounted, the moving driving component 422 can drive the adsorption component 424 to move in the vertical direction through the rod body 426, and the rotating driving component 423 can drive the adsorption component 424 to rotate through the adapter component 425, so that the adsorption mechanism 4 can drive the part to be mounted to move and rotate. The adsorption mechanism 4 has a simple structure, low manufacturing cost, and occupies a small space.

[0035] In one embodiment, if Figure 7 As shown, the adsorption mechanism 4 further includes an elastic member 43 sleeved on the rod body 426, an annular step 4262 is provided on the outer wall of the rod body 426, and opposite ends of the elastic member 43 are respectively in contact with the annular step 4262 and the support member 421. It can be understood that the annular step 4262 extends toward the outside of the rod body 426, and the elastic member 43 includes but is not limited to a spring and the like. Specifically, in the process of the rod body 426 adsorbing the to-be-mounted part from the turning tray 131 through the adsorption component 424, the adsorption component 42 will abut against the to-be-mounted part, and the rod body 426 will move upward and compress the elastic component 43, so that the adsorption component 424 and the to-be-mounted part are in flexible contact, thereby avoiding the accident of rigid contact between the adsorption component 42 and the part to be mounted, thereby damaging the to-be-mounted part and the adsorption component 424; and in the process of the adsorption component 424 assembling the to-be-mounted part on it onto the substrate, the rod body 426 will move upward and compress the elastic component 43, thereby achieving flexible contact between the part to be mounted and the substrate, thereby avoiding the accident of rigid contact between the part to be mounted and the substrate, thereby ensuring the quality of the assembly of the part to be mounted on the substrate.

[0036] In one embodiment, if Figures 6 to 8As shown, the adapter component 425 includes a synchronization component (not shown in the figure), a second cylinder 4252 and a first cylinder 4253 provided with the first through hole 4251; the first cylinder 4253 is slidably sleeved on the rod body 426, the second cylinder 4252 is rotatably mounted on the support member 421 and sleeved on the second cylinder 4252, and the rotating drive component 423 is connected to the second cylinder 4252; it can be understood that the rod body 426 can slide in the inner hole of the first cylinder 4253, and the second cylinder 4252 can be rotatably mounted on the support member 421 through a bearing.

[0037] The outer wall of the rod body 426 is provided with a first elongated groove (not shown in the figure), and the inner wall of the first cylinder 4253 is provided with a convex portion (not shown in the figure) slidably inserted in the first elongated groove; it can be understood that the first elongated groove extends along the axial direction of the rod body 426, and the convex portion includes but is not limited to a ball, etc.

[0038] A second elongated groove 42531 is provided on the outer wall of the first cylinder 4253, a third elongated groove 42521 is provided on the second cylinder 4252, and the synchronizer is installed in the second elongated groove 42531 and the third elongated groove 42521. It can be understood that the second elongated groove 42531 extends along the axial direction of the first cylinder 4253, the third elongated groove 42521 extends along the axial direction of the second cylinder 4252, and the synchronizer includes but is not limited to a flat key, etc.

[0039] Specifically, when the moving driving component 422 drives the rod 426 to move in the vertical direction, the convex portion is always located in the first elongated groove; when the rotating driving component 423 drives the second cylinder 4252 to rotate, the second cylinder 4252 drives the first cylinder 4253 to rotate through the synchronous member located in the second elongated groove 42531 and the third elongated groove 42521, and the first cylinder 4253 drives the rod 426 to rotate through the convex portion located in the first elongated groove. In this embodiment, the adapter component 425 has a simple and compact structure and occupies little space.

[0040] In one embodiment, if Figure 2 and Figure 5As shown, the fully automatic placement equipment further includes a first camera 51 and a second camera 52 mounted on the support 421, wherein the first camera 51 is used to photograph the parts to be mounted on the turning tray 131, and the second camera 52 is arranged opposite to the adsorption component 42. It can be understood that the first camera 51 is located directly above the turning tray 131, so that the first camera 51 can photograph whether the parts to be mounted on the turning tray 131 are facing upward; the second camera 52 moves with the adsorption component 424, so that the second camera 52 can perform visual positioning for the adsorption component 424, ensuring that the adsorption component 424 can accurately adsorb the parts to be mounted from the turning tray 131, and accurately assemble the parts to be mounted on the substrate.

[0041] In addition, when the first camera 51 detects that the number of the parts to be mounted facing forward on the turning tray 131 is greater than or equal to the preset number, the vibration driver 121 stops driving the turning tray 131 to vibrate, and the adsorption mechanism 4 then adsorbs the parts to be mounted facing forward from the turning tray 131 and assembles them on the circuit board, until there are no parts to be mounted facing forward on the turning tray 131, and the vibration driver 121 then drives the turning tray 131 to vibrate. In this embodiment, the adsorption mechanism 4 can remove multiple parts to be mounted from the turning tray 131 in one round, thereby improving the working efficiency of the fully automatic mounting equipment.

[0042] In one embodiment, if Fig. 9 As shown, the adsorption component 424 includes a clamping block 4244 provided with a suction nozzle 4241, a first clamping arm 4242, a second clamping arm 4243 and a third through hole 42441, the first clamping arm 4242 and the second clamping arm 4243 are respectively rotatably installed on opposite sides of the clamping block 4244, the suction nozzle 4241 is inserted into the third through hole 42441, and the first clamping arm 4242 and the second clamping arm 4243 are used to clamp the suction nozzle 4241 from opposite sides. It can be understood that by pressing the upper ends of the first clamp arm 4242 and the second clamp arm 4243, the lower ends of the first clamp arm 4242 and the second clamp arm 4243 can be opened; by releasing the first clamp arm 4242 and the second clamp arm 4243, the lower ends of the first clamp arm 4242 and the second clamp arm 4243 can be closed, so that the first clamp arm 4242 and the second clamp arm 4243 can fix the suction nozzle 4241 on the clamp block 4244. In this embodiment, the disassembly and assembly operation between the suction nozzle 4241 and the clamp block 4244 is simple.

[0043] In one embodiment, if Figure 1 and Fig.10As shown, the fully automatic placement equipment further includes an outer cover mechanism 6, the outer cover mechanism 6 includes a front door assembly 61 and a chassis 62 having an internal space 621, and the vibration mechanism 1, the conveying mechanism 2, the lifting mechanism 3 and the adsorption mechanism 4 are all installed in the internal space 621; The front of the chassis 62 is provided with a first opening arranged opposite to the vibration mechanism 1, and the top of the chassis 62 is provided with a second opening connected to the first opening, and the first opening and the second opening are both connected to the internal space 621; it can be understood that the second opening is arranged on the top front side of the chassis 62.

[0044] The front door assembly 61 includes a first driving member 611, a front door panel 612, a front top door panel 613, a first roller 614, a display screen 615 mounted on the front door panel 612, and a first guide rail 616 provided with a first guide groove, wherein the first guide rail 616 is mounted on the inner wall of the chassis 62; one side of the front top door panel 613 is rotatably connected to the top of the chassis 62, and the other side of the front top door panel 613 is rotatably connected to the front door panel 612; the first roller 614 is mounted on the front door panel 612 and slidably inserted into the first guide groove; it can be understood that the first driving member 611 includes but is not limited to a pneumatic cylinder, a hydraulic cylinder, a gas spring, etc.; the front end of the front top door panel 613 can be rotatably connected to the front door panel 612 by a hinge, and the rear end of the front top door panel 613 can be rotatably connected to the top of the chassis 62 by a hinge.

[0045] The first driving member 611 is installed on the chassis 62 and is rotatably connected to the front top door panel 613, and is used to drive the front top door panel 613 to rotate. The first roller 614 slides in the first guide groove so that the front door panel 612 and the front top door panel 613 cover the first opening and the second opening respectively, or the front door panel 612 is folded on the top of the chassis 62 to open the first opening.

[0046] Specifically, when the front door assembly 61 is in the covering state, the front door panel 612 is laid flat on the front of the chassis 62 to cover the first opening, and the front top door panel 613 is laid flat on the top of the chassis 62 to cover the second opening. The first driving member 611 drives the front top door panel 613 to flip upward, and the front top door panel 613 drives the front door panel 612 to fold upward, and the first roller 614 slides along the first guide groove until the front top door panel 613 and the front door panel 612 are erected and folded above the top of the chassis 62, and the first opening is in the open state; the first driving member 611 drives the front top door panel 613 to rotate in the opposite direction, and the first roller 614 slides along the first guide groove until the front door panel 612 is laid flat on the front of the chassis 62 to cover the first opening, and the front top door panel 613 is laid flat on the top of the chassis 62 to cover the second opening.

[0047] The display screen 615 is mounted on the front door panel 612. When the front door panel 612 is erected above the top of the chassis 62, the staff can look up to view the display screen 615, and the display screen 615 is convenient to view. In the present invention, the front door assembly 61 is folded toward the top of the chassis 62 to open the first opening, and the display screen 615 is mounted on the front door panel 612. The mounted outer cover is small in size, occupies little space, and is convenient to use.

[0048] In one embodiment, the first guide rail 616 includes a first vertical rail, a first curved rail, and a first horizontal rail connected in sequence, the first vertical rail is installed on the front inner wall of the chassis 62, the first curved rail is installed on the front corner inner wall of the chassis 62, and the first horizontal rail is installed on the top inner wall of the chassis 62.

[0049] The first guide groove includes a first vertical groove, a first arc groove and a first transverse groove which are connected in sequence, the first vertical groove is arranged on the first vertical rail, the first arc groove is arranged on the first arc rail, and the first transverse groove is arranged on the first transverse rail; the first roller 614 is slidably inserted in the first vertical groove, the first arc groove and the first transverse groove. It can be understood that the first vertical groove and the first transverse groove are perpendicular, and the opposite ends of the first arc groove are tangent to the first vertical groove and the first transverse groove respectively.

[0050] Specifically, when the first roller 614 moves from the first transverse groove through the first arc groove to the first vertical groove, the front door panel 612 is laid flat on the front of the chassis 62 to cover the first opening, and the front top door panel 613 is laid flat on the top of the chassis 62 to cover the second opening; when the first roller 614 moves from the first vertical groove through the first arc groove to the first transverse groove, the front top door panel 613 and the front door panel 612 stand up and fold above the top of the chassis 62, and the first opening is in an open state. In this embodiment, the opening and closing action of the front door assembly 61 is smooth.

[0051] In one embodiment, if Figure 1 As shown, the left and right side walls of the chassis 62 are respectively provided with a left opening 622 and a right opening (not shown in the figure), and the left opening 622 and the right opening are both connected to the internal space 621; the left opening 622 and the right opening are respectively located at opposite ends of the guide rail assembly 21. It can be understood that the substrate is placed on the guide rail assembly 21 through the left opening 622, and the guide rail assembly 21 outputs the substrate through the right opening.

[0052] like Fig.11 As shown, another embodiment of the present invention further provides a mounting method applied to the above-mentioned fully automatic mounting equipment, characterized in that it includes: S100, the vibration driving member 121 drives the turning plate 131 to vibrate so that the parts to be mounted on the turning plate 131 are turned over; it can be understood that the turning plate 131 can drive the parts to be mounted thereon to turn over so that the front side of the parts to be mounted faces upward.

[0053] S200, the guide rail assembly 21 moves the substrate thereon to above the base 32, and the lifting drive 31 drives the base 32 to rise to lift the part to be mounted on the guide rail assembly 21; it can be understood that the upward movement of the base 32 causes the substrate to detach from the guide rail assembly 21 and be located on the base 32.

[0054] S300, the material moving robot 41 drives the adsorption component 42 to move, so that the adsorption component 42 adsorbs the to-be-mounted parts from the turning plate 131 and mounts them on the substrate located on the base 32; it can be understood that first, the material moving robot 41 drives the adsorption component 42 to be located above the turning plate 131, and the adsorption component 42 can adsorb the to-be-mounted parts facing upward from the turning plate 131; then the material moving robot 41 drives the adsorption component 42 to move above the base 32, and the adsorption component 42 can mount the to-be-mounted parts thereon to the substrate located on the base 32.

[0055] S400, the lifting drive 31 drives the base 32 to descend so that the substrate falls onto the guide rail assembly 21; it can be understood that after the substrate is mounted on the base 32, the base 32 moves down to the bottom of the guide rail assembly 21, so that the substrate can fall onto the guide rail assembly 21.

[0056] S500: The guide rail assembly 21 transports the substrate to a material unloading station.

[0057] In the present invention, the fully automatic mounting equipment has high automation degree, high processing efficiency, compact structure and small occupied space.

[0058] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.

Claims

1. A fully automatic placement equipment, characterized in that: It includes a vibration mechanism, a conveying mechanism, a lifting mechanism and an adsorption mechanism; The vibration mechanism includes a material storage component, a dust screening component and a material turning component; the dust screening component includes a vibration driving member, a dust storage box and a dust screening plate with sieve holes; the dust screening plate is used to receive the parts to be mounted conveyed by the material storage component; the vibration driving member is connected to the dust screening plate and is used to drive the dust screening plate to vibrate; the dust storage box is used to receive dust falling through the sieve holes; the material turning component includes a turning plate connected to the dust screening plate; the turning plate is used to receive the parts to be mounted conveyed by the dust screening plate and drive the parts to be mounted thereon to turn over; The conveying mechanism comprises two guide rail assemblies arranged at intervals, and the two guide rail assemblies are used to convey the substrate; The lifting mechanism comprises a lifting driving member and a base connected to the lifting driving member, wherein the lifting driving member is used to drive the base to be removed from the substrate on the guide rail assembly; The adsorption mechanism comprises a material transfer robot and an adsorption component mounted on the material transfer robot. The material transfer robot is used to drive the adsorption component to adsorb the to-be-mounted parts from the turning plate and mount them on the substrate located on the base.

2. The fully automatic placement equipment according to claim 1, characterized in that: The material storage assembly comprises a material storage funnel and a buffer tray connected to the material storage funnel, the buffer tray is connected to one end of the dust screening tray away from the material turning tray, and the buffer tray is used to receive the parts to be mounted in the material storage funnel; The buffer tray is provided with a discharge port, and the parts to be mounted in the buffer tray are transported to the dust screening tray through the discharge port.

3. The fully automatic placement equipment according to claim 1, characterized in that: The adsorption assembly includes a support, a moving drive component, a rotating drive component, an adsorption component, a transfer component provided with a first through hole, and a rod body provided with a second through hole; the support is mounted on the material transfer manipulator; the rod body passes through the first through hole to connect to the adsorption component, and the second through hole is connected to the adsorption hole of the adsorption component; The moving driving component is installed on the supporting member and connected to the rod body, and is used to drive the rod body and the adsorption component to move; The rotation driving component is installed on the supporting member and connected to the adapter component, and is used for driving the rod body and the adsorption component to rotate through the adapter component.

4. The fully automatic placement equipment according to claim 3, characterized in that: The adsorption mechanism further comprises an elastic member sleeved on the rod body, an annular step is arranged on the outer wall of the rod body, and opposite ends of the elastic member are respectively in contact with the annular step and the support member.

5. The fully automatic placement equipment according to claim 3, characterized in that: The transfer component includes a synchronous component, a second cylinder and a first cylinder provided with the first through hole; the first cylinder is slidably sleeved on the rod body, the second cylinder is rotatably mounted on the support component and sleeved on the second cylinder, and the rotation driving component is connected to the second cylinder; The outer wall of the rod body is provided with a first elongated groove, and the inner wall of the first cylinder body is provided with a convex portion slidably inserted in the first elongated groove; A second elongated groove is provided on the outer wall of the first cylinder, a third elongated groove is provided on the second cylinder, and the synchronizer is installed in the second elongated groove and the third elongated groove.

6. The fully automatic placement equipment according to claim 3, characterized in that: The fully automatic mounting equipment also includes a first camera and a second camera installed on the support member, the first camera is used to photograph the parts to be mounted on the turning tray, and the second camera is arranged opposite to the adsorption component.

7. The fully automatic placement equipment according to claim 1, characterized in that: The adsorption component includes a clamping block provided with a suction nozzle, a first clamping arm, a second clamping arm and a third through hole, the first clamping arm and the second clamping arm are respectively rotatably mounted on opposite sides of the clamping block, the suction nozzle is inserted into the third through hole, and the first clamping arm and the second clamping arm are used to clamp the suction nozzle from opposite sides.

8. The fully automatic placement equipment according to claim 1, characterized in that: The fully automatic placement equipment further comprises an outer cover mechanism, the outer cover mechanism comprises a front door assembly and a chassis with an internal space, the vibration mechanism, the conveying mechanism, the lifting mechanism and the adsorption mechanism are all installed in the internal space; The front part of the chassis is provided with a first opening arranged opposite to the vibration mechanism, the top of the chassis is provided with a second opening connected to the first opening, and both the first opening and the second opening are connected to the internal space; The front door assembly includes a first driving member, a front door panel, a front top door panel, a first roller, a display screen mounted on the front door panel, and a first guide rail provided with a first guide groove, wherein the first guide rail is mounted on the inner side wall of the chassis; one side of the front top door panel is rotatably connected to the top of the chassis, and the other side of the front top door panel is rotatably connected to the front door panel; the first roller is mounted on the front door panel and slidably inserted into the first guide groove; The first driving member is installed on the chassis and rotatably connected to the front top door panel, and is used to drive the front top door panel to rotate. The first roller slides in the first guide groove so that the front door panel and the front top door panel cover the first opening and the second opening respectively, or the front door panel is folded on the top of the chassis to open the first opening.

9. The fully automatic placement equipment according to claim 8, characterized in that: The left and right side walls of the chassis are respectively provided with a left opening and a right opening, and the left opening and the right opening are both connected to the internal space; the left opening and the right opening are respectively located at opposite ends of the guide rail assembly.

10. A mounting method applied to the fully automatic mounting equipment according to any one of claims 1 to 9, characterized in that: include: The vibration driving member drives the turning plate to vibrate so as to turn over the parts to be mounted on the turning plate; The guide rail assembly moves the substrate thereon to above the base, and the lifting drive drives the base to rise to lift up the component to be mounted on the guide rail assembly; The material transfer robot drives the adsorption component to move, so that the adsorption component adsorbs the to-be-mounted component from the turning plate and mounts it on the substrate located on the base; The lifting drive member drives the base to descend so that the substrate falls onto the guide rail assembly; The guide rail assembly transports the substrate to the unloading station.

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