Suspension system for full-section anchor cable support forepoling bar and dismounting device of suspension system
By designing a suspension system and disassembly device for full-section anchor cable support, the problem of the inability to use the front beam is solved, ensuring the safety of excavation and maintenance, and improving the disassembly efficiency.
Patent Information
- Application Number
- CN202510383144.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-09
AI Technical Summary
In the full-section anchor cable support, the front probe beam cannot be used normally, resulting in the inability to obtain effective support after blasting or excavation, resulting in the accident of falling gangue on the roof.
A suspension system is designed, including multiple suspension units and suspension mechanisms. The suspension mechanism consists of a suspension ring fixing anchor, an arc ring, a horizontal stress-bearing rod, a vertical load-bearing rod and a reinforcement rod. It can be directly fixed to the anchored anchor cable to support the front and rear ends of the front probe beam. At the same time, a disassembly device is provided, through the handheld rod, the containment ring, the disassembly column and other components, the suspension mechanism can be quickly removed without the need for personnel to climb up.
The normal use of the front beam is achieved, safety is ensured during excavation and maintenance, roof plate drop accidents are avoided, and disassembly efficiency is greatly improved, reducing the risk of disassembly and smashing.
Smart Images

Figure CN119957271A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of coal mine production, and in particular relates to a suspension system and a disassembly device thereof for a front exploration beam supported by a full-section anchor cable. Background Art
[0002] Due to the particularity of the surrounding rock of the coal mine roof in a certain mine, the anchor net support used in some tunnels cannot meet the requirements, and anchor cables are required for support on the entire section. As a result, the original front exploration beam lifting ring cannot meet the support needs, resulting in the front exploration beam being unable to be used normally, and the head cannot be well supported after blasting or excavation, causing accidents such as falling gangue from the roof and injuring people when personnel are supporting the single unit. Summary of the invention
[0003] The purpose of the present invention is to provide a suspension system and a disassembly device for a front exploration beam for full-section anchor cable support, so as to solve the problem that the front exploration beam cannot be used normally when the full-section is supported by anchor cables.
[0004] The present invention adopts the following technical scheme: a suspension system for a full-section anchor cable support front exploration beam, comprising: a plurality of suspension units, each of the suspension units is spaced apart and arranged along the direction of the tunnel; each of the suspension units carries a full-section anchor cable support front exploration beam; each of the suspension units comprises two suspension mechanisms, and the two suspension mechanisms are respectively used to support the front end and the rear end of the horizontally arranged front exploration beam;
[0005] Each of the suspension mechanisms comprises:
[0006] The lifting ring fixing anchor is fixed to the lower end of the anchor cable that has been extended into the rock formation at the top of the tunnel and is located below the anchor cable pad and the anchor cable;
[0007] The arc-shaped ring has an opening disposed toward the lifting ring fixing anchor and is welded to the lifting ring fixing anchor;
[0008] Two horizontal force-bearing rods are arranged horizontally, the front ends of which are respectively welded to the two ends of the arc ring, and the rear ends thereof extend horizontally;
[0009] Two vertical bearing rods are arranged vertically, the upper ends of which are respectively connected to the rear ends of the two horizontal force-bearing rods as a whole, and the lower ends of which extend downward;
[0010] The lifting ring load-bearing rod is horizontally arranged, and its two ends are respectively connected to the lower ends of the two vertical load-bearing rods as a whole, and cooperate with the two vertical load-bearing rods to form a accommodating area, so that the front end or rear end of the front exploration beam extends into the accommodating area to be carried.
[0011] Furthermore, each suspension mechanism includes: two reinforcing rods, which are arranged obliquely, and whose two ends are respectively fixedly connected to the corresponding horizontal force-bearing rod and the vertical load-bearing rod.
[0012] A device for disassembling a suspension system of a front exploration beam supported by a full-section anchor cable, comprising:
[0013] Hand-held pole, set vertically;
[0014] The containing ring is a cavity with an opening at the top, and a through hole is provided at the bottom thereof, and the through hole is used for the upper end of the hand-held rod to pass through and enter the inner cavity of the containing ring;
[0015] The disassembly column is a cylindrical structure, located in the inner cavity of the containing ring, with a disassembly hole opened from top to bottom at its upper end, and its lower end is integrally connected with the upper end of the hand-held rod; the disassembly hole is used for the lower end to be inserted into; the disassembly column is used to move upward after receiving the upward thrust of the hand-held rod, thereby pushing the lifting ring fixing anchor upward, and forcing the lifting ring fixing anchor to loosen the anchor cable, thereby removing the suspension mechanism;
[0016] Among them, the suspension system of the front exploration beam supported by full-section anchor cables is the above-mentioned suspension system.
[0017] Furthermore, it also includes:
[0018] The upper disassembly rod is horizontally arranged along the direction of the laneway, with its front end fixedly connected to the side wall of the containing ring and its rear end extending horizontally;
[0019] The support rod is arranged horizontally and along the vertical lane direction, and the middle part thereof is fixedly connected to the middle part of the upper disassembly rod, and is used to support the lower side of the two horizontal force-bearing rods when the suspension mechanism is disassembled;
[0020] The left disassembly rod is arc-shaped, with its front end fixedly connected to the side wall of the containing ring and its rear end bent to the left, and is used to pass through the containing area and be stuck to the rear end of the vertical bearing rod on the left side when disassembling the suspension mechanism;
[0021] The right disassembly rod is arc-shaped, with its front end fixedly connected to the side wall of the containing ring and its rear end bent to the right. It is used to pass through the accommodating area and get stuck in the rear end of the vertical bearing rod on the right side when disassembling the suspension mechanism. It is used to cooperate with the left disassembly rod and the upper disassembly rod to support the suspension mechanism after the disassembly column removes the lifting ring fixing anchor, so as to prevent the suspension mechanism from falling from the tunnel roof.
[0022] Furthermore, it also includes:
[0023] The disassembly plate is arranged vertically, and its front side is fixedly connected to the outer wall of the containing ring; and its rear side is respectively fixedly connected to the front ends of the upper disassembly rod, the left disassembly rod and the right disassembly rod.
[0024] The beneficial effects of the present invention are:
[0025] The suspension system of the present invention can be directly fixed on the anchor cable already anchored on the tunnel roof, without the need to install anchor cables or anchor rods again; thus, disturbance of the tunnel roof is avoided, so that the front exploration beam can be used normally, ensuring safety during excavation and maintenance;
[0026] The disassembly device of the present invention can quickly disassemble the suspension mechanism, and there is no need for personnel to climb to the top plate of the tunnel. They only need to stand on the ground of the tunnel and use the disassembly column to apply an upward thrust to the lifting ring fixing anchor. When the lifting ring fixing anchor is removed, the support rod, the left disassembly rod, and the right disassembly rod are used to clamp the horizontal force rod and the vertical load-bearing rod to prevent the suspension mechanism from falling, which greatly improves the disassembly efficiency while reducing the risk of disassembly injury. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the suspension mechanism of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the equipment for disassembling the suspension system of the front exploration beam of the full-section anchor cable support according to the present invention;
[0029] Figure 3 It is a schematic diagram of the structure of the containment ring of the present invention;
[0030] Figure 4 The present invention is a cross-sectional view of the equipment for disassembling the suspension system of the front exploration beam supported by full-section anchor cables.
[0031] Among them: 10. Lifting ring fixing anchor; 11. Arc ring; 12. Horizontal force rod; 13. Vertical load-bearing rod; 14. Lifting ring load-bearing rod; 15. Reinforcement rod; 16. Hand-held rod; 17. Containment ring; 18. Disassembly column; 19. Upper disassembly rod; 20. Support rod; 21. Left disassembly rod; 22. Right disassembly rod; 23. Disassembly plate; 24. Anchor cable; 25. Anchor cable pad. DETAILED DESCRIPTION
[0032] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. The "direction" in the present invention is based on the position of the present invention in a certain direction. Figure 1 Description of the trend in the state.
[0034] The present invention discloses a suspension system for a full-section anchor cable supported front exploration beam, comprising: a plurality of suspension units, each suspension unit being spaced apart and arranged along the direction of a tunnel; each suspension unit carries a full-section anchor cable supported front exploration beam; each suspension unit comprises two suspension mechanisms, and the two suspension mechanisms are respectively used to support the front end and the rear end of the horizontally arranged front exploration beam.
[0035] like Figure 1 As shown, each suspension mechanism includes: a lifting ring fixing anchor 10, an arc ring 11, two horizontal force-bearing rods 12, two vertical load-bearing rods 13, and a lifting ring load-bearing rod 14.
[0036] The eye fixing anchor 10 is fixed to the lower end of the anchor cable 24 which has been extended into the top rock layer of the tunnel, and is located below the anchor cable pad 25 of the anchor cable 24 and the anchor.
[0037] The opening of the arc-shaped ring 11 is arranged toward the lifting ring fixing anchor 10 and is welded to the lifting ring fixing anchor 10 .
[0038] The two horizontal force-bearing rods 12 are arranged horizontally, the front ends of the two horizontal force-bearing rods 12 are respectively welded to the two ends of the arc ring 11, and the rear ends of the two horizontal force-bearing rods 12 extend horizontally.
[0039] The two vertical bearing rods 13 are vertically arranged, the upper ends of the two vertical bearing rods 13 are respectively connected to the rear ends of the two horizontal force-bearing rods 12 in one piece, and the lower ends of the two vertical bearing rods 13 extend downward.
[0040] The lifting ring bearing rod 14 is horizontally arranged, and both ends of the lifting ring bearing rod 14 are respectively connected to the lower ends of the two vertical bearing rods 13 as a whole, and cooperate with the two vertical bearing rods 13 to form a accommodating area, so that the front end or rear end of the front exploration beam extends into the accommodating area to be carried.
[0041] Each suspension mechanism includes two reinforcing rods 15 , which are arranged obliquely, and two ends of the two reinforcing rods 15 are fixedly connected to the corresponding horizontal force-bearing rod 12 and the vertical load-bearing rod 13 , respectively.
[0042] The present invention also discloses a device for disassembling the suspension system of the front exploration beam of the full-section anchor cable support, such as Figure 2-4 As shown, it includes: a hand-held rod 16, a containing ring 17, and a disassembly column 18.
[0043] The hand-held rod 16 is arranged vertically. The containing ring 17 is a cavity with an opening at the top, and a through hole is provided at the bottom of the containing ring 17 , through which the upper end of the hand-held rod 16 passes and enters the inner cavity of the containing ring 17 .
[0044] The disassembly column 18 is a cylindrical structure, and the disassembly column 18 is located in the inner cavity of the containing ring 17. A disassembly hole is opened from top to bottom at the upper end of the disassembly column 18, and the lower end of the disassembly column 18 is integrally connected with the upper end of the hand-held rod 16; the disassembly hole is used for the lower end of 24 to extend into; the disassembly column 18 is used to move upward after receiving the upward thrust of the hand-held rod 16, thereby pushing the lifting ring fixing anchor 10 upward, and forcing the lifting ring fixing anchor 10 to loosen the anchor cable 24, thereby removing the suspension mechanism.
[0045] A device for disassembling a suspension system of a front exploration beam supported by a full-section anchor cable also includes: an upper disassembly rod 19, a support rod 20, a left disassembly rod 21, and a right disassembly rod 22.
[0046] The upper disassembly rod 19 is arranged horizontally and along the direction of the lane. The front end of the upper disassembly rod 19 is fixedly connected to the side wall of the containing ring 17, and the rear end of the upper disassembly rod 19 extends horizontally.
[0047] The support rod 20 is arranged horizontally and arranged along the vertical laneway. The middle part of the support rod 20 is fixedly connected to the middle part of the upper disassembly rod 19. The support rod 20 is used to support the lower side of the two horizontal force-bearing rods 12 when disassembling the suspension mechanism.
[0048] The left disassembly rod 21 is arc-shaped, with the front end of the left disassembly rod 21 fixedly connected to the side wall of the containing ring 17, and the rear end of the left disassembly rod 21 bent to the left. The left disassembly rod 21 is used to pass through the accommodating area and get stuck at the rear end of the vertical bearing rod 13 on the left side when disassembling the suspension mechanism.
[0049] The right disassembly rod 22 is arc-shaped, and the front end of the right disassembly rod 22 is fixedly connected to the side wall of the containing ring 17, and the rear end of the right disassembly rod 22 is bent to the right. The right disassembly rod 22 is used to pass through the accommodating area and get stuck at the rear end of the vertical bearing rod 13 on the right side when disassembling the suspension mechanism; it is used to cooperate with the left disassembly rod 21 and the upper disassembly rod 19 to support the suspension mechanism after the disassembly column 18 removes the lifting ring fixing anchor 10, so as to prevent the suspension mechanism from falling from the tunnel roof.
[0050] A device for dismantling a suspension system for a full-section anchor cable support front exploration beam also includes: a dismantling plate 23, which is vertically arranged, and the front side of the dismantling plate 23 is fixedly connected to the outer wall of the containing ring 17; the rear side of the dismantling plate 23 is respectively fixedly connected to the front ends of the upper dismantling rod 19, the left dismantling rod 21, and the right dismantling rod 22.
[0051] A method for installing a suspension system for a full-section anchor cable supported front exploration beam is as follows:
[0052] Multiple suspension units are arranged along the direction of the tunnel, and multiple suspension units are also arranged along the cross-section of the tunnel, so that the distance between two adjacent suspension mechanisms in the suspension units along the direction of the tunnel is less than the diameter of the log, and the spacing between two suspension units arranged along the cross-section of the tunnel is less than the length of the log.
[0053] Then fix the lifting eye fixing anchor 10 to the lower end of the anchor cable 24 that has been driven into the tunnel roof, then extend the front end of the front probe beam into the accommodating area of the suspension mechanism on the front side of the suspension unit, and extend the rear end of the front probe beam into the accommodating area of the suspension mechanism on the rear side of the suspension unit, so that the front probe beam is carried and pulled.
[0054] A method for disassembling equipment for the suspension system of the front exploration beam supported by full-section anchor cables is as follows:
[0055] The worker grasps the lower end of the hand-held rod 16, so that the upper end of the hand-held rod 16 approaches the suspension mechanism, and the support rod 20 is supported on the lower side of the two horizontal force-bearing rods 12, and the left disassembly rod 21 passes through the accommodation area and is stuck at the rear end of the left vertical load-bearing rod 13, and the right disassembly rod 22 passes through the accommodation area and is stuck at the rear end of the right vertical load-bearing rod 13. Then the hand-held rod 16 is moved upward, so that the lower end of the anchor cable 24 extends into the disassembly hole of the disassembly column 18, and the upper end of the disassembly column 18 touches the lower end of the lifting ring fixing anchor 10. At this time, the disassembly column 18 is pushed upward with force through the hand-held rod 16, forcing the lifting ring fixing anchor 10 to release the anchor cable 24 and move downward quickly until the lifting ring fixing anchor 10 is detached from the anchor cable 24.
[0056] Example 1
[0057] Due to the particularity of the surrounding rock of the coal mine roof, the anchor net support of some tunnels in the north wing 2# return air lane of a certain mine cannot meet the requirements, and the full section needs to be supported by anchor cables. Since the temporary support used by the mine is a front exploration beam with a single unit, the current front exploration beam lifting ring can only be used on the anchor rod, and cannot be used for full anchor cable support. Therefore, the original front exploration beam lifting ring cannot meet the support needs, resulting in the front exploration beam cannot be used normally, and the front cannot be well supported after blasting or excavation, resulting in the roof falling gangue and injuring people when personnel support the single unit.
[0058] We now use waste drill rods, locks, and waste steel pipes to process suspension systems, and use waste materials to process and disassemble equipment for suspension mechanisms.
[0059] After a long period of use, the problem of the front exploration beam not being able to be used normally after blasting or excavation during pure anchor support in the north wing No. 2 return air channel has been solved, as well as the problem of danger for personnel constructing single units under the exposed roof, which has greatly improved the safety of employees' operations and created benefits for the safe development of the mine.
[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A suspension system for full-section anchor cable support front exploration beam, characterized in that: include: A plurality of suspension units, each of which is arranged at intervals and along the direction of the tunnel; each of the suspension units carries a full-section anchor cable supporting front exploration beam; each of the suspension units includes two suspension mechanisms, and the two suspension mechanisms are respectively used to support the front end and the rear end of the horizontally arranged front exploration beam; Each of the suspension mechanisms comprises: The lifting ring fixing anchor (10) is fixed to the lower end of the anchor cable (24) that has been extended into the rock layer at the top of the tunnel and is located below the anchor cable pad (25) of the anchor cable (24) and the anchor; An arc-shaped ring (11), the opening of which is arranged toward the lifting ring fixing anchor (10) and is welded to the lifting ring fixing anchor (10); Two horizontal force-bearing rods (12) are arranged horizontally, the front ends of which are respectively welded to the two ends of the arc-shaped ring (11), and the rear ends thereof extend horizontally; Two vertical bearing rods (13) are arranged vertically, the upper ends of which are respectively connected to the rear ends of the two horizontal force-bearing rods (12) in one piece, and the lower ends of which extend downward; The lifting ring bearing rod (14) is horizontally arranged, and its two ends are respectively connected to the lower ends of the two vertical bearing rods (13) as a whole, and cooperate with the two vertical bearing rods (13) to form a receiving area, so that the front end or the rear end of the front exploration beam extends into the receiving area to be supported.
2. A suspension system for full-section anchor cable support front exploration beam according to claim 1, characterized in that: Each of the suspension mechanisms comprises: two reinforcing rods (15) which are arranged obliquely, and whose two ends are respectively fixedly connected to the corresponding horizontal force-bearing rods (12) and vertical load-bearing rods (13).
3. A device for disassembling the suspension system of the front exploration beam of the full-section anchor cable support, characterized in that: include: A hand-held rod (16) arranged vertically; The containing ring (17) is a cavity with an opening at the top and a through hole at the bottom, and the through hole is used for the upper end of the hand-held rod (16) to pass through and enter the inner cavity of the containing ring (17); The disassembly column (18) is a cylindrical structure, located in the inner cavity of the containing ring (17), and has a disassembly hole at its upper end from top to bottom, and its lower end is integrally connected with the upper end of the hand-held rod (16); the disassembly hole is used for the lower end of (24) to extend into; the disassembly column (18) is used to move upward after receiving the upward thrust of the hand-held rod (16), thereby pushing the lifting ring fixing anchor (10) upward and forcing the lifting ring fixing anchor (10) to loosen the anchor cable (24), thereby removing the suspension mechanism; Wherein, the suspension system of the front exploration beam supported by full-section anchor cables is the suspension system described in claim 1 or 2.
4. The device for disassembling the suspension system of the front exploration beam of the full-section anchor cable support according to claim 3 is characterized in that: Also includes: An upper disassembly rod (19) is horizontally arranged along the laneway, with its front end fixedly connected to the side wall of the containing ring (17) and its rear end extending horizontally; A support rod (20) is horizontally arranged along the vertical lane direction, wherein the middle portion thereof is fixedly connected to the middle portion of the upper disassembly rod (19) and is used to support the lower side of the two horizontal force-bearing rods (12) when the suspension mechanism is disassembled; The left disassembly rod (21) is arc-shaped, with its front end fixedly connected to the side wall of the containing ring (17) and its rear end bent to the left, and is used to pass through the accommodating area and be stuck to the rear end of the left vertical bearing rod (13) when disassembling the suspension mechanism; The right disassembly rod (22) is arc-shaped, with its front end fixedly connected to the side wall of the containing ring (17) and its rear end bent to the right. It is used to pass through the accommodating area and get stuck at the rear end of the vertical bearing rod (13) on the right side when disassembling the suspension mechanism. It is used to cooperate with the left disassembly rod (21) and the upper disassembly rod (19) to support the suspension mechanism after the disassembly column (18) removes the lifting ring fixing anchor (10) to prevent the suspension mechanism from falling from the tunnel roof.
5. The device for disassembling the suspension system of the front exploration beam of the full-section anchor cable support according to claim 4 is characterized in that: Also includes: The disassembly plate (23) is arranged vertically, and its front side is fixedly connected to the outer wall of the containing ring (17); and its rear side is respectively fixedly connected to the front ends of the upper disassembly rod (19), the left disassembly rod (21), and the right disassembly rod (22).