Preassembling and presetting work station for disc-type thin-wall part

Abstract

The invention discloses a preassembling and presetting work station for disc-type thin-wall parts, and relates to the technical field of machining, the preassembling and presetting work station comprises a base, a protective shell, a rotary table, a detection assembly and a control assembly; the protective shell is installed on the base, and an adjusting inner cavity is defined by the protective shell and the base. The rotary table is rotationally connected to the base and located in the adjusting inner cavity, a clamping fixture is placed on the rotary table, and the clamping fixture is used for placing a disc-shaped part; the detection assembly is arranged on the protective shell and located on the adjusting inner cavity. The control assembly is arranged on the protective shell, is electrically connected with the detection assembly and the rotary table, and is used for receiving a detection signal of the detection assembly and controlling the rotary table to move; according to the technical scheme, on the premise that the machining precision is guaranteed, the time for aligning coordinates of the machining position of the disc-type thin-wall part is effectively shortened, and the machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, in particular to a pre-installation and pre-adjustment workstation for disc-shaped thin-wall parts. Background Art

[0002] In the field of mechanical processing, the processing of disc-shaped thin-walled parts is a challenging task. Such parts usually have the characteristics of high dimensional accuracy requirements, thin wall thickness and easy deformation, especially in the process of aligning the coordinates of the processing position, which often takes a lot of time. In traditional processing methods, operators need to repeatedly adjust the position of parts to ensure their accurate clamping and positioning on the processing equipment. This process not only relies on the experience and skills of the operator, but also due to the poor rigidity of thin-walled parts, it is very easy to deform during the clamping and adjustment process, resulting in a decrease in processing accuracy. In addition, frequent position adjustment and coordinate calibration greatly reduce processing efficiency and increase production costs. Therefore, how to effectively shorten the time for aligning the coordinates of the processing position of disc-shaped thin-walled parts and improve processing efficiency while ensuring processing accuracy is a technical problem that needs to be solved urgently in the current mechanical processing field. Summary of the invention

[0003] The main purpose of the present invention is to provide a pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts, which aims to effectively shorten the time for finding the correct coordinates of the processing position of the disc-shaped thin-walled parts and improve the processing efficiency while ensuring the processing accuracy.

[0004] To achieve the above-mentioned purpose, the present invention proposes a pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts comprising: Base; A protective shell, the protective shell is mounted on the base and encloses the base to form an adjustment inner cavity; A turntable, the turntable is rotatably connected to the base and is located in the adjustment inner cavity. A clamping fixture is placed on the turntable, and the clamping fixture is used to place a disc-shaped part; A detection component, the detection component is arranged on the protective shell and located on the adjustment inner cavity; and A control component is disposed on the protective housing and is electrically connected to the detection component and the turntable, and is used for receiving a detection signal from the detection component and controlling the movement of the turntable.

[0005] In one embodiment, the detection component comprises: A linear module, the linear module is mounted on the protective housing and is located on the top of the protective housing; and A detection probe is connected to the output end of the linear module and is electrically connected to the control component. The detection probe is used to contact the preset key point position of the disc-shaped part to obtain the electrical signal of the preset key point of the preset disc-shaped part.

[0006] In one embodiment, the linear module comprises: An X-axis motion assembly, the X-axis motion assembly being mounted on the protective housing; and A Y-axis motion component is connected to the output end of the X-axis motion component, and the detection probe is connected to the output end of the Y-axis motion component.

[0007] In one embodiment, the clamping fixture is provided with an RFID tag, and the RFID tag is used to store clamping data.

[0008] In one embodiment, the clamping fixture is further provided with a communication module, and the communication module is electrically connected to the RFID tag and the control component, and is used to forward the clamping data of the RFID tag to the control component.

[0009] In one embodiment, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a CNC handwheel, which is disposed on the protective housing and electrically connected to the turntable for a worker to manually adjust the angle and position of the turntable.

[0010] In one embodiment, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a waste chip conveyor and a waste chip guide tube, the waste chip conveyor is arranged on the protective shell, the waste chip guide tube is arranged at the bottom of the base, and is connected to the adjustment inner cavity and the waste chip conveyor; the waste chip conveyor is used to absorb and discharge the debris in the adjustment inner cavity through the waste chip guide tube.

[0011] In one embodiment, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts further comprises a cleaning assembly, wherein the cleaning assembly comprises: A high-pressure cleaning air pipe, wherein the high-pressure cleaning air pipe is arranged in the protective shell; and A high-pressure cleaning pump group is arranged in the protective shell and is connected to the high-pressure cleaning air pipe, and is used to provide high-pressure airflow for the high-pressure cleaning air pipe.

[0012] In one embodiment, the protective shell is provided with an AGV docking interface, a loading docking interface and a manual adjustment docking interface, and the AGV docking interface, the loading docking interface and the manual adjustment docking interface are all connected to the adjustment inner cavity; the AGV docking interface is located on one side of the protective shell, and is used for the AGV vehicle to dock and transfer disc-shaped parts, the loading docking interface is located on the top of the protective shell, and is used for the crane to load disc-shaped parts into the adjustment inner cavity, and the manual adjustment docking interface is located on the other side of the protective shell, and is symmetrically arranged with the AGV docking interface, and is used for the staff to manually adjust the clamping fixture.

[0013] In one embodiment, an automatic safety door is installed at the AGV interface.

[0014] The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts of the technical solution of the present invention comprises a base, a protective shell, a turntable, a detection component and a control component; the protective shell is installed on the base and enclosed with the base to form an adjustment cavity; the turntable is rotatably connected to the base and is located in the adjustment cavity, and a clamping fixture is placed on the turntable, and the clamping fixture is used to place the disc-shaped parts; the detection component is arranged on the protective shell and is located on the adjustment cavity; the control component is arranged on the protective shell and is electrically connected to the detection component and the turntable, and is used to receive the detection signal of the detection component and control the movement of the turntable. In this way, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts can adjust the disc-shaped parts outside the processing equipment, without occupying the space of the processing equipment and without affecting the processing process of the processing equipment, not only to ensure the processing accuracy, but also to effectively shorten the time of finding the positive coordinates of the processing position of the disc-shaped thin-walled parts, and significantly improve the processing efficiency of the processing equipment of the disc-shaped parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0016] Figure 1 A schematic diagram of the structure of two pre-installation and pre-adjustment workstations for disc-shaped thin-walled parts provided by the present invention arranged side by side; Figure 2 A structural schematic diagram of a pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts provided by the present invention from one perspective; Figure 3 A schematic structural diagram of another perspective of a pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts provided by the present invention.

[0017] Description of Figure Numbers: 10. Base; 20. Protective shell; 20a. AGV docking port; 20b. Loading docking port; 20c. Manual adjustment docking port; 30. Turntable; 40. Detection component; 41. Linear module; 42. Detection probe; 50. Control component; 60. CNC handwheel; 70. Cleaning component; 1. Clamping fixture.

[0018] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0021] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0022] The invention provides a pre-installation and pre-adjustment workstation for disc-shaped thin-wall parts.

[0023] See also Figures 1 to 3In one embodiment of the present invention, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts includes a base 10, a protective shell 20, a turntable 30, a detection component 40 and a control component 50; the protective shell 20 is installed on the base 10 and encloses the base 10 to form an adjustment cavity; the turntable 30 is rotatably connected to the base 10 and is located in the adjustment cavity, and a clamping fixture 1 is placed on the turntable 30, and the clamping fixture 1 is used to place the disc-shaped parts; the detection component 40 is arranged on the protective shell 20 and is located on the adjustment cavity; the control component 50 is arranged on the protective shell 20 and is electrically connected to the detection component 40 and the turntable 30, and is used to receive the detection signal of the detection component 40 and control the movement of the turntable 30.

[0024] The base 10 is the basic structure of the entire pre-installation and pre-adjustment workstation. It is made of high-strength cast iron material and has good load-bearing capacity and stability. Its designed load-bearing capacity reaches 3500kg, which can firmly support the weight of the turntable 30, the clamping fixture 1 and the disc-shaped parts, ensuring that there will be no deformation or displacement due to the vibration or gravity of the equipment during the processing. The structure of the base 10 has been optimized and has sufficient rigidity, which can effectively absorb the vibration generated during the processing and provide reliable support for high-precision clamping and processing. The protective shell 20 is installed on the base 10 and encloses the base 10 to form a closed adjustment cavity. The protective shell 20 adopts a machine tool-level protection design, which can effectively prevent foreign matter such as cutting fluid and chips from splashing to the outside of the workstation, protecting the personal safety of operators and the cleanliness of the working environment. The turntable 30 is one of the core components of the pre-installation and pre-adjustment workstation. It adopts a CNC horizontal turntable 30 design, is installed at the center of the base 10, and is located in the adjustment cavity. The rotary table 30 has a rotation accuracy of 10", and the end face runout and radial runout are controlled within 0.02mm. It can accurately realize 0° position detection and support 90° automatic indexing rotation and manual rotation operation. A clamping fixture 1 is placed on the turntable 30 to fix the disc-shaped parts. Through the high-precision CNC handwheel 60, the turntable 30 can achieve fine control of the minimum segmentation accuracy of 0.001°, providing a highly accurate rotation reference for the clamping, alignment and processing of the disc-shaped parts. The detection component 40 is installed on the protective housing 20 and is located at the adjustment The entire inner cavity. Its main function is to monitor the position and posture of the disc-shaped part on the clamping fixture 1 in real time to ensure that the part can meet the high-precision positioning requirements during the clamping process. The detection component 40 transmits the measurement data to the control component 50 in real time to accurately control the clamping process. The control component 50 is installed on the protective housing 20 and is electrically connected to the detection component 40 and the turntable 30. Its main function is to receive the detection signals of the detection component 40, and control the movement of the turntable 30 according to these signals to achieve accurate clamping and positioning of the disc-shaped part.

[0025] During the pre-installation and pre-adjustment process of the disc-shaped parts, each component works closely together to achieve efficient and accurate clamping and positioning. First, the operator places the disc-shaped part blank that has passed the inspection on the clamping fixture 1, which is installed on the turntable 30. At this time, the detection component 40 starts working, monitoring the position and posture of the part in real time through optical sensors and laser rangefinders, and transmits the measurement data to the control component 50.

[0026] After receiving the signal from the detection component 40, the control component 50 calculates the angle and position that the turntable 30 needs to be adjusted according to the preset clamping requirements and the processing coordinate system. Subsequently, the control component 50 controls the movement of the turntable 30 through the driver, so that the turntable 30 rotates and fine-tunes according to the calculated parameters. During the movement of the turntable 30, the detection component 40 continuously monitors the position changes of the parts and feeds back the real-time data to the control component 50. The control component 50 continuously adjusts the movement parameters of the turntable 30 according to the feedback data to ensure that the parts can quickly and accurately reach the preset processing position.

[0027] When the position adjustment of the part is completed, the detection component 40 performs precise measurement again to confirm that the clamping position and posture of the part meet the processing requirements. At this time, the control component 50 issues an instruction to lock the position of the turntable 30 to complete the pre-installation and pre-adjustment process of the part. Subsequently, the operator can perform subsequent clamping operations, such as using manual tools or automatic tightening wrenches to firmly fix the parts on the fixture. After the clamping is completed, the control component 50 stores the key data of this clamping, such as clamping force, clamping position, fixture number and other information in the local database or uploads it to the master control computer for centralized management, and writes these data into the RFID tag on the fixture through the equipped RFID read-write head, so that the machine tools and other automated equipment can quickly read this information during the subsequent processing, so as to realize automated processing and quality traceability.

[0028] In the traditional processing method, the operator needs to carry the disc-shaped part to the processing position of the processing equipment to adjust the relative position with the clamping fixture 1, repeatedly adjust the position of the part, rely on personal experience and skills, and consume a lot of adjustment time, resulting in low processing efficiency of the disc-shaped part. However, the present invention organically combines the base 10, the protective shell 20, the turntable 30, the detection component 40 and the control component 50, and the workstation is arranged outside the disc-shaped part processing equipment. In this way, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts can adjust the disc-shaped parts outside the processing equipment. Under the premise of not occupying the space of the processing equipment and not affecting the processing process of the processing equipment, it not only ensures the processing accuracy, but also effectively shortens the time of finding the positive coordinates of the processing position of the disc-shaped thin-walled parts, and significantly improves the processing efficiency of the processing equipment of the disc-shaped parts.

[0029] The outer wall of the protective housing 20 is also provided with a three-color status display light, which is electrically connected to the control component 50. The three-color status display light is an industrial-grade indicator light, usually composed of red, yellow, and green LED lights, which are used to intuitively display the operating status of the equipment. In the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts, the three-color light reflects the operating status of the workstation in real time through different color combinations and flashing modes: Green light: indicates that the equipment is in normal operating state, such as clamping, adjustment and other operations are carried out smoothly. Yellow light: indicates that the equipment is in standby or warning state, such as manual intervention or maintenance is required. Red light: indicates that the equipment has a fault or emergency shutdown and needs to be handled immediately.

[0030] The control component 50 includes a control panel and control buttons. The control buttons are electrically connected to the control panel. The turntable 30 and the detection component 40 are both electrically connected to the control panel.

[0031] The zero-point master plate system built into the inner cavity is adjusted to be consistent with the zero-point fixture master plate of the production line machine tool, ensuring the uniformity and accuracy of the clamping reference. The zero-point master plate has a built-in lifting mechanism, which can automatically lift the exchange sub-plate when the fixture is exchanged, making it easier for manual inspection of the clean surface of the exchange sub-plate and the convenience of docking with the automation system, thereby improving the efficiency and accuracy of fixture exchange.

[0032] Since the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts of the present invention is mainly used to adjust the position of the disc-shaped parts and the clamping fixture 1, and is arranged outside the processing equipment of the disc-shaped parts, it does not affect the processing progress of the processing equipment; therefore, during the processing of the disc-shaped parts, we can arrange two pre-installation and pre-adjustment workstations for disc-shaped thin-walled parts side by side outside the processing equipment according to actual processing needs, and clamp and adjust the two disc-shaped parts at the same time. The staff can transfer one of the clamped and adjusted disc-shaped parts to the processing equipment for processing according to the processing progress of the processing equipment, while the other disc-shaped part can be used for the next processing. In this way, by continuously clamping and adjusting multiple disc-shaped parts, the processing equipment can process the disc-shaped parts uninterruptedly.

[0033] In one embodiment, see Figures 1 to 3 The detection component 40 includes a linear module 41 and a detection probe 42. The linear module 41 is installed on the protective shell 20 and is located at the top of the protective shell 20; the detection probe 42 is connected to the output end of the linear module 41 and is electrically connected to the control component 50. The detection probe 42 is used to contact the preset key point position of the disc-shaped part to obtain the electrical signal of the preset key point of the preset disc-shaped part.

[0034] The linear module 41 is the core transmission device of the detection component 40, which is installed on the top of the protective shell 20 and is located above the adjustment cavity. Its main function is to provide an accurate linear motion path for the detection probe 42, ensuring that the detection probe 42 can move according to the preset trajectory and position, so as to achieve accurate contact and detection of the key points of the disc-shaped parts. The linear module 41 adopts a high-precision ball screw and linear guide combination, with high rigidity, high repeatability and good dynamic performance. Its movement is driven by the control component 50, and it can quickly adjust the position according to the detection requirements to ensure the efficiency and accuracy of the detection process. The detection probe 42 is the execution component of the detection component 40, connected to the output end of the linear module 41, and electrically connected to the control component 50 through an electrical circuit. The main function of the detection probe 42 is to contact the preset key point position of the disc-shaped part, obtain the electrical signal of the part, and thus achieve accurate measurement of the position, size and posture of the part. The detection probe 42 adopts high-precision sensor technology, which can feedback the changes in the electrical signals of the contact points in real time. These signals include key information such as position deviation and contact pressure. The probe is designed to be compatible with thin-walled parts to avoid damage or deformation of the parts during inspection.

[0035] The control component 50 receives the electrical signal feedback from the detection probe 42, and controls the movement of the linear module 41 according to these signals, so as to achieve precise position adjustment of the detection probe 42. The control component 50 includes a high-performance CNC system, a driver and a data processing module, which can process the detection data in real time and judge whether the clamping state of the part meets the processing requirements according to the preset detection program and tolerance range. At the same time, the control component 50 is also responsible for storing the detection results in a local database or uploading them to the master control computer for subsequent quality traceability and data analysis.

[0036] First, the operator places the cleaned and preliminarily positioned disc-shaped part on the clamping fixture 1, which is mounted on the turntable 30. At this time, the control component 50 starts the detection program, controls the movement of the linear module 41 according to the preset detection path and key point position, and moves the detection probe 42 to the predetermined initial position. Subsequently, the detection probe 42 begins to contact the preset key points of the disc-shaped part point by point according to the preset path. During the contact process, the detection probe 42 obtains the electrical signals of the key points of the part through a high-precision sensor, and these signals include information such as position deviation and contact pressure, and transmits these signals to the control component 50 in real time. The control component 50 analyzes and processes the received signals to determine whether the key point position of the part meets the preset processing coordinate system requirements. If the detected position deviation exceeds the preset tolerance range, the control component 50 will calculate the angle and position that need to be adjusted according to the deviation value, and prompt the staff so that the staff can adjust the turntable 30 according to the angle and position that need to be adjusted, so as to achieve fine-tuning of the part. At the same time, the linear module 41 adjusts the position of the detection probe 42 according to the instructions of the control component 50 to ensure that the probe can re-contact the key point for re-inspection. This process will be repeated until the position deviation of all key points is within the tolerance range. After completing the inspection and adjustment, the control component 50 records the key data of this inspection, including the key point position of the part, adjustment angle, clamping force and other information, and stores these data in the local database or uploads them to the master control computer.

[0037] Through the organic combination of the linear module 41, the detection probe 42 and the control component 50, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts significantly improves the accuracy and efficiency of clamping and positioning. This workstation adopts a high-precision linear module 41 and a detection probe 42, which can quickly and accurately detect and adjust the key points of the parts, reduce the interference of human factors, and improve the clamping accuracy and stability. At the same time, the automatic control function makes the clamping process more efficient, reduces the time for repeated adjustments and coordinate calibration, greatly improves processing efficiency, and reduces production costs. In addition, the high-precision design and real-time feedback mechanism of the detection component 40 can effectively avoid the deformation of thin-walled parts due to improper contact during the clamping and detection process, and ensure the integrity and accuracy of the parts before processing.

[0038] In one embodiment, see Figures 1 to 3 The linear module 41 includes an X-axis motion component and a Y-axis motion component. The X-axis motion component is installed on the protective housing 20; the Y-axis motion component is connected to the output end of the X-axis motion component, and the detection probe 42 is connected to the output end of the Y-axis motion component.

[0039] The X-axis motion assembly is one of the core parts of the linear module 41. It is installed on the top of the protective housing 20 and provides precise horizontal (X-axis) motion for the detection probe 42. It consists of a high-precision linear guide, a ball screw transmission system and a servo motor, which can achieve fast, stable and high-precision linear motion. The design of the X-axis motion assembly takes into account the load capacity and repeatability accuracy to ensure high reliability during long-term operation. Its range of motion and speed can be optimized according to the size and detection requirements of the disc-shaped parts to provide power and guidance for the lateral movement of the detection probe 42. The Y-axis motion assembly is connected to the output end of the X-axis motion assembly to provide the detection probe 42 with vertical (Y-axis) motion capability. Similar to the X-axis motion assembly, the Y-axis motion assembly also uses a high-precision linear guide and ball screw transmission system to ensure precise vertical movement of the detection probe 42. The design of the Y-axis motion assembly focuses on compactness and high precision, and can achieve fast response and high repeatability in a limited space. Its movement is driven by a servo motor, and precise position adjustment is achieved through the command of the control component 50, ensuring that the detection probe 42 can accurately reach the preset key point position of the disc-shaped part.

[0040] In the pre-installation and pre-adjustment process of the disc-shaped part, the close cooperation between the X-axis motion assembly, the Y-axis motion assembly and the detection probe 42 is the key to achieve efficient and accurate clamping. First, the operator places the cleaned and preliminarily positioned disc-shaped part on the clamping fixture 1, which is installed on the turntable 30. At this time, the control component 50 starts the detection program, controls the movement of the X-axis motion assembly according to the preset detection path and key point position, and moves the detection probe 42 to the predetermined initial position in the horizontal direction. Subsequently, the control component 50 controls the movement of the Y-axis motion assembly according to the preset detection path, so that the detection probe 42 moves in the vertical direction to the preset key point position of the disc-shaped part. The detection probe 42 contacts the key point of the part through a high-precision sensor, obtains the electrical signal of the part, and transmits these signals to the control component 50 in real time. At the same time, the X-axis and Y-axis motion assemblies adjust the position of the detection probe 42 according to the instructions of the control component 50 to ensure that the probe can re-contact the key point for re-inspection.

[0041] This embodiment can quickly and accurately detect and adjust the key points of the parts through the organic combination of the X-axis and Y-axis motion components and the detection probe 42, reducing the interference of human factors and improving the clamping accuracy and stability. At the same time, the automatic control function makes the clamping process more efficient, reduces the time for repeated adjustments and coordinate calibration, greatly improves processing efficiency, and reduces production costs.

[0042] In one embodiment, see Figures 1 to 3 The clamping fixture 1 is provided with an RFID tag, and the RFID tag is used to store clamping data.

[0043] The clamping fixture 1 is a key device for fixing disc-shaped parts. It is installed on the CNC turntable 30 and can ensure the stability and accuracy of the parts during the processing. The design of the fixture takes into account the shape and size of the parts. It uses high-precision positioning elements and clamping mechanisms to effectively prevent thin-walled parts from deforming during the clamping process. The RFID tag is a non-contact data storage medium installed on the clamping fixture 1 to store data related to clamping, such as part number, clamping position, clamping force, processing parameters, etc. The RFID tag has the characteristics of fast reading and writing speed, large storage capacity, and strong anti-interference ability, and can work stably in complex industrial environments. Its data can be read and written through the RFID read-write head equipped with the workstation.

[0044] During the pre-installation and pre-adjustment process, the operator places the disc-shaped part in the clamping fixture 1 and completes the initial clamping. Subsequently, the RFID read / write head automatically reads the data in the RFID tag on the fixture, including part information and historical data of the last clamping. Based on these data and the requirements of this clamping, the control component 50 adjusts the position of the turntable 30 and the fixture to ensure accurate clamping of the part. After the clamping is completed, the control component 50 writes the key data of this clamping (such as clamping force, clamping position, etc.) into the RFID tag of the fixture through the RFID read / write head so that it can be read by subsequent processing equipment.

[0045] By combining the clamping fixture 1 with the RFID tag, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts realizes efficient management and automated traceability of clamping data. The introduction of RFID tags reduces the error rate of manual recording and data input, and improves the accuracy and reliability of clamping data. At the same time, the fast reading and writing function of data significantly shortens the clamping preparation time and improves the overall processing efficiency. In addition, the historical data stored in the RFID tag provides strong support for quality traceability, which can quickly locate the problem links in the processing process, optimize the production process, reduce production costs, and ensure the stability of processing accuracy and product quality.

[0046] In one embodiment, see Figures 1 to 3 The clamping fixture 1 is also provided with a communication module, which is electrically connected to the RFID tag and the control component 50 and is used to forward the clamping data of the RFID tag to the control component 50.

[0047] The communication module is an important component on the clamping fixture 1. It is electrically connected to the RFID tag and the control component 50 to achieve fast data transmission. The module uses advanced wireless or wired communication technology to ensure the stability and real-time performance of data transmission. Its design takes into account the electromagnetic interference in the industrial environment, has the characteristics of high anti-interference ability and low bit error rate, and can efficiently forward the clamping data in the RFID tag to the control component 50.

[0048] During the clamping process, the clamping data stored in the RFID tag is forwarded to the control component 50 in real time through the communication module. After receiving the data, the control component 50 adjusts the position of the turntable 30 and the fixture according to the preset clamping process and detection requirements to ensure accurate clamping of the parts. At the same time, the control component 50 writes the new clamping data into the RFID tag, updates the clamping information, and provides an accurate reference for subsequent processing.

[0049] By introducing the communication module, the clamping fixture 1 realizes efficient transmission and real-time interaction between the RFID tag data and the control component 50, further improving the automation level and data management capability of the clamping process. This design not only reduces manual intervention and the risk of operational errors, but also improves clamping efficiency and processing accuracy.

[0050] In one embodiment, see Figures 1 to 3 The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a CNC handwheel 60, which is arranged in the protective housing 20 and is electrically connected to the turntable 30 for the staff to manually adjust the angle and position of the turntable 30.

[0051] The CNC handwheel 60 is a high-precision manual operating device installed on the protective housing 20 and electrically connected to the turntable 30. It allows the staff to accurately adjust the angle and position of the turntable 30 in small increments by manually rotating the handwheel. The CNC handwheel 60 has a high-resolution encoder that can achieve fine control with a minimum segmentation accuracy of 0.001°, ensuring that the fine-tuning operation of the turntable 30 is accurate and reliable. The turntable 30 is the core component of the pre-installation and pre-adjustment workstation, supporting automatic indexing and manual rotation operations. Its design ensures the stability of the parts during clamping and processing.

[0052] During the clamping and pre-adjustment process, the staff manually adjusts the angle and position of the turntable 30 by operating the CNC handwheel 60. The CNC handwheel 60 converts the operation instructions into electrical signals and transmits them to the control component 50. The control component 50 accurately controls the movement of the turntable 30 according to these signals to achieve fine-tuning operations. At the same time, the control component 50 feeds back the current position and angle information of the turntable 30 in real time to ensure that the staff can accurately complete the clamping and positioning.

[0053] The introduction of the CNC handwheel 60 provides greater flexibility and precision for the clamping and pre-adjustment of disc-shaped parts. The staff can manually fine-tune the turntable 30 to ensure the clamping accuracy of the parts. Especially when the automated adjustment cannot fully meet the complex clamping requirements, the CNC handwheel 60 can quickly supplement the adjustment, significantly improving the clamping efficiency and processing accuracy.

[0054] In one embodiment, see Figures 1 to 3 The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a waste chip conveyor and a waste chip guide pipe. The waste chip conveyor is arranged on the protective shell 20, and the waste chip guide pipe is arranged at the bottom of the base 10 and is connected with the adjustment cavity and the waste chip conveyor; the waste chip conveyor is used to absorb and discharge the debris in the adjustment cavity through the waste chip guide pipe.

[0055] The chip conveyor is installed on the protective housing 20 and is a key device for cleaning and discharging the chips generated during the processing. It collects the chips from the processing area and transports them to the designated location by mechanical, pneumatic or magnetic means. The chip guide tube is installed at the bottom of the base 10, connecting the adjustment cavity and the chip conveyor, and is used to guide the chips generated during the processing to the entrance of the chip conveyor. The adjustment cavity is the core area of ​​the workstation and is used to place the clamping fixture 1 and disc-shaped parts. During the processing, chips will be generated in this area and discharged through the chip guide tube.

[0056] Through the combination of the waste chip conveyor and the waste chip guide pipe, the reasonable design of the waste chip guide pipe ensures the smooth discharge of waste chips, reduces the accumulation of waste chips in the processing area, and thus reduces the risk of equipment failure caused by waste chip accumulation. At the same time, the efficient operation of the waste chip conveyor not only improves the cleaning speed of waste chips, but also realizes the recycling and reuse of cutting fluid through the filtering device, reducing production costs.

[0057] In one embodiment, see Figures 1 to 3 The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a cleaning component 70, which includes a high-pressure cleaning air pipe and a high-pressure cleaning pump group. The high-pressure cleaning air pipe is arranged in the protective shell 20; the high-pressure cleaning pump group is arranged in the protective shell 20 and is connected to the high-pressure cleaning air pipe, and is used to provide high-pressure airflow for the high-pressure cleaning air pipe.

[0058] The high-pressure cleaning air pipe is installed on the protective housing 20 and is used to guide the high-pressure airflow to the area that needs to be cleaned. Its design takes into account the transmission efficiency and injection angle of the airflow, and can ensure that the high-pressure airflow evenly covers the surface of the disc-shaped parts, thereby achieving an efficient cleaning effect. The high-pressure cleaning pump group is installed in the protective housing 20 and is connected to the high-pressure cleaning air pipe. It is the core power device of the cleaning component 70. It provides power support for the cleaning process by generating high-pressure airflow. The high-pressure cleaning pump group has the characteristics of high pressure and large flow, which can ensure the strong and stable airflow during the cleaning process.

[0059] During the pre-installation and pre-adjustment of the disc-shaped parts, the cleaning assembly 70 achieves efficient cleaning through the coordinated work of the high-pressure cleaning pump group and the high-pressure cleaning air pipe. The specific process is as follows: After the high-pressure cleaning pump group is started, a high-pressure airflow is generated and transmitted to the cleaning area through the high-pressure cleaning air pipe. The high-pressure airflow forms a high-energy airflow beam at the nozzle, impacting the surface of the part to remove attached chips and stains. This process can not only quickly clean the surface of the part, but also avoid damage to the part caused by manual cleaning.

[0060] The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts significantly improves cleaning efficiency and quality through the combination of high-pressure cleaning pumps and high-pressure cleaning air pipes. The high-pressure cleaning system can completely remove chips and oil stains on the surface of parts in a short time, reducing processing errors caused by residual stains.

[0061] In one embodiment, see Figures 1 to 3 The protective shell 20 is provided with an AGV docking interface 20a, a loading docking interface 20b and a manual adjustment docking interface 20c, which are all connected to the adjustment inner cavity; the AGV docking interface 20a is located on one side of the protective shell 20, and is used for the AGV vehicle to dock and transfer disc-shaped parts. The loading docking interface 20b is located on the top of the protective shell 20, and is used for the crane to load the disc-shaped parts into the adjustment inner cavity. The manual adjustment docking interface 20c is located on the other side of the protective shell 20, and is symmetrical with the AGV docking interface 20a, and is used for the staff to manually adjust the clamping fixture 1.

[0062] The AGV docking port 20a is located on one side of the protective housing 20 and is used to dock with the AGV (automatic guided vehicle) to achieve automated transfer of disc-shaped parts. The loading docking port 20b is located on the top of the protective housing 20 and is used for the crane to lift the disc-shaped parts to the loading area. The interface design takes into account the lifting path and operating space of the crane to ensure that the parts can enter the adjustment cavity safely and efficiently while avoiding collision with the protective housing 20. The manual adjustment docking port 20c is located on the other side of the protective housing 20 and is symmetrically arranged with the AGV docking port 20a, and is used for the staff to manually adjust the clamping fixture 1. The interface design takes into account the convenience and safety of the operator, provides sufficient operating space, and is equipped with necessary safety protection devices to ensure the safety of equipment and personnel during manual adjustment.

[0063] When parts need to enter the workstation, the AGV moves the parts to the adjustment cavity through the AGV docking interface 20a according to the instructions of the scheduling system. For large or heavy parts, the crane lifts the parts to the pre-installation position through the loading docking interface 20b. During the clamping process, if manual intervention is required, the staff will fine-tune the clamping fixture 1 by manually adjusting the docking interface 20c.

[0064] Through the reasonable layout and collaborative design of the AGV docking interface 20a, the feeding docking interface 20b and the manual adjustment docking interface 20c, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts realizes the efficient circulation and precise clamping of parts. The AGV docking interface 20a supports automated handling, significantly improves logistics efficiency, and reduces the labor intensity of manual handling. The feeding docking interface 20b provides convenience for crane lifting, ensuring that large parts can quickly enter the pre-installation area. The manual adjustment docking interface 20c provides a guarantee for the fine adjustment of the clamping fixture 1, ensuring the flexibility and reliability of the clamping process. This multi-interface collaborative design not only improves production efficiency, but also enhances the automation level and flexible production capacity of the workstation, providing strong support for the high-precision pre-installation and pre-adjustment of disc-shaped parts.

[0065] In one embodiment, see Figures 1 to 3 An automatic safety door is installed at the AGV interface 20a.

[0066] The automatic safety door is installed at the AGV interface 20a to provide safety protection and rapid isolation when the AGV enters and exits. The safety door is equipped with advanced sensor technology (such as infrared sensors, radars, etc.), which can monitor the position and status of the AGV in real time and link with the AGV control system through the communication module.

[0067] Automatic switch: automatically opens when the AGV approaches and automatically closes when it leaves. Safety protection: equipped with anti-pinch function and emergency stop button to ensure that it can stop quickly when people or objects enter. Quick isolation: the quick switch design can effectively isolate the environment inside and outside the workshop, keeping the pre-installation and pre-adjustment workstation clean and constant temperature and humidity.

[0068] By installing an automatic safety door at the AGV docking port 20a, the pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts has achieved a dual improvement in the efficient circulation of parts and the safety of operations. The rapid opening and closing function of the automatic safety door significantly reduces the waiting time of the AGV trolley and improves logistics efficiency. At the same time, its safety protection function effectively avoids the risk of collision between personnel and equipment and ensures the safety of operators.

[0069] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts, characterized in that: The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts comprises: Base; A protective shell, the protective shell is mounted on the base and encloses the base to form an adjustment inner cavity; A turntable, the turntable is rotatably connected to the base and is located in the adjustment inner cavity. A clamping fixture is placed on the turntable, and the clamping fixture is used to place a disc-shaped part; A detection component, the detection component is arranged on the protective shell and located on the adjustment inner cavity; and A control component is disposed on the protective housing and is electrically connected to the detection component and the turntable, and is used for receiving a detection signal from the detection component and controlling the movement of the turntable.

2. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to claim 1, characterized in that: The detection component comprises: A linear module, the linear module is mounted on the protective housing and is located on the top of the protective housing; and A detection probe is connected to the output end of the linear module and is electrically connected to the control component. The detection probe is used to contact the preset key point position of the disc-shaped part to obtain the electrical signal of the preset key point of the preset disc-shaped part.

3. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to claim 2, characterized in that: The linear module comprises: An X-axis motion assembly, the X-axis motion assembly being mounted on the protective housing; and A Y-axis motion component is connected to the output end of the X-axis motion component, and the detection probe is connected to the output end of the Y-axis motion component.

4. A pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to any one of claims 1 to 3, characterized in that: The clamping fixture is provided with an RFID tag, and the RFID tag is used to store clamping data.

5. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to claim 4, characterized in that: The clamping fixture is also provided with a communication module, which is electrically connected to the RFID tag and the control component and is used to forward the clamping data of the RFID tag to the control component.

6. A pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to any one of claims 1 to 3, characterized in that: The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a CNC handwheel, which is arranged on the protective shell and electrically connected to the turntable for allowing a worker to manually adjust the angle and position of the turntable.

7. A pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to any one of claims 1 to 3, characterized in that: The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a waste chip conveyor and a waste chip guide tube. The waste chip conveyor is arranged on the protective shell, and the waste chip guide tube is arranged at the bottom of the base and is connected with the adjustment inner cavity and the waste chip conveyor; the waste chip conveyor is used to absorb and discharge the debris in the adjustment inner cavity through the waste chip guide tube.

8. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to any one of claims 1 to 3, characterized in that: The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts also includes a cleaning component, which includes: A high-pressure cleaning air pipe, wherein the high-pressure cleaning air pipe is arranged in the protective shell; and A high-pressure cleaning pump group is arranged in the protective shell and is connected to the high-pressure cleaning air pipe, and is used to provide high-pressure airflow for the high-pressure cleaning air pipe.

9. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to any one of claims 1 to 3, characterized in that: The protective shell is provided with an AGV docking interface, a loading docking interface and a manual adjustment docking interface, and the AGV docking interface, the loading docking interface and the manual adjustment docking interface are all connected with the adjustment inner cavity; the AGV docking interface is located on one side of the protective shell, and is used for the AGV vehicle to dock and transfer disc-shaped parts; the loading docking interface is located on the top of the protective shell, and is used for the crane to load disc-shaped parts into the adjustment inner cavity; the manual adjustment docking interface is located on the other side of the protective shell, and is symmetrically arranged with the AGV docking interface, and is used for the staff to manually adjust the clamping fixture.

10. The pre-installation and pre-adjustment workstation for disc-shaped thin-walled parts according to claim 9, characterized in that: An automatic safety door is installed at the AGV interface.

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