Stainless steel cover plate cutting device and cutting method

Abstract

The invention discloses a stainless steel cover plate cutting device and method, and relates to the related field of stainless steel cover plate machining, and the stainless steel cover plate cutting device comprises a sliding table, a support, a cutting device main body, a swing mechanism and a post-processing mechanism. The surface cutting and cleaning device shows obvious advantages in surface cutting and cleaning work, meanwhile, flexible angle adjustment is achieved through motor driving, the multi-angle machining requirement is met, the operation flexibility and accuracy are greatly improved, after cutting is completed, the device has the automatic cleaning function, chippings and impurities naturally fall off by turning up the cover plate, and the cutting efficiency is improved. The cleaning device is simple in structure and convenient to operate, thorough cleaning is carried out through cooperation of the scraping and sweeping belt and the rotating roller, the cleaning efficiency is effectively improved, the consistency of the cleaning effect is guaranteed, in addition, the whole operation process is highly automatic, the requirement for manual intervention is lowered, the production efficiency is improved, and the operation difficulty and the safety risk are lowered.

Description

Technical Field

[0001] The present invention relates to the field of stainless steel cover plate processing, and particularly to a stainless steel cover plate cutting device and a cutting method. Background Art

[0002] The stainless steel cover plate on an industrial robot is usually an outer cover for protecting key components inside the robot. It is made of stainless steel material, has excellent corrosion resistance, wear resistance and high strength, can effectively prevent damage to components such as the electrical components and transmission system of the robot by the external environment, and also has certain dust-proof and waterproof functions. In addition, the design of the stainless steel cover plate usually takes into account easy maintenance and cleaning, and can meet the requirements for the long-term reliability and safety of equipment in the industrial environment. During the processing of the stainless steel cover plate, when surface cutting is required, special cutting equipment is needed.

[0003] Chinese Patent Application No.: CN202022088504.7, a stainless steel plate cutting mechanism, the key points of its technical solution are: including a frame, a conveyor belt is drivingly connected to the frame, a support seat is fixed on one side of the frame, a sliding groove is opened in the support seat, a sliding block is slidably connected in the sliding groove along the horizontal direction, a U-shaped seat is fixed on the top of the sliding block, a screw rod is threadedly connected in the sliding block, a first servo motor for driving the screw rod to rotate is fixed at the end of the support seat, a supporting seat is slidably connected in the opening of the U-shaped seat along the vertical direction, a cylinder is fixed on the top of the U-shaped seat, and the end of the piston rod of the cylinder is fixed above the supporting seat; when this stainless steel plate cutting mechanism is in use, the stainless steel plate to be cut is conveyed to the cutting disc by the conveyor belt, and during cutting, the cutting height and cutting position can be flexibly adjusted, and at the same time, the cut stainless steel plate can be positioned, and its degree of automation is relatively high.

[0004] In the actual use process of the above patent and the prior art, the following problems exist: during the cutting process, the position and angle are fixed, and manual or semi-automatic adjustment is required, and after cutting, manual handling of its surface is required, or it needs to enter the next station for processing, resulting in reduced work efficiency and waste of manpower. Summary of the Invention

[0005] Therefore, in order to solve the above deficiencies, the present invention provides a stainless steel cover plate cutting device and a cutting method.

[0006] To achieve the above object, the present invention adopts the following technical solutions: a stainless steel cover plate cutting device and a cutting method, including a sliding table, a support is arranged at the lower end of the front end face of the sliding table, a cutting device main body is arranged at the upper end of the back surface of the sliding table, a swinging mechanism is installed at the lower end of the back surface of the sliding table, and a post-treatment mechanism is arranged at the bottom of the swinging mechanism.

[0007] Preferably, the swing mechanism includes a bracket, a slider arranged in the middle of the bracket, a guide seat arranged at the front end of the slider, a follower column movably embedded in the lower end of the guide seat, a connecting arm connected to the front end of the follower column, a support plate arranged at the lower end of the front end surface of the connecting arm, guide wheels arranged at the left and right ends of the front and rear positions of the support plate, a base for lifting the guide wheel and connected to the bracket on the back, a mounting seat arranged on the back of the bracket, a first motor arranged at the left rear end of the bracket, a driving wheel arranged at the left front end of the mounting seat and connected to the output shaft of the first motor, a synchronous belt arranged on the outside of the driving wheel, a driven wheel arranged at the right front end of the mounting seat and connected to the other end of the synchronous belt, and a locking piece installed at the upper end of the synchronous belt, the front end of the locking piece passes through the bracket to connect the slider.

[0008] Preferably, a slide groove is provided at the upper end of the bracket, and a strip groove is provided at the middle of the back side of the slide groove, the slider is movably embedded in the slide groove, and the locking piece passes through the strip groove to connect the slider.

[0009] Preferably, through holes are provided at left and right ends of the top of the support plate.

[0010] Preferably, the four ends of the top of the base are all in arc shape.

[0011] Preferably, the post-processing mechanism includes a bottom plate connected to the base at the top, a cylinder arranged on the right side of the bottom plate, a push rod and a guide rod extending from the left end of the bottom plate, a cleaning box connected to the left side of the push rod and the guide rod, a side cover arranged at the lower end of the left side of the cleaning box, and a second motor arranged at the upper end of the front end surface of the cleaning box, and the push rod on the left side of the cylinder passes through the bottom plate to connect the push rod.

[0012] Preferably, the cleaning box includes a box body connecting the push rod and the guide rod, rotating rollers arranged at the upper and lower ends of the box body, a scraping belt arranged on the outside of the rotating roller, and a collecting bucket installed at the lower right end of the box body and communicated with the interior thereof, and the second motor output shaft is connected to the upper end rotating roller.

[0013] Preferably, the surface of the scraping belt is frosted.

[0014] Preferably, the lower left end of the box body is convex, and the convex position contacts the scraping belt.

[0015] Preferably, the specific steps are as follows:

[0016] S1 Place and fix the cover: Place the stainless steel cover accurately on the top of the pallet and fix it to the through holes at both ends of the pallet with external clamps to ensure that the cover is stable and does not move during the cutting process;

[0017] S2 adjusts the cutting height and starts cutting: starts the slide to accurately adjust the height of the cutting position, then starts the main body of the cutting device to start cutting the cover to ensure the accuracy and consistency of the cutting process;

[0018] S3 adjusts the angle of the cover plate: During the cutting process, if the angle of the cover plate needs to be adjusted, the first motor is started to drive the driving wheel to rotate, and the driving wheel drives the synchronous belt to rotate the driven wheel, which in turn drives the locking member to act on the slider to slide in the bracket, pull the guide seat and the follower column, and the connecting arm applies force to the support plate to cause the support plate to slide forward and backward. The angle of the cover plate is adjusted by the forward and reverse rotation of the first motor;

[0019] S4 flips up the cover plate and cleans up the debris: after the cutting is completed, the first motor is started to flip up the cover plate to a vertical state, so that the debris and impurities generated on the surface of the cover plate naturally fall into the collection bucket at the lower left, reducing manual intervention in the cleaning process;

[0020] S5 cleans the surface of the cover: start the cylinder to pull the cleaning box, and the scraper belt contacts the surface of the cover to start cleaning. Then, start the second motor to drive the rotating roller to rotate, and cooperate with the scraper belt to clean the surface of the cover to ensure that the impurities are completely removed and fall into the collection bucket below. At the same time, the protruding position in the box body further scrapes away the impurities attached to the cover.

[0021] Beneficial effects of the present invention:

[0022] The present invention shows obvious advantages in surface cutting and cleaning work. At the same time, it realizes flexible angle adjustment through motor drive, adapts to multi-angle processing requirements, and greatly improves the flexibility and accuracy of operation. After the cutting is completed, the equipment has an automatic cleaning function. By flipping up the cover plate, debris and impurities fall naturally, and the scraping belt and the rotating roller are used to thoroughly clean the surface, which effectively improves the cleaning efficiency and ensures the consistency of the cleaning effect. In addition, the entire operation process is highly automated, reducing the need for manual intervention, which not only improves production efficiency but also reduces operation difficulty and safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the structure of the swing mechanism of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the swing mechanism of the present invention from another viewing angle;

[0026] Figure 4 It is a schematic diagram of the post-processing mechanism structure of the present invention;

[0027] Figure 5 It is a schematic diagram of the structure of the cleaning box of the present invention;

[0028] Figure 6 It is a schematic diagram of the internal structure of the cleaning box of the present invention from a front view.

[0029] Among them: slide 1, support 2, cutting device body 3, swing mechanism 4, post-processing mechanism 5, bracket 41, slider 42, guide seat 43, follower column 44, connecting arm 45, support plate 46, guide wheel 47, base 48, mounting seat 49, first motor 410, driving wheel 411, synchronous belt 412, driven wheel 413, locking piece 414, bottom plate 51, cylinder 52, push rod 53, guide rod 54, cleaning box 55, side cover 56, second motor 57, box body 551, rotating roller 552, scraping belt 553, collecting bucket 554. DETAILED DESCRIPTION

[0030] In order to further explain the technical solution of the present invention, it is described in detail below through specific embodiments.

[0031] See also Figure 1 The present invention provides a stainless steel cover plate cutting device, including a slide 1 for adjusting the height, a support 2 is fixed to the lower end of the front end surface of the slide 1, a cutting device body 3 is installed at the upper end of the back side of the slide 1, and the cutting device body 3 is provided with a sliding component and a cutting component inside. The lower end of the back side of the slide 1 is connected to a swing mechanism 4, and the swing mechanism 4 can be used for the installation and position adjustment of the cover plate to be cut. A post-processing mechanism 5 is arranged at the bottom of the swing mechanism 4, and the post-processing mechanism 5 can perform surface post-processing on the processed stainless steel cover plate.

[0032] See also Figure 2-Figure 3 The present invention provides a stainless steel cover plate cutting device, wherein the swing mechanism 4 comprises a support bracket 41 for supporting, a slide groove is provided at the upper end of the bracket 41, and a strip groove is provided at the middle of the back of the slide groove, a slider 42 is movably embedded in the slide groove, the front end of the slider 42 is connected to a guide seat 43, a follower column 44 is movably embedded in the middle of the guide seat 43, the front end of the follower column 44 is connected to a connecting arm 45, the front end of the connecting arm 45 is fixed to a support plate 46, through holes are provided at the left and right ends of the top of the support plate 46, and an external clamp is conveniently installed to fix the stainless steel cover plate, and a group of guide wheels 47 are respectively provided at the left and right positions of the front and rear ends of the support plate 46, and the guide wheels 47 are placed The upper inner end of the base 48 and the back of the base 48 are connected to the bracket 41. The four ends of the top of the base 48 are all in an arc shape, which is convenient for the guide wheel 47 to be movable and embedded. A mounting seat 49 is fixed in the middle of the lower end of the back of the bracket 41. The first motor 410 is locked with the left rear end of the mounting seat 49. The left and right positions of the front end surface of the mounting seat 49 are respectively provided with a driving wheel 411 and a driven wheel 413. The outer sides of the driving wheel 411 and the driven wheel 413 rotate synchronously through the synchronous belt 412, and the middle part of the driving wheel 411 is connected to the output shaft of the first motor 410. The middle part of the upper end of the synchronous belt 412 is connected to a locking piece 414, and the front end of the locking piece 414 passes through a strip groove to connect to the slider 42.

[0033] See also Figure 4-Figure 5The present invention provides a stainless steel cover plate cutting device, the post-processing mechanism 5 includes a bottom plate 51 arranged at the bottom of the base 48, a cylinder 52 is installed on the right side of the bottom plate 51, a push rod 53 extends from the middle of the bottom plate 51, and a guide rod 54 extends from the front and rear positions. The push rod on the left side of the cylinder 52 is connected to the push rod 53, and the left sides of the push rod 53 and the guide rod 54 are both connected to a cleaning box 55. The cleaning box 55 follows the push rod 53 to adjust the left and right positions. A side cover 56 is embedded in the lower end of the left side of the cleaning box 55, and a second motor 57 is installed on the upper end of the front end surface of the cleaning box 55;

[0034] The cleaning box 55 includes a box body 551, and the lower end of the right side of the box body 551 is connected to the push rod 53 and the guide rod 54. Rotating rollers 552 are arranged at the upper and lower ends of the box body 551, and a scraping belt 553 is arranged on the outer side of the rotating roller 552. The surface of the scraping belt 553 is frosted and can effectively contact the stainless steel cover plate to scrape its surface. A collecting bucket 554 is arranged at the lower end of the right side of the box body 551. The collecting bucket 554 is communicated with the inside of the box body 551, and the lower left end of the box body 551 is convex, and the protruding position contacts the scraping belt 553.

[0035] The specific implementation process is as follows:

[0036] When the stainless steel cover plate needs to be surface cut, it is first placed on the top of the support plate 46, and then it can be installed on the through holes at both ends of the support plate 46 through an external clamp to clamp and fix the cover plate, and then the cutting work can be started, the slide table 1 is started to adjust the cutting height position, and then the cutting device body 3 is started to start cutting the cover plate;

[0037] During the cutting process, if the angle position of the cover plate needs to be adjusted, the first motor 410 is started to work, and the first motor 410 drives the driving wheel 411 to rotate. During the rotation of the driving wheel 411, the synchronous belt 412 can be driven to rotate the driven wheel 413. During the movement of the synchronous belt 412, the locking piece 414 can be driven to act on the slider 42, and the slider 42 can slide in the bracket 41. During the sliding process, the guide seat 43 at the front end can pull the follower column 44 to force the connecting arm 45, and the connecting arm 45 acts on the support plate 46. The guide wheels 47 at the front and rear positions of the support plate 46 slide along the top of the base 48. After the guide wheel 47 at one end is blocked, the support plate 46 can be flipped up to adjust the angle of the cover plate on the top of the support plate 46, and the flipping of the left and right ends can be changed by the forward and reverse rotation of the first motor 410.

[0038] When the surface of the cover plate needs to be cleaned after cutting is completed, the first motor 410 is used to flip the cover plate to the left end and place it in a vertical state. Some debris and impurities on the cover plate can fall into the collecting bucket 554 at the lower left. Then the cylinder 52 is started to pull the cleaning box 55 so that the scraping belt 553 contacts the cover plate. Then the second motor 57 is started to drive the rotating roller 552 at the upper end to rotate, and the rotating roller 552 at the lower end rotates synchronously with the scraping belt 553. During the rotation, the scraping belt 553 can contact the cover plate and process its surface. Impurities fall into the collecting bucket 554 below and enter the inside of the box body 551, and can also contact the scraping belt 553 through the protruding position at the lower left end of the box body 551 to scrape off the surface.

[0039] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A stainless steel cover plate cutting device, characterized in that: The invention comprises a slide (1), wherein a support (2) is arranged at the lower end of the front end surface of the slide (1), a cutting device body (3) is arranged at the upper end of the back surface of the slide (1), a swing mechanism (4) is installed at the lower end of the back surface of the slide (1), and a post-processing mechanism (5) is arranged at the bottom of the swing mechanism (4).

2. A stainless steel cover plate cutting device according to claim 1, characterized in that: The swing mechanism (4) comprises a bracket (41), a slider (42) disposed in the middle of the bracket (41), a guide seat (43) disposed at the front end of the slider (42), a follower column (44) movably embedded in the lower end of the guide seat (43), a connecting arm (45) connected to the front end of the follower column (44), a support plate (46) disposed at the lower end of the front end surface of the connecting arm (45), guide wheels (47) disposed at the left and right ends of the support plate (46) at the front and rear positions, a base (48) for supporting the guide wheel (47) and having a back side connected to the bracket (41), and a base (48) disposed at the bracket (41). ), a mounting seat (49) on the back side of the bracket (41), a first motor (410) arranged at the left rear end of the bracket (41), a driving wheel (411) arranged at the left front end of the mounting seat (49) and connected to the output shaft of the first motor (410), a synchronous belt (412) arranged on the outside of the driving wheel (411), a driven wheel (413) arranged at the right front end of the mounting seat (49) and connected to the other end of the synchronous belt (412), and a locking member (414) installed at the upper end of the synchronous belt (412), wherein the front end of the locking member (414) passes through the bracket (41) and is connected to the slider (42).

3. A stainless steel cover plate cutting device according to claim 2, characterized in that: A slide groove is provided at the upper end of the bracket (41), and a strip groove is provided in the middle of the back of the slide groove. The slider (42) is movably embedded in the slide groove, and the locking piece (414) passes through the strip groove to connect the slider (42).

4. A stainless steel cover plate cutting device according to claim 3, characterized in that: The left and right ends of the top of the support plate (46) are provided with through holes.

5. The stainless steel cover plate cutting device according to claim 3, characterized in that: The four ends of the top of the base (48) are all in an arc shape.

6. A stainless steel cover plate cutting device according to claim 2, characterized in that: The post-processing mechanism (5) comprises a bottom plate (51) whose top is connected to a base (48), a cylinder (52) arranged on the right side of the bottom plate (51), a push rod (53) and a guide rod (54) extending from the left end of the bottom plate (51), a cleaning box (55) connected to the left side of the push rod (53) and the guide rod (54), a side cover (56) arranged at the lower end of the left side of the cleaning box (55), and a second motor (57) arranged at the upper end of the front end surface of the cleaning box (55), and the push rod on the left side of the cylinder (52) passes through the bottom plate (51) and is connected to the push rod (53).

7. A stainless steel cover plate cutting device according to claim 6, characterized in that: The cleaning box (55) comprises a box body (551) connected to a push rod (53) and a guide rod (54), rotating rollers (552) arranged at upper and lower ends of the box body (551), a scraping belt (553) arranged outside the rotating roller (552), and a collecting bucket (554) installed at the lower right end of the box body (551) and communicating with the interior thereof, and an output shaft of the second motor (57) is connected to the upper rotating roller (552).

8. A stainless steel cover plate cutting device according to claim 7, characterized in that: The surface of the scraping belt (553) is frosted.

9. A stainless steel cover plate cutting device according to claim 8, characterized in that: The lower left end of the box body (551) is convex, and the convex position contacts the scraping belt (553).

10. A method for cutting a stainless steel cover plate according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: S1. Placing and fixing the cover plate: accurately placing the stainless steel cover plate on the top of the support plate (46), and fixing it to the through holes at both ends of the support plate (46) by external clamps, so as to ensure that the cover plate is stable and does not move during the cutting process; S2 adjusts the cutting height and starts cutting: starts the slide table (1) to accurately adjust the height of the cutting position, then starts the cutting device body (3) to start cutting the cover plate, ensuring the accuracy and consistency of the cutting process; S3 adjusts the angle of the cover plate: during the cutting process, if the angle of the cover plate needs to be adjusted, the first motor (410) is started to drive the driving wheel (411) to rotate, and the driving wheel (411) drives the synchronous belt (412) to rotate the driven wheel (413), thereby driving the locking member (414) to act on the slider (42) to slide in the bracket (41), pull the guide seat (43) and the follower column (44), and the connecting arm (45) applies force to the support plate (46), causing the support plate (46) to slide forward and backward, and the angle of the cover plate is adjusted by the forward and reverse rotation of the first motor (410); S4: flipping up the cover plate and cleaning up the debris: after the cutting is completed, starting the first motor (410) to flip up the cover plate to a vertical state, so that the debris and impurities generated on the surface of the cover plate naturally fall into the collection bucket (554) at the lower left, thereby reducing manual intervention in the cleaning process; S5: cleaning the surface of the cover plate: the cylinder (52) is started to pull the cleaning box, and the scraping belt (553) contacts the surface of the cover plate to start cleaning. Subsequently, the second motor (57) is started to drive the rotating roller (552) to rotate, and the scraping belt is used to clean the surface of the cover plate to ensure that the impurities are completely removed and fall into the collection bucket (554) below. At the same time, the protruding position in the box body (551) further scrapes away the impurities attached to the cover plate.

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