Door and window full-process online production system

Abstract

The invention discloses a door and window full-process online production system which comprises a main production line, a workstation feeding system, a raw material feeding port, a processing production line, a non-glue-brushing window frame production line, a glue-brushing operation platform, a curing area, a glue-brushing window frame production line, a glue-brushing operation platform, a glue-brushing operation platform, a glue-brushing operation platform, a glue-brushing operation platform, a glue-brushing operation platform, a glue-brushing operation platform, a glue-brushing operation platform and a glue-brushing operation platform. The glue brushing window frame production line is provided with a pre-assembling table, a numerical control four-head corner combining production line, a pressing strip area, a press-fit area and a hardware assembling area, the material distributing system is communicated with the glue brushing window frame production line and the non-glue brushing window frame production line, and the doubling system is communicated with the glue brushing window frame production line and the non-glue brushing window frame production line and a robot gluing and automatic stacking area. Therefore, the system has the advantages of high integration, automatic material supply and feeding, multi-product doubling production, high automation, overall simplicity and attractiveness and the like.

Description

Technical Field

[0001] The present invention relates to the field of automated production lines, and in particular to a full-process online production system for doors and windows. Background Art

[0002] At present, partial semi-automatic production lines are widely used in the field of door and window production, and the production process has significant limitations. First, the processes of raw material processing, corner assembly, beading and gluing in the existing technology rely on manual operation and transportation, resulting in high material loss rate and low production efficiency. Secondly, the adjustment of equipment parameters requires manual intervention, and it is difficult to quickly adapt to the production needs of doors and windows of different specifications, and the flexibility is insufficient. In addition, the core process links such as corner assembly, press fitting, and hardware assembly are still mainly manual, resulting in uneven product accuracy and high labor costs. On the other hand, the lack of intelligent warehousing management of raw materials and semi-finished products is prone to problems such as wrong materials and leakage, which further aggravates the chaos of the production process. These problems jointly lead to the defects of limited production capacity, poor quality stability and high comprehensive cost in the existing production lines, and a full-process automation solution is urgently needed. Summary of the invention

[0003] The present invention aims to solve the technical problems in the above-mentioned technology at least to some extent.

[0004] To this end, the present invention discloses a full-process online production system for doors and windows, which is characterized by comprising:

[0005] Main production line;

[0006] The workstation feeding system and the raw material feeding port are respectively arranged at both ends of the main production line;

[0007] A processing production line, one end of which is connected to the workstation feeding system, and is provided with a drilling and milling processing center and a double-head end milling processing center, wherein the drilling and milling processing center is arranged downstream of the workstation feeding system and the double-head end milling processing center is arranged downstream of the drilling and milling processing center;

[0008] A double-station complete set warehouse, which is arranged downstream of the double-head end milling machining center and is connected to the machining production line;

[0009] A glue-brushing window frame production line is arranged downstream of the double-station complete set warehouse and is connected to the double-station complete set warehouse, and is provided with a glue-brushing workbench and a curing area, and the glue-brushing workbench is arranged downstream of the double-station complete set warehouse and the material distribution system, and the curing area is arranged downstream of the glue-brushing workbench;

[0010] The non-glue window frame production line is arranged downstream of the double-station complete set warehouse, and is provided with a pre-assembly table, a CNC four-head corner assembly production line, a beading area, a press-fitting area and a hardware assembly area, and the pre-assembly table is arranged downstream of the material distribution system, the CNC four-head corner assembly production line is arranged downstream of the pre-assembly table, the beading area is arranged downstream of the CNC four-head corner assembly production line, the press-fitting area is arranged downstream of the beading area, and the hardware assembly area is arranged downstream of the press-fitting area;

[0011] A material distribution system, which is arranged downstream of the double-station full set warehouse and upstream of the glue-brushing window frame production line and the non-glue-brushing window frame production line, and connects the glue-brushing window frame production line and the non-glue-brushing window frame production line;

[0012] A paralleling system, which is arranged downstream of the curing area and the CNC four-head corner assembly production line and upstream of the beading area, and is connected to the glue-brushed window frame production line and the non-glue-brushed window frame production line;

[0013] The robot gluing and automatic stacking area is arranged downstream of the non-glue window frame production line.

[0014] The full-process online production system for doors and windows disclosed in the present invention has the following beneficial effects:

[0015] (1) The system is highly integrated. Through the seamless connection between the main production line and subsystems such as processing, material sorting, and line paralleling, the traditional scattered production links are integrated into a continuous process, reducing manual intervention and intermediate stagnation.

[0016] (2) Automatic feeding and feeding, relying on the workstation loading system, intelligent three-dimensional warehouse and double-station complete warehouse, can achieve accurate scheduling and automatic supply of raw materials and semi-finished products to avoid the problem of wrong or missing materials.

[0017] (3) Multi-product parallel production, through the coordinated control of the material distribution system and the parallel system, supports the parallel production and flexible switching of window frames with and without glue, thereby improving the adaptability of the production line and the utilization rate of production capacity.

[0018] (4) High degree of automation: core equipment such as drilling and milling machining centers, CNC four-head corner assembly production lines, and robot gluing are fully automated, significantly improving machining accuracy and efficiency and reducing reliance on manual labor.

[0019] (5) The overall design is simple and beautiful, and the modular layout design reduces equipment redundancy and optimizes workshop space utilization.

[0020] In addition, the full-process online production system for doors and windows disclosed in the present invention may also have the following additional technical features:

[0021] In one embodiment of the present invention, the number of the double-head end milling machining centers is two, and the drilling and milling machining center and the two double-head end milling machining centers are respectively provided with an industrial robot.

[0022] In one embodiment of the present invention, the pressing strip area, the press-fit area and the hardware assembly area are respectively provided with one or more assembly stations.

[0023] In one embodiment of the present invention, the number of the layering areas is 2.

[0024] In one embodiment of the present invention, the non-glue window frame production line is further provided with a glass assembly area, which is arranged between the two molding areas.

[0025] In one embodiment of the present invention, it also includes:

[0026] Glass warehouse, parts warehouse and intelligent three-dimensional warehouse.

[0027] Additional contents and advantages of the present invention will be given in the following description or may be understood through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The technical solutions and beneficial effects of the present invention will become apparent and easily understood from the following contents in conjunction with the accompanying drawings, wherein:

[0029] Figure 1 It is a plan view of the full-process online production system for doors and windows of the present invention;

[0030] Figure 2 for Figure 1 The first part of the plan view in FIG.

[0031] Figure 3 for Figure 1 The second part of the plan view in FIG.

[0032] Figure 4 for Figure 1 The third part of the plan view in FIG.

[0033] Figure 5 for Figure 1 The fourth part of the plan view in FIG.

[0034] Figure 6 It is a process flow chart of the full-process online production system of doors and windows of the present invention;

[0035] As shown in the figure:

[0036] 100-main production line;

[0037] 200-Workstation loading system;

[0038] 300-Raw material feeding port;

[0039] 400-processing production line, 401-drilling and milling processing center, 402-double-head end milling processing center;

[0040] 500-double-station complete warehouse;

[0041] 600- glue-brushing window frame production line, 601- glue-brushing workbench, 602- curing area;

[0042] 700-No-glue window frame production line, 701-pre-assembly table, 702-CNC four-head corner assembly production line, 703-beading area, 704-pressing area, 705-hardware assembly area, 706-glass assembly area;

[0043] 801- material separation system, 802- parallel line system, 803- robot gluing and automatic stacking area, 804- glass warehouse, 805- parts warehouse, 806- intelligent three-dimensional warehouse. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] The full-process online production system for doors and windows disclosed in the present invention will be described below with reference to the accompanying drawings.

[0046] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a full-process online production system for doors and windows includes:

[0047] Main production line 100;

[0048] The workstation loading system 200 and the raw material loading port 300 are respectively arranged at both ends of the main production line 100;

[0049] A processing production line 400, one end of which is connected to the workstation feeding system 200, is provided with a drilling and milling processing center 401 and a double-head end milling processing center 402, wherein the drilling and milling processing center 401 is arranged downstream of the workstation feeding system 200 and the double-head end milling processing center 402 is arranged downstream of the drilling and milling processing center 401;

[0050] A double-station complete set warehouse 500, which is arranged downstream of the double-head end milling machining center 402 and is connected to the machining production line 400;

[0051] The glue-brushing window frame production line 600 is arranged downstream of the double-station complete set warehouse 500 and is connected to the double-station complete set warehouse 500. It is provided with a glue-brushing workbench 601 and a curing area 602. The glue-brushing workbench 601 is arranged downstream of the double-station complete set warehouse 500 and the material distribution system 801, and the curing area 602 is arranged downstream of the glue-brushing workbench 601.

[0052] The non-glue window frame production line 700 is arranged downstream of the double-station complete set warehouse 500, and is provided with a pre-assembly table 701, a CNC four-head corner assembly production line 702, a beading area 703, a press-fitting area 704 and a hardware assembly area 705, and the pre-assembly table 701 is arranged downstream of the material distribution system 801, the CNC four-head corner assembly production line 702 is arranged downstream of the pre-assembly table 701, the beading area 703 is arranged downstream of the CNC four-head corner assembly production line 702, the press-fitting area 704 is arranged downstream of the beading area 703, and the hardware assembly area 705 is arranged downstream of the press-fitting area 704;

[0053] The material dividing system 801 is arranged downstream of the double-station complete set warehouse 500 and upstream of the glue-brushing window frame production line 600 and the non-glue-brushing window frame production line 700, and is connected to the glue-brushing window frame production line 600 and the non-glue-brushing window frame production line 700;

[0054] The paralleling system 802 is arranged downstream of the curing area 602 and the CNC four-head corner assembly production line 702 and upstream of the beading area 703, and is connected to the glue-brushed window frame production line 600 and the non-glue-brushed window frame production line 700;

[0055] The robot gluing and automatic stacking area 803 is arranged downstream of the non-glue window frame production line 700.

[0056] In addition, it should be noted that the number of the double-head end milling machining centers 402 is two, and the drilling and milling machining center 401 and the two double-head end milling machining centers 402 are respectively provided with an industrial robot.

[0057] In addition, it should be noted that the pressing strip area 703, the press-fit area 704 and the hardware assembly area 705 are respectively provided with one or more assembly stations.

[0058] Furthermore, it should be noted that the number of layering areas 703 is two.

[0059] The non-glue window frame production line 700 is also provided with a glass assembly area 706 , which is arranged between the two beading areas 703 .

[0060] Finally, it should be noted that the full-process online production system for doors and windows also includes:

[0061] Glass warehouse 804, parts warehouse 805 and intelligent three-dimensional warehouse 806.

[0062] Specifically, in the full-process online production system for doors and windows, raw materials enter from the raw material loading port 300 and are transported to the processing production line 400 by the workstation loading system 200;

[0063] On the processing production line 400, the raw materials are first processed by drilling and milling processing center 401, such as processing injection holes, drainage holes, etc. The drilling and milling processing center 401 is equipped with an industrial robot to realize automated operation;

[0064] After the drilling and milling process is completed, the raw materials enter the double-head end milling processing center 402. There are two double-head end milling processing centers 402, and each of them is also equipped with an industrial robot to further process the raw materials.

[0065] The processed semi-finished products will be temporarily stored in the double-station complete set warehouse 500, which is connected to the processing production line 400, where accurate material scheduling can be achieved;

[0066] Afterwards, the semi-finished products will enter the glue-brushing window frame production line 600 and the non-glue-brushing window frame production line 700 through the material separation system 801 according to the demand;

[0067] The semi-finished product entering the glue-brushing window frame production line 600 is firstly brushed with glue at the glue-brushing workbench 601, and then enters the curing area 602 for curing after the glue-brushing is completed;

[0068] The semi-finished products entering the non-brush glue window frame production line 700 are first pre-assembled on the pre-assembly table 701, and then enter the CNC four-head corner assembly production line 702 for corner assembly operation;

[0069] After the corner assembly is completed, it passes through the beading area 703, the press-fitting area 704 and the hardware assembly area 705 in sequence, wherein there are two beading areas 703, and a glass assembly area 706 is provided between the two beading areas 703;

[0070] In the beading area 703, beading operations are performed, in the glass assembly area 706, glass assembly is performed, and the press-fitting area 704 and the hardware assembly area 705 respectively perform corresponding press-fitting and hardware assembly work. These areas are equipped with one or more assembly stations to meet different production needs;

[0071] The products processed by the glue-brushing window frame production line 600 and the non-glue-brushing window frame production line 700 will be gathered together through the paralleling system 802, and then enter the robot gluing and automatic stacking area 803;

[0072] Here, the robot completes the gluing work, and then the products are automatically stacked and wait for subsequent processing.

[0073] In one embodiment of the present invention, an intelligent three-dimensional tower library of broken bridge aluminum profiles is set up, adopting the modular design of "industrial building blocks", the inventory can be adjusted on demand, and 87,000 meters of profiles can be stored (single-shift production can be used continuously for 1 month), and the super runway workstation is fed by a high-precision six-axis gantry loader;

[0074] Set up an intelligent three-dimensional tower warehouse for finished residential windows, which can store them by window model and can accommodate about 20 days of production, thus realizing automated storage management of finished windows;

[0075] For workshop material supply logistics, AGV and RGV unmanned forklifts are used to realize unmanned transportation of raw materials, accessories and finished products, and work in conjunction with the MES system to complete automatic material matching;

[0076] It should be noted that the multi-product co-production mechanism of the present invention is specifically that the material dividing system 801 automatically divides the products according to the product requirements. For the window frames that do not need to be coated with glue and whose size is within the range of the corner assembly machine, they directly enter the CNC four-head corner assembly production line 702 of the non-glue window frame production line 700, and the large or special-shaped window frames that need to be coated with glue enter the glue window frame production line 600;

[0077] Each workstation can be equipped with a barcode scanner and MES display terminal to obtain production instructions in real time to ensure accurate matching of parts for different models of products;

[0078] The semi-finished products of the two production lines of the paralleling system 802 are combined in front of the beading area 703, and the subsequent processes (beading, press fitting, hardware assembly) are handled uniformly to achieve cross-co-production of multiple models;

[0079] Specifically, the raw materials are transported from the intelligent three-dimensional warehouse to the raw material loading port 300 by AGV / RGV unmanned forklifts, and enter the processing production line 400 through the workstation loading system 200. The processed semi-finished products are temporarily stored in the double-station complete warehouse 500, and then distributed to the corresponding production line by the material distribution system 801 according to the MES instruction. After the gluing workbench 601 completes the gluing, it enters the curing area 602, and then merges into the main process through the parallel line system 802. After pre-assembly, it is assembled by the CNC four-head corner assembly production line 702, and directly enters the subsequent molding, glass assembly and other processes. The final product is glued and stacked in the robot gluing and automatic stacking area 803, and transported to the finished product three-dimensional warehouse by AGV.

[0080] To sum up, according to the full-process online production system for doors and windows disclosed in the present invention, first of all, the system is highly integrated. Through the seamless connection between the main production line and the processing, material distribution, and line paralleling subsystems, the traditional scattered production links are integrated into a continuous process to reduce manual intervention and intermediate stagnation. Then, the materials are automatically fed and fed. Relying on the workstation loading system, the intelligent three-dimensional warehouse and the double-station complete warehouse, the precise scheduling and automatic supply of raw materials and semi-finished products are realized to avoid the problem of missing materials. Then, multiple products are produced in parallel. Through the coordinated control of the material distribution system and the line paralleling system, the parallel production and flexible switching of glue-brushed window frames and non-glue-brushed window frames are supported, thereby improving the adaptability of the production line and the capacity utilization rate. Then, it is highly automated. The core equipment such as the drilling and milling machining center, the CNC four-head corner assembly production line and the robot gluing realize fully automated operation, which significantly improves the machining accuracy and efficiency and reduces manual dependence. Finally, the overall simplicity and beauty, the modular layout design reduces equipment redundancy and optimizes the utilization rate of the workshop space.

[0081] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A full-process online production system for doors and windows, characterized in that: include: Main production line (100); A workstation loading system (200) and a raw material loading port (300), which are respectively arranged at two ends of the main production line (100); A processing production line (400), one end of which is connected to the workstation feeding system (200), and is provided with a drilling and milling processing center (401) and a double-head end milling processing center (402), wherein the drilling and milling processing center (401) is arranged downstream of the workstation feeding system (200) and the double-head end milling processing center (402) is arranged downstream of the drilling and milling processing center (401); A double-station complete set warehouse (500), which is arranged downstream of the double-head end milling processing center (402) and is connected to the processing production line (400); A glue-brushing window frame production line (600), which is arranged downstream of the double-station full-fit warehouse (500) and is connected to the double-station full-fit warehouse (500), and is provided with a glue-brushing workbench (601) and a curing area (602), and the glue-brushing workbench (601) is arranged downstream of the double-station full-fit warehouse (500) and the material distribution system (801), and the curing area (602) is arranged downstream of the glue-brushing workbench (601); A non-glue window frame production line (700) is arranged downstream of the double-station complete set warehouse (500), and is provided with a pre-assembly table (701), a CNC four-head corner assembly production line (702), a beading area (703), a press-fit area (704) and a hardware assembly area (705), and the pre-assembly table (701) is arranged downstream of the material distribution system (801), the CNC four-head corner assembly production line (702) is arranged downstream of the pre-assembly table (701), the beading area (703) is arranged downstream of the CNC four-head corner assembly production line (702), the press-fit area (704) is arranged downstream of the beading area (703), and the hardware assembly area (705) is arranged downstream of the press-fit area (704); A material distribution system (801), which is arranged downstream of the double-station complete set warehouse (500) and upstream of the glue-brushing window frame production line (600) and the non-glue-brushing window frame production line (700), and is connected to the glue-brushing window frame production line (600) and the non-glue-brushing window frame production line (700); A paralleling system (802), which is arranged downstream of the curing area (602) and the CNC four-head corner assembly production line (702) and upstream of the beading area (703), and is connected to the glue-brushed window frame production line (600) and the non-glue-brushed window frame production line (700); The robot gluing and automatic stacking area (803) is arranged downstream of the non-glue window frame production line (700).

2. The full-process online production system for doors and windows as claimed in claim 1, characterized in that: The number of the double-head end milling machining centers (402) is two, and the drilling and milling machining center (401) and the two double-head end milling machining centers (402) are respectively provided with an industrial robot.

3. The full-process online production system for doors and windows as claimed in claim 1, characterized in that: The pressure stripping area (703), the press-fitting area (704) and the hardware assembly area (705) are respectively provided with one or more assembly stations.

4. The full-process online production system for doors and windows as claimed in claim 1, characterized in that: The number of the layering areas (703) is 2.

5. The full-process online production system for doors and windows as claimed in claim 4, characterized in that: The non-glue window frame production line (700) is also provided with a glass assembly area (706), which is arranged between the two beading areas (703).

6. The full-process online production system for doors and windows as claimed in claim 1, characterized in that: Also includes: Glass warehouse (804), parts warehouse (805) and intelligent three-dimensional warehouse (806).

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