Movable disc polishing machine

Abstract

The invention discloses a movable disc polishing machine which comprises a machine frame, a feeding mechanism, a feeding mechanism, a conveying mechanism, a discharging mechanism, a jacking mechanism and a polishing mechanism, the feeding mechanism, the feeding mechanism, the conveying mechanism, the discharging mechanism, the jacking mechanism and the polishing mechanism are installed on the machine frame, and the feeding mechanism is installed above the feeding mechanism and the conveying mechanism. The conveying mechanism is installed on the feeding mechanism to clamp materials on the feeding mechanism to the conveying mechanism, the conveying mechanism sequentially passes through the multiple polishing mechanisms and extends to the discharging mechanism, the discharging mechanism is installed above the conveying mechanism to clamp the machined materials, and the jacking mechanism is installed below the corresponding polishing mechanism to clamp the machined materials when the materials are conveyed to the position below the designated polishing mechanism. And the materials are driven to a machining position of the polishing mechanism. The production management complexity and the space requirement are reduced, meanwhile, the flexibility and the expansion capacity of the production line are improved, and through the automatic process, the direct labor cost is reduced, and the production cost is indirectly reduced by improving the efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of polishing, in particular to a moving disc polishing machine. Background Art

[0002] As modern industrial manufacturing continues to increase the requirements for the surface finish of parts, dynamic disc polishing, as a key process to improve the surface quality of metal and non-metal products, is becoming increasingly important. However, the existing process usually requires a series of different equipment to complete the tasks of each polishing stage. This decentralized operation mode requires the conversion process between each device to consume additional time and human resources. In addition, multi-device operation also increases the complexity of production management and space requirements, limits the flexibility and expansion capabilities of the production line, and not only increases production costs, but also greatly reduces work efficiency. Summary of the invention

[0003] The technical problem to be solved by the present invention is that the existing process flow usually requires a series of different equipment to complete the tasks of each polishing stage. This decentralized operation mode increases the complexity of production management and space requirements, limits the flexibility and expansion capabilities of the production line, and not only increases production costs, but also greatly reduces work efficiency.

[0004] In order to solve the above technical problems, the present invention provides a moving disc polishing machine, including a frame, a loading mechanism, a feeding mechanism, a transportation mechanism, a unloading mechanism, a lifting mechanism and a polishing mechanism, wherein the loading mechanism, the feeding mechanism, the transportation mechanism, the unloading mechanism, the lifting mechanism and the polishing mechanism are installed on the frame, the loading mechanism is installed above the feeding mechanism and the transportation mechanism to clamp the material on the feeding mechanism to the transportation mechanism, the transportation mechanism extends to the unloading mechanism through a plurality of polishing mechanisms in sequence, and the unloading mechanism is installed above the transportation mechanism to clamp the processed material, and the lifting mechanism is installed below the corresponding polishing mechanism to drive the material to the processing position of the polishing mechanism when the material is transported to the designated bottom of the polishing mechanism.

[0005] Further, the polishing mechanism includes a first polishing device, which includes a first mounting frame, a first support plate, a second support plate, a first driving member, a second driving member, a third driving member, a power shaft, a lifting screw and a first brush chuck. The first mounting frame is installed on the frame, the first driving member is installed on the first mounting frame and connected to the lifting screw, the first support plate is installed on the lifting screw to drive the first support plate to move along the Y-axis direction through the first driving member, the second driving member is installed on the first support plate and connected to the second support plate to drive the second support plate to move along the first direction, the first direction is set at an angle to the Y-axis direction, the third driving member is installed on the second support plate and connected to the power shaft, and the end of the power shaft away from the third driving member is connected to the first brush chuck to polish the tail of the vortex.

[0006] Further, the polishing mechanism also includes a second polishing device, which includes a second mounting frame, a third support plate, a fourth support plate, a fifth support plate, a fourth driving member, a fifth driving member, a sixth driving member, a first guide rail, a second guide rail, a first synchronous structure and a second brush chuck. The second mounting frame is mounted on the frame, the fourth driving member and the first guide rail are mounted on the second mounting frame, the third support plate is slidably mounted on the first guide rail and is connected to the fourth driving member to move along the Z-axis direction through the fourth driving member, the fourth support plate is connected to the third support plate, the second guide rail and the fifth driving member are mounted on the fourth support plate, the fifth support plate is movably mounted on the second guide rail and is connected to the fifth driving member to move along the Y-axis direction through the fifth driving member, the sixth driving member is mounted on the fifth support plate and is connected to the second brush chuck through the first synchronous structure, and the extension direction of the chuck is arranged parallel to the Y-axis to be used for polishing the surface or mirror surface of the spiral tooth.

[0007] Further, the polishing mechanism also includes a third polishing device, which includes a third mounting frame, a seventh driving member, a sixth support plate, a third guide rail, an eighth driving member, a seventh support plate, a second synchronous structure and a third brush chuck. The third mounting frame is installed on the frame, the sixth support plate is arranged on the third mounting frame, the seventh driving member and the third guide rail are installed on the sixth support plate, the seventh support plate is slidably installed on the third guide rail and connected to the seventh driving member to move along the Y-axis direction through the seventh driving member, the eighth driving member is installed on the seventh support plate, and is connected to the third brush chuck through the second synchronous structure, and the extension direction of the chuck is arranged parallel to the Y-axis for polishing the guide hole.

[0008] Further, the third polishing device also includes a ninth driving member, an eighth support plate, a fourth guide rail, a tenth driving member, a ninth support plate and a fifth guide rail, the ninth driving member and the fourth guide rail are installed on the third mounting frame, the eighth support plate is slidably installed on the fourth guide rail and is connected to the ninth driving member, so as to move along the Z-axis direction through the ninth driving member, the tenth driving member and the fifth guide rail are installed on the eighth support plate, the ninth support plate is slidably installed on the fifth guide rail and is connected to the tenth driving member, so as to move along the X-axis direction through the tenth driving member, for polishing the bottom of the vortex, and the sixth support plate is installed on the ninth support plate.

[0009] Further, the polishing mechanism also includes a fourth polishing device, which includes a fourth mounting frame, an eleventh driving member, a sixth guide rail, a tenth support plate, a twelfth driving member and a fourth brush chuck, the fourth mounting frame is installed on the frame, the eleventh driving member and the sixth guide rail are installed on the fourth mounting frame, the tenth support plate is slidably installed on the sixth guide rail and is connected to the eleventh driving member to move along a second direction through the eleventh driving member, the second direction is set at an angle to the Y-axis, the twelfth driving member is installed on the tenth support plate, and is connected to the fourth brush chuck to polish the outer periphery of the vortex.

[0010] Furthermore, it also includes a flipping mechanism, which is located between the two second polishing devices. The flipping mechanism includes a fifth mounting seat, a thirteenth driving member, a coupling, a seat bearing, a limit buffer and an air claw. The fifth mounting seat is installed on the frame, and the thirteenth driving member, the seat bearing and the limit buffer are installed on the fifth mounting seat. The thirteenth driving member is connected to the air claw through the coupling and the seat bearing, and the limit buffer is used to monitor the flipping angle of the air claw.

[0011] Further, the lifting mechanism includes a first lifting device, which includes a fourteenth driving member, a seventh guide rail, a first clamping member, a first limiting member, an eleventh support plate and a sixth mounting seat, the sixth mounting seat is installed on the frame, the fourteenth driving member, the seventh guide rail and the first limiting member are installed on the sixth mounting seat, the eleventh support plate is slidably installed on the seventh guide rail and connected to the fourteenth driving member to move along the Y-axis direction through the fourteenth driving member, and the first clamping member is installed on the eleventh support plate.

[0012] Further, the lifting mechanism includes a second lifting device, which includes a fifteenth driving member, an eighth guide rail, a second clamping member, a second limiting member, a twelfth support plate, a sixteenth driving member, a third synchronization structure and a seventh mounting seat, the seventh mounting seat is installed on the frame, the fifteenth driving member, the eighth guide rail and the second limiting member are installed on the seventh mounting seat, the twelfth support plate is slidably installed on the eighth guide rail and connected to the fifteenth driving member to move along the Y-axis direction through the fifteenth driving member, the second clamping member and the sixteenth driving member are installed on the twelfth support plate, and the sixteenth driving member and the second clamping member are linked by the third synchronization structure.

[0013] Furthermore, it also includes a blowing mechanism, which is installed on the side of the unloading mechanism close to the polishing mechanism, and the blowing mechanism includes an eighth mounting seat, a workpiece clamping member, a ninth mounting seat and a nozzle, the eighth mounting seat and the ninth mounting seat are installed on the frame, the workpiece clamping member is installed on the eighth mounting seat, the nozzle is installed on the ninth mounting seat, the eighth mounting seat and the ninth mounting seat are spaced apart, and the nozzle is arranged toward the workpiece clamping member.

[0014] Compared with the prior art, the movable disc polishing machine according to the embodiment of the present invention has the following beneficial effects:

[0015] The multiple polishing mechanisms of the embodiment of the present invention are arranged along the transportation mechanism to complete different stages or types of polishing work respectively. Through multi-stage polishing treatment, higher surface quality standards can be achieved. In addition, by cooperating with the transportation mechanism and the lifting mechanism, the conversion time and resource consumption are reduced, and there is no need to manually transfer materials between multiple devices. By integrating the above-mentioned structure on the rack, the complexity of production management and space requirements are reduced, while the flexibility and expansion capabilities of the production line are improved. Through the automated process, not only the direct labor cost is reduced, but also the production cost is indirectly reduced by improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a moving disc polishing machine provided by an embodiment of the present invention;

[0017] Figure 2 It is a structural schematic diagram of a feeding mechanism provided by an embodiment of the present invention;

[0018] Figure 3 It is a structural schematic diagram of a feeding mechanism provided by an embodiment of the present invention;

[0019] Figure 4 is a structural schematic diagram of a transportation mechanism provided by an embodiment of the present invention;

[0020] Figure 5It is a structural schematic diagram of a feeding mechanism provided by an embodiment of the present invention;

[0021] Figure 6 is a schematic structural diagram of a first polishing device provided by an embodiment of the present invention;

[0022] Figure 7 is a schematic structural diagram of a second polishing device provided in an embodiment of the present invention;

[0023] Figure 8 is a structural schematic diagram of a first example of a third polishing device provided by an embodiment of the present invention;

[0024] Fig. 9 is a structural schematic diagram of a second example of a third polishing device provided by an embodiment of the present invention;

[0025] Fig.10 is a schematic structural diagram of a fourth polishing device provided in an embodiment of the present invention;

[0026] Fig.11 is a schematic structural diagram of a flipping mechanism provided by an embodiment of the present invention;

[0027] Fig.12 is a schematic structural diagram of a first lifting device provided in an embodiment of the present invention;

[0028] Fig.13 is a schematic structural diagram of a second lifting device provided in an embodiment of the present invention;

[0029] Fig.14 is a schematic structural diagram of a purge mechanism provided by an embodiment of the present invention;

[0030] In the figure, 1, rack;

[0031] 2. Feeding mechanism; 21. First mounting bracket; 22. First servo motor; 23. First traverse screw module; 24. First drag chain; 25. Second mounting bracket; 26. First lifting cylinder; 27. First workpiece clamping claw;

[0032] 3. Feeding mechanism; 31. Base; 32. Movable plate; 33. Placement seat;

[0033] 4. Transport mechanism; 41. Linear guide rail; 42. Workpiece lateral movement fixture; 43. Second servo motor;

[0034] 5. Material unloading mechanism; 51. Third mounting bracket; 52. Third servo motor; 53. Second traverse screw module; 54. Second drag chain; 55. Fourth mounting bracket; 56. Second lifting cylinder; 57. Fifth mounting bracket; 58. Lifting screw module; 59. Turning cylinder; 510. Second workpiece clamping claw;

[0035] 6. Lifting mechanism; 61. First lifting device; 6101. Fourteenth driving member; 6102. Seventh guide rail; 6103. First clamping member; 6104. First stopper; 6105. Eleventh supporting plate; 6106. Sixth mounting seat;

[0036] 62, second lifting device; 6201, fifteenth driving member; 6202, eighth guide rail; 6203, second clamping member; 6204, second stopper; 6205, twelfth supporting plate; 6206, sixteenth driving member; 6207, third synchronization structure; 6208, seventh mounting seat;

[0037] 7. Polishing mechanism; 71. First polishing device; 7101. First mounting frame; 7102. First support plate; 7103. Second support plate; 7104. First driving member; 7105. Second driving member; 7106. Third driving member; 7107. Power shaft; 7108. First brush chuck;

[0038] 72, second polishing device; 7201, second mounting frame; 7202, third support plate; 7203, fourth support plate; 7204, fifth support plate; 7205, fourth driving member; 7206, fifth driving member; 7207, sixth driving member; 7208, first guide rail; 7209, second guide rail; 7210, second brush chuck;

[0039] 73, third polishing device; 7301, third mounting frame; 7302, seventh driving member; 7303, sixth support plate; 7304, third guide rail; 7305, eighth driving member; 7306, seventh support plate; 7307, third brush chuck; 7308, ninth driving member; 7309, eighth support plate; 7310, fourth guide rail; 7311, tenth driving member; 7312, ninth support plate; 7313, fifth guide rail;

[0040] 74, fourth polishing device; 7401, fourth mounting frame; 7402, eleventh driving member; 7403, sixth guide rail; 7404, tenth supporting plate; 7405, twelfth driving member; 7406, fourth brush chuck;

[0041] 8. Turning mechanism; 81. Fifth mounting seat; 82. Thirteenth driving member; 83. Coupling; 84. Bearing with seat; 85. Limit buffer; 86. Air claw;

[0042] 9. Blowing and cleaning mechanism; 91. Eighth mounting seat; 92. Workpiece pressing member; 93. Ninth mounting seat; 94. Nozzle. DETAILED DESCRIPTION

[0043] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0044] like Figure 1 and Figure 4 As shown, the present invention provides a moving disc polishing machine, including a frame 1, a loading mechanism 2, a feeding mechanism 3, a transportation mechanism 4, a unloading mechanism 5, a lifting mechanism 6 and a polishing mechanism 7. The frame 1 serves as the basic structure of the entire equipment, and is used to support and fix other mechanisms. The loading mechanism 2, the feeding mechanism 3, the transportation mechanism 4, the unloading mechanism 5, the lifting mechanism 6 and the polishing mechanism 7 are installed on the frame 1. The feeding mechanism 3 is used to store materials to be processed and cooperate with the loading mechanism 2 to supply materials. Its design simplifies the material input process and improves production continuity. The feeding mechanism 2 is installed above the feeding mechanism 3 and the transportation mechanism 4 to clamp the material on the feeding mechanism 3 to the transportation mechanism 4, realize automatic feeding, reduce manual intervention and improve efficiency. The transportation mechanism 4 extends to the unloading mechanism 5 through multiple polishing mechanisms 7 in sequence, so that the materials are transported to different processing positions in sequence through the transportation mechanism 4 to ensure that each material can be accurately delivered to the corresponding polishing process, thereby increasing the flexibility and efficiency of production. The unloading mechanism 5 is installed above the transportation mechanism 4 to clamp the processed materials to realize automatic finished product collection and reduce the time and cost of manual handling. The lifting mechanism 6 is installed below the corresponding polishing mechanism 7 to drive the materials to the processing position of the polishing mechanism 7 when the materials are transported to the designated polishing mechanism 7 to ensure that the materials are in the best position during the polishing process and improve the processing quality and consistency.

[0045] Based on the above structure, multiple polishing mechanisms 7 of this embodiment are arranged along the transportation mechanism 4 to complete different stages or types of polishing work respectively. Through multi-stage polishing treatment, higher surface quality standards can be achieved. In addition, with the cooperation of the transportation mechanism 4 and the lifting mechanism 6, the conversion time and resource consumption are reduced, and there is no need to manually transfer materials between multiple devices. By integrating the above structure on the frame 1, the complexity of production management and space requirements are reduced, while the flexibility and expansion capabilities of the production line are improved. Through the automated process, not only the direct labor cost is reduced, but also the production cost is indirectly reduced by improving efficiency.

[0046] like Figure 3As shown, the feeding mechanism 3 includes a base 31, a movable plate 32 and a placement seat 33. The base 31 is the basic supporting component of the entire feeding mechanism 3, which is installed on the frame 1 to provide a stable foundation to ensure that the entire feeding mechanism 3 can operate stably. The movable plate 32 is movably installed on the base 31 to move or adjust its position within a certain range. It can adapt to the placement requirements of materials of different sizes or types as needed and facilitate the loading and unloading operations of materials, thereby increasing the versatility and flexibility of the equipment; the placement seat 33 is installed on the movable plate 32 as the part that directly carries the material to be processed.

[0047] like Figure 2 As shown, the feeding mechanism 2 includes a first mounting bracket 21, a first servo motor 22, a first traverse screw module 23, a first drag chain 24, a second mounting bracket 25, a first lifting cylinder 26 and a first workpiece clamping claw 27. The first mounting bracket 21 is a basic supporting structure, which is installed on the frame 1 to provide a stable mounting platform for other components. The first servo motor 22 and the first traverse screw module 23 are installed on the first mounting bracket 21, the second mounting bracket 25 is slidably installed on the first traverse screw module 23, and the first drag chain 24 It is installed on the first transverse screw module 23, and the first servo motor 22 is connected to the first transverse screw module 23 through the first drag chain 24. The first servo motor 22 serves as a driving source, and is used to provide power to drive the second mounting bracket 25 to move along the length direction of the first transverse screw module 23. The first lifting cylinder 26 is installed on the second mounting bracket 25 and is connected to the first workpiece clamping claw 27 to drive the first workpiece clamping claw 27 to move up and down, thereby completing the action of taking materials from the placement seat 33 and placing the materials on the transportation mechanism 4.

[0048] This embodiment realizes the automatic transfer of materials from the feeding mechanism 3 to the transportation mechanism 4 through the coordinated work of the above-mentioned components, greatly reduces manual intervention and improves work efficiency. In addition, the combination of the first servo motor 22 and the first transverse screw module 23 can achieve precise control of the material position.

[0049] like Figure 4 As shown, the transport mechanism 4 includes a linear guide 41, a workpiece transverse moving fixture 42 and a second servo motor 43. The workpiece transverse moving fixture 42 is slidably mounted on the linear guide 41 for carrying and fixing the workpiece to be processed. The second servo motor 43 serves as a driving source and is connected to the workpiece transverse moving fixture 42 to provide power to move the fixture along the linear guide 41. The linear guide 41 is mounted on the frame 1 to provide a smooth and precise linear motion track to ensure that the workpiece transverse moving fixture 42 can accurately move along a predetermined path.

[0050] This embodiment uses the second servo motor 43 in combination with the linear guide rail 41 to achieve precise positioning and speed control of the workpiece during movement. In addition, automated transportation reduces the need for manual intervention and improves production efficiency.

[0051] like Figure 5 As shown, the unloading mechanism 5 includes a third mounting bracket 51, a third servo motor 52, a second transverse screw module 53, a second drag chain 54, a fourth mounting bracket 55, a second lifting cylinder 56, a fifth mounting bracket 57, a lifting screw module 58, a flip cylinder 59 and a second workpiece clamping claw 510. The third mounting bracket 51 serves as the basic supporting structure of the entire unloading mechanism 5, which is installed on the frame 1 to provide a stable installation platform for other components; the third servo motor 52 and the second transverse screw module 53 are installed on the third mounting bracket 51, the fourth mounting bracket 55 is slidably installed on the second transverse screw module 53, the second drag chain 54 is installed on the second transverse screw module 53, and the third servo motor 52 is connected to the second transverse screw module 53. The third servo motor 52 drives the second transverse screw module 53 to drive the fourth mounting bracket 55 to move along the length direction of the second transverse screw module 53. The second lifting cylinder 56 and the lifting screw module 58 are installed on the fourth mounting bracket 55. The fifth mounting bracket 57 is slidably installed on the lifting screw module 58. The lifting screw module 58 is connected to the second lifting cylinder 56 and moves in the vertical direction of the fifth mounting bracket 57. The flip cylinder 59 is installed on the fifth mounting bracket 57 and connected to the second workpiece clamping claw 510, so that the second workpiece clamping claw 510 can change the angle (such as flipping) to place the processed materials more accurately. This embodiment realizes the automatic transfer from the transportation mechanism 4 to the finished product collection point through the coordinated work of the above components, reduces manual intervention, and improves production efficiency.

[0052] like Figure 6As shown, the polishing mechanism 7 includes a first polishing device 71, and the first polishing device 71 includes a first mounting frame 7101, a first support plate 7102, a second support plate 7103, a first driving member 7104, a second driving member 7105, a third driving member 7106, a power shaft 7107, a lifting screw and a first brush chuck 7108. The first mounting frame 7101 is installed on the frame 1 to provide a stable installation platform for other components. The first driving member 7104 is installed on the first mounting frame 7101 and connected to the lifting screw. The first support plate 7102 is installed on the lifting screw to drive the first support plate 7102 along the Y-axis through the first driving member 7104. The second driving member 7105 is installed on the first supporting plate 7102 and connected to the second supporting plate 7103 to drive the second supporting plate 7103 to move along the first direction. The first direction is set at an angle with the Y-axis direction, so that the second driving member 7105 can drive the first brush chuck 7108 to move obliquely to meet the polishing requirements of the vortex tail. The third driving member 7106 is installed on the second supporting plate 7103 and connected to the power shaft 7107. The end of the power shaft 7107 away from the third driving member 7106 is connected to the first brush chuck 7108 to polish the vortex tail.

[0053] In this embodiment, through the coordinated work of the first driving member 7104, the second driving member 7105 and the third driving member 7106, the polishing device can be precisely adjusted in multiple dimensions, so as to flexibly cope with workpieces of various shapes and sizes. Among them, the first driving member 7104 and the second driving member 7105 are servo motors, and the third driving member 7106 is a power motor. By using the servo-controlled driving members and mechanical structures, it is possible to achieve very fine processing of the workpiece surface and ensure high-quality polishing effects. It should be noted that the first driving member 7104 of this embodiment can also be provided with a booster cylinder for counterweight auxiliary drive.

[0054] like Figure 7As shown, the polishing mechanism 7 also includes a second polishing device 72, which includes a second mounting frame 7201, a third support plate 7202, a fourth support plate 7203, a fifth support plate 7204, a fourth driving member 7205, a fifth driving member 7206, a sixth driving member 7207, a first guide rail 7208, a second guide rail 7209, a first synchronous structure and a second brush chuck 7210. The second mounting frame 7201 is installed on the frame 1 to provide a stable installation platform for other components. The fourth driving member 7205 and the first guide rail 7208 are installed on the second mounting frame 7201. The third support plate 7202 is slidably installed on the first guide rail 7208 and is connected to the fourth driving member 7205 so as to be moved along the guide rail 7208 through the fourth driving member 7205. It moves in the Z-axis direction and adjusts its position in the horizontal direction to facilitate processing of different parts of the workpiece; the fourth support plate 7203 is connected to the third support plate 7202, the second guide rail 7209 and the fifth driving member 7206 are installed on the fourth support plate 7203, the fifth support plate 7204 is movably installed on the second guide rail 7209, and is connected to the fifth driving member 7206, so that the fifth driving member 7206 can move along the Y-axis direction to accurately adjust the workpieces of different heights to meet different processing requirements; the sixth driving member 7207 is installed on the fifth support plate 7204, and is connected to the second brush chuck 7210 through the first synchronous structure, and the extension direction of the chuck is set parallel to the Y-axis, so as to be used for polishing the surface or mirror surface of the spiral tooth.

[0055] In this embodiment, through the fourth driving member 7205, the fifth driving member 7206 and the sixth driving member 7207 and the corresponding guide rail system, the second polishing device 72 can be accurately adjusted in multiple dimensions, including the vertical direction (Y axis) and the horizontal direction (Z axis), so as to flexibly cope with workpieces of various complex shapes. The fourth driving member 7205 and the fifth driving member 7206 of this embodiment are servo motors, and the sixth driving member 7207 is a power motor. It can be understood that the first synchronous structure of this embodiment is a structure in which a synchronous belt, a driven wheel and a driving wheel cooperate, and the sixth driving member 7207 is connected to the driving wheel, and the driven wheel is connected to the second brush chuck 7210, and the synchronous belt is used for synchronous linkage.

[0056] like Figure 8As shown, the polishing mechanism 7 also includes a third polishing device 73, which includes a third mounting frame 7301, a seventh driving member 7302, a sixth support plate 7303, a third guide rail 7304, an eighth driving member 7305, a seventh support plate 7306, a second synchronous structure and a third brush chuck 7307. The third mounting frame 7301 is installed on the frame 1 to provide a stable installation platform for other components; the sixth support plate 7303 is arranged on the third mounting frame 7301, and the seventh driving member 7302 is connected to the third guide rail 7304. The guide rail 7304 is installed on the sixth support plate 7303, and the seventh support plate 7306 is slidably installed on the third guide rail 7304 and connected to the seventh driving member 7302, so that the seventh driving member 7302 can move along the Y-axis direction to accurately adjust the workpieces of different heights to meet different processing requirements; the eighth driving member 7305 is installed on the seventh support plate 7306 and connected to the third brush chuck 7307 through the second synchronization structure. The extension direction of the chuck is set parallel to the Y-axis for polishing the guide hole.

[0057] In this embodiment, through the combined use of the seventh driving member 7302 and the third guide rail 7304, the third polishing device 73 can achieve precise position adjustment along the Y-axis direction, and perform fine processing on the surface of the workpiece to ensure high-quality polishing effect. The seventh driving member 7302 of this embodiment is a servo motor, and the eighth driving member 7305 is a power motor. It can be understood that the second synchronous structure of this embodiment is a structure in which a synchronous belt, a driven wheel and a driving wheel cooperate, and the eighth driving member 7305 is connected to the driving wheel, and the driven wheel is connected to the third brush chuck 7307, and synchronously linked by a synchronous belt.

[0058] like Fig. 9 As shown, another third polishing device 73 is also provided, which can be used to polish the vortex bottom of the workpiece. The third polishing device 73, based on the third polishing device 73 of the previous embodiment, also includes a ninth driving member 7308, an eighth support plate 7309, a fourth guide rail 7310, a tenth driving member 7311, a ninth support plate 7312 and a fifth guide rail 7313. The ninth driving member 7308 and the fourth guide rail 7310 are installed on the third mounting frame 7301, and the eighth support plate 7309 is slidably installed on the fourth guide rail 7310 and is connected to the ninth driving member 730 8, so as to move along the Z-axis direction through the ninth driving member 7308 and adjust the position in the horizontal direction to the left and right to facilitate processing of the workpiece; the tenth driving member 7311 and the fifth guide rail 7313 are installed on the eighth support plate 7309, the ninth support plate 7312 is slidably installed on the fifth guide rail 7313 and is connected to the tenth driving member 7311, so as to move along the X-axis direction through the tenth driving member 7311 and adjust the position in the horizontal direction to the front and back to facilitate polishing the vortex bottom of the workpiece, and the sixth support plate 7303 is installed on the ninth support plate 7312.

[0059] The third polishing group device of this embodiment realizes precise position adjustment in three dimensions (X, Y, Z axis) by adding the ninth driving member 7308, the tenth driving member 7311, the fourth guide rail 7310 and the fifth guide rail 7313, thereby improving the flexibility and adaptability of the device, so that it can process workpiece surfaces with more complex shapes and positions. The ninth driving member 7308 and the tenth driving member 7311 are servo motors. It should be noted that the third polishing device 73 of this embodiment can also be used to polish the guide hole. At this time, the third polishing device 73 is not adjusted on the X axis and the Z axis.

[0060] It can be understood that the third polishing device 73 of this embodiment and the third polishing device 73 of the previous embodiment can be installed as two different polishing devices at corresponding positions on the frame 1 to polish the corresponding positions of the workpiece; or when it is not necessary to polish the bottom of the vortex, only the third polishing device 73 of the previous embodiment can be used; or only the third polishing device 73 of this embodiment can be used, and the guide hole or the bottom of the vortex can be polished by arranging the third polishing device 73 at the corresponding position.

[0061] like Fig.10 As shown, the polishing mechanism 7 also includes a fourth polishing device 74, which includes a fourth mounting frame 7401, an eleventh driving member 7402, a sixth guide rail 7403, a tenth support plate 7404, a twelfth driving member 7405 and a fourth brush chuck 7406. The fourth mounting frame 7401 is installed on the frame 1 to provide a stable mounting platform for other components; the eleventh driving member 7402 and the sixth guide rail 7403 are installed on the fourth mounting frame 7401, the tenth support plate 7404 is slidably installed on the sixth guide rail 7403, and is connected to the eleventh driving member 7402, so as to move along the second direction through the eleventh driving member 7402, and the second direction is set at an angle with the Y-axis, so as to accurately adjust the position of the fourth brush chuck 7406 that is not parallel to the traditional coordinate axis, and the twelfth driving member 7405 is installed on the tenth support plate 7404, and is connected to the fourth brush chuck 7406, so as to polish the outer periphery of the vortex.

[0062] In this embodiment, the fourth polishing device 74 can be precisely adjusted in directions different from the conventional X, Y, and Z axes by the arrangement and coordination of the eleventh driving member 7402 and the sixth guide rail 7403 to polish the outer periphery of the vortex. The eleventh driving member 7402 of this embodiment is a servo motor, and the twelfth driving member 7405 is a power motor.

[0063] like Fig.11As shown, it also includes a flipping mechanism 8, which is located between the two second polishing devices 72. The flipping mechanism 8 includes a fifth mounting seat 81, a thirteenth driving member 82, a coupling 83, a seat bearing 84, a limit buffer 85 and an air gripper 86. The fifth mounting seat 81 is installed on the frame 1 to provide a stable installation platform for other components; the thirteenth driving member 82, the seat bearing 84 and the limit buffer 85 are installed on the fifth mounting seat 81, and the thirteenth driving member 82 is connected to the air gripper 86 through the coupling 83 and the seat bearing 84 to drive the air gripper 86 to perform a flipping operation. The limit buffer 85 is used to monitor the flipping angle of the air gripper 86 to prevent the air gripper 86 from being damaged due to excessive rotation, while also ensuring the accuracy of the angle of each flipping.

[0064] In this embodiment, the thirteenth driving member 82, the coupling 83, the seat bearing 84 and the limit buffer 85 work together to accurately control the flip angle of the air claw 86, so that after the polishing of the scroll teeth is completed, the workpiece position can be adjusted by the flip mechanism 8 to polish the guide hole without manual intervention. The second driving member 7105 of this embodiment is a flip cylinder 59.

[0065] like Fig.12 As shown, the lifting mechanism 6 includes a first lifting device 61, which includes a fourteenth driving member 6101, a seventh guide rail 6102, a first clamping member 6103, a first stopper 6104, an eleventh support plate 6105 and a sixth mounting seat 6106. The sixth mounting seat 6106 is installed on the frame 1 to provide a stable mounting platform for other components; the fourteenth driving member 6101, the seventh guide rail 6102 and the first stopper 6104 are installed on the sixth mounting seat 6106, and the first stopper 6104 is used to limit the movement range of the eleventh support plate 6105. Prevent it from exceeding the predetermined working area, ensuring the safety and accuracy of the operation; the eleventh support plate 6105 is slidably mounted on the seventh guide rail 6102 and connected to the fourteenth drive member 6101, so that it can move along the Y-axis direction through the fourteenth drive member 6101, so that the eleventh support plate 6105 can be accurately positioned to the required working position; the first clamping member 6103 is mounted on the eleventh support plate 6105, directly responsible for clamping the workpiece, and its structure can be adjusted according to the specific shape and size of the workpiece to ensure that the workpiece is firmly and non-destructively fixed, facilitating subsequent processing or handling operations. The first lifting device 61 of this embodiment is used to lift the workpiece to the corresponding processing station of the polishing mechanism 7 for polishing when the workpiece moves to the specified position, while ensuring the accuracy, efficiency and safety in the process of lifting the workpiece positioning. The fourteenth drive member 6101 of this embodiment is a cylinder.

[0066] like Fig.13As shown, the lifting mechanism 6 includes a second lifting device 62, which includes a fifteenth driving member 6201, an eighth guide rail 6202, a second clamping member 6203, a second stopper 6204, a twelfth support plate 6205, a sixteenth driving member 6206, a third synchronization structure 6207 and a seventh mounting seat 6208. The seventh mounting seat 6208 is installed on the frame 1 to provide a stable mounting platform for other components; the fifteenth driving member 6201, the eighth guide rail 6202 and the second stopper 6204 are installed on the seventh mounting seat 6208, and the second stopper 6204 is used to limit the movement range of the twelfth support plate 6205 to prevent it from exceeding the predetermined working area, thereby ensuring the safety and accuracy of the operation; the twelfth support plate 6205 is slidably installed on the eighth guide rail 620 2 and is connected to the fifteenth driving member 6201 so as to move along the Y-axis direction through the fifteenth driving member 6201, so that the twelfth supporting plate 6205 can be accurately positioned to the required working position; the second clamping member 6203 and the sixteenth driving member 6206 are installed on the twelfth supporting plate 6205, and are directly responsible for clamping the workpiece. The structure thereof can be adjusted according to the specific shape and size of the workpiece to ensure that the workpiece is firmly and non-destructively fixed, so as to facilitate subsequent processing or handling operations; the sixteenth driving member 6206 and the second clamping member 6203 are linked by the third synchronization structure 6207, so that the second clamping member 6203 can not only move in the vertical direction, but also perform additional actions, such as rotation, under the action of the sixteenth driving member 6206, so as to more flexibly handle different types of workpieces.

[0067] The third synchronous structure 6207 is a structure in which a synchronous belt, a driven wheel and a driving wheel cooperate. The sixteenth driving member 6206 is connected to the driving wheel, and the driven wheel is connected to the second clamping member 6203, and the synchronous belt is used for synchronous linkage, which ensures the coordinated action between the sixteenth driving member 6206 and the second clamping member 6203, ensures the stability and consistency of power transmission, and avoids the operation error caused by asynchronism. The fifteenth driving member 6201 of this embodiment is a cylinder, and the sixteenth driving member 6206 is a servo motor. In this embodiment, through the combined use of the fifteenth driving member 6201 and the eighth guide rail 6202, the second lifting device 62 can achieve accurate position adjustment in the Y-axis direction. At the same time, the structure of the sixteenth driving member 6206 and the third synchronous structure 6207 enables the second clamping member 6203 to not only move horizontally, but also perform rotational action, which greatly increases the functionality and flexibility of the device.

[0068] It should be noted that the second lifting device 62 of this embodiment is used to lift and flip the workpiece or flip and lift the workpiece to the corresponding processing station of the polishing mechanism 7 for polishing when the workpiece moves to the specified position, while ensuring the accuracy, efficiency and safety in the process of lifting the workpiece positioning. The thirteenth driving member 82 of this embodiment is a cylinder.

[0069] like Fig.14 As shown, it also includes a purge mechanism 9, which is installed on the side of the unloading mechanism 5 close to the polishing mechanism 7. The purge mechanism 9 includes an eighth mounting seat 91, a workpiece clamping member 92, a ninth mounting seat 93 and a nozzle 94. The eighth mounting seat 91 and the ninth mounting seat 93 are installed on the frame 1 to provide a stable fixing point for the remaining structures; the workpiece clamping member 92 is installed on the eighth mounting seat 91, and is used to firmly fix the workpiece during the cleaning process to prevent it from moving or rotating, and the nozzle 94 is installed on the ninth mounting seat 93. The eighth mounting seat 91 and the ninth mounting seat 93 are spaced apart, and the nozzle 94 is arranged toward the workpiece clamping member 92, so as to remove residues, dust or debris on the surface of the workpiece by high-pressure gas or liquid (usually cleaning gas or cleaning liquid) to ensure the cleanliness of the workpiece surface.

[0070] This embodiment uses the nozzle 94 to flush and blow air on the workpiece, which can effectively remove impurities on the workpiece surface, ensure that the workpiece surface is clean after polishing, realize the automatic transition from polishing to cleaning, reduce manual intervention, and improve production efficiency.

[0071] It should be noted that, along the transport direction of the transport mechanism 4, the first polishing device 71, the third polishing device 73, the fourth polishing device 74, the second polishing device 72, the reserved station, the turning mechanism 8, the third polishing device 73, the second polishing device 72, the reserved station and the purging mechanism 9 are arranged in sequence, and the workpiece is polished at the vortex tail, the vortex bottom, the vortex tooth surface, the guide hole and the mirror surface in sequence. Correspondingly, the second lifting device 62, the first lifting device 61, the second lifting device 62, the second lifting device 62, the first lifting device 61, the first lifting device 61, the second lifting device 62, the second lifting device 62, the first lifting device 61 and the second lifting device 62 are arranged in sequence to correspond to the settings of each polishing device, the reserved station, the turning mechanism 8 and the purging mechanism 9, so as to realize the corresponding lifting, lifting and flipping or flipping and lifting operations.

[0072] In summary, an embodiment of the present invention provides a moving disc polishing machine, wherein a plurality of polishing mechanisms 7 are arranged along a transport mechanism 4 to respectively complete different stages or types of polishing work. Through multi-stage polishing treatment, a higher surface quality standard can be achieved. In addition, by cooperating with the transport mechanism 4 and the lifting mechanism 6, the conversion time and resource consumption are reduced, and there is no need to manually transfer materials between multiple devices. By integrating the above structure on the frame 1, the complexity of production management and space requirements are reduced, while the flexibility and expansion capability of the production line are improved. Through the automated process, not only the direct labor cost is reduced, but also the production cost is indirectly reduced by improving efficiency.

[0073] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims

1. A moving disc polishing machine, characterized in that: It includes a frame, a loading mechanism, a feeding mechanism, a transportation mechanism, a unloading mechanism, a lifting mechanism and a polishing mechanism, wherein the loading mechanism, the feeding mechanism, the transportation mechanism, the unloading mechanism, the lifting mechanism and the polishing mechanism are installed on the frame, the loading mechanism is installed above the feeding mechanism and the transportation mechanism to clamp the material on the feeding mechanism to the transportation mechanism, the transportation mechanism extends to the unloading mechanism through a plurality of polishing mechanisms in sequence, and the unloading mechanism is installed above the transportation mechanism to clamp the processed material, and the lifting mechanism is installed below the corresponding polishing mechanism to drive the material to the processing position of the polishing mechanism when the material is transported to the designated bottom of the polishing mechanism.

2. The moving disc polishing machine according to claim 1, characterized in that: The polishing mechanism includes a first polishing device, which includes a first mounting frame, a first support plate, a second support plate, a first driving member, a second driving member, a third driving member, a power shaft, a lifting screw and a first brush chuck. The first mounting frame is mounted on the frame, the first driving member is mounted on the first mounting frame and connected to the lifting screw, the first support plate is mounted on the lifting screw to drive the first support plate to move along the Y-axis direction through the first driving member, the second driving member is mounted on the first support plate and connected to the second support plate to drive the second support plate to move along the first direction, the first direction is set at an angle to the Y-axis direction, the third driving member is mounted on the second support plate and connected to the power shaft, and the end of the power shaft away from the third driving member is connected to the first brush chuck to polish the vortex tail.

3. The moving disc polishing machine according to claim 1, characterized in that: The polishing mechanism also includes a second polishing device, which includes a second mounting frame, a third support plate, a fourth support plate, a fifth support plate, a fourth driving member, a fifth driving member, a sixth driving member, a first guide rail, a second guide rail, a first synchronous structure and a second brush chuck. The second mounting frame is mounted on the frame, the fourth driving member and the first guide rail are mounted on the second mounting frame, the third support plate is slidably mounted on the first guide rail and connected to the fourth driving member to move along the Z-axis direction through the fourth driving member, the fourth support plate is connected to the third support plate, the second guide rail and the fifth driving member are mounted on the fourth support plate, the fifth support plate is movably mounted on the second guide rail and connected to the fifth driving member to move along the Y-axis direction through the fifth driving member, the sixth driving member is mounted on the fifth support plate and connected to the second brush chuck through the first synchronous structure, and the extension direction of the chuck is arranged parallel to the Y-axis to polish the surface or mirror surface of the spiral tooth.

4. The moving disc polishing machine according to claim 1, characterized in that: The polishing mechanism also includes a third polishing device, which includes a third mounting frame, a seventh driving member, a sixth support plate, a third guide rail, an eighth driving member, a seventh support plate, a second synchronous structure and a third brush chuck. The third mounting frame is mounted on the frame, the sixth support plate is arranged on the third mounting frame, the seventh driving member and the third guide rail are mounted on the sixth support plate, the seventh support plate is slidably mounted on the third guide rail and connected to the seventh driving member to move along the Y-axis direction through the seventh driving member, the eighth driving member is mounted on the seventh support plate, and is connected to the third brush chuck through the second synchronous structure, and the extension direction of the chuck is arranged parallel to the Y-axis for polishing the guide hole.

5. The moving disc polishing machine according to claim 4, characterized in that: The third polishing device also includes a ninth driving member, an eighth support plate, a fourth guide rail, a tenth driving member, a ninth support plate and a fifth guide rail. The ninth driving member and the fourth guide rail are installed on the third mounting frame. The eighth support plate is slidably installed on the fourth guide rail and is connected to the ninth driving member so as to move along the Z-axis direction through the ninth driving member. The tenth driving member and the fifth guide rail are installed on the eighth support plate. The ninth support plate is slidably installed on the fifth guide rail and is connected to the tenth driving member so as to move along the X-axis direction through the tenth driving member for polishing the bottom of the vortex. The sixth support plate is installed on the ninth support plate.

6. The moving disc polishing machine according to claim 1, characterized in that: The polishing mechanism also includes a fourth polishing device, which includes a fourth mounting frame, an eleventh driving member, a sixth guide rail, a tenth support plate, a twelfth driving member and a fourth brush chuck. The fourth mounting frame is mounted on the frame, the eleventh driving member and the sixth guide rail are mounted on the fourth mounting frame, the tenth support plate is slidably mounted on the sixth guide rail and is connected to the eleventh driving member so as to move along a second direction through the eleventh driving member, and the second direction is set at an angle to the Y-axis. The twelfth driving member is mounted on the tenth support plate and is connected to the fourth brush chuck so as to polish the outer periphery of the vortex.

7. The moving disc polishing machine according to claim 3, characterized in that: It also includes a flipping mechanism, which is located between the two second polishing devices. The flipping mechanism includes a fifth mounting seat, a thirteenth driving member, a coupling, a seat bearing, a limit buffer and an air claw. The fifth mounting seat is installed on the frame, and the thirteenth driving member, the seat bearing and the limit buffer are installed on the fifth mounting seat. The thirteenth driving member is connected to the air claw through the coupling and the seat bearing, and the limit buffer is used to monitor the flipping angle of the air claw.

8. The moving disc polishing machine according to claim 1, characterized in that: The lifting mechanism includes a first lifting device, which includes a fourteenth driving member, a seventh guide rail, a first clamping member, a first limiting member, an eleventh support plate and a sixth mounting seat, the sixth mounting seat is installed on the frame, the fourteenth driving member, the seventh guide rail and the first limiting member are installed on the sixth mounting seat, the eleventh support plate is slidably installed on the seventh guide rail and is connected to the fourteenth driving member to move along the Y-axis direction through the fourteenth driving member, and the first clamping member is installed on the eleventh support plate.

9. The moving disc polishing machine according to claim 1, characterized in that: The lifting mechanism includes a second lifting device, which includes a fifteenth driving member, an eighth guide rail, a second clamping member, a second limit member, a twelfth support plate, a sixteenth driving member, a third synchronization structure and a seventh mounting seat, the seventh mounting seat is installed on the frame, the fifteenth driving member, the eighth guide rail and the second limit member are installed on the seventh mounting seat, the twelfth support plate is slidably installed on the eighth guide rail and connected to the fifteenth driving member to move along the Y-axis direction through the fifteenth driving member, the second clamping member and the sixteenth driving member are installed on the twelfth support plate, and the sixteenth driving member and the second clamping member are linked by the third synchronization structure.

10. The moving disc polishing machine according to claim 1, characterized in that: It also includes a blowing mechanism, which is installed on the side of the unloading mechanism close to the polishing mechanism, and the blowing mechanism includes an eighth mounting seat, a workpiece clamping member, a ninth mounting seat and a nozzle. The eighth mounting seat and the ninth mounting seat are installed on the frame, the workpiece clamping member is installed on the eighth mounting seat, and the nozzle is installed on the ninth mounting seat. The eighth mounting seat and the ninth mounting seat are spaced apart, and the nozzle is arranged toward the workpiece clamping member.

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