Automatic processing equipment based on PVC detachable wallboard and processing method thereof

Abstract

The invention discloses automatic machining equipment based on a PVC detachable wallboard and a machining method of the automatic machining equipment, and relates to the technical field of PVC wallboard machining. The automatic machining equipment comprises a bottom plate, a cutting box is installed at the top of the bottom plate, and a first servo motor is installed on the inner wall of one side of the cutting box; the output end of the first servo motor and the interior of the cutting box are each provided with a first roller shaft. By installing a detection module, a fourth electric push rod, a push plate and an identification camera, the position condition of a wallboard is detected in real time through the image identification technology, whether the wallboard moves to a preset position or not and whether the position of the wallboard on a conveying belt deviates or not are judged, and once it is detected that the position of the wallboard needing to be cut deviates, the fourth electric push rod is started to extend; and the push plate is driven to approach the wallboard, the position of the wallboard is pushed and adjusted, it is ensured that the position of the wallboard does not deviate, and the situation that cutting fails in the follow-up cutting process, raw material waste is caused, and the machining efficiency of the wallboard is affected is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of PVC wallboard processing, in particular to an automated processing device based on PVC detachable wallboard and a processing method thereof. Background Art

[0002] PVC wall panels do not contain formaldehyde and other ingredients that are harmful to the human body, and have good fireproof and heat-insulating properties, but they are relatively expensive and will take up a certain amount of space during decoration. When processing PVC wall panels, the existing processing equipment cannot ensure the position of the wall panels, and it is difficult to guarantee the success rate of cutting, which in turn causes serious waste of raw materials.

[0003] The defects of existing PVC wallboard processing equipment are: 1. Patent document US8245554B2 mainly considers coupling with each other through a conveying device to form a transportation route for sheet metal processing positioning, but does not consider detecting and adjusting the position of the wall panels to be cut to ensure the success rate and accuracy of subsequent cutting; 2. Patent document JP2021053729A mainly considers how to improve the processing accuracy of the board, but does not consider how to ensure the fixity of the wallboard during cutting and the flexibility of cutting; 3. Patent document CN110977149B mainly considers how to adjust the position of the sheet metal plate, fix the sheet metal in the horizontal and vertical directions at the same time, and fix the sheet metal plates of different thicknesses, but does not consider how to quickly clean up the debris generated during cutting and reduce the workload of the staff; 4. Patent document CN109531650B mainly considers how to improve the stability and earthquake resistance of the structure and ensure the quality of processing, but does not consider how to further extend the service life of the PVC wall panels. Summary of the invention

[0004] The object of the present invention is to provide an automated processing device and a processing method based on PVC detachable wall panels to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated processing device based on PVC detachable wall panels, comprising a bottom plate, a cutting box is installed on the top of the bottom plate, a servo motor is installed on the inner wall of one side of the cutting box, a roller is installed on the output end of the servo motor and the inside of the cutting box, a conveyor belt is sleeved on the outer surface of two groups of the rollers, two groups of electric push rods are installed on the inner wall of one side of the cutting box, an identification camera is installed on the output end of the electric push rod, and the identification camera is used to detect the position information of the PVC wall panels to be cut in real time, and the identification camera is located above the conveyor belt; Two sets of electric push rods four are installed on the inner walls of both sides of the cutting box, and the electric push rods four are located on both sides of the conveyor belt. Push plates are installed at the output ends of the electric push rods four, and the push plates are used to adjust the position of the PVC wall panels.

[0006] Preferably, electric push rods three are installed on both inner walls of the cutting box, and electric push rods three are located in front of servo motor one, electric push rods two are installed on the output end of electric push rods three, and a pressure plate is installed on the output end of electric push rods two.

[0007] Preferably, a collecting box is installed on the outer wall of one side of the cutting box, a partition is installed inside the collecting box, a filter element is installed on the top of the partition, an exhaust fan is installed on the bottom wall of the collecting box, a connecting pipe 1 is installed on the output end of the exhaust fan, and one end of the connecting pipe 1 passes through the top of the partition and extends into the inside of the filter element.

[0008] Preferably, a first support frame is installed on the top wall of the cutting box, a control motor 1 is installed inside the first support frame, a screw rod 1 is installed at the output end of the control motor 1, a guide rod 1 is installed inside the first support frame, and the guide rod 1 is located below the control motor 1, a connecting piece 1 is sleeved on the outer surfaces of the guide rod 1 and the screw rod 1, a second support frame is installed at the bottom end of the connecting piece 1, a control motor 2 is installed inside the second support frame, a screw rod 2 is installed at the output end of the control motor 2, a guide rod 2 is installed inside the second support frame, and the guide rod 2 is located below the control motor 2, a connecting piece 2 is installed on the outer surfaces of the guide rod 2 and the screw rod 2, a small electric push rod is installed at the bottom end of the connecting piece 2, a protective cover is installed at the output end of the small electric push rod, a control motor 3 is installed inside the protective cover, a fixing plate is installed at the output end of the control motor 3, a cutting head and a dust suction pipe are installed at the bottom of the fixing plate, one end of the dust suction pipe is located at one side of the cutting head, and the other end of the dust suction pipe is located in the collection box.

[0009] Preferably, a paint brush box is installed on the top of the base plate, and the paint brush box is located in front of the cutting box, multiple groups of rollers 2 are installed inside the paint brush box, servo motor 2 is installed on the inner wall of one side of the paint brush box, and the servo motor 2 is located between the multiple groups of rollers 2, and a rotating shaft is installed at the output end of the servo motor 2, and multiple groups of drying fans are embedded in the top wall and bottom wall of the paint brush box.

[0010] Preferably, two groups of spray heads are installed on the front wall of the painting box, a liquid storage tank is installed on the inner wall of one side of the painting box, two groups of delivery pumps are installed on the bottom wall of the liquid storage tank, and the output ends of the two groups of delivery pumps are installed with infusion tubes, and one end of the infusion tubes is connected to the spray head, and a liquid inlet pipe is installed on one side of the liquid storage tank, and the liquid inlet pipe is used to add paint solution to the liquid storage tank.

[0011] Preferably, a mixing cylinder and a plate extruder are installed on the top of the base plate, and the plate extruder is located below the mixing cylinder, and the plate extruder is located behind the cutting box. A sander is installed on the top of the base plate, and the sander is located between the cutting box and the painting box.

[0012] Preferably, a ventilation hole is formed through one side of the collection box, and the ventilation hole is located on one side of the exhaust fan.

[0013] Preferably, the processing method of the automated processing equipment based on PVC detachable wallboard is as follows: S1. First, add PVC resin and additives into a mixing barrel to mix them thoroughly. Then, put the mixed raw materials into a sheet extruder through a pipeline. After heating and plasticizing, the mixed raw materials are formed into the desired wallboard shape through the extrusion die of the sheet extruder. Then, the extruded wallboard is transported to a cutting box. S2. Before cutting the PVC wallboard, the image recognition function of the detection module is used to identify the wallboard on the conveyor belt, detect whether the wallboard has moved to the preset position, and determine whether the position of the wallboard is offset. Once the position of the wallboard is detected to be offset, the electric push rod 4 is started to extend the electric push rod 4, drive the push plate to approach the wallboard, and adjust the position of the wallboard; S3, when the detection module determines that the wall panel has moved to the preset position, the servo motor 1 is stopped, so that the conveyor belt stops transmitting the wall panel, and at the same time, the extension of the electric push rod 3 and the electric push rod 2 is controlled to adjust the position of the pressing plate so that the pressing plate is pressed on the wall panel to fix the wall panel, and then the position of the cutting head is adjusted according to the cutting requirements to cut the wall panel, and at the same time, the dust suction pipe will suck the debris generated during cutting into the collection box; S4. The cut wall panels are sent to the sanding machine to grind the surface of the wall panels, and then sent to the painting box for painting and drying. The wall panels are located between multiple sets of rollers. The servo motor 2 is started to drive the rotating shaft to rotate. The wall panels are moved by the force between the rotating shaft and the wall panels. At the same time, the protective coating is atomized by the spray head and evenly painted on the surface of the wall panels. After that, the drying fan dries the wall panels to form a layer of protective coating on the surface of the wall panels.

[0014] Preferably, in step S3, the following steps are also included: S31, start the control motor 1, drive the screw rod 1 to rotate, so that the second support frame and the cutting head move along the direction of the guide rod 1, and control the motor 2 to run, drive the screw rod 2 to rotate, so that the protective cover and the cutting head move along the direction of the guide rod 2, adjust the cutting position of the cutting head, and control the control motor 3 to rotate to change the cutting angle of the cutting head; S32. Start the exhaust fan to exhaust the air at the filter element, forming a momentary vacuum state, so that the end of the dust suction tube close to the cutting head forms a strong suction force, and the cutting head quickly cuts the wall panel to clean up the debris generated. The debris enters the collection box along the dust suction tube, and the filter element absorbs the debris on the surface. The purified air enters the connecting pipe, and is discharged to the outside from the vent after passing through the exhaust fan.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is equipped with a detection module, an electric push rod four and a push plate, and controls the extension and retraction of the electric push rod one to change the position of the recognition camera, so that the recognition camera can more accurately recognize and detect the wall panels on the conveyor belt. The recognition camera uses image recognition technology to detect the position of the wall panel in real time, and judges whether the wall panel has moved to the preset position and whether the position of the wall panel on the conveyor belt is offset. Once it is detected that the wall panel to be cut has a position offset, the electric push rod four is started to extend, driving the push plate to approach the wall panel, and the position of the wall panel is pushed and adjusted to ensure that the position of the wall panel is not offset, thereby avoiding cutting failures in subsequent cutting, resulting in waste of raw materials and affecting the processing efficiency of the wall panel.

[0016] 2. The present invention is equipped with a pressure plate, a control motor 1, a screw rod 1, a control motor 2, a screw rod 2 and a cutting head. When the recognition camera detects that the wall panel has no position offset and the wall panel is transported to a preset position by the conveyor belt, the conveyor belt is stopped to transport the wall panel, and then the electric push rods 3 and 2 are controlled to extend and retract, thereby changing the position of the pressure plate until the pressure plate is pressed against the wall panel to fix the wall panel, thereby preventing the wall panel from moving during cutting and affecting the cutting accuracy, thereby improving the cutting efficiency to a certain extent. The control motor 1 is operated to drive the screw rod 1 to rotate, thereby causing the second support frame and the cutting head to move along the guide rod 1, and at the same time, the control motor 2 is started to drive the screw rod 2 to rotate, thereby driving the cutting head to move in the direction of the guide rod 2, thereby changing the position of the cutting head, and at the same time, the control motor 3 is started to drive the dust suction pipe and the cutting head to change angles, thereby facilitating all-round cutting and improving the cutting flexibility of the cutting head.

[0017] 3. The present invention is equipped with an exhaust fan, a filter element and a dust suction pipe. During cutting, the exhaust fan is operated to quickly extract the air at the filter element, so that the filter element is in an instantaneous vacuum state. The end of the dust suction pipe close to the cutting head will generate a huge suction force, which can promptly suck a large amount of debris generated by the cutting head cutting the wall panel into the dust suction pipe. After adsorption and filtration by the filter element, the purified air passes through the connecting pipe 1 and the exhaust fan and is discharged to the outside from the vent, thereby achieving rapid cleaning, effectively improving the adhesion of subsequent painting, ensuring the cleanliness of the internal environment of the cutting box during cutting, reducing the workload of the staff, and effectively improving the processing efficiency.

[0018] 4. The present invention is equipped with a sanding machine, a drying fan and a spray head. The cut wall panels are sent to the sanding machine to grind the wall panels to remove burrs and unevenness on the surface, ensure a smooth surface, and facilitate uniformity and adhesion during subsequent spraying of paint. The delivery pump is started to extract the paint, so that the paint reaches the spray head along the infusion tube. The spray head atomizes the paint solution and sprays it to paint the surface of the wall panel. The atomization and spraying of the paint further improves the utilization rate of the paint, reduces the waste of the paint, and makes the coating on the surface of the PVC wall panel more uniform. The sprayed wall panel continues to move under the push, and then the drying fan will quickly dry the wall panel to accelerate the forming of the protective layer, which is helpful to improve the durability of the wall panel and extend the service life of the wall panel to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the side cross-sectional structure of the cutting box of the present invention; Figure 3 For the present invention Figure 2 Schematic diagram of the plane structure of A; Figure 4 It is a schematic diagram of the cross-sectional structure of the cutting box of the present invention; Figure 5 For the present invention Figure 4 Schematic diagram of the plane structure of B; Figure 6 It is a schematic diagram of the cross-sectional structure of the painting box of the present invention; Figure 7 It is a schematic diagram of the side cross-sectional structure of the painting box of the present invention; Figure 8 It is a flow chart of the present invention.

[0020] In the figure: 1, bottom plate; 2, cutting box; 3, first support frame; 4, control motor 1; 5, screw rod 1; 6, guide rod 1; 7, second support frame; 8, control motor 2; 9, screw rod 2; 10, guide rod 2; 11, cutting head; 12, dust suction pipe; 13, collection box; 14, partition; 15, filter element; 16, exhaust fan; 17, connecting pipe 1; 18, vent; 19, identification camera; 20, electric push rod 1; 21, push plate; 22. Pressing plate; 23. Electric push rod 2; 24. Electric push rod 3; 25. Electric push rod 4; 26. Conveyor belt; 27. Servo motor 1; 28. Roller 1; 29. ​​Paint brush box; 30. Liquid storage tank; 31. Roller 2; 32. Servo motor 2; 33. Spray head; 34. Drying fan; 35. Delivery pump; 36. Liquid inlet pipe; 37. Liquid infusion pipe; 38. Sanding machine; 39. Mixing barrel; 40. Plate extruder; 41. Control motor 3. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1 , Figure 2 and Figure 4 The present invention provides an embodiment: an automated processing device based on PVC detachable wall panels, comprising a bottom plate 1, a cutting box 2 is installed on the top of the bottom plate 1, a servo motor 27 is installed on the inner wall of one side of the cutting box 2, a roller 28 is installed on the output end of the servo motor 27 and the inside of the cutting box 2, and a conveyor belt 26 is sleeved on the outer surface of two groups of the rollers 28, two groups of electric push rods 20 are installed on the inner wall of one side of the cutting box 2, and an identification camera 19 is installed on the output end of the electric push rod 20, and the identification camera 19 is used to detect the position information of the PVC wall panels to be cut in real time, and the identification camera 19 is located above the conveyor belt 26; Two sets of electric push rods 25 are installed on the inner walls of both sides of the cutting box 2, and the electric push rods 25 are located on both sides of the conveyor belt 26. The output ends of the electric push rods 25 are installed with push plates 21, and the push plates 21 are used to adjust the position of the PVC wall panels.

[0025] Furthermore, the cutting box 2 is used to cut the extruded PVC wall panels into required sizes. The servo motor 27 runs to drive the roller 28 to rotate, and then drives the conveyor belt 26 to rotate, so as to facilitate the movement of the wall panels transported into the cutting box 2. The recognition camera 19 uses image recognition technology to detect the position of the wall panels in real time, and judge whether the wall panels are moved to the preset position and whether the position of the wall panels on the conveyor belt 26 is offset. At the same time, the electric push rod 20 can be controlled to extend to change the position of the recognition camera 19, so that the recognition camera 19 can more accurately identify and detect the wall panels on the conveyor belt 26. Once it is detected that the wall panels to be cut have position offset, the electric push rod 25 is started to extend to drive the push plate 21 to approach the wall panels, and the position of the wall panels is pushed and adjusted to ensure that the position of the wall panels is not offset, thereby avoiding cutting failures in subsequent cutting, resulting in waste of raw materials and affecting the processing efficiency of the wall panels.

[0026] See also Figure 2 and Figure 4 An embodiment of the present invention is: an automated processing equipment based on PVC detachable wall panels, wherein electric push rods 3 24 are installed on the inner walls of both sides of the cutting box 2, and the electric push rods 3 24 are located in front of the servo motor 1 27, and the output end of the electric push rods 3 24 is installed with electric push rods 23, and the output end of the electric push rods 23 is installed with a pressure plate 22.

[0027] Furthermore, when the recognition camera 19 detects that the wall panel has no position offset and the wall panel is transported to the preset position by the conveyor belt 26, the servo motor 27 is stopped, and the conveyor belt 26 is stopped from transporting the wall panel. Then, the electric push rod 3 24 and the electric push rod 2 23 are controlled to extend and retract, thereby changing the position of the pressure plate 22 until the pressure plate 22 is pressed against the wall panel to fix the wall panel, thereby preventing the wall panel from moving during cutting and affecting the cutting accuracy, thereby improving the cutting work efficiency to a certain extent.

[0028] See also Figure 2 , Figure 3 , Figure 4 and Figure 5 , an embodiment of the present invention: an automated processing equipment based on PVC detachable wallboard, a collecting box 13 is installed on the outer wall of one side of the cutting box 2, a partition 14 is installed inside the collecting box 13, a filter element 15 is installed on the top of the partition 14, an exhaust fan 16 is installed on the bottom wall of the collecting box 13, a connecting pipe 17 is installed at the output end of the exhaust fan 16, and one end of the connecting pipe 17 passes through the top of the partition 14 and extends into the inside of the filter element 15; The top wall of the cutting box 2 is installed with a first support frame 3, a control motor 4 is installed inside the first support frame 3, a screw rod 5 is installed at the output end of the control motor 4, a guide rod 6 is installed inside the first support frame 3, and the guide rod 6 is located below the control motor 4, a connecting piece 1 is sleeved on the outer surfaces of the guide rod 6 and the screw rod 5, a second support frame 7 is installed at the bottom end of the connecting piece 1, a control motor 2 8 is installed inside the second support frame 7, a screw rod 2 9 is installed at the output end of the control motor 2 8, and the second support frame 7 is provided with a plurality of screw rods 9. A guide rod 2 10 is installed inside, and the guide rod 2 10 is located below the control motor 2 8. A connecting piece 2 is installed on the outer surfaces of the guide rod 2 10 and the screw rod 2 9. A small electric push rod is installed at the bottom end of the connecting piece 2. A protective cover is installed at the output end of the small electric push rod. A control motor 3 41 is installed inside the protective cover. A fixing plate is installed at the output end of the control motor 3 41. A cutting head 11 and a dust suction pipe 12 are installed at the bottom of the fixing plate, and one end of the dust suction pipe 12 is located on one side of the cutting head 11, and the other end of the dust suction pipe 12 is located in the collecting box 13.

[0029] Further, after the wallboard is fixed, cutting can be carried out, and the control motor 1 4 is operated to drive the screw rod 1 5 to rotate, so that the second support frame 7 and the cutting head 11 move along the guide rod 1 6, and the control motor 2 8 is started at the same time to drive the screw rod 2 9 to rotate, and then drive the cutting head 11 to move along the direction of the guide rod 2 10, so as to change the position of the cutting head 11, and at the same time start the control motor 3 41 to drive the dust suction pipe 12 and the cutting head 11 to change the angle, so as to realize all-round cutting and improve the cutting flexibility of the cutting head 11; The exhaust fan 16 is operated to quickly extract the air at the filter element 15, so that the filter element 15 is in an instantaneous vacuum state. The end of the dust suction pipe 12 close to the cutting head 11 will generate a huge suction force, which can promptly suck a large amount of debris generated by the cutting head 11 cutting the wall panel into the dust suction pipe 12, and then pass through the adsorption filtration of the filter element 15. The purified air passes through the connecting pipe 17 and the exhaust fan 16 and is discharged to the outside from the vent 18, so as to achieve rapid cleaning, effectively improve the adhesion of subsequent painting, ensure the cleanliness of the internal environment of the cutting box 2 during cutting, reduce the workload of the staff, effectively improve the processing efficiency, and regularly replace and clean the filter element 15 to avoid clogging of the filter element 15 and affect the cleaning effect.

[0030] See also Figure 1 , Figure 6 and Figure 7, an embodiment of the present invention: an automated processing equipment based on PVC detachable wallboard, a brush box 29 is installed on the top of the bottom plate 1, and the brush box 29 is located in front of the cutting box 2, multiple groups of rollers 31 are installed inside the brush box 29, a servo motor 32 is installed on the inner wall of one side of the brush box 29, and the servo motor 32 is located between the multiple groups of rollers 31, a rotating shaft is installed at the output end of the servo motor 32, and multiple groups of drying fans 34 are embedded in the top wall and the bottom wall of the brush box 29; Two groups of spray heads 33 are installed on the front wall of the painting box 29, a liquid storage tank 30 is installed on the inner wall of one side of the painting box 29, two groups of delivery pumps 35 are installed on the bottom wall of the liquid storage tank 30, and the output ends of the two groups of delivery pumps 35 are installed with infusion tubes 37, and one end of the infusion tubes 37 is connected to the spray head 33, and a liquid inlet pipe 36 is installed on one side of the liquid storage tank 30, and the liquid inlet pipe 36 is used to add paint solution to the liquid storage tank 30.

[0031] Furthermore, the servo motor 2 32 runs to drive the rotating shaft to roll, and the wall panel is driven to move in the painting box 29 by the force between the rotating shaft and the wall panel, and the protective paint is added into the liquid storage tank 30 from the liquid inlet pipe 36, and the delivery pump 35 is started to extract the paint, so that the paint reaches the spray head 33 along the infusion pipe 37, and the spray head 33 atomizes the paint solution and sprays it to paint the surface of the wall panel. The atomization and spraying of the paint further improves the utilization rate of the paint, reduces the waste of the paint, and makes the coating on the surface of the PVC wall panel more uniform. The sprayed wall panel continues to move under the push, and then the drying fan 34 will quickly dry the wall panel, accelerate the forming of the protective layer, help to improve the durability of the wall panel, and extend the service life of the wall panel to a certain extent.

[0032] See also Figure 1 and Figure 4 The present invention provides an embodiment: an automated processing equipment based on PVC detachable wallboard, wherein a mixing cylinder 39 and a plate extruder 40 are installed on the top of the bottom plate 1, and the plate extruder 40 is located below the mixing cylinder 39, and the plate extruder 40 is located behind the cutting box 2, and a sanding machine 38 is installed on the top of the bottom plate 1, and the sanding machine 38 is located between the cutting box 2 and the painting box 29; A vent 18 is formed through one side of the collection box 13 , and the vent 18 is located on one side of the exhaust fan 16 .

[0033] Further, the raw materials and additives are added to the mixing barrel 39 and stirred and mixed. After being evenly mixed, the mixed raw materials are added to the plate extruder 40 through a pipeline, heated and plasticized in the plate extruder 40, and then formed into wall panels of required width and thickness through the extrusion die head of the plate extruder 40. The extruded wall panels are then sent to the cutting box 2 for cutting through a conveyor belt. The cut wall panels are sent to the sander 38 for surface grinding to remove burrs and unevenness on the surface to ensure a smooth surface, which is convenient for uniformity and adhesion during subsequent spraying of paint.

[0034] Furthermore, the processing method of the automated processing equipment based on the PVC detachable wallboard is as follows: S1, first add PVC resin and additives into the mixing barrel 39, mix them thoroughly, then put the mixed raw materials into the sheet extruder 40 through the pipeline, after heating and plasticizing, form the desired wallboard shape through the extrusion die head of the sheet extruder 40, and then convey the extruded wallboard to the cutting box 2; S2. Before cutting the PVC wallboard, the image recognition function of the detection module is used to identify the wallboard on the conveyor belt 26 to detect whether the wallboard has moved to the preset position and whether the position of the wallboard is offset. Once the position of the wallboard is detected to be offset, the electric push rod 25 is started to extend the electric push rod 25, drive the push plate 21 to approach the wallboard, and adjust the position of the wallboard; S3, when the detection module determines that the wall panel has moved to the preset position, the servo motor 1 27 is stopped, so that the conveyor belt 26 stops transmitting the wall panel, and at the same time, the extension of the electric push rod 3 24 and the electric push rod 2 23 is controlled to adjust the position of the pressing plate 22 so that the pressing plate 22 is pressed on the wall panel to fix the wall panel, and then the position of the cutting head 11 is adjusted according to the cutting requirements to cut the wall panel, and at the same time, the dust suction pipe 12 will suck the debris generated during cutting into the collection box 13; S4. The cut wall panels are sent to the sanding machine 38 to grind the surface of the wall panels, and then sent to the painting box 29 for painting and drying. The wall panels are located between the multiple roller sets 31. The servo motor 32 is started to drive the rotating shaft to rotate. The wall panels are moved by the force between the rotating shaft and the wall panels. At the same time, the protective coating is atomized by the spray head 33 and evenly painted on the surface of the wall panels. After that, the drying fan 34 dries the wall panels so that a layer of protective coating is formed on the surface of the wall panels.

[0035] Furthermore, in step S3, the following steps are also included: S31, start the control motor 1 4, drive the screw rod 1 5 to rotate, so that the second support frame 7 and the cutting head 11 move along the direction of the guide rod 1 6, and control the motor 2 8 to operate, drive the screw rod 2 9 to rotate, so that the protective cover and the cutting head 11 move along the direction of the guide rod 2 10, adjust the cutting position of the cutting head 11, and control the control motor 3 41 to rotate to change the cutting angle of the cutting head 11; S32, start the exhaust fan 16 to exhaust the air at the filter element 15, so that it forms a momentary vacuum state, so that the dust suction pipe 12 forms a strong suction force at one end close to the cutting head 11, and the cutting head 11 quickly cuts the wall panel to clean up the debris generated. The debris enters the collection box 13 along the dust suction pipe 12, and the filter element 15 absorbs the debris on the surface. The purified air enters the connecting pipe 17, passes through the exhaust fan 16, and is discharged to the outside through the vent 18.

[0036] Working principle: When using the automated processing equipment for detachable PVC wall panels, first add PVC resin and additives into the mixing barrel 39, and after fully mixing, add the mixture into the sheet extruder 40 through the pipeline, heat and plasticize in the sheet extruder 40, and then form the wall panels of required width and thickness through the extrusion die head of the sheet extruder 40, and then send the extruded wall panels to the cutting box 2 through the conveyor belt for cutting. Before cutting, first use the image recognition function of the detection module to identify the wall panels on the conveyor belt 26, detect whether the wall panels have moved to the preset position, and judge whether the position of the wall panels is offset. Once the position of the wall panels is detected to be offset, start the electric push rod 25 to drive the push plate 21 to approach the wall panels to adjust the position of the wall panels; When the detection module determines that the wall panel has moved to the preset position, the conveyor belt 26 is stopped, and the pressing plate 22 is controlled to press on the wall panel to be cut to fix the wall panel. Then, the position and angle of the cutting head 11 are adjusted according to the actual cutting requirements to cut the wall panel. At the same time, the dust suction pipe 12 will suck the debris generated during cutting into the collection box 13. The cut wall panel is sent to the sanding machine 38 for surface polishing, and then transported to the painting box 29. The protective paint is atomized by the spray head 33 and evenly applied to the surface of the wall panel. Then, the drying fan 34 dries the wall panel to form a layer of protective coating on the surface of the wall panel.

[0037] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An automated processing equipment based on PVC detachable wall panels, characterized by: The invention comprises a bottom plate (1), a cutting box (2) is installed on the top of the bottom plate (1), a servo motor (27) is installed on the inner wall of one side of the cutting box (2), a roller (28) is installed on the output end of the servo motor (27) and the inside of the cutting box (2), a conveyor belt (26) is sleeved on the outer surfaces of two groups of rollers (28), two groups of electric push rods (20) are installed on the inner wall of one side of the cutting box (2), an identification camera (19) is installed on the output end of the electric push rod (20), and the identification camera (19) is used to detect the position information of the PVC wallboard to be cut in real time, and the identification camera (19) is located above the conveyor belt (26); Two sets of electric push rods (25) are installed on the inner walls of both sides of the cutting box (2), and the electric push rods (25) are located on both sides of the conveyor belt (26). Push plates (21) are installed at the output ends of the electric push rods (25), and the push plates (21) are used to adjust the position of the PVC wall panels.

2. The automated processing equipment based on PVC detachable wall panels according to claim 1, characterized in that: Electric push rods 3 (24) are installed on the inner walls of both sides of the cutting box (2), and the electric push rods 3 (24) are located in front of the servo motor 1 (27). The output end of the electric push rods 3 (24) is installed with electric push rods 2 (23), and the output end of the electric push rods 2 (23) is installed with a pressure plate (22).

3. The automated processing equipment based on PVC detachable wall panels according to claim 1 is characterized in that: A collecting box (13) is installed on the outer wall of one side of the cutting box (2), a partition (14) is installed inside the collecting box (13), a filter core (15) is installed on the top of the partition (14), an exhaust fan (16) is installed on the bottom wall of the collecting box (13), a connecting pipe (17) is installed at the output end of the exhaust fan (16), and one end of the connecting pipe (17) passes through the top of the partition (14) and extends into the interior of the filter core (15).

4. The automated processing equipment based on PVC detachable wall panels according to claim 3 is characterized in that: The top wall of the cutting box (2) is provided with a first support frame (3), a control motor (4) is provided inside the first support frame (3), a screw rod (5) is provided at the output end of the control motor (4), a guide rod (6) is provided inside the first support frame (3), and the guide rod (6) is located below the control motor (4), a connecting piece (1) is sleeved on the outer surfaces of the guide rod (6) and the screw rod (5), a second support frame (7) is provided at the bottom end of the connecting piece (7), a control motor (8) is provided inside the second support frame (7), a screw rod (9) is provided at the output end of the control motor (8), and the second support frame (7) is provided with a control motor (8) and a screw rod (9) is provided at the output end of the control motor (8). A guide rod 2 (10) is installed inside the frame (7), and the guide rod 2 (10) is located below the control motor 2 (8). A connecting piece 2 is installed on the outer surfaces of the guide rod 2 (10) and the screw rod 2 (9). A small electric push rod is installed at the bottom end of the connecting piece 2. A protective cover is installed at the output end of the small electric push rod. A control motor 3 (41) is installed inside the protective cover. A fixing plate is installed at the output end of the control motor 3 (41). A cutting head (11) and a dust suction pipe (12) are installed at the bottom of the fixing plate. One end of the dust suction pipe (12) is located on one side of the cutting head (11), and the other end of the dust suction pipe (12) is located in the collection box (13).

5. The automated processing equipment based on PVC detachable wall panels according to claim 1 is characterized in that: A brush box (29) is installed on the top of the base plate (1), and the brush box (29) is located in front of the cutting box (2). A plurality of roller shafts (31) are installed inside the brush box (29). A servo motor (32) is installed on the inner wall of one side of the brush box (29), and the servo motor (32) is located between the plurality of roller shafts (31). A rotating shaft is installed at the output end of the servo motor (32). A plurality of drying fans (34) are embedded in the top wall and the bottom wall of the brush box (29).

6. The automated processing equipment based on PVC detachable wall panels according to claim 5 is characterized in that: Two groups of spray heads (33) are installed on the front wall of the painting box (29), a liquid storage tank (30) is installed on the inner wall of one side of the painting box (29), two groups of delivery pumps (35) are installed on the bottom wall of the liquid storage tank (30), and the output ends of the two groups of delivery pumps (35) are installed with infusion tubes (37), and one end of the infusion tube (37) is connected to the spray head (33), and a liquid inlet tube (36) is installed on one side of the liquid storage tank (30), and the liquid inlet tube (36) is used to add coating solution to the liquid storage tank (30).

7. The automated processing equipment based on PVC detachable wall panels according to claim 5 is characterized in that: A mixing cylinder (39) and a plate extruder (40) are installed on the top of the base plate (1), and the plate extruder (40) is located below the mixing cylinder (39). The plate extruder (40) is located behind the cutting box (2). A sanding machine (38) is installed on the top of the base plate (1), and the sanding machine (38) is located between the cutting box (2) and the painting box (29).

8. The automated processing equipment based on PVC detachable wall panels according to claim 3 is characterized by: A ventilation opening (18) is provided through one side of the collection box (13), and the ventilation opening (18) is located on one side of the exhaust fan (16).

9. A processing method based on an automated processing equipment for PVC detachable wall panels according to any one of claims 1 to 8, characterized in that: The processing method of the automatic processing equipment based on PVC detachable wallboard is as follows: S1, first add PVC resin and additives into a mixing drum (39) and mix them thoroughly, then put the mixed raw materials into a sheet extruder (40) through a pipeline, and after heating and plasticizing, form the desired wallboard shape through an extrusion die head of the sheet extruder (40), and then convey the extruded wallboard to a cutting box (2); S2. Before cutting the PVC wallboard, the wallboard on the conveyor belt (26) is first identified using the image recognition function of the detection module to detect whether the wallboard has moved to a preset position and to determine whether the position of the wallboard is offset. Once the position of the wallboard is detected to be offset, the electric push rod four (25) is started to extend the electric push rod four (25) to drive the push plate (21) to approach the wallboard to adjust the position of the wallboard; S3, when the detection module determines that the wall panel has moved to the preset position, the servo motor 1 (27) is stopped, so that the conveyor belt (26) stops transmitting the wall panel, and at the same time, the extension of the electric push rod 3 (24) and the electric push rod 2 (23) is controlled to adjust the position of the pressure plate (22) so that the pressure plate (22) is pressed on the wall panel to fix the wall panel, and then the position of the cutting head (11) is adjusted according to the cutting requirements to cut the wall panel, and at the same time, the dust suction pipe (12) will suck the debris generated during cutting into the collection box (13); S4. The cut wall panels are sent to a sanding machine (38) to grind the surface of the wall panels, and then sent to a painting box (29) for painting and drying. The wall panels are located between the plurality of rollers (31). The servo motor (32) is started to drive the rotating shaft to rotate. The wall panels are moved by the action of the rotating shaft and the wall panels. At the same time, the protective coating is atomized by the spray head (33) and evenly painted on the surface of the wall panels. Then, the drying fan (34) dries the wall panels, so that a protective coating is formed on the surface of the wall panels.

10. The processing method of the automated processing equipment based on PVC detachable wallboard according to claim 9, characterized in that: In said S3, the following steps are also included: S31, start the control motor 1 (4), drive the screw rod 1 (5) to rotate, thereby causing the second support frame (7) and the cutting head (11) to move along the direction of the guide rod 1 (6), and at the same time control the motor 2 (8) to operate, drive the screw rod 2 (9) to rotate, so that the protective cover and the cutting head (11) move along the direction of the guide rod 2 (10), adjust the cutting position of the cutting head (11), and control the control motor 3 (41) to rotate to change the cutting angle of the cutting head (11); S32, start the exhaust fan (16) to exhaust the air at the filter element (15), so that it forms a momentary vacuum state, so that the end of the dust suction pipe (12) close to the cutting head (11) forms a strong suction force, and the cutting head (11) quickly cuts the wallboard to clean up the debris generated. The debris enters the collection box (13) along the dust suction pipe (12), and the filter element (15) absorbs the debris on the surface. The purified air enters the connecting pipe (17), passes through the exhaust fan (16), and is discharged to the outside through the ventilation port (18).

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