Novel automatic inductor spraying and tray arranging machine

Abstract

The invention belongs to spraying and tray placing machines, and particularly relates to a novel automatic inductor spraying and tray placing machine which comprises an empty tray storage bin, a tray placing device, a tray placing device, a tray placing device, a tray placing device, a tray placing device, a tray placing device, a tray placing device and a tray placing device, and is characterized in that the empty tray storage bin is used for placing trays and is arranged on an equipment frame; the chain conveying mechanism is arranged on one side of the empty tray storage bin in the length direction, and an empty tray plate feeding mechanism moving between the empty tray storage bin and the chain conveying mechanism is arranged on the chain conveying mechanism. The empty tray feeding mechanism is used for lifting the trays on the empty tray storage bin and moving the trays to the surface of the chain conveying mechanism. According to the scheme, the problem that follow-up material placement is difficult due to thickness and appearance change caused by spraying in the prior art is solved, a flexible discharging mode is adopted, the problem that the material disc is uneven can be solved, and the discharging stability is better.

Description

Technical Field

[0001] The invention belongs to a spraying plate-setting machine, in particular to a novel inductive automatic spraying plate-setting machine. Background Art

[0002] After the magnets are pressed and assembled, they need to be placed one by one on the iron plate manually (10mm×7mm×6mm), and after a little arrangement, they are manually transported to the annealing furnace for annealing. Finally, the annealing furnace discharge port automatically removes the sprayed plastic. Since manual material placement is inefficient and easy to damage the magnets, the existing technology can accurately and efficiently realize the empty plate (600mm×490mm×6mm) grabbing, magnet placement (20×16=320 / plate), and full plate loading, which reduces a lot of manpower investment and meets the customer's "efficient", "accurate" and "convenient" needs. Among them, the shape and thickness of the material plate will increase with the increase in the number of spraying times, and the discharge surface will gradually become uneven, so the difficulty of discharge will be greatly increased. Summary of the invention

[0003] The invention aims to provide a novel inductive automatic spraying plate placing machine.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a new type of inductive automatic spraying plate setting machine, comprising:

[0005] An empty tray storage bin, the empty tray storage bin is used to place trays, and the empty tray storage bin is arranged on the equipment rack;

[0006] A chain conveying mechanism, wherein the chain conveying mechanism is arranged on one side of the empty tray storage bin in an extension direction, and the chain conveying mechanism is provided with an empty tray upper plate mechanism that moves between the empty tray storage bin and the chain conveying mechanism, and the empty tray upper plate mechanism is used to lift and move the tray on the empty tray storage bin to the surface of the chain conveying mechanism;

[0007] A vibrating plate flat belt feeding mechanism, which is arranged downstream of the chain conveying mechanism and is used to longitudinally convey the magnet to the path of the chain conveying mechanism;

[0008] A magnet placement pitch-changing mechanism, the magnet placement pitch-changing mechanism is located downstream of the vibration plate flat belt feeding mechanism, and the magnet placement pitch-changing mechanism is used to take the materials from the vibration plate flat belt feeding mechanism and place them in the tray with equal spacing;

[0009] The material loading tray transfer mechanism is arranged downstream of the magnet placement and variable pitch mechanism, and is used for clamping and transporting the tray on the chain conveyor mechanism.

[0010] Furthermore, the empty tray upper plate mechanism comprises a module and a horizontal guide rail, the module and the horizontal guide rail are slidably connected with a cylinder with a guide frame, and the bottom of the module is fixedly connected with a suction cup.

[0011] Furthermore, the vibration plate flat belt feeding mechanism includes a vibration plate feeding, a conveying mechanism is arranged on one side of the vibration plate feeding, a flat belt conveyor fixed on the chain conveying mechanism is arranged on one side of the conveying mechanism, and a plurality of counting cylinders are arranged on the flat belt conveyor.

[0012] Furthermore, the magnet placement and pitch changing mechanism includes a bridge frame, on which two upper and lower material removal cylinders are arranged, and between which a plurality of flexible material picking and placing modules are arranged, and two opposite and staggered pitch changing cylinders are fixedly connected to the top of the upper and lower material removal cylinders, and a linear guide rail is arranged on the bridge frame, and the free end of the pitch changing cylinder is connected to the linear guide rail.

[0013] Furthermore, the flexible material picking and placing module includes a carrier plate, a movable suction rod is provided on the carrier plate, the top of the movable suction rod is threadedly connected to the carrier plate through a suction rod fixing nut, and the movable suction rod slides in the suction rod fixing nut, and the bottom end of the carrier plate is sleeved with a material stripping movable plate, and the material stripping movable plate is elastically connected to the carrier plate through two compression springs, and the movable suction rod is sleeved with the compression springs.

[0014] Furthermore, the material tray transfer mechanism includes a material tray transfer module, and the material tray transfer module is slidably connected with an upper and lower double-axis cylinder, the bottom ends of the upper and lower double-axis cylinders are fixedly connected to a clamping slide cylinder, and the left and right sides of the clamping slide cylinder are fixedly connected with a material tray clamp.

[0015] By adopting the above technical solution, the beneficial effects of the present invention are:

[0016] 1. In this application, the problem that the thickness and shape of the tray are changed due to spraying, which makes it difficult to place the material later, is solved. The flexible material discharge method is adopted to solve the problem of uneven material tray and improve the stability of material discharge.

[0017] 2. When the tray is full, the chain conveyor line moves the full tray to the unloading position, and a new empty tray arrives at the placement position. Then, the tray transfer mechanism transports the loading tray to the loading position of the annealing furnace, and a cycle ends. At present, the technology is unique, has market prospects, and is suitable for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the novel inductive automatic spraying plate-setting machine of the present invention in a state without a protective cover;

[0019] Figure 2It is a schematic diagram of the empty plate loading mechanism of the novel inductive automatic spraying plate placing machine of the present invention;

[0020] Figure 3 It is a schematic diagram of the vibrating plate flat belt feeding mechanism of the novel inductive automatic spraying plate machine of the present invention;

[0021] Figure 4 It is a schematic diagram of the magnet placement variable pitch mechanism of the novel inductive automatic spraying plate-staggering machine of the present invention;

[0022] Figure 5 It is a schematic diagram of the material removal state of the flexible material taking and placing module of the novel inductive automatic spraying plate setting machine of the present invention;

[0023] Figure 6 It is a schematic diagram of the material suction state of the flexible material taking and placing module of the novel inductive automatic spraying plate setting machine of the present invention;

[0024] Figure 7 It is a schematic diagram of the material loading tray transfer mechanism of the novel inductive automatic spraying tray placing machine of the present invention.

[0025] In the figure: 1. Empty tray storage bin; 2. Empty tray loading mechanism; 21. Module; 22. Horizontal guide rail; 23. Cylinder with guide frame; 24. Suction cup; 3. Chain conveying mechanism; 4. Vibrating tray flat belt loading mechanism; 41. Vibrating tray loading; 42. Flat belt transmission; 43. Counting cylinder; 5. Magnet placement variable pitch mechanism; 51. Upper and lower stripping cylinders; 52. Variable pitch cylinder; 53. Flexible material taking and releasing module; 531. Movable suction rod; 532. Compression spring; 533. Stripping movable plate; 534. Suction rod fixing nut; 535. Stripping movable plate; 54. Linear guide rail; 6. Loading tray transfer mechanism; 61. Tray transfer module; 62. Upper and lower double-axis cylinders; 63. Clamping slide cylinder; 64. Loading tray clamp. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] The purpose of this application is that the existing technology cannot solve the technical problems of difficult plate placement, low production efficiency and poor working environment. Compared with the existing technology, a new inductive spray plate placement machine is provided, including a frame, in which an empty plate loading mechanism 1, a chain conveying mechanism 3, a vibration plate flat belt feeding mechanism 4, a SCARA robot + magnet placement variable pitch mechanism 5, and a loading plate transfer mechanism 6 are arranged in sequence according to process requirements. The empty plate transfer mechanism 6 absorbs the empty plate and places it on the chain conveying mechanism 3 through a module, a cylinder and a suction cup.

[0028] Then it moves to the material discharging position. At the same time, the vibrating plate loads the material to the robot's material picking position via a flat belt conveyor, delivering 20 materials each time. Since the materials need to be placed at equal intervals, the materials that have been transported side by side need to be sucked up and then changed to equal intervals, and then the flexible material discharging is performed. The difficulty lies in that the shape and thickness of the material tray will increase with the increase in the number of spraying times, and the discharging surface will gradually become uneven, so flexible discharging must be used when discharging.

[0029] When the tray is full, the chain conveyor line moves the full tray to the unloading position, and a new empty tray arrives at the placement position. Then, the tray transfer mechanism 6 transports the loading tray to the loading position of the annealing furnace, and a cycle ends. At present, the technology is unique, has market prospects, and is suitable for promotion and application.

[0030] Reference Figures 1 to 7 The new induction automatic spraying plate machine shown includes:

[0031] Empty tray storage bin 1, the empty tray storage bin 1 is used to place trays, and the empty tray storage bin 1 is arranged on the equipment rack;

[0032] The chain conveyor mechanism 3 is arranged on one side of the empty tray storage bin 1 in the extension direction of the chain conveyor mechanism 3, and the chain conveyor mechanism 3 is provided with an empty tray upper plate mechanism 2 which moves between the empty tray storage bin 1 and the chain conveyor mechanism 3, and the empty tray upper plate mechanism 2 is used to lift and move the tray on the empty tray storage bin 1 to the surface of the chain conveyor mechanism 3;

[0033] The empty tray loading mechanism 2 comprises a module 21 and a horizontal guide rail 22 , wherein the module 21 and the horizontal guide rail 22 are slidably connected with a cylinder 23 with a guide frame, and a suction cup 24 is fixedly connected to the bottom of the module 21 .

[0034] The module 21 drives the cylinder 23 with a guide frame to move back and forth between the chain conveyor mechanism 3 and the empty pallet storage bin 1. The cylinder 23 with a guide frame puts and takes materials in the empty pallet storage bin 1, transports the pallet to the chain conveyor mechanism 3, and then transports it to the downstream workstation through the chain conveyor mechanism 3.

[0035] The vibrating disc flat belt feeding mechanism 4 is arranged downstream of the chain conveying mechanism 3. The vibrating disc flat belt feeding mechanism 4 is used to longitudinally convey the magnet to the path of the chain conveying mechanism 3. The vibrating disc flat belt feeding mechanism 4 includes a vibrating disc feeding 41. A conveying mechanism is arranged on one side of the vibrating disc feeding 41. A flat belt conveyor 42 fixed on the chain conveying mechanism 3 is arranged on one side of the conveying mechanism. A plurality of counting cylinders 43 are arranged on the flat belt conveyor 42.

[0036] The vibrating plate loading 41 can transport the stacked and randomly placed magnets longitudinally to the position of the chain conveying mechanism 3, and after the number is counted by the counting cylinder 43, the materials are placed at equal intervals through the SCARA robot and the magnet placement variable distance mechanism 5, so that the materials placed on the pallet are arranged at intervals.

[0037] The magnet placement pitch-changing mechanism 5 is located downstream of the vibration plate flat belt feeding mechanism 4. The magnet placement pitch-changing mechanism 5 is used to take the materials from the vibration plate flat belt feeding mechanism 4 and place them in the tray with equal spacing;

[0038] The magnet placement pitch-changing mechanism 5 includes a bridge frame, on which are arranged two upper and lower material removal cylinders 51, between which are arranged a plurality of flexible material taking and placing modules 53, and the tops of the upper and lower material removal cylinders 51 are fixedly connected with two opposite and staggered pitch-changing cylinders 52, on which a linear guide rail 54 is arranged, and the free ends of the pitch-changing cylinders 52 are connected to the linear guide rail 54.

[0039] The magnet is placed with a variable pitch mechanism 5, the upper and lower material removal cylinders 51 are responsible for driving each material taking and placing module to take and remove materials, the variable pitch cylinder 52 is responsible for the variable pitch of each module, the flexible material taking and placing module 53 is each module, and the linear guide rail 54 is the connecting push-pull part of each module.

[0040] The flexible material taking and placing module 53 includes a carrier plate, on which a movable suction rod 531 is arranged. The top of the movable suction rod 531 is threadedly connected to the carrier plate through a suction rod fixing nut 534, and the movable suction rod 531 slides in the suction rod fixing nut 534. A material stripping movable plate 535 is sleeved at the bottom end of the carrier plate. The material stripping movable plate 535 is elastically connected to the carrier plate through two compression springs 532, and a compression spring 532 is sleeved on the movable suction rod 531.

[0041] In the material removal state of the flexible material taking and placing module 53, the movable suction rod 531 and the suction rod fixing nut 534 are slidingly matched. If the bottom is subjected to force, the movable suction rod 531 will move upward under the action of the compression spring 532. Similarly, the material removal movable plate 535 will rise under pressure, and the magnet will be exposed. Figure 6 Otherwise the material will fall off.

[0042] The material tray transfer mechanism 6 is arranged downstream of the magnet placement pitch change mechanism 5, and is used to clamp and carry the tray on the chain conveyor mechanism 3. The material tray transfer mechanism 6 includes a material tray transfer module 61, and the material tray transfer module 61 is slidably connected with an upper and lower double-axis cylinder 62, and the bottom ends of the upper and lower double-axis cylinders 62 are fixedly connected to a clamping slide cylinder 63, and the left and right sides of the clamping slide cylinder 63 are fixedly connected with a material tray clamp 64.

[0043] The present invention provides a new type of automatic plate placing machine for inductive spraying. Before the equipment is put into operation, an appropriate amount of empty plates need to be manually placed in the empty plate storage bin 1. After the operation, the various components begin to cooperate. The empty plate is sucked up by the empty plate loading mechanism 2 and transferred to the chain conveying mechanism 3. With the operation of the chain conveying mechanism 3, the empty plate reaches the discharge position. At the same time, the vibrating plate flat belt feeding mechanism 4 will convey the material taken this time to the material taking position. Then the magnet placement variable pitch mechanism 5 will fill the material tray with materials. During this process, the chain conveying mechanism 3 is in operation, and the conveying speed echoes the robot beat. Until the loading tray is transported to the appropriate position, the chain conveying mechanism 3 stops and waits for the loading tray transfer mechanism 6 to transfer it to the annealing furnace, and there is no difference thereafter.

[0044] The empty tray loading mechanism 2, the module 21 is parallel to the linear guide rail 22, the module 21 drives the linear guide rail 22 to move, the cylinder 23 with the guide frame is responsible for the up and down movement of the z-axis, and the suction cup 24 is responsible for sucking the tray.

[0045] The vibration plate flat belt feeding mechanism 4, the vibration plate feeding 41 is a feeding mechanism, the vibration plate feeding 41 is a conveying mechanism, and the counting cylinder 43 is responsible for counting and positioning.

[0046] The magnet is placed with a variable pitch mechanism 5, the upper and lower material removal cylinders 51 are responsible for driving each material taking and placing module to take and remove materials, the variable pitch cylinder 52 is responsible for the variable pitch of each module, the flexible material taking and placing module 53 is each module, and the linear guide rail 54 is the connecting push-pull part of each module.

[0047] In the material removal state of the flexible material taking and placing module 53, the movable suction rod 531 and the suction rod fixing nut 534 are slidingly matched. If the bottom is subjected to force, the movable suction rod 531 will move upward under the action of the compression spring 532. Similarly, the material removal movable plate 535 will rise under pressure, and the magnet will be exposed. Figure 6 Otherwise the material will fall off.

[0048] The material tray transfer mechanism 6 first moves the material tray transfer module 61 to a suitable material taking position, at which time the material tray clamping claws 64 open. Then the upper and lower double-axis cylinders 62 descend, the material tray clamping claws 64 clamp, and the upper and lower double-axis cylinders 62 rise again. Finally, the material tray transfer module 61 transfers it to the material discharge position, and the same action is performed. After the material tray is discharged, the entire action cycle is completed.

[0049] Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. New type of inductive automatic spraying plate machine, characterized by: include: An empty tray storage bin (1), the empty tray storage bin (1) being used to place trays, the empty tray storage bin (1) being arranged on the equipment rack; A chain conveying mechanism (3), wherein the chain conveying mechanism (3) is arranged on one side of the empty tray storage bin (1) in an extension direction, and an empty tray upper plate mechanism (2) is arranged on the chain conveying mechanism (3) and moves between the empty tray storage bin (1) and the chain conveying mechanism (3), and the empty tray upper plate mechanism (2) is used to lift the tray on the empty tray storage bin (1) and move it to the surface of the chain conveying mechanism (3); A vibrating plate flat belt feeding mechanism (4), the vibrating plate flat belt feeding mechanism (4) being arranged downstream of the chain conveying mechanism (3), the vibrating plate flat belt feeding mechanism (4) being used to longitudinally convey the magnet to the path of the chain conveying mechanism (3); A magnet placement pitch-changing mechanism (5), the magnet placement pitch-changing mechanism (5) being located downstream of the vibrating disc flat belt feeding mechanism (4), the magnet placement pitch-changing mechanism (5) being used to take materials from the vibrating disc flat belt feeding mechanism (4) and place them in a tray with equal spacing; A material loading tray transfer mechanism (6), the material loading tray transfer mechanism (6) is arranged downstream of the magnet placement variable pitch mechanism (5), and is used for clamping and transporting the tray on the chain conveying mechanism (3).

2. The new type of inductive automatic spraying plate setting machine according to claim 1 is characterized in that: The empty tray upper plate mechanism (2) comprises a module (21) and a horizontal guide rail (22); the module (21) and the horizontal guide rail (22) are slidably connected to a cylinder with a guide frame (23); and a suction cup (24) is fixedly connected to the bottom of the module (21).

3. The new type of inductive automatic spraying plate setting machine according to claim 2 is characterized in that: The vibration plate flat belt feeding mechanism (4) comprises a vibration plate feeding (41), a conveying mechanism is arranged on one side of the vibration plate feeding (41), a flat belt conveyor (42) fixed on the chain conveying mechanism (3) is arranged on one side of the conveying mechanism, and a plurality of counting cylinders (43) are arranged on the flat belt conveyor (42).

4. The new type of inductive automatic spraying plate setting machine according to claim 2 is characterized in that: The magnet placement variable pitch mechanism (5) comprises a bridge frame, on which two upper and lower material removal cylinders (51) are arranged, and between the two upper and lower material removal cylinders (51) are arranged a plurality of flexible material taking and placing modules (53), and the tops of the upper and lower material removal cylinders (51) are fixedly connected with two variable pitch cylinders (52) which are opposite and staggered, and a linear guide rail (54) is arranged on the bridge frame, and the free ends of the variable pitch cylinders (52) are connected to the linear guide rail (54).

5. The new type of inductive automatic spraying plate setting machine according to claim 4 is characterized in that: The flexible material taking and placing module (53) comprises a carrier plate, on which a movable suction rod (531) is arranged, the top of the movable suction rod (531) is threadedly connected to the carrier plate via a suction rod fixing nut (534), and the movable suction rod (531) is slidably fitted in the suction rod fixing nut (534), and a material stripping movable plate (535) is sleeved at the bottom end of the carrier plate, and the material stripping movable plate (535) is elastically connected to the carrier plate via two compression springs (532), and the compression springs (532) are sleeved on the movable suction rod (531).

6. The new type of inductive automatic spraying plate setting machine according to claim 5 is characterized in that: The material tray transfer mechanism (6) comprises a material tray transfer module (61), and an upper and lower double-axis cylinder (62) is slidably connected to the material tray transfer module (61), and the bottom ends of the upper and lower double-axis cylinders (62) are fixedly connected to a clamping slide cylinder (63), and the left and right sides of the clamping slide cylinder (63) are fixedly connected to a material tray clamp (64).

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