Brake pad machining and transporting equipment based on scratch-resistant flexible feeding and discharging clamping

By using multiple pushing mechanisms and belt cradle mechanisms with anti-scratch flexible loading and unloading clamping in the brake pad transportation equipment, combined with the scraper mechanism to clean up debris, the impact of hard clamping on the quality of the brake pad and the impact of conveyor belt debris is solved, and the stable flexible clamping and efficient conveying of the brake pads are achieved.

CN119976205AInactive Publication Date: 2025-05-13JIANGSU CHIYING LOCOMOTIVE TECH CO LTD

Patent Information

Application Number
CN202510403570.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art uses hard clamps during the transportation of brake pads to affect the quality of the brake pads and fails to effectively clean up debris on the conveyor belt, affecting the safety and stability of the brake pads.

Method used

A multiple pushing mechanism and a belt cradle mechanism based on scratch-resistant flexible loading and unloading clamping are adopted. The brake pad is flexiblely clamped through multiple clamps controlled by water pressure, and a scraping mechanism is provided at the bottom of the conveyor belt to clean up debris.

Benefits of technology

Stable and flexible clamping of the brake pads is achieved, which avoids the impact of hard clamping on the quality of the brake pads. By cleaning up debris on the conveyor belt, the conveying safety and stability of the brake pads are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The brake pad machining and conveying equipment comprises a conveying table, a conveying belt is arranged at the top of the conveying table, a multiple pushing and pressing mechanism is arranged at the top of the conveying belt, a belt supporting mechanism is arranged on the outer wall of one side of the conveying belt, and the multiple pushing and pressing mechanism comprises a plurality of clamping pads fixedly installed on the outer walls of the two sides of the conveying belt; the multiple clamping pads are symmetrically arranged in pairs, and a water tank is fixedly installed at the tops of the clamping pads. The multiple clamping plates controlled by the water pressure are arranged on the two sides of the conveying belt to clamp and fix the brake pad, that is, after the brake pad is stably placed on the conveying belt, the multiple clamping plates are pushed by the water pressure started by gravity to clamp the two sides of the brake pad together, and the influence of traditional rigid clamping is avoided; and meanwhile, the scraping plate is arranged at the bottom of the conveying belt to clean the outer wall of the conveying belt, and the situation that sundries attached to the conveying belt affect the next brake pad conveying effect is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts processing, and more specifically to brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping. Background Art

[0002] Automobile brake pads, also known as automobile brake leathers, refer to the friction materials fixed on the brake drum or brake disc that rotates with the wheel. The friction lining and friction pads bear external pressure, generating friction to achieve the purpose of vehicle deceleration. In the automobile braking system, brake pads are the most critical safety parts. The quality of all braking effects is determined by brake pads. During the brake pad processing, a material transfer device is required to move, convey and transfer the processed brake pads.

[0003] For example, patent CN118877477A discloses a feeding mechanism and method for automobile brake pad production, which is to adjust the device to the same height as the processing position, close the electric telescopic rod, move the processed brake pad between two clamping plates, and the clamping spring is affected by elastic deformation to drive the ceramic block to move, and the ceramic block drives the sliding rod to move, and the sliding rod drives the clamping plate to clamp the brake pad to prevent the brake pad from slipping when conveyed at an inclined angle, thereby enhancing the stability of the device transportation, start the motor, the motor drives the rotating shaft to rotate, the rotating shaft drives the first gear shaft to rotate, and the first gear shaft drives the toothed belt to rotate, which indirectly drives the clamping plate to move the brake pad, thereby feeding the brake pad and enhancing the feeding efficiency of the device;

[0004] However, the above patent documents only have the function of clamping and driving the brake pads through the clamping plates, while in actual use, they are mostly clamped and fixed through hard clamping plates. Due to the hardness of the clamping plates and the influence of the clamping force, the transportation of the brake pads often uses a large clamping force, which leads to the brake pads being affected in the transportation process due to the excessive force of the clamping structure, and the brake pads are scratched.

[0005] At the same time, there is no structure for cleaning the conveyor belt for transporting brake pads. That is, after long-term use, the debris attached to the conveyor belt will affect the conveying effect of the brake pads next time, greatly affecting the safety and stability of the brake pads during the transportation process. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a brake pad processing and transportation device based on anti-scratch flexible loading and unloading clamping to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a brake pad processing and transportation device based on anti-scratch flexible loading and unloading clamping comprises a transportation platform, a conveyor belt is arranged on the top of the transportation platform, a multiple pushing mechanism is arranged on the top of the conveyor belt, and a belt supporting mechanism is arranged on one side outer wall of the conveyor belt;

[0008] The multi-pushing mechanism includes a plurality of pads fixedly mounted on the outer walls of both sides of the conveyor belt, the plurality of pads being symmetrically arranged in pairs, a water tank being fixedly mounted on the top of the pads, the outer walls of the water tank being connected to a plurality of sleeves, the plurality of sleeves being arranged in a horizontal state, and the plurality of sleeves being directed toward the center position of the conveyor belt.

[0009] In a preferred embodiment, a plurality of push rods are slidably mounted on the inner walls of the sleeves, and the plurality of push rods are arranged parallel to the outer wall of the conveyor belt, and the outer walls of the plurality of push rods are hinged with clamps, and the plurality of clamps are arranged parallel to each other, and sponge pads are fixedly mounted on the outer walls of the plurality of clamps, and a limiting spring is fixedly mounted on one side of the plurality of push rods.

[0010] In a preferred embodiment, a piston plate is provided on the inner wall of the water tank, the outer wall of the piston plate is in contact with the inner wall of the water tank, a weight block is fixedly mounted on the top of the piston plate, and the weight block is slidably mounted on the top of the water tank.

[0011] In a preferred embodiment, the belt supporting mechanism includes a support platform fixedly mounted on the top of the transport platform, the top of the support platform is tilted downward, the support platform is located at the center of the conveyor belt, and the width of the support platform is smaller than the distance width between the water tanks on both sides.

[0012] In a preferred embodiment, a buffer lift is rotatably installed on the top of the support platform, the buffer lift is set in an inclined state, the buffer lift faces the outer wall of the conveyor belt, and a support spring is fixedly installed on the bottom of the buffer lift, and the support spring is fixedly installed on the top of the support platform.

[0013] In a preferred embodiment, a scraping mechanism is provided at the bottom of the conveyor belt, and the scraping mechanism includes a convex pressure roller arranged on the inner wall of the bottom of the conveyor belt, the convex pressure roller is rotatably installed on the inner wall of the transport platform, the outer wall of the convex pressure roller and the inner wall of the conveyor belt are in contact with each other, a slide cylinder is fixedly installed on the top of the transport platform, a lifting spring is fixedly installed on the inner wall of the slide cylinder, a push rod is fixedly installed on the top of the lifting spring, and the push rod is slidably installed on the inner wall of the slide cylinder.

[0014] In a preferred embodiment, a card block is rotatably installed on the top of the push rod, and a scraper is fixedly installed on the outer wall of the card block. The scraper is arranged in a horizontal state, and the top of the scraper is in contact with the outer wall of the conveyor belt. The position of the scraper and the position of the convex pressure roller are arranged to correspond to each other. There are two scrapers, and the two scrapers are symmetrically arranged.

[0015] In a preferred embodiment, a tension spring is fixedly mounted on the outer wall of the locking block, the bottom of the tension spring is fixedly mounted on the outer wall of the push rod, and the tension spring is arranged in a vertical state.

[0016] Technical effects and advantages of the present invention:

[0017] 1. The present invention cooperates with a multiple pushing mechanism and a belt supporting mechanism, and then multiple clamping plates controlled by water pressure are arranged on both sides of the conveyor belt to clamp and fix the brake pad. That is, after the brake pad is stably placed on the conveyor belt, the water pressure activated by gravity pushes the multiple clamping plates to clamp the two sides of the brake pad together, thereby avoiding the influence of traditional hard clamping.

[0018] 2. At the same time, a scraping mechanism is set to assist, and a scraper is set at the bottom of the conveyor belt to clean the outer wall of the conveyor belt to prevent the debris attached to the conveyor belt from affecting the conveying effect of the next brake pad. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a side view of the present invention.

[0021] Figure 3 It is a vertical cross-sectional view of the present invention.

[0022] Figure 4 It is a partial cross-sectional view of the present invention.

[0023] Figure 5 It is a partial cross-sectional view of the multiple pushing mechanism in the present invention.

[0024] Figure 6 It is a central vertical section view of the transfer and scraping mechanism of the present invention.

[0025] Figure 7 It is a partial cross-sectional view of the transfer and scraping mechanism of the present invention.

[0026] The accompanying drawings are marked as follows: 1. transport platform; 2. conveyor belt; 3. multiple pushing mechanism; 31. card pad; 32. water tank; 33. sleeve; 34. push rod; 35. clamping plate; 36. sponge pad; 37. limit spring; 38. piston plate; 39. heavy pressure block; 4. belt support mechanism; 41. support platform; 42. buffer lifting plate; 43. support spring; 5. scraping mechanism; 51. convex roller; 52. slide cylinder; 53. lifting spring; 54. push rod; 55. card rotation block; 56. scraper; 57. tension spring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1: Refer to the attached specification Figure 1-Figure 7 , brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping, such as Figure 1 and Figure 2 As shown, it includes a transport platform 1, a conveyor belt 2 is arranged on the top of the transport platform 1 to receive the brake pad through the conveyor belt 2, a multi-pushing mechanism 3 is arranged on the top of the conveyor belt 2, and a belt supporting mechanism 4 is arranged on one side outer wall of the conveyor belt 2;

[0029] like Figure 4 and Figure 5 As shown, the multi-pushing mechanism 3 includes a plurality of pads 31 fixedly mounted on the outer walls of both sides of the conveyor belt 2. The plurality of pads 31 are symmetrically arranged in pairs. A water tank 32 is fixedly mounted on the top of the pads 31. The outer walls of the water tank 32 are connected with a plurality of sleeves 33. The plurality of sleeves 33 are horizontally arranged. The plurality of sleeves 33 face the center position of the conveyor belt 2. The rotation of the conveyor belt 2 drives the plurality of pads 31 and the water tank 32 on both sides to move synchronously.

[0030] like Figure 4 and Figure 5 As shown, a plurality of push rods 34 are slidably mounted on the inner walls of the sleeves 33, and the plurality of push rods 34 are arranged parallel to the outer wall of the conveyor belt 2, and a clamping plate 35 is hingedly connected to the outer wall of the plurality of push rods 34, and the plurality of clamping plates 35 are arranged parallel to each other, and a sponge pad 36 is fixedly mounted on the outer wall of the plurality of clamping plates 35, and a limiting spring 37 is fixedly mounted on one side of the plurality of push rods 34;

[0031] When the push rod 34 is pushed under pressure, the push rod 34 stretches the limit spring 37 and extends from one side of the sleeve 33. At this time, the push rod 34 drives multiple clamping plates 35 and sponge pads 36 to fit the outer walls of both sides of the brake pad at one time, and adapts its extended length according to the shape of the outer wall of the brake pad, so that the multiple clamping plates 35 and sponge pads 36 on both sides can synchronously reach a close fit and stable clamping state.

[0032] like Figure 4 and Figure 5 As shown, the inner wall of the water tank 32 is provided with a piston plate 38, the outer wall of the piston plate 38 is in contact with the inner wall of the water tank 32, and a weight block 39 is fixedly installed on the top of the piston plate 38. The weight block 39 is slidably installed on the top of the water tank 32. When the pressure of the weight block 39 is placed above the conveyor belt 2, that is, when the conveyor belt 2 transports the brake pads, the weight block 39 presses down the piston plate 38 and compresses the water in the water tank 32, so that the water is pressurized and pushes the push rod 34.

[0033] like Figure 3 and Figure 4 As shown, the belt supporting mechanism 4 includes a support platform 41 fixedly installed on the top of the transport platform 1, the top of the support platform 41 is tilted downward, the support platform 41 is located at the center of the conveyor belt 2, and the width of the support platform 41 is smaller than the distance width between the water tanks 32 on both sides.

[0034] like Figure 3 and Figure 4 As shown, a buffer lift plate 42 is rotatably installed on the top of the support platform 41. The buffer lift plate 42 is set in an inclined state, with the buffer lift plate 42 facing the outer wall of the conveyor belt 2. A support spring 43 is fixedly installed on the bottom of the buffer lift plate 42. The support spring 43 is fixedly installed on the top of the support platform 41. The brake pad that falls on the support platform 41 first contacts the buffer lift plate 42, and the buffer lift plate 42 and the support spring 43 buffer and lift the fallen brake pad to avoid excessive impact when the brake pad falls.

[0035] In the specific implementation, the brake pad that falls on the support platform 41 first contacts the buffer lift plate 42, and the buffer lift plate 42 and the support spring 43 buffer and lift the brake pad that falls, so as to avoid the brake pad from being hit too violently when it falls. The rotation of the conveyor belt 2 drives the multiple card pads 31 and the water tank 32 on both sides to move synchronously. When the pressure of the weight block 39 makes it located above the conveyor belt 2, that is, when the conveyor belt 2 transports the brake pad, the weight block 39 presses down the piston plate 38 and compresses the water in the water tank 32, so that the water is pressed and squeezes the push rod 34;

[0036] When the push rod 34 is pushed under pressure, the push rod 34 stretches the limit spring 37 and extends from one side of the sleeve 33. At this time, the push rod 34 drives multiple clamping plates 35 and sponge pads 36 to fit the outer walls of the brake pads on both sides at one time, and adapts its extended length according to the shape of the outer wall of the brake pad, so that the multiple clamping plates 35 and sponge pads 36 on both sides can simultaneously achieve a close fit and a stable clamping state. Because the clamping force is the pressure generated by gravity squeezing water, the influence of traditional hard clamping is avoided.

[0037] Embodiment 2: Figure 6 and Figure 7 As shown, a rotating and scraping mechanism 5 is provided at the bottom of the conveyor belt 2, and the rotating and scraping mechanism 5 includes a convex pressure roller 51 arranged on the inner wall of the bottom of the conveyor belt 2, the convex pressure roller 51 is rotatably installed on the inner wall of the transport platform 1, the outer wall of the convex pressure roller 51 is in contact with the inner wall of the conveyor belt 2, and a part of the bottom of the conveyor belt 2 is protruded by the convex pressure roller 51, a slide cylinder 52 is fixedly installed on the top of the transport platform 1, a lifting spring 53 is fixedly installed on the inner wall of the slide cylinder 52, a push rod 54 is fixedly installed on the top of the lifting spring 53, the push rod 54 is slidably installed on the inner wall of the slide cylinder 52, and the lifting spring 53 in the slide cylinder 52 pushes up the push rod 54.

[0038] like Figure 6 and Figure 7 As shown, a rotating block 55 is rotatably installed on the top of the push rod 54, and a scraper 56 is fixedly installed on the outer wall of the rotating block 55. The scraper 56 is arranged in a horizontal state, and the top of the scraper 56 fits the outer wall of the conveyor belt 2. The position of the scraper 56 and the position of the convex roller 51 are arranged to correspond to each other. There are two scrapers 56, and the two scrapers 56 are arranged symmetrically to each other. The push rod 54 drives the rotating block 55 and the scraper 56 to fit the outer wall of the conveyor belt 2. When the water tanks 32 on both sides of the conveyor belt 2 rotate close to the scraper 56, the scrapers 56 on both sides are pushed to deflect from the center to both sides.

[0039] like Figure 6 and Figure 7 As shown, a tension spring 57 is fixedly installed on the outer wall of the rotating block 55, and the bottom of the tension spring 57 is fixedly installed on the outer wall of the push rod 54. The tension spring 57 is arranged in a vertical state. The scraper 56 is pressed and rotated to drive the rotating block 55 to rotate synchronously, and the rotating block 55 rotates and pulls the tension spring 57. After the water tanks 32 on both sides are away from each other, the scrapers 56 on both sides rotate synchronously after the tension spring 57 pulls the rotating block 55 to rotate, thereby scraping the outer wall of the conveyor belt 2, so that the outer wall of the conveyor belt 2 can be continuously scraped off its attachments.

[0040] In the specific implementation, a part of the bottom of the conveyor belt 2 is convexed by the convex pressure roller 51, and the lifting spring 53 in the slide tube 52 lifts the push rod 54, and the push rod 54 drives the card rotating block 55 and the scraper 56 to fit the outer wall of the conveyor belt 2. When the water tanks 32 on both sides of the conveyor belt 2 rotate close to the scraper 56, the scrapers 56 on both sides are pushed to deflect from the center to both sides. The scraper 56 rotates under pressure and drives the card rotating block 55 to rotate synchronously, and the card rotating block 55 rotates to pull the tension spring 57. After the water tanks 32 on both sides are away from each other, the scrapers 56 on both sides rotate synchronously after the tension spring 57 pulls the card rotating block 55 to rotate, thereby scraping the outer wall of the conveyor belt 2, so that the outer wall of the conveyor belt 2 can be continuously scraped off its attachments.

[0041] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0042] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0043] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A brake pad processing and transportation device based on anti-scratch flexible loading and unloading clamping, comprising a transportation platform (1), characterized in that: A conveyor belt (2) is arranged on the top of the transport platform (1), a multi-pushing mechanism (3) is arranged on the top of the conveyor belt (2), and a belt supporting mechanism (4) is arranged on one side outer wall of the conveyor belt (2); The multi-pushing mechanism (3) comprises a plurality of card pads (31) fixedly mounted on the outer walls of both sides of the conveyor belt (2), the plurality of card pads (31) being arranged symmetrically in pairs, a water tank (32) being fixedly mounted on the top of the card pads (31), the outer walls of the water tank (32) being connected to a plurality of sleeves (33), the plurality of sleeves (33) being arranged in a horizontal state, and the plurality of sleeves (33) being oriented toward the center of the conveyor belt (2).

2. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 1 is characterized in that: The inner walls of the plurality of sleeves (33) are slidably mounted with push rods (34), the plurality of push rods (34) and the outer wall of the conveyor belt (2) are arranged parallel to each other, the outer walls of the plurality of push rods (34) are hinged with clamps (35), the plurality of clamps (35) are arranged parallel to each other, the outer walls of the plurality of clamps (35) are fixedly mounted with sponge pads (36), and one side of the plurality of push rods (34) is fixedly mounted with a limiting spring (37).

3. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 1 is characterized by: The inner wall of the water tank (32) is provided with a piston plate (38), the outer wall of the piston plate (38) and the inner wall of the water tank (32) are in contact with each other, and a weight block (39) is fixedly installed on the top of the piston plate (38), and the weight block (39) is slidably installed on the top of the water tank (32).

4. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 1 is characterized by: The belt-supporting mechanism (4) comprises a support platform (41) fixedly mounted on the top of the transport platform (1); the top of the support platform (41) is arranged to be inclined downward; the support platform (41) is located at the center of the conveyor belt (2); and the width of the support platform (41) is smaller than the distance between the water tanks (32) on both sides.

5. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 4 is characterized in that: A buffer lift plate (42) is rotatably mounted on the top of the support platform (41), and the buffer lift plate (42) is arranged in an inclined state, and the buffer lift plate (42) faces the outer wall of the conveyor belt (2). A support spring (43) is fixedly mounted on the bottom of the buffer lift plate (42), and the support spring (43) is fixedly mounted on the top of the support platform (41).

6. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 1 is characterized in that: A rotating scraping mechanism (5) is arranged at the bottom of the conveyor belt (2), and the rotating scraping mechanism (5) comprises a convex pressure roller (51) arranged on the inner wall of the bottom of the conveyor belt (2), and the convex pressure roller (51) is rotatably mounted on the inner wall of the transport platform (1), and the outer wall of the convex pressure roller (51) is in contact with the inner wall of the conveyor belt (2), and a slide cylinder (52) is fixedly mounted on the top of the transport platform (1), and a lifting spring (53) is fixedly mounted on the inner wall of the slide cylinder (52), and a push rod (54) is fixedly mounted on the top of the lifting spring (53), and the push rod (54) is slidably mounted on the inner wall of the slide cylinder (52).

7. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 6 is characterized by: A rotating block (55) is rotatably mounted on the top of the push rod (54), and a scraper (56) is fixedly mounted on the outer wall of the rotating block (55). The scraper (56) is arranged in a horizontal state, and the top of the scraper (56) is in contact with the outer wall of the conveyor belt (2). The position of the scraper (56) is arranged corresponding to the position of the convex roller (51). There are two scrapers (56), and the two scrapers (56) are arranged symmetrically to each other.

8. The brake pad processing and transportation equipment based on anti-scratch flexible loading and unloading clamping according to claim 7 is characterized in that: A tension spring (57) is fixedly mounted on the outer wall of the locking block (55), and the bottom of the tension spring (57) is fixedly mounted on the outer wall of the push rod (54). The tension spring (57) is arranged in a vertical state.

Citation Information

Patent Citations

  • Automatic conveying and arrangement device of brake pads

    CN108455246A

  • Feeding mechanism and method for automobile brake pad production

    CN118877477A

  • Scraper conveying device of plate strip earth surface feeder

    CN211768233U

  • Viscous material conveying equipment

    CN213230359U

  • Scraper for conveyor belt has two groups of scraper blades in V-shaped pairs pointing in opposite directions with guides mounted on rods at right angles to belt, one at point of V and other near mid-point of arms, this being spring-mounted

    DE19955421A1

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