Automatic material receiving machine

By designing an automatic feeder, including a side-by-side product transfer mechanism and an empty Tray feeder, the problem that existing equipment cannot carry out product transfer and Tray disk recycling at the same time is solved, efficient recycling and scheduling is achieved, and the production efficiency of the production line is improved.

CN119976245AActive Publication Date: 2025-05-13ZHUHAI QICHUANPRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202510334903.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-05-13
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

The existing automatic material collection equipment cannot carry out product transfer and track disk recycling at the same time, and cannot adapt to the automation equipment of multiple conveyor mechanisms, resulting in large area of ​​production lines and low production efficiency.

Method used

An automatic feeder is designed, including a product load transfer mechanism and an empty Tray feeder that are arranged side by side. The product load transfer platform and an empty Tray receiving mechanism are respectively lifted and lowered to realize automatic recycling and scheduling of products and Tray disks.

Benefits of technology

It realizes efficient recycling and scheduling of products and Tray disks, reduces the production line footprint, improves production efficiency, and can adapt to the automation equipment of multiple conveying mechanisms.

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Abstract

The invention relates to the technical field of automation equipment, and discloses an automatic material receiving machine which comprises a product transferring mechanism and an empty tray material receiving mechanism which are arranged side by side. Wherein the product transfer mechanism comprises a product transfer platform and a product lifting mechanism, the product transfer platform can be driven by the product lifting mechanism to do lifting motion, and the product transfer platform is used for moving processed products from a production line of a previous process to a production line of a next process. The empty Tray receiving mechanism comprises an empty Tray receiving mechanism, an empty Tray stacking platform and a receiving lifting mechanism, the empty Tray receiving mechanism can be driven by the receiving lifting mechanism to ascend and descend, and the empty Tray receiving mechanism is used for recycling empty Tray discs from previous equipment and placing the empty Tray discs on the empty Tray stacking platform to be stacked. According to the automatic material receiving machine, the occupied area of a production line can be shortened, the circulation efficiency of products and trays is improved, and the production efficiency of the production line is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, and in particular to an automatic material receiving machine. Background Art

[0002] With the development of science and technology, the degree of automation in factories is getting higher and higher. Most automatic production lines automatically collect the finished products through automatic material collection equipment installed at the end of the production line to reduce the human resource cost of the factory workshop and improve the production efficiency of the workshop. However, in the actual production process, some production materials need to be placed in trays. The existing automatic material collection equipment can often only recycle the products, but cannot take into account the recycling of trays, and cannot be connected to AGV equipment, resulting in the need to add a variety of different material collection equipment after the production line, which greatly increases the floor space of the production line. At the same time, in some production lines, due to process requirements or efficiency requirements, multiple side-by-side conveying mechanisms are often set up, and the existing automatic material collection equipment can often only collect products or trays from fixed positions, and cannot adapt to the automatic collection of automated equipment with multiple conveying mechanisms. Summary of the invention

[0003] In order to overcome the shortcomings of the prior art, the purpose of the present invention is to provide an automatic material receiving machine that can simultaneously transfer products and recycle trays, thereby reducing the footprint of the production line, and can collect or transfer materials on multiple conveying mechanisms arranged vertically, thereby enhancing the applicability of the equipment and improving the production efficiency of the production line.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: an automatic material collecting machine, comprising a product transferring mechanism and an empty tray collecting mechanism arranged side by side, wherein the product transferring mechanism comprises a product transferring platform and a product lifting mechanism, the product transferring platform can be lifted and lowered under the drive of the product lifting mechanism, the product transferring platform is used to move the processed products from the production line of the previous process to the production line of the next process, the empty tray collecting mechanism comprises an empty tray receiving mechanism, an empty tray stacking platform and a receiving lifting mechanism, the empty tray receiving mechanism can be lifted and lowered under the drive of the receiving lifting mechanism, the empty tray receiving mechanism is used to recover empty trays from the previous equipment, and place the empty trays on the empty tray stacking platform for stacking.

[0005] Compared with the prior art, the beneficial effects of the present invention are: a product transfer mechanism and an empty tray receiving mechanism are arranged side by side, and the product can be transported to the production line of the next process through the product transfer mechanism, and the empty tray receiving mechanism can automatically complete the automatic recovery of the empty tray used to carry the production materials, avoiding the connection of product receiving equipment and tray receiving equipment after the production line, and reducing the floor space of the production line. In addition, the product transfer mechanism and the empty tray receiving mechanism can be lifted and lowered under the drive of the product lifting mechanism and the receiving lifting mechanism respectively, so as to realize the recovery and scheduling of products and materials on multiple conveying mechanisms arranged vertically, and improve the efficiency of the production line.

[0006] The above-mentioned automatic material receiving machine also includes an AGV docking mechanism, which is arranged on one side of the empty tray material receiving mechanism, and the AGV docking mechanism is used to move the tray stack on the empty tray stacking platform to the AGV robot.

[0007] In the above-mentioned automatic material receiving machine, the empty tray material receiving mechanism further comprises a stacking and lifting mechanism, and the empty tray stacking platform can be lifted and lowered under the drive of the stacking and lifting mechanism.

[0008] The above-mentioned automatic material receiving machine, the product transfer platform includes a transfer mechanism bracket, a pair of first conveying rails and a first spacing adjustment mechanism, the transfer mechanism bracket is connected to the product lifting mechanism, the two first conveying rails are slidably arranged on the transfer mechanism bracket through the first spacing adjustment mechanism, the first spacing adjustment mechanism is used to adjust the spacing between the two first conveying rails, the feeding side and the discharging side of the transfer mechanism bracket are provided with a material blocking mechanism, and the transfer mechanism bracket or the first conveying rail is provided with a first inlet and outlet plate sensor for detecting whether there is a product entering or exiting the product transfer platform.

[0009] The above-mentioned automatic material receiving machine, the empty Tray receiving mechanism includes a receiving mechanism bracket, a pair of second conveying rails, a second spacing adjustment mechanism and a Tray grabbing mechanism, the receiving mechanism bracket is connected to the receiving lifting mechanism, the two second conveying rails are slidably arranged on the receiving mechanism bracket through the second spacing adjustment mechanism, the second spacing adjustment mechanism is used to adjust the spacing between the two second conveying rails, the receiving mechanism bracket or the second conveying rail is provided with a second in-and-out plate sensor for detecting whether there is a Tray entering and exiting the empty Tray receiving mechanism, the Tray grabbing mechanism is arranged above the receiving mechanism bracket, the Tray grabbing mechanism is used to grab the Tray on the second conveying rail and lift it to a certain height, a pair of opening drive mechanisms are slidably arranged on the second spacing adjustment mechanism, the two opening drive mechanisms are respectively arranged on the outside of the two second conveying rails, the opening drive mechanism is used to drive the second conveying rail to move in the width direction of the Tray, so that the spacing between the two second conveying rails is slightly wider than the width of the Tray.

[0010] The above-mentioned automatic material receiving machine, the tray grabbing mechanism includes a tray suction cup and a suction cup lifting drive mechanism, the tray suction cup is arranged on the receiving mechanism bracket through the suction cup lifting drive mechanism, the tray suction cup can be lifted and lowered under the drive of the suction cup lifting drive mechanism, and the tray suction cup is provided with a plurality of suction nozzles with adjustable positions.

[0011] In the above-mentioned automatic material receiving machine, the empty Tray stacking platform includes a stacking platform bracket and at least two side guards, the two side guards are vertically arranged on the stacking platform bracket, the stacking platform bracket is connected to the frame, and a support plate for supporting the Tray stack is arranged at the bottom of the side guard.

[0012] In the above-mentioned automatic material receiving machine, a stacking platform lifting drive mechanism is arranged on the stacking platform bracket, and the stacking platform lifting drive mechanism is used to drive the retaining edge to perform lifting movement within a certain range.

[0013] In the above-mentioned automatic material receiving machine, the stacking platform bracket includes a horizontal plate and a pair of side plates, the two side plates are slidably arranged on the horizontal plate, and the two side plates are each provided with two side guards, and the side guards located on the outer side are slidably arranged on the side plates.

[0014] The above-mentioned automatic material receiving machine, the AGV mechanism includes a docking channel and a docking conveying mechanism, the docking conveying mechanism is arranged in the docking channel, the entrance of the docking channel is arranged on one side of the empty Tray material receiving mechanism, the exit of the docking channel is used for docking with the AGV robot, and the docking conveying mechanism is used to transport the Tray stack on the empty Tray material receiving mechanism to the AGV robot.

[0015] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic material receiving machine according to an embodiment of the present invention;

[0017] Figure 2 It is a side view of the automatic material receiving machine according to an embodiment of the present invention;

[0018] Figure 3 It is a structural schematic diagram of a product transfer platform according to an embodiment of the present invention;

[0019] Figure 4 This is a schematic structural diagram of an empty tray receiving mechanism according to an embodiment of the present invention;

[0020] Figure 5 It is a structural schematic diagram of a Tray grabbing mechanism according to an embodiment of the present invention;

[0021] Figure 6 This is a schematic diagram of the structure of an empty Tray stacking platform according to an embodiment of the present invention;

[0022] Figure 7 Schematic diagram of the structure of the docking transmission mechanism according to an embodiment of the present invention.

[0023] Description of Figure Numbers:

[0024] 100 product transfer mechanism, 110 product transfer platform, 111 transfer mechanism bracket, 112 first conveying track, 1121 conveying installation plate, 1122 synchronous belt mechanism, 1123 synchronous belt support beam, 1124 synchronous belt drive motor, 113 first spacing adjustment mechanism, 1131 adjustment guide column, 1132 adjustment slider, 1133 adjustment handle, 114 material blocking mechanism, 115 first in-and-out plate sensor, 120 product lifting mechanism, 200 empty tray receiving mechanism, 210 empty tray receiving mechanism, 211 receiving mechanism bracket, 212 second conveying track, 213 second spacing adjustment mechanism, 214 tray grabbing mechanism, 2141 suction cup bracket, 2142 suction cup installation Plate, 2143 suction nozzle, 2144 suction cup lifting drive mechanism, 215 opening drive mechanism, 2151 opening mechanism mounting plate, 2152 opening drive cylinder, 2153 linear bearing, 216 second in and out plate sensor, 217 Tray stack detection sensor, 220 empty Tray stacking platform, 221 stacking platform bracket, 2211 cross plate, 22111 adjustment slide, 22212 scale, 2212 side plate, 222 side rib, 2221 support plate, 2222 adjustment slide, 223 stacking platform lifting drive mechanism, 230 receiving lifting mechanism, 240 stacking lifting mechanism, 300 AGV docking mechanism, 310 docking channel, 320 docking transmission mechanism, 321 guide baffle. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in detail below. Figure 1 and Figure 2 , an embodiment of the present invention provides an automatic material receiving machine, including a product transfer mechanism 100 and an empty tray receiving mechanism 200 arranged side by side. The product transfer mechanism 100 includes a product transfer platform 110 and a product lifting mechanism 120. The product transfer platform 110 is used to move the processed products from the production line of the previous process to the production line of the next process. The product transfer mechanism 100 can be lifted and lowered under the drive of the product lifting mechanism 120. The empty tray receiving mechanism 200 includes an empty tray receiving mechanism 210, an empty tray stacking platform 220 and a receiving lifting mechanism 230. The empty tray receiving mechanism 210 can be lifted and lowered under the drive of the receiving lifting mechanism 230. The empty tray receiving mechanism 210 is used to recover the empty tray from the previous device and place the empty tray on the empty tray stacking platform 220 for stacking.

[0026] The automatic material receiving machine can transfer products through the product transfer mechanism 100, and recycle empty trays, i.e. material trays, through the empty tray receiving mechanism 200, thereby avoiding the need to connect automatic material receiving equipment for products and material trays to the production line, shortening the length of the production line and reducing the floor space of the production line. In addition, since the product transfer platform 110 and the empty tray receiving mechanism 210 can be lifted and lowered under the drive of the product lifting mechanism 120 and the receiving lifting mechanism 230, respectively, it is possible to recycle products or trays on multiple conveying mechanisms arranged vertically, thereby improving the circulation efficiency of products and trays, thereby improving the production efficiency of the production line, and avoiding the phenomenon that products or trays are piled up on a conveying mechanism due to the low production efficiency of a single device.

[0027] In some embodiments, in order to further improve the return efficiency of the trays, the automatic material receiving machine also includes an AGV docking mechanism 300, which is arranged on one side of the empty tray receiving mechanism 200. The AGV docking mechanism 300 is used to move the tray stack on the empty tray stacking platform 220 to the AGV robot, so as to facilitate the AGV robot to send the recycled trays to the loading equipment for reloading, thereby improving the efficiency of the empty trays flowing back into the production line for reuse.

[0028] In some embodiments, in order to further improve the recycling efficiency of the empty tray of the automatic material receiving machine, the empty tray receiving mechanism 200 also includes a stacking and lifting mechanism 240. The empty tray stacking platform 220 can be lifted and lowered under the drive of the stacking and lifting mechanism 240, so that when the empty tray receiving mechanism 210 is lifted to receive the tray from the higher conveying mechanism, the empty tray stacking platform 220 can be lifted synchronously, thereby shortening the distance that the empty tray receiving mechanism 210 moves when moving the received tray to the empty tray stacking platform 220, freeing the empty tray receiving mechanism 210 as soon as possible to receive and recycle other empty trays, thereby improving the recycling efficiency of the empty trays.

[0029] It is understandable that the product transfer platform 110 can use a conveyor belt, a roller belt or a conveyor track to achieve product transfer. Since the empty tray receiving mechanism 210 needs to move the received tray to the empty tray stacking platform 220 for stacking, the empty tray receiving mechanism 210 can only use a conveyor track to receive the tray. After receiving the tray, the conveyor track needs to be opened so that the tray on the conveyor track can fall onto the empty tray stacking platform 220.

[0030] Reference Figure 3In this embodiment, the product transfer platform 110 includes a transfer mechanism bracket 111, a pair of first conveying rails 112 and a first spacing adjustment mechanism 113. The transfer mechanism bracket 111 is connected to the product lifting mechanism 120, and the two first conveying rails 112 are slidably arranged on the transfer mechanism bracket 111 through the first spacing adjustment mechanism 113. The first spacing adjustment mechanism 113 is used to adjust the spacing between the two first conveying rails 112 to adapt to products of different widths. The feeding side and the discharging side of the transfer mechanism bracket 111 are both provided with a blocking mechanism 114, which is used to block the product when the product transfer platform 110 is lifted or lowered to prevent the product from sliding off the product transfer platform 110. The transfer mechanism bracket 111 or the first conveying rail 112 is provided with a first in-and-out plate sensor 115 of the product transfer platform 110 for detecting whether there are products entering or exiting.

[0031] Reference Figure 4 and Figure 5 The empty tray receiving mechanism 210 includes a receiving mechanism bracket 211, a pair of second conveying rails 212, a second spacing adjustment mechanism 213 and a tray grabbing mechanism 214. The receiving mechanism bracket 211 is connected to the receiving lifting mechanism 230, and the two second conveying rails 212 are slidably arranged on the receiving mechanism bracket 211 through the second spacing adjustment mechanism 213. The second spacing adjustment mechanism 213 is used to adjust the spacing between the two second conveying rails 212 to accommodate trays of different widths. A second in-and-out plate sensor 216 for detecting whether a tray enters or exits the empty tray receiving mechanism is provided on the receiving mechanism bracket 211 or the second conveying rail 212. The tray grabbing mechanism 214 is arranged above the receiving mechanism bracket 211, and the tray grabbing mechanism 214 is used to grab the tray on the second conveying rail 212 and lift it to a certain height. A pair of opening drive mechanisms 215 are slidably arranged on the second spacing adjustment mechanism 213. The two opening drive mechanisms 215 are respectively arranged on the outer sides of the two second conveying rails 212. The opening drive mechanisms 215 are used to drive the second conveying rails 212 to move in the width direction of the Tray, so that the spacing between the two second conveying rails 212 is slightly wider than the width of the Tray, so that the Tray grasping mechanism 214 can grasp the Tray through the space between the two second conveying rails 212 and be placed on the empty Tray stacking platform 220.

[0032] It is understandable that the first conveying track 112 and the second conveying track 212 can use a synchronous belt or a conveying chain to receive and transport the product or tray. In this embodiment, the structures of the first conveying track 112 and the second conveying track 212 are similar. Figure 3Taking the first conveying track 112 as an example, the first conveying track 112 includes a conveying mounting plate 1121, a synchronous belt mechanism 1122 and a synchronous belt driving motor 1124. The synchronous belt mechanism 1122 is arranged on the inner side of the conveying mounting plate 1121. The synchronous belt mechanism 1122 includes a synchronous belt and a plurality of synchronous wheels. The plurality of synchronous wheels are rotatably arranged on the inner side of the conveying mounting plate 1121. The synchronous belt is wound around the plurality of synchronous wheels. The plurality of synchronous wheels make the synchronous belt circulate along the conveying direction of the product. The synchronous belt driving motor 1124 is arranged on the outer side of the conveying mounting plate 1121. The output shaft of the synchronous belt driving motor 1124 passes through the conveying mounting plate 1121 and is connected to the corresponding active synchronous wheel shaft in the synchronous belt mechanism 1122, thereby realizing the driving of the synchronous belt. A synchronous belt supporting beam 1123 is arranged below the upper side of the synchronous belt. The synchronous belt supporting beam 1123 is arranged along the conveying direction of the product. The synchronous belt supporting beam 1123 is used to support the synchronous belt to prevent the synchronous belt from collapsing under the action of the gravity of the product.

[0033] It is understandable that the first spacing adjustment mechanism 113 and the second spacing adjustment mechanism 213 can be implemented by means of a slide rail or the like. In this embodiment, the structures of the first spacing adjustment mechanism 113 and the second spacing adjustment mechanism 213 are similar. Figure 3 Taking the first spacing adjustment mechanism 113 as an example, the first spacing adjustment mechanism 113 includes two adjustment guide columns 1131 and two pairs of adjustment sliders 1132. The adjustment sliders 1132 are provided with guide grooves for the adjustment guide columns 1131 to pass through. The opening of the guide grooves is provided with adjustment bolts. The free ends of the adjustment bolts are provided with adjustment handles 1133. The width of the guide grooves can be adjusted by loosening and tightening the adjustment nuts, thereby adjusting the friction between the groove wall of the guide groove and the surface of the adjustment guide columns 1131 to achieve the fixing and release of the adjustment sliders 1132. The transfer mechanism bracket 111 and the receiving mechanism bracket 211 are both frame structures. The two adjustment guide columns 1131 of the first spacing adjustment mechanism 113 are respectively arranged at the front and rear ends of the transfer mechanism bracket 111 along the width direction of the product. The two adjustment sliders 1132 in each pair of adjustment sliders 1132 are respectively arranged at the front and rear ends of the corresponding transmission mounting plate 1121. The front and rear ends of the transmission mounting plate 1121 are respectively slidably arranged on the two adjustment guide columns 1131 through the two adjustment sliders 1132. When the width between the two first conveying rails 112 needs to be adjusted, loosen the adjusting bolt by adjusting the handle 1133, unlock the sliding of the adjusting slider 1132, slide the first conveying rail 112 according to the size of the product, so that the spacing between the two first conveying rails 112 matches the width of the product, and then tighten the adjusting bolt by adjusting the bolt to lock the position of the adjusting slider 1132 again.

[0034] Reference Figure 4 and Figure 5In this embodiment, the opening drive mechanism 215 preferably uses a cylinder to drive the second conveying track 212 to move. The opening drive mechanism 215 includes an opening mechanism mounting plate 2151, an opening drive cylinder 2152 and two pairs of linear bearings 2153. The two linear bearings 2153 in each pair of linear bearings 2153 are respectively arranged on the corresponding conveying mounting plate 1121 of the second conveying track 212, and the two ends of the conveying mounting plate 1121 of the second conveying track 212 are slidably arranged on the adjustment guide column 1131 of the second spacing adjustment mechanism 213 through the linear bearings 2153. The adjustment slider 1132 of the second spacing adjustment mechanism 213 is arranged at the two ends of the two opening mechanism mounting plates 2151, and the opening mechanism mounting plates 2151 are slidably arranged on the outer side of the corresponding conveying mounting plate 1121 through the adjustment slider 1132, and the opening drive cylinder 2152 is arranged between the corresponding opening mechanism mounting plate 2151 and the conveying mounting plate 1121. When in use, with the piston of the open driving cylinder 2152 extended, the second spacing adjustment mechanism 213 is adjusted to make the spacing between the two second conveying tracks 212 match the width of the Tray. When the Tray received by the Tray needs to be placed on the empty Tray stacking platform 220, the piston of the open driving cylinder 2152 is controlled to retract, so that the spacing between the two second conveying tracks 212 can be slightly wider than the width of the Tray, which is convenient for the Tray grabbing mechanism 214 to place the grabbed Tray on the empty Tray stacking platform 220.

[0035] It is understandable that the tray grabbing mechanism 214 can grab the tray from the second conveying track 212 by clamping or sucking. Figure 5 In this embodiment, the tray grabbing mechanism 214 includes a tray suction cup and a suction cup lifting drive mechanism 2144. The tray suction cup is provided with a plurality of position-adjustable suction nozzles 2143. The suction cup lifting drive mechanism 2144 is provided on the receiving mechanism bracket 211. The tray suction cup is provided above the receiving mechanism bracket 211. The tray suction cup can be lifted and lowered under the drive of the suction cup lifting drive mechanism 2144. The tray suction cup includes a suction cup bracket 2141 and a suction cup mounting plate 2142. The suction cup bracket 2141 is straddled on the receiving mechanism bracket 211 along the width of the tray. The suction cup bracket 2141 is provided with a long strip hole. The suction cup mounting plate 2142 is installed on the suction cup bracket 2141 by bolts passing through the long strip hole, so as to adjust the spacing and number between the suction cup mounting plates 2142. The suction nozzle 2143 is detachably mounted on the lower surface of the suction cup mounting plate 2142 by magnetic attraction, so as to adjust the position of the suction nozzle 2143 to adapt to the size of trays of different sizes. The suction cup lifting drive mechanism 2144 preferably uses a cylinder to drive the lifting of the tray suction cup.

[0036] Reference Figure 1 and Figure 2 In this embodiment, the empty tray stacking platform 220 is disposed directly below the empty tray receiving mechanism 200. Figure 6 The empty tray stacking platform 220 includes a stacking platform support 221 and at least two ribs 222, the two ribs 222 are vertically arranged on the stacking platform support 221, and the stacking platform support 221 is connected to the stacking lifting mechanism 240. A support plate 2221 for supporting the tray stack is arranged at the bottom of the rib 222, and the rib 222 supports the edge of the bottommost tray through the support plate 2221 to realize the bearing of the tray stack, and at the same time, the vertical rib 222 can block the side of the tray stack to prevent the tray stack from tipping over.

[0037] Reference Figure 6 In this embodiment, a stacking platform lifting drive mechanism 223 is provided on the stacking platform bracket 221. The stacking platform lifting drive mechanism 223 is used to drive the sidewall 222 to perform lifting movement within a certain range, so that the sidewall 222 extends into the empty tray receiving mechanism 210 to receive the tray, and the tray stack is placed on the AGV docking mechanism 300. The stacking platform bracket 221 includes a horizontal plate 2211 and a pair of side plates 2212. The horizontal plate 2211 is connected to the stacking lifting mechanism 240. The two side plates 2212 are vertically arranged at both ends of the horizontal plate 2211, and form a U-shaped frame with the horizontal plate 2211, so that the tray stack is placed on the AGV docking mechanism 300. Adjustment slots 22111 are provided at both ends of the horizontal plate 2211. The side plates 2212 are slidably arranged in the adjustment slots 22111, so as to adjust the spacing between the sidewalls 222 on both sides to adapt to the lengths of different trays. A scale 22212 is provided above the slide 22111, and a step is provided to facilitate the adjustment of the spacing between the side guards 222 on both sides. Two side guards 222 are provided on each side plate 2212, and the side guards 222 are provided on the side plate 2212 through the stacking platform lifting drive mechanism 223. Figure 6 In this embodiment, the stacking platform lifting drive mechanism 223 preferably uses a cylinder to drive the lifting of the side guard 222. The stacking platform lifting drive mechanism 223 includes a movable bracket, which is vertically slidably set on the corresponding side plate 2212. The movable bracket is provided with a slide groove along the width direction of the Tray. The outer side guard 222 is slidably set in the slide groove of the movable bracket by adjusting the slide plate 2222, so as to adjust the distance between the two side guards 222 on the same side to adapt to the width of Trays of different widths.

[0038] Reference Figure 4In this embodiment, a plurality of tray stack detection sensors 217 are provided at the bottom of the receiving mechanism. The tray stack detection sensors 217 are used to detect whether the tray stack is inserted into the empty tray receiving mechanism 210, so as to avoid the second conveying track 212 contracting when the upper end of the tray stack extends into the empty tray receiving mechanism 210, resulting in a collision between the second conveying track 212 and the retaining edge 222 or the tray stack. It is understandable that the first in-and-out plate sensor 115, the second in-and-out plate sensor 216 and the tray stack detection sensor 217 are preferably photoelectric sensors, and the blocking mechanism 114 is preferably a blocking cylinder. Figure 2 and Figure 6 The product lifting mechanism 120, the receiving lifting mechanism 230 and the stacking lifting mechanism 240 can be composed of a lead screw pair and a slide rail, wherein the slide rails of the receiving lifting mechanism 230 and the stacking lifting mechanism 240 can be shared.

[0039] Reference Figure 1 and Figure 7 The AGV docking mechanism 300 includes a docking channel 310 and a docking conveying mechanism 320. The docking conveying mechanism 320 is arranged in the docking channel 310. The entrance of the docking channel 310 is arranged on one side of the empty Tray receiving mechanism 200. The exit of the docking channel 310 is used for docking with the AGV robot. The docking conveying mechanism 320 transports the Tray disk stack on the empty Tray receiving mechanism 200 through the docking channel 310 and transports it to the bearing platform of the AGV robot. It can be understood that the docking conveying mechanism 320 can adopt a roller belt or a conveyor belt. In this embodiment, the docking conveying mechanism 320 adopts a conveyor belt. Guide baffles 321 are arranged on both sides of the docking conveying mechanism 320. The guide baffles 321 are arranged along the transporting direction of the docking conveying mechanism 320 to prevent the Tray disk stack from tilting and collapsing during the movement.

[0040] In the automatic material receiving machine of the embodiment of the present invention, the product transfer mechanism 100 is driven by the product lifting mechanism 120 to be flush with the conveying mechanism to which the product needs to be transferred, receives the product, and is driven by the product lifting mechanism 120 to move it to the conveying mechanism with fewer products in the next production line to realize product scheduling and avoid blockage caused by too many products on the conveying mechanism. After the empty tray receiving mechanism 210 receives the tray, the tray suction cup grabs the tray on the second conveying track 212, and then opens the driving mechanism 215 to drive the second conveying track 212 to open. The empty tray receiving mechanism 210 and the empty tray stacking platform 220 move toward each other under the drive of the receiving lifting mechanism 230 and the stacking lifting mechanism 240 respectively, so that the top of the tray stack on the empty tray stacking platform 220 extends into the empty tray receiving mechanism 210, and the tray suction cup descends and releases its grip on the tray, so that the tray falls on the tray stack, and then the empty tray receiving mechanism 210 is separated from the empty tray stacking platform 220, and the driving mechanism 215 is opened to drive the second conveying track 212 to recover. When the trays on the empty tray receiving mechanism 210 are full, the automatic material receiving machine calls the AGV robot. After the AGV robot docks with the exit of the docking channel 310, the empty tray stacking platform 220 lowers the tray stack to the docking conveying mechanism 320. The docking conveying mechanism 320 transports the tray stack to the AGV robot, thereby improving the return efficiency of the trays.

[0041] It should be noted that in the description of the present invention, if there are any orientation descriptions, such as up, down, front, back, left, right, etc., the orientations or positional relationships indicated are all based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and cannot be understood as a limitation on the present invention.

[0042] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0043] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0044] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An automatic material receiving machine, characterized in that: The invention comprises a product transfer mechanism (100) and an empty tray receiving mechanism (200) arranged side by side, wherein the product transfer mechanism (100) comprises a product transfer platform (110) and a product lifting mechanism (120), wherein the product transfer platform (110) can be lifted and lowered under the drive of the product lifting mechanism (120), and the product transfer platform (110) is used to move the processed products from the production line of the previous process to the production line of the next process, and the empty tray receiving mechanism (200) comprises an empty tray receiving mechanism (210), an empty tray stacking platform (220) and a receiving lifting mechanism (230), wherein the empty tray receiving mechanism (210) can be lifted and lowered under the drive of the receiving lifting mechanism (230), and the empty tray receiving mechanism (210) is used to recover the empty tray from the previous device and place the empty tray on the empty tray stacking platform (220) for stacking.

2. The automatic material receiving machine according to claim 1, characterized in that: It also includes an AGV docking mechanism (300), which is arranged on one side of the empty tray receiving mechanism (200), and is used to move the tray stack on the empty tray stacking platform (220) to the AGV robot.

3. The automatic material receiving machine according to claim 1, characterized in that: The empty tray receiving mechanism (200) further comprises a stacking and lifting mechanism (240), and the empty tray stacking platform (220) can perform lifting motion under the drive of the stacking and lifting mechanism (240).

4. The automatic material receiving machine according to claim 1, characterized in that: The product transfer platform (110) comprises a transfer mechanism bracket (111), a pair of first conveying rails (112) and a first spacing adjustment mechanism (113); the transfer mechanism bracket (111) is connected to the product lifting mechanism (120); the two first conveying rails (112) are slidably arranged on the transfer mechanism bracket (111) via the first spacing adjustment mechanism (113); the first spacing adjustment mechanism (113) is used to adjust the spacing between the two first conveying rails (112); a material blocking mechanism (114) is arranged on the feeding side and the discharging side of the transfer mechanism bracket (111); and a first in-out plate sensor (115) for detecting whether a product enters or exits the product transfer platform (110) is arranged on the transfer mechanism bracket (111) or the first conveying rail (112).

5. The automatic material receiving machine according to claim 1, characterized in that: The empty tray receiving mechanism (210) comprises a receiving mechanism support (211), a pair of second conveying rails (212), a second spacing adjustment mechanism (213) and a tray grabbing mechanism (214); the receiving mechanism support (211) is connected to the receiving lifting mechanism (230); two second conveying rails (212) are slidably arranged on the receiving mechanism support (211) via the second spacing adjustment mechanism (213); the second spacing adjustment mechanism (213) is used to adjust the spacing between the two second conveying rails (212); the receiving mechanism support (211) or the second conveying rail (212) is provided with a device for detecting whether a tray enters or exits the empty tray receiving mechanism (214); 0), the tray grabbing mechanism (214) is arranged above the receiving mechanism bracket (211), the tray grabbing mechanism (214) is used to grab the tray on the second conveying track (212) and lift it to a certain height, a pair of opening drive mechanisms (215) are slidably arranged on the second spacing adjustment mechanism (213), the two opening drive mechanisms (215) are respectively arranged on the outer sides of the two second conveying tracks (212), and the opening drive mechanisms (215) are used to drive the second conveying tracks (212) to move in the width direction of the tray, so that the spacing between the two second conveying tracks (212) is slightly wider than the width of the tray.

6. The automatic material receiving machine according to claim 5, characterized in that: The tray grabbing mechanism (214) comprises a tray suction cup and a suction cup lifting drive mechanism (2144); the tray suction cup is arranged on the receiving mechanism bracket (211) via the suction cup lifting drive mechanism (2144); the tray suction cup can be lifted and lowered under the drive of the suction cup lifting drive mechanism (2144); and a plurality of suction nozzles (2143) whose positions can be adjusted are arranged on the tray suction cup.

7. The automatic material receiving machine according to claim 1, characterized in that: The empty tray stacking platform (220) comprises a stacking platform support (221) and at least two side guards (222), wherein the two side guards (222) are vertically arranged on the stacking platform support (221), the stacking platform support (221) is connected to a frame, and a support plate (2221) for supporting a tray stack is arranged at the bottom of the side guard (222).

8. The automatic material receiving machine according to claim 7, characterized in that: The stacking platform bracket (221) is provided with a stacking platform lifting drive mechanism (223), and the stacking platform lifting drive mechanism (223) is used to drive the retaining edge (222) to perform lifting movement within a certain range.

9. The automatic material receiving machine according to claim 7, characterized in that: The stacking platform bracket (221) comprises a transverse plate (2211) and a pair of side plates (2212), the two side plates (2212) being slidably arranged on the transverse plate (2211), the two side plates (2212) being each provided with two retaining edges (222), and the retaining edges (222) located on the outer sides being slidably arranged on the side plates (2212).

10. The automatic material receiving machine according to claim 2, characterized in that: The AGV mechanism comprises a docking channel (310) and a docking conveying mechanism (320); the docking conveying mechanism (320) is arranged in the docking channel (310); the entrance of the docking channel (310) is arranged on one side of the empty Tray receiving mechanism (200); the exit of the docking channel (310) is used for docking with the AGV robot; the docking conveying mechanism (320) is used for transporting the tray stack on the empty Tray receiving mechanism (200) to the AGV robot.

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