Layered unstacking and conveying device and technology for multi-layer wood strips
By providing a multi-layered de-palletizing conveying device, the lifting mechanism and conveying mechanism realize automatic de-palletizing and loading of strips is solved, and the problems of manual de-palletizing in the prior art increase in cost and loading device failure are improved, and processing efficiency and reliability are improved.
Patent Information
- Application Number
- CN202510341244.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-13
AI Technical Summary
In the prior art, strips of wood need to be manually de-palletized before loading, which increases the labor cost of stacking. In addition, when picking multiple strips of wood, the loading device easily causes the same layer of wood to roll and adjacent strips of wood to stick, causing equipment failure.
A multi-layered strip wood layered depalletizing conveying device is provided, including a rack, a feeding platform, a lifting mechanism, a feeding mechanism and a discharge mechanism. Through the lifting mechanism, the feeding platform is moved to the first layer height of the stack, the feeding mechanism moves the strips to the feeding platform, and the discharge mechanism transports the strips to the processing equipment in turn, realizing automatic de-palletization and loading.
It avoids heavy de-stacking labor, eliminates the failure of the loading device when grabbing multiple strips of wood, ensures the reliability of the loading of strips of wood, reduces production costs, and improves processing efficiency.
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Figure CN119976342A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wood processing, in particular to a device and a conveying process for destacking and conveying multi-layer wood strips. Background Art
[0002] Strip wood has been widely used due to its hardness, wear resistance, corrosion resistance, good adhesion, good processing properties, strong nailing strength, etc. Most of the strip wood currently used in the market is produced uniformly from strip wood processing factories;
[0003] In order to facilitate the transportation of wood strips, wood strip processing plants will stack the produced wood strips into wood strip piles for unified transportation. Therefore, when faced with piles of wood strips, most of the existing technologies use loading devices to grab the wood strips of each layer and transport them to the wood strip processing equipment for processing. However, since the overall size of the transported wood strip piles is large, on the one hand, the loading device can adapt to the limited size of wood strips to be grabbed, and on the other hand, the number of wood strips used by the wood strip processing equipment also varies. Therefore, before the wood strips are loaded, the wood strip piles need to be manually decomposed into small wood strip piles that meet the loading conditions of the wood strip processing equipment for loading, which increases the labor cost of destacking. At the same time, when grabbing the wood strips, relying on the clamping force to clamp the workpiece can easily cause the wood strips to roll and fall off, and the loading device grabs the upper wood strips and pulls up the lower wood strips, causing equipment failure. Summary of the invention
[0004] The present invention solves the problem in the prior art that before loading the strips, the strips need to be manually destackered into small strips that meet the loading conditions of the strip processing equipment, which increases the labor cost of destacking; and eliminates the problem that when the loading device grabs multiple strips, the strips on the same layer roll over and the strips on the lower layer are lifted when grabbing the upper strips. The present invention provides a multi-layer strip destacking conveying device and conveying process, which automatically conveys a set number of strips to the processing equipment according to the use requirements, avoids heavy destacking labor, ensures the reliability of strip loading, reduces production costs, and improves processing efficiency.
[0005] The present invention provides a multi-layer wood strip layered destacking and conveying device, comprising: a frame, arranged next to a material stack; a material receiving platform is arranged on the frame, and the material receiving platform is connected to a lifting mechanism; a feeding mechanism and a discharging mechanism are also arranged on the frame; the lifting mechanism moves the material receiving platform to a height corresponding to the first layer of the material stack, the feeding mechanism moves the wood strips to the material receiving platform, and the discharging mechanism conveys the wood strips on the material receiving platform to the wood strip processing equipment in sequence.
[0006] Furthermore, the lifting mechanism includes a first transmission wheel and a second transmission wheel arranged at the top and bottom of the frame; the first transmission wheel and the second transmission wheel are connected by a transmission belt; the transmission belt is connected to a vertical carriage; the vertical carriage drags the material receiving platform to move. The vertical carriage is slidably connected to the frame and fixedly connected to the transmission belt to ensure that the vertical carriage is driven to move when the transmission belt moves, and the vertical carriage drags the material receiving platform to move; and the vertical carriage can be slidably connected to the frame through a slide rail to improve the stability of the vertical carriage movement.
[0007] Furthermore, the feeding mechanism includes a horizontal drag plate that is slidably connected to the vertical drag plate; a feeding scraper is provided at one end of the horizontal drag plate near the material pile; a belt is provided on the horizontal drag plate, and the belt is connected to a pulley provided on the vertical drag plate; the horizontal drag plate can be slidably connected to the bottom of the vertical drag plate, and the horizontal drag plate is located between the material receiving platform and the vertical drag plate; both ends of the belt can be fixedly connected to the two side areas on the upper surface of the horizontal drag plate respectively, and the belt is connected to the pulley for transmission, and the pulley is driven to move by an external power device such as a motor, and the pulley drives the belt to move, so that the belt can drive the horizontal drag plate to slide on the bottom of the vertical drag plate, and the belt moves along the feeding direction of the wood strips, so that the horizontal drag plate can move the wood strips horizontally to the material receiving platform.
[0008] Furthermore, the discharging mechanism includes a plurality of third transmission wheels arranged along the width direction of the material receiving platform; the plurality of third transmission wheels are connected by a conveyor belt; a discharging scraper is arranged on the conveyor belt; a plurality of third transmission wheels can be evenly arranged along the width direction of the material receiving platform, and the plurality of third transmission wheels are connected by a conveyor belt transmission; the conveyor belt is higher than the material receiving platform, and a plurality of discharging scrapers can be evenly arranged on the conveyor belt, one of the third transmission wheels is connected to a power device such as a motor, thereby making the conveyor belt move, and the conveyor belt moves along the width direction of the wood strips, so that the discharging scraper can push the wood strips on the material receiving platform into the processing equipment.
[0009] Furthermore, the material receiving platform is provided with an end baffle plate at the end of one side of the feed scraper. When the horizontal drag plate moves the wood strips to the material receiving platform, the end baffle plate can block the adjacent lower layer wood strips to avoid the lower layer wood strips being brought out together.
[0010] Furthermore, the feeding mechanism is provided with a lifting detection switch, which may adopt a sensor. When the height of the material chops changes, the sensor senses the height information and transmits it to the lifting mechanism, so that the lifting mechanism can drive the material receiving platform to stay at different heights.
[0011] The present invention also provides a multi-layer wood strip layered destacking and conveying process based on the above-mentioned conveying device, comprising the following steps:
[0012] S1: Place the material receiving platform next to the material pile, and according to the position detected by the lifting detection switch, the lifting mechanism moves to a specified height;
[0013] S2: The end baffle plate blocks the second layer of wood strips in the stack, and the feed scraper transports the wood strips in the first layer to the receiving platform;
[0014] S3: Move the receiving platform to the same height as the processing equipment, and use the discharging scraper to push the strips on the receiving platform into the processing equipment. At the same time, determine the number of items to be pushed in according to the requirements of the processing equipment.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. The multi-layer wood strip destacking conveying device and conveying process provided by the present invention moves the material receiving platform to the height corresponding to the first layer of the material stack through the lifting mechanism, the feeding mechanism moves the wood strips to the material receiving platform, and the discharging mechanism conveys the wood strips on the material receiving platform to the wood strip processing equipment in sequence, thereby avoiding the heavy destacking labor and eliminating the failures such as the rolling of the same layer of wood strips and the adhesion of the adjacent layers of wood strips when grabbing multiple wood strips, thereby ensuring the reliability of wood strip feeding, reducing production costs, and improving processing efficiency.
[0017] 2. The multi-layer wood strip layered destacking conveying device and conveying process provided by the present invention has multiple discharging scrapers arranged on the conveyor belt, which can make the conveyor belt move one circle to push all the wood strips on the receiving platform into the processing equipment. The conveyor belt can also be moved a certain distance according to usage requirements to push some of the wood strips on the receiving platform into the processing equipment. According to usage requirements, a set number of wood strips can be automatically conveyed to the processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 The present invention and the material stack matching structure are schematically shown Figure 1 ;
[0020] Figure 2 The present invention and the material stack matching structure are schematically shown Figure 2 ;
[0021] Figure 3 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0022] Figure 4 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0023] Figure 5 For the present invention Figure 1 Enlarged view of point A.
[0024] Description of reference numerals:
[0025] 1. Frame; 2. Material receiving platform; 3. First transmission wheel; 4. Second transmission wheel; 5. Transmission belt; 6. Vertical drag plate; 7. Horizontal drag plate; 8. Feed scraper; 9. Belt; 10. Pulley; 11. Third transmission wheel; 12. Conveyor belt; 13. Discharge scraper; 14. Material pile; 15. End material stop plate. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0028] Example 1
[0029] Figure 1 and Figure 2 The schematic diagram of the cooperation between the multi-layer wood strip layered destacking and conveying device and the material stack 14 provided in this embodiment includes: a frame 1, which is arranged next to the material stack 14; a material receiving platform 2 is arranged on the frame 1, and the material receiving platform 2 is connected to the lifting mechanism; a feeding mechanism and a discharging mechanism are also arranged on the frame 1; the lifting mechanism moves the material receiving platform 2 to the height corresponding to the first layer of the material stack, the feeding mechanism moves the wood strips to the material receiving platform 2, and the discharging mechanism is used to convey the wood strips on the material receiving platform 2 to the wood strip processing equipment in sequence.
[0030] In this embodiment, if Figure 3, the frame 1 can be a vertically arranged rectangular frame, the lifting mechanism includes a first transmission wheel 3 and a second transmission wheel 4 arranged at the top and bottom of the frame 1; the first transmission wheel 3 and the second transmission wheel 4 are connected by a transmission belt 5; the first transmission wheel 3 and the second transmission wheel 4 can be arranged in two groups on both sides of the frame 1 in the horizontal direction, each group is connected by a transmission belt 5, the transmission belt 5 is connected with a vertical carriage 6, and the two groups of transmission mechanisms drive the vertical carriage 6 to move, which can improve the stability of its movement; the vertical carriage 6 drags the material receiving platform 2 to move. The vertical carriage 6 is slidably connected to the frame 1 and fixedly connected to the transmission belt 5, ensuring that the vertical carriage 6 is driven to move when the transmission belt 5 moves, and the vertical carriage 6 drags the material receiving platform 2 to move; and the vertical carriage 6 can be slidably connected to the frame 1 through a slide rail to improve the stability of the vertical carriage 6 movement.
[0031] The first transmission wheel 3 or the second transmission wheel 4 is connected to a power device such as a motor to drive the first transmission wheel 3 or the second transmission wheel 4 to rotate, thereby realizing the movement of the transmission belt 5. The power device can realize the up and down movement of the transmission belt 5 by forward and reverse rotation, thereby driving the vertical carriage 6 to move up and down. The vertical carriage 6 can drive the material receiving platform 2 to move up and down to the required height.
[0032] In this embodiment, if Figure 4 The feeding mechanism includes a horizontal carriage 7 slidably connected to the vertical carriage 6; a feeding scraper 8 is arranged at one end of the horizontal carriage 7 near the material stack 14; a belt 9 is arranged on the horizontal carriage 7, and the belt 9 is connected to a pulley 10 arranged on the vertical carriage 6; the horizontal carriage 7 can be slidably connected to the bottom of the vertical carriage 6, and the horizontal carriage 7 is located between the material receiving platform 2 and the vertical carriage 6; the two ends of the belt 9 can be fixedly connected to the two side areas of the upper surface of the horizontal carriage 7 respectively, and the belt 9 is transmission-connected with the pulley 10, and the pulley 10 is driven by an external power device such as a motor to move, and the pulley 10 drives the belt 9 to move, and the belt 9 can drive the horizontal carriage 7 to slide at the bottom of the vertical carriage 6, and the belt 9 moves along the feeding direction of the strips of wood, so that the horizontal carriage 7 can move the strips of wood to the material receiving platform 2; in this way, the automatic layered de-chopping of the material is realized, and there is no need for manual de-stacking, and there is no need to use loading and unloading devices such as gantry suction cup loaders.
[0033] When the material receiving platform 2 moves to the height corresponding to the material chop, the pulley 10 rotates in the direction close to the material chop, and the belt 9 will pull the horizontal slide 7 in the direction of the material chop to above the material chop. At this time, the lifting mechanism can control the material receiving platform 2 to descend a certain distance again, so that the feeding scraper 8 is against the end of the uppermost strip of wood on the material chop, reverse the pulley 10, and pull the horizontal slide 7 to move in the direction away from the material chop, and the feeding scraper 8 can scrape the uppermost strip of wood onto the material receiving platform 2.
[0034] When the feeding scraper 8 scrapes the uppermost layer of wood strips onto the receiving platform 2, the end stopper 15 on one side of the receiving platform 2 abuts against the wood strips of the second layer to prevent the wood strips of the second layer from being taken out together.
[0035] In this embodiment, if Figure 5 The discharging mechanism includes a plurality of third transmission wheels 11 arranged along the width direction of the material receiving platform 2; the plurality of third transmission wheels 11 are connected by a conveyor belt 12; a discharging scraper 13 is arranged on the conveyor belt 12; a plurality of third transmission wheels 11 can be evenly arranged along the width direction of the material receiving platform 2, and the plurality of third transmission wheels 11 are connected by a conveyor belt 12; the conveyor belt 12 is higher than the material receiving platform 2, and a plurality of discharging scrapers 13 are evenly arranged on the conveyor belt 12, one of the third transmission wheels 11 is connected to a power device such as a motor, so as to move the conveyor belt 12, and the conveyor belt 12 moves along the width direction of the wood strips, so that the discharging scraper 13 can push the wood strips on the material receiving platform 2 into the processing equipment one by one.
[0036] After the wood strips are transported to the receiving platform 2, the receiving platform 2 is moved to the same height as the processing equipment, and then the conveyor belt 12 moves along the width direction of the wood strips. Since a plurality of discharging scrapers 13 are provided on the conveyor belt 12, the conveyor belt 12 can move one circle to push all the wood strips on the receiving platform 2 into the processing equipment. Alternatively, according to usage requirements, the conveyor belt 12 can be moved for a certain distance to push some of the wood strips on the receiving platform 2 into the processing equipment one by one, thereby completing the automatic layered chopping and transportation of multiple layers of wood strips.
[0037] In this embodiment, a lifting detection switch is provided on the feeding mechanism. The detection switch can use a sensor. When the height of the material pile 14 changes, it senses the height information and transmits it to the lifting mechanism, so that the lifting mechanism can drive the material receiving platform 2 to stay at different heights; the signal receiving end of the power equipment that controls the lifting mechanism can be connected to the signal transmitting end of the sensor, thereby realizing the inductive control of the lifting mechanism.
[0038] Example 2
[0039] This embodiment provides a multi-layer wood strip layered destacking and conveying process based on the above-mentioned conveying device, including the following steps:
[0040] S1: placing the material receiving platform 2 next to the material stack 14, and the lifting mechanism moves to a specified height according to the position detected by the lifting detection switch;
[0041] S2: The end baffle plate 15 blocks the second layer of wood strips in the stack 14, and the feeding scraper 8 transports the wood strips in the first layer to the receiving platform 2;
[0042] S3: Move the material receiving platform 2 to the same height as the processing equipment, and push the wood strips on the material receiving platform 2 into the processing equipment using the discharging scraper 13, and determine the number of wood strips to be pushed in according to the requirements of the processing equipment.
[0043] By decomposing the entire process of multi-layer wood strip transportation into the above three steps, automatic chopping can be completed without manual handling, thereby reducing labor intensity. After chopping, different amounts of wood strips can be pushed into the processing equipment according to usage requirements, thereby adapting to different processing equipment.
[0044] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A multi-layer wood strip destacking and conveying device, characterized in that: include: A frame (1) is arranged beside a material pile (14); a material receiving platform (2) is arranged on the frame (1), and the material receiving platform (2) is connected to a lifting mechanism; a material feeding mechanism and a material discharging mechanism are also arranged on the frame (1); The lifting mechanism is used to move the material receiving platform (2) to a height corresponding to the first layer of the material stack, the feeding mechanism moves the wood strips onto the material receiving platform (2), and the discharging mechanism sequentially transports the wood strips on the material receiving platform (2) to the wood strip processing equipment.
2. The multi-layer wood strip destacking and conveying device according to claim 1 is characterized in that: The lifting mechanism comprises a first transmission wheel (3) and a second transmission wheel (4) arranged at the top and bottom ends of the frame (1); the first transmission wheel (3) and the second transmission wheel (4) are connected via a transmission belt (5); the transmission belt (5) is connected to a vertical drag plate (6); the vertical drag plate (6) drags the material receiving platform (2) to move.
3. The multi-layer wood strip destacking and conveying device according to claim 2 is characterized in that: The feeding mechanism comprises a horizontal carriage (7) slidably connected to a vertical carriage (6); a feeding scraper (8) is arranged at one end of the horizontal carriage (7) close to the material stack (14); a belt (9) is arranged on the horizontal carriage (7), and the belt (9) is connected to a pulley (10) arranged on the vertical carriage (6).
4. The multi-layer wood strip destacking and conveying device according to claim 3 is characterized in that: The discharging mechanism comprises a plurality of third transmission wheels (11) arranged along the width direction of the material receiving platform (2); the plurality of third transmission wheels (11) are connected by a conveyor belt (12); and a discharging scraper (13) is arranged on the conveyor belt (12).
5. The multi-layer wood strip destacking and conveying device according to claim 1, characterized in that: An end material blocking plate (15) is provided at the side end of the material receiving platform (2), and is located on one side of the material feeding scraper (8).
6. The multi-layer wood strip destacking and conveying device according to claim 3 is characterized in that: The horizontal carriage (7) is located between the material receiving platform (2) and the vertical carriage (6).
7. The multi-layer wood strip destacking and conveying device according to claim 6, characterized in that: The vertical carriage (6) is slidably connected to the frame (1).
8. The multi-layer wood strip destacking and conveying device according to claim 4, characterized in that: The belt (9) moves along the feeding direction of the strips, and the conveyor belt (12) moves along the width direction of the strips.
9. The multi-layer wood strip destacking and conveying device according to claim 3, characterized in that: The feeding mechanism is provided with a lifting detection switch.
10. A multi-layer wood strip destacking and conveying process based on the conveying device according to any one of claims 1 to 9, characterized in that: The steps include: S1: placing the material receiving platform (2) next to the material pile (14), and moving the lifting mechanism to a specified height according to the position detected by the lifting detection switch; S2: The end blocking plate (15) blocks the second layer of wood strips in the material stack (14), and the feeding scraper (8) transports the wood strips in the first layer to the material receiving platform (2); S3: Move the material receiving platform (2) to the same height as the processing equipment, and use the discharging scraper (13) to push the wood strips on the material receiving platform (2) into the processing equipment, and determine the number of wood strips to be pushed in according to the requirements of the processing equipment.