Plastic grating winding device with automatic feeding and cutting functions

By designing a plastic grille winding device for automatic feeding and cutting, the problem of reduced processing efficiency caused by the need for additional fixed-length cutting in the prior art is solved, and an efficient and accurate plastic grille production process is achieved.

CN119976488APending Publication Date: 2025-05-13JIANGSU SAIDE MACHINERY
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Patent Information

Application Number
CN202510442782.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Additional fixed-length cutting work is required in the prior art, resulting in reduced processing efficiency.

Method used

A plastic grille winding device for automatic feeding and cutting is designed, including a first and second feeding roller set, a fixing assembly and a cutting assembly. Through the cooperation of the first and second feed roller groups, the automatic compression of the fixed assembly and the linked cutting of the cutting assembly are realized, an automated cutting process is realized.

Benefits of technology

It realizes efficient, accurate and stable plastic grille production from feeding, cutting to winding, and is suitable for large-scale industrial production needs, improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of plastic grating production, in particular to a plastic grating winding device with automatic feeding and cutting functions. Comprising a rack, a feeding assembly and a winding assembly. The feeding assembly comprises a first feeding roller set, a second feeding roller set, a fixing assembly, a cutting assembly, a winding assembly, a fixed winding assembly, a movable winding assembly and an adhesive tape packaging assembly. The automatic cutting process is achieved through the first feeding roller set, the second feeding roller set, the fixing assembly and the cutting assembly, the fixing assembly automatically compresses materials, the cutting assembly completes cutting in a linkage mode, the lifting beam resets to guide the materials to naturally enter the follow-up working procedure, the multiple cutting motors are adopted, the machining efficiency is improved, and the machining cost is reduced. The device is simple in structure and convenient to operate, meets plastic grids with any width smaller than 6 meters, does not need manual intervention in the whole process, achieves high efficiency, accuracy and stability of plastic grid production from feeding, cutting to rolling, and is suitable for industrial large-scale production requirements.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic grille production, and in particular to a plastic grille winding device capable of automatically feeding and cutting. Background Art

[0002] Plastic grating is an excellent geosynthetic material used for pavement reinforcement, old road reinforcement, roadbed reinforcement and soft soil foundation reinforcement. It can increase the bearing capacity of the roadbed, prevent road collapse or cracks, effectively block the transmission of seismic forces, and play an important role in enhancing the seismic stiffness, strength and stability of the embankment. The existing plastic grating coreless winding device usually manually pulls the end of the grating and clamps it on the air expansion winding shaft, or clamps the plastic grating with a pair of clamping tubes for winding. After winding, the rolled plastic grating is manually removed from the air expansion winding shaft or a pair of clamping tubes, and then re-clamped.

[0003] In the prior art, our company invented CN115180441B, a coreless automatic winding device for plastic grille, which includes a frame, which is a rectangular frame, a fixed winding assembly fixedly installed at the lower part of the frame, and a dynamic winding assembly installed at the upper part of the frame, which can move up and down along the frame; a feeding platform is installed on one side of the frame, and a pair of feeding rollers are installed on the feeding platform. The feeding rollers, the fixed winding assembly and the dynamic winding assembly are used to realize the input, winding and unloading processes of the plastic grille, without manual operation, which effectively improves the automation degree of the equipment, shortens the standby time, improves the production efficiency, and meets the automation requirements of the production line.

[0004] However, this patent still has some shortcomings. The plastic grille needs to be cut into a set length by a front cutting device, so an additional fixed-length cutting work is required, which easily reduces the processing efficiency. Summary of the invention

[0005] The problem solved by the present invention is: in order to solve the problem that an additional fixed-length cutting work is required in the prior art, which easily reduces the processing efficiency, a plastic grid winding device capable of automatic feeding and cutting is provided.

[0006] The present invention is implemented through the following technical scheme: a plastic grille winding device for automatic feeding and cutting, comprising a frame, a feeding component and a winding component;

[0007] The feeding assembly comprises:

[0008] A first feeding roller group, wherein the first feeding assembly includes a first fixed roller and a first pressing roller, both of which are rotatably mounted on the side plate of the frame, the first fixed roller can be driven to rotate by a first rotary drive mechanism, and the plastic grid passes between the first fixed roller and the first pressing roller;

[0009] A second feeding roller group, the second feeding roller group includes a second fixed roller and a second pressing roller, both of which are rotatably mounted on the side plate of the frame, the second fixed roller can be driven to rotate by a second rotary drive mechanism, and the plastic grid passes between the second fixed roller and the second pressing roller;

[0010] A fixed component is located between the first feeding roller group and the second feeding roller group, the fixed component includes a fixed beam, a first lifting beam, and a second lifting beam, the fixed beam and the first lifting beam are used to support the plastic grille, the fixed beam is fixedly installed on the side plate of the frame, a gap is set between the fixed beam and the first lifting beam in the horizontal direction, the first lifting beam is driven by a first lifting drive mechanism and can move up and down, when the first lifting beam is in a low position, the tops of the first lifting beam and the fixed beam are at the same height, when the first lifting beam is in a high position, the top surface height of the first lifting beam is higher than the top surface height of the fixed beam, the cross-section of the second lifting beam is an inverted U-shape, the U-shaped opening of the second lifting beam is opposite to the horizontal gap between the fixed beam and the first lifting beam, the second lifting beam is driven to rise and fall by the second lifting drive mechanism, and when the second lifting beam descends, the plastic grille can be pressed against the first lifting beam and the fixed beam in the low position at the same time;

[0011] The cutting assembly is located below the fixed assembly, and the cutting assembly includes a lifting platform, a transverse platform, a cutting motor, and a saw blade. The lifting platform is installed on the frame through a third lifting drive mechanism, and the transverse platform is slidably installed on the lifting platform through a slider and a slide rail, and is driven to move by the transverse drive mechanism. The transverse platform is in the shape of a long strip, and a plurality of cutting motors are evenly distributed along the length direction of the transverse platform. The saw blade is installed on the cutting motor, and the transverse travel of the transverse platform is not less than the spacing of the cutting motors. When the lifting platform moves to a high position, the highest point of the saw blade can extend into the C-shaped cavity of the second lifting beam;

[0012] The winding assembly comprises a fixed winding assembly, a dynamic winding assembly and a tape packaging assembly.

[0013] Furthermore, supports are installed on the inner sides of the two side panels, the first lifting drive mechanism is provided with two groups, which are respectively installed on the two supports, and the bottom surfaces at both ends of the first lifting beam are connected to the movable ends of the first lifting drive mechanism.

[0014] Furthermore, the lifting platform is in the shape of a long rectangular frame, the third lifting drive mechanism is an oil cylinder, and the third lifting drive mechanism is provided with two groups, which are respectively located below the two ends of the lifting platform, and the transverse movement platform is located on the inner side of the vertical projection of the square shape of the lifting platform. A plurality of triangular brackets are fixedly installed on the transverse movement platform, and the two ends of the triangular brackets extend out from the transverse movement platform and are connected with sliders. A plurality of slide rails are provided on the lifting platform, and the sliders and slide rails slide in cooperation.

[0015] Furthermore, the transverse driving mechanism includes a transverse driving motor and a screw assembly. The transverse driving motor is fixedly installed at the bottom of the lifting platform. The screw in the screw assembly is rotatably installed at the bottom of the lifting platform. The screw nut in the screw assembly is fixedly installed at the bottom of the transverse platform through a mounting seat. The stroke of the screw assembly is greater than the spacing of the cutting motor.

[0016] Furthermore, the first fixed roller and the first pressure roller are meshed and driven by two first gears of the same specification at the end away from the first rotation drive mechanism, and the second fixed roller and the second pressure roller are meshed and driven by two second gears of the same specification at the end away from the second rotation drive mechanism.

[0017] Furthermore, the first rotation drive mechanism, the second rotation drive mechanism, the third rotation drive mechanism, and the fourth rotation drive mechanism are all servo motors with reducers, and are equipped with servo encoders.

[0018] Furthermore, the fixed winding assembly comprises a fixed winding support, a fixed winding roller, and a third rotary drive mechanism, the winding support is fixed on the frame, two fixed winding rollers are provided, and are rotatably provided on the fixed winding support, a plurality of rubber wheels are installed on the fixed winding roller at intervals, the rubber wheels of the two fixed winding rollers are staggered with each other, and partially intersect in the projection along the axial direction of the fixed winding roller, one end of one of the fixed winding rollers is connected to the third rotary drive mechanism, the third rotary drive mechanism is located on one side of the fixed winding support, and the other ends of the two fixed winding rollers are connected through the first transmission member, and the first transmission member is fixed to the other side of the fixed winding support;

[0019] The dynamic winding assembly includes a dynamic winding support, a dynamic winding roller, a fourth rotation drive mechanism, and a fourth lifting drive mechanism. The dynamic winding support is movably arranged on the frame and driven to rise and fall by the fourth lifting drive mechanism. Two dynamic winding rollers are provided, which are rotatably arranged on the dynamic winding support. A plurality of rubber wheels are installed on the dynamic winding roller at intervals. The rubber wheels of the two dynamic winding rollers are staggered with each other and partially intersect in the projection along the axial direction of the dynamic winding roller. The rubber wheels of the upper and lower adjacent fixed winding rollers and dynamic winding rollers are also staggered. One end of one of the dynamic winding rollers is connected to the fourth rotation drive mechanism. The fourth rotation drive mechanism is located on one side of the dynamic winding support. The other ends of the two dynamic winding rollers are connected through the second transmission member, and the second transmission member is fixed to the other side of the dynamic winding support.

[0020] Furthermore, the adhesive tape packaging assembly is installed in the gap between the two rubber wheels.

[0021] Furthermore, the first transmission member and the second transmission member are one of a gear, a synchronous belt and a synchronous wheel, a chain and a sprocket.

[0022] The beneficial effects of the present invention are:

[0023] 1. The present invention realizes an automated cutting process through the first feeding roller group, the second feeding roller group, the fixing component and the cutting component: the fixing component automatically presses the material → the cutting component is linked to complete the cutting → the lifting beam is reset to guide the material to naturally enter the subsequent process, and no manual intervention is required throughout the process, thus realizing the efficient, accurate and stable production of plastic grilles from feeding, cutting to winding, which is suitable for industrial large-scale production needs.

[0024] 2. The present invention adopts multiple cutting motors, and the stroke of the transverse platform is greater than the spacing between the cutting motors. Compared with a single cutting motor, the stroke is shortened, the processing efficiency is improved, and the plastic grille with any width below 6 meters can be processed.

[0025] 3. The fixing assembly of the present invention adjusts the support height of the plastic grille through the first lifting beam to avoid the plastic grille sagging due to its own weight after cutting, which causes the process to be stuck, thereby ensuring continuous and stable feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A three-dimensional view of the fully automatic rolling device for plastic grilles according to the present invention;

[0027] Figure 2 It is a left view of the fully automatic rolling device for plastic grille of the present invention;

[0028] Figure 3 It is a right side view of the fully automatic winding device for plastic grille of the present invention (the side plate and the parts on the side plate are removed);

[0029] Figure 4 for Figure 3 A partial enlarged view of the

[0030] Figure 5 It is a schematic structural diagram of the first feeding roller group and the second feeding roller group of the present invention;

[0031] Figure 6 The structure of the fixing assembly and the cutting assembly of the present invention is shown in FIG. Figure 1 ;

[0032] Figure 7 The structure of the fixing assembly and the cutting assembly of the present invention is shown in FIG. Figure 2 ;

[0033] Figure 8 It is a structural schematic diagram of the dynamic winding assembly of the present invention;

[0034] Fig. 9 It is a schematic structural diagram of the fixed winding assembly described in the present invention.

[0035] In the figure:

[0036] 1 frame; 101 side panel; 102 support;

[0037] 2 first feeding roller group; 201 first fixed roller; 202 first pressing roller; 203 first rotary drive mechanism; 204 first gear;

[0038] 3 second feeding roller group; 301 second fixed roller; 302 second pressing roller; 303 second rotary drive mechanism; 304 second gear;

[0039] 4 fixed assembly; 401 fixed beam; 402 first lifting beam; 403 second lifting beam; 404 first lifting drive mechanism; 405 second lifting drive mechanism;

[0040] 5 cutting assembly; 501 lifting platform; 502 transverse platform; 503 cutting motor; 504 saw blade; 505 third lifting drive mechanism; 506 transverse drive mechanism; 5061 transverse drive motor; 5062 lead screw assembly; 507 triangular bracket; 508 slider; 509 slide rail;

[0041] 6 fixed winding assembly; 601 fixed winding support; 602 fixed winding roller; 603 third rotation driving mechanism; 604 first transmission member;

[0042] 7 dynamic winding assembly; 701 dynamic winding support; 702 dynamic winding roller; 703 fourth rotation driving mechanism; 704 fourth lifting driving mechanism; 705 second transmission member. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1 As shown, a plastic grille winding device with automatic feeding and cutting includes a frame 1, a feeding assembly and a winding assembly; the frame 1 is welded by profiles, the front end of the frame 1 is the feeding assembly, and the rear end of the frame 1 is the winding assembly.

[0045] The feeding assembly comprises:

[0046] The first feeding roller group 2, such as Figure 5As shown, the first feeding assembly includes a first fixed roller 201 and a first pressure roller 202, both of which are rotatably mounted on the side plate 101 of the frame 1, wherein adjustment mechanisms are provided at both ends of the first pressure roller 202, and the adjustment mechanisms can adjust the spacing between the first pressure roller 202 and the first fixed roller 201 to adapt to plastic grilles of different thicknesses. The first fixed roller 201 can be driven to rotate by a first rotary drive mechanism 203, and the first rotary drive mechanism 203 adopts a servo motor with a reducer, and controls the number of rotations through a servo encoder, thereby realizing fixed-length supply of the plastic grille. After the plastic grille comes out of the front-end production equipment, it passes between the first fixed roller 201 and the first pressure roller 202, and the first feeding roller group 2 is used to pull the plastic grille out of the front-end production equipment.

[0047] The second feeding roller group 3, such as Figure 5 As shown, the second feeding roller group 3 includes a second fixed roller 301 and a second pressure roller 302, both of which are rotatably mounted on the side plate 101 of the frame 1. Like the first feeding roller group 2, adjustment mechanisms are provided at both ends of the second pressure roller 302. The adjustment mechanisms can adjust the spacing between the second pressure roller 302 and the second fixed roller 301 to adapt to plastic grilles of different thicknesses. The second fixed roller 301 can be driven to rotate by a second rotary drive mechanism 303. The second rotary drive mechanism 303 adopts a servo motor with a reducer, and the number of rotations is controlled by a servo encoder, thereby realizing fixed-length supply of the plastic grille. The plastic grille passes between the second fixed roller 301 and the second pressure roller 302, and is used to feed the plastic grille into the rear winding assembly.

[0048] Fixing component 4, such as Figure 3 , 4, 6, and 7, it is located between the first feed roller group 2 and the second feed roller group 3, and is mainly used for front and rear fixing of the plastic grille to facilitate cutting. The fixing assembly 4 includes a fixed beam 401, a first lifting beam 402, and a second lifting beam 403. The fixed beam 401 and the first lifting beam 402 are used to support the plastic grille. The fixed beam 401 is fixedly mounted on the side plate 101 of the frame 1. A gap is provided between the fixed beam 401 and the first lifting beam 402 in the horizontal direction. Supports 102 are installed on the inner sides of the two side plates 101. The first lifting drive mechanism 404 is provided with two groups, which are respectively installed on two supports 102. The bottom surfaces of both ends of the first lifting beam 402 are connected to the movable ends of the first lifting drive mechanism 404. The first lifting beam 402 is driven by the first lifting drive mechanism 404 to achieve lifting movement. In this solution, the first lifting drive mechanism 404 adopts an oil cylinder. When the first lifting beam 402 is in a low position, the tops of the first lifting beam 402 and the fixed beam 401 are at the same height. When the first lifting beam 402 is in a high position, the top surface height of the first lifting beam 402 is higher than the top surface height of the fixed beam 401. The cross-section of the second lifting beam 403 is an inverted U-shape. The U-shaped opening of the second lifting beam 403 is opposite to the horizontal gap between the fixed beam 401 and the first lifting beam 402. The second lifting beam 403 is driven to rise and fall by the second lifting drive mechanism 405. When the second lifting beam 403 descends, it can press the plastic grille against the first lifting beam 402 and the fixed beam 401 in the low position at the same time.

[0049] During normal feeding, the first lifting beam 402 is lowered to a low position. At this time, the top heights of the first lifting beam 402 and the fixed beam 401 are equal and not higher than the height of the highest points of the first fixed roller 201 and the second fixed roller 301, so as to avoid excessive friction between the plastic grille and the first lifting beam 402 and the fixed beam 401. The first feeding roller group 2 and the second feeding roller group 3 feed at the same speed. The servo encoder of the servo motor controls the speed. After feeding to a certain length, the feeding is stopped. At this time, the second lifting drive mechanism 405 drives the second lifting beam 403 to descend. The U-shaped opening of the second lifting beam 403 presses the plastic grille against the first lifting beam 402 and the fixed beam 401 at the same time, pressing and fixing the plastic grille, so as to facilitate the cutting assembly 5 to cut the grille. After the cutting is completed, the second lifting drive mechanism 405 drives the second lifting beam 403 to lift, and the first lifting drive mechanism 404 drives the first lifting beam 402 to lift, so that the first lifting beam 402 is slightly higher than the fixed beam 401, so as to avoid the plastic grille being affected by its own weight and bending downward. When feeding, it passes downward through the gap between the first lifting beam 402 and the fixed beam 401. After the first lifting beam 402 is lifted, the cutout position of the plastic grille is higher than the fixed beam 401. Even if there is a phenomenon of bending due to its own weight, problems can be avoided. After the first lifting beam 402 is lifted, it is higher than the highest point of the second fixed roller 301. The plastic grille is bent by its own weight and will naturally come between the second fixed roller 301 and the second pressure roller 302 and pass through them. The second feeding roller group 3 can realize automatic feeding, and then the first lifting drive mechanism 404 drives the first lifting beam 402 to descend to avoid excessive friction with the plastic grille.

[0050] Cutting assembly 5, such as Figure 3 , 4, 6, and 7, it is located below the fixed component 4. The cutting component 5 includes a lifting platform 501, a transverse platform 502, a cutting motor 503, and a saw blade 504. The lifting platform 501 is installed on the frame 1 through a third lifting drive mechanism 505. The transverse platform 502 is slidably installed on the lifting platform 501 through a slider 508 and a slide rail 509, and is driven to move by a transverse drive mechanism 506. The transverse platform 502 is long and has a plurality of cutting motors 503 evenly distributed along the length direction of the transverse platform 502. The cutting motor 503 is equipped with Saw blade 504, the lateral movement stroke of the lateral movement platform 502 is not less than the spacing of the cutting motor 503, when the lifting platform 501 moves to the high position, the highest point of the saw blade 504 can extend into the C-shaped cavity of the second lifting beam 403; generally, the maximum width of plastic gratings is 6m, and this solution can meet the maximum width of the winding work. There are 5 cutting motors 503, each with a spacing of 1.2m, and the lateral movement stroke of the lateral movement drive mechanism 506 is 1.3m, so the total cutting stroke is 6.1m, which can completely cover the cutting of all plastic gratings with a width of less than 6m. When cutting is required, the fixed component 4 has a fixed stroke, the traverse platform 502 moves to the leftmost end, and the lifting platform 501 rises to the highest point. At this time, the saw blade 504 extends into the C-shaped cavity of the second lifting beam 403. At this time, the five saw blades 504 simultaneously cut five cuts on the plastic grille, and then the traverse platform 502 moves 1.3m to the rightmost end, and the five cuts are horizontally elongated until they overlap into a 6.1m cut. After the cutting is completed, the cutting component 5 is reset, that is, the lifting platform 501 descends, and the traverse platform 502 moves to the leftmost end. Using multiple cutting motors 503 for simultaneous cutting shortens the stroke and improves the processing efficiency compared with a single cutting motor 503.

[0051] Winding components, such as Figure 8-9 As shown, it includes a fixed winding component 6, a dynamic winding component 7, and a tape packaging component. This solution does not make much improvement to the winding component. The present invention is based on the company's existing invention CN115180441B, a plastic grid coreless automatic winding device, and mainly improves the feeding component. For easy understanding, the winding component is also briefly described in terms of structure and function.

[0052] like Fig. 9As shown, the fixed winding assembly 6 includes a fixed winding support 601, a fixed winding roller 602, and a third rotary drive mechanism 603. The winding support is fixed on the frame 1. Two fixed winding rollers 602 are provided, which are rotatably arranged on the fixed winding support 601. A plurality of rubber wheels are installed on the fixed winding roller 602 at intervals. The rubber wheels of the two fixed winding rollers 602 are staggered with each other, and partially intersect in the projection along the axial direction of the fixed winding roller 602. One end of one of the fixed winding rollers 602 is connected to the third rotary drive mechanism 603, and the third rotary drive mechanism 603 is located on one side of the fixed winding support 601. The other ends of the two fixed winding rollers 602 are connected through the first transmission member 604, and the first transmission member 604 is fixed on the other side of the fixed winding support 601.

[0053] like Figure 8 As shown, the dynamic winding assembly 7 includes a dynamic winding support 701, a dynamic winding roller 702, a fourth rotating drive mechanism 703, and a fourth lifting drive mechanism 704. The dynamic winding support 701 is movably arranged on the frame 1 and driven to rise and fall by the fourth lifting drive mechanism 704. Two dynamic winding rollers 702 are provided, which are rotatably arranged on the dynamic winding support 701. A plurality of rubber wheels are installed on the dynamic winding roller 702 at intervals. The rubber wheels of the two dynamic winding rollers 702 are staggered with each other, and partially intersect in the projection along the axial direction of the dynamic winding roller 702. The rubber wheels of the upper and lower adjacent fixed winding rollers 602 and the dynamic winding roller 702 are also staggered. One end of one of the dynamic winding rollers 702 is connected to the fourth rotating drive mechanism 703, and the fourth rotating drive mechanism 703 is located on one side of the dynamic winding support 701. The other ends of the two dynamic winding rollers 702 are connected through the second transmission member 705, and the second transmission member 705 is fixed on the other side of the dynamic winding support 701.

[0054] The adhesive tape packaging assembly is installed in the gap between the two rubber wheels (not shown in the figure).

[0055] When winding, the dynamic winding assembly 7 descends, and the two fixed winding rollers 602 and the two dynamic winding rollers 702 enclose an area with only an opening on the left side (with the right view as a reference). The plastic grille enters from the opening, and all the fixed winding rollers 602 and the dynamic winding rollers 702 rotate clockwise, guiding the plastic grille to rotate counterclockwise against the rubber wheel and be wound into a coil. As the diameter of the coil increases, the dynamic winding assembly 7 slowly rises, and finally the tape packaging assembly wraps the tape, and finally the dynamic winding assembly 7 rises to the maximum to facilitate unloading.

[0056] In actual application, the lifting platform 501 is in the shape of a long rectangular frame, the third lifting drive mechanism 505 is an oil cylinder, and the third lifting drive mechanism 505 is provided with two groups, which are respectively located below the two ends of the lifting platform 501, and the transverse movement platform 502 is located on the inner side of the vertical projection of the square shape of the lifting platform 501. A plurality of triangular brackets 507 are fixedly installed on the transverse movement platform 502, and the two ends of the triangular brackets 507 extend out from the transverse movement platform 502 and are connected with sliders 508. A plurality of slide rails 509 are provided on the lifting platform 501, and the sliders 508 and the slide rails 509 are slidably matched. The transverse movement platform 502 is slidably connected with the two sides of the lifting platform 501 through the triangular brackets 507, and has stronger stability. In addition, strip limit blocks are installed on the side panels 101 of the frame 1 to limit the two sides of the lifting platform 501 to ensure that the lifting platform 501 can be lifted and lowered stably.

[0057] In actual application, the transverse driving mechanism 506 includes a transverse driving motor 5061 and a screw assembly 5062. The transverse driving motor 5061 is fixedly installed at the bottom of the lifting platform 501. The screw in the screw assembly 5062 is rotatably installed at the bottom of the lifting platform 501. The screw nut in the screw assembly 5062 is fixedly installed at the bottom of the transverse platform 502 through a mounting seat. The stroke of the screw assembly 5062 is greater than the spacing of the cutting motor 503. The use of the transverse driving motor 5061 in conjunction with the screw assembly can achieve very detailed control, and can smoothly and steadily control the transverse speed of the transverse platform 502.

[0058] In actual application, the first fixed roller 201 and the first pressure roller 202 are meshed and driven by two first gears 204 of the same specifications at the end away from the first rotating drive mechanism 203, and the second fixed roller 301 and the second pressure roller 302 are meshed and driven by two second gears 304 of the same specifications at the end away from the second rotating drive mechanism 303, and the synchronous rotation of the rollers can be achieved through the gear transmission.

[0059] In practical applications, the first transmission member 604 and the second transmission member 705 are one of a gear, a synchronous belt and a synchronous wheel, a chain and a sprocket, such as Figure 2 As shown, this solution uses gears, which are connected by three gear transmissions to achieve the same-direction rotation of the two winding rollers.

[0060] In practical applications, the first rotation drive mechanism 203, the second rotation drive mechanism 303, the third rotation drive mechanism 603, and the fourth rotation drive mechanism 703 are all servo motors with reducers, and are equipped with servo encoders.

[0061] In summary, the automatic feeding and cutting plastic grille winding device described in the present invention can automatically feed materials in a fixed length, and automatically cut and wind up, thereby improving the winding efficiency.

[0062] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the above implementation is only to illustrate the technical concept and features of the present invention, and its purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and it cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A plastic grille winding device with automatic feeding and cutting, characterized in that: It comprises a frame (1), a feeding assembly and a winding assembly; The feeding assembly comprises: A first feeding roller group (2), wherein the first feeding assembly comprises a first fixed roller (201) and a first pressing roller (202), both of which are rotatably mounted on a side plate (101) of the frame (1), wherein the first fixed roller (201) can be driven to rotate by a first rotary drive mechanism (203), and the plastic grid passes between the first fixed roller (201) and the first pressing roller (202); A second feeding roller group (3), the second feeding roller group (3) comprising a second fixed roller (301) and a second pressing roller (302), both of which are rotatably mounted on the side plate (101) of the frame (1), the second fixed roller (301) being capable of being driven to rotate by a second rotary drive mechanism (303), and the plastic grid passing between the second fixed roller (301) and the second pressing roller (302); A fixed component (4) is located between the first feed roller group (2) and the second feed roller group (3), the fixed component (4) comprising a fixed beam (401), a first lifting beam (402), and a second lifting beam (403), the fixed beam (401) and the first lifting beam (402) being used to support the plastic grille, the fixed beam (401) being fixedly mounted on the side plate (101) of the frame (1), a gap being provided between the fixed beam (401) and the first lifting beam (402) in the horizontal direction, the first lifting beam (402) being driven by a first lifting drive mechanism (404) and being capable of moving up and down, and when the first lifting beam (402) is in a low position, the The tops of the first lifting beam (402) and the fixed beam (401) are at the same height; when the first lifting beam (402) is in a high position, the top surface height of the first lifting beam (402) is higher than the top surface height of the fixed beam (401); the cross section of the second lifting beam (403) is an inverted U-shape; the U-shaped opening of the second lifting beam (403) is directly opposite to the horizontal gap between the fixed beam (401) and the first lifting beam (402); the second lifting beam (403) is driven to rise and fall by a second lifting drive mechanism (405); when the second lifting beam (403) descends, it can simultaneously press the plastic grille against the first lifting beam (402) and the fixed beam (401) in a low position; A cutting assembly (5) is located below the fixed assembly (4). The cutting assembly (5) comprises a lifting platform (501), a transverse platform (502), a cutting motor (503), and a saw blade (504). The lifting platform (501) is mounted on the frame (1) via a third lifting drive mechanism (505). The transverse platform (502) is slidably mounted on the lifting platform (501) via a slider (508) and a slide rail (509), and is driven to move by the transverse drive mechanism (506). The transverse platform (502) is in the shape of an elongated strip. A plurality of cutting motors (503) are evenly distributed along the length direction of the transverse platform (502). The saw blade (504) is mounted on the cutting motor (503). The transverse travel of the transverse platform (502) is not less than the spacing of the cutting motors (503). When the lifting platform (501) moves to a high position, the highest point of the saw blade (504) can extend into the C-shaped cavity of the second lifting beam (403). The winding assembly comprises a fixed winding assembly (6), a dynamic winding assembly (7), and a tape packaging assembly.

2. The automatic feeding and cutting plastic grille rolling device according to claim 1 is characterized in that: Supports (102) are installed on the inner sides of the two side panels (101), two groups of the first lifting drive mechanism (404) are provided and are respectively installed on the two supports (102), and the bottom surfaces at both ends of the first lifting beam (402) are connected to the movable ends of the first lifting drive mechanism (404).

3. The automatic feeding and cutting plastic grille rolling device according to claim 1 is characterized in that: The lifting platform (501) is in the shape of a long rectangular frame. The third lifting drive mechanism (505) is a cylinder. The third lifting drive mechanism (505) is provided with two groups, which are respectively located below the two ends of the lifting platform (501). The transverse moving platform (502) is located on the inner side of the vertical projection of the rectangular frame of the lifting platform (501). A plurality of triangular brackets (507) are fixedly installed on the transverse moving platform (502). Both ends of the triangular brackets (507) extend out of the transverse moving platform (502) and are connected to sliders (508). A plurality of slide rails (509) are provided on the lifting platform (501). The sliders (508) and the slide rails (509) are slidably matched.

4. The automatic feeding and cutting plastic grille rolling device according to claim 1 is characterized in that: The transverse driving mechanism (506) comprises a transverse driving motor (5061) and a lead screw assembly (5062); the transverse driving motor (5061) is fixedly mounted on the bottom of the lifting platform (501); the lead screw in the lead screw assembly (5062) is rotatably mounted on the bottom of the lifting platform (501); the lead screw nut in the lead screw assembly (5062) is fixedly mounted on the bottom of the transverse platform (502) via a mounting seat; and the stroke of the lead screw assembly (5062) is greater than the spacing of the cutting motor (503).

5. The automatic feeding and cutting plastic grille rolling device according to claim 1 is characterized in that: The first fixed roller (201) and the first pressure roller (202) are meshed and driven at an end away from the first rotation drive mechanism (203) via two first gears (204) of the same specification, and the second fixed roller (301) and the second pressure roller (302) are meshed and driven at an end away from the second rotation drive mechanism (303) via two second gears (304) of the same specification.

6. The automatic feeding and cutting plastic grille rolling device according to claim 1, characterized in that: The fixed winding assembly (6) comprises a fixed winding support (601), a fixed winding roller (602), and a third rotating drive mechanism (603); the winding support is fixed on the frame (1); two fixed winding rollers (602) are provided and are rotatably arranged on the fixed winding support (601); a plurality of rubber wheels are installed on the fixed winding roller (602) at intervals; the rubber wheels of the two fixed winding rollers (602) are staggered with each other and partially intersect in the projection along the axial direction of the fixed winding roller (602); one end of one of the fixed winding rollers (602) is connected to the third rotating drive mechanism (603); the third rotating drive mechanism (603) is located on one side of the fixed winding support (601); the other ends of the two fixed winding rollers (602) are connected via the first transmission member (604); and the first transmission member (604) is fixed to the other side of the fixed winding support (601).

7. The automatic feeding and cutting plastic grille rolling device according to claim 6, characterized in that: The dynamic winding assembly (7) comprises a dynamic winding support (701), a dynamic winding roller (702), a fourth rotation drive mechanism (703), and a fourth lifting drive mechanism (704); the dynamic winding support (701) is movably arranged on the frame (1) and driven to rise and fall by the fourth lifting drive mechanism (704); two dynamic winding rollers (702) are arranged and rotatably arranged on the dynamic winding support (701); a plurality of rubber wheels are installed on the dynamic winding roller (702) at intervals; the rubber wheels of the two dynamic winding rollers (702) are staggered with each other, and the rubber wheels are moved along the dynamic winding rollers. In the projection of the axial direction of the winding bracket (702), they partially intersect, and the rubber wheels of the upper and lower adjacent fixed winding rollers (602) and dynamic winding rollers (702) are also staggered, one end of one of the dynamic winding rollers (702) is connected to the fourth rotation drive mechanism (703), and the fourth rotation drive mechanism (703) is located on one side of the dynamic winding bracket (701), and the other ends of the two dynamic winding rollers (702) are connected via the second transmission member (705), and the second transmission member (705) is fixed on the other side of the dynamic winding bracket (701).

8. The automatic feeding and cutting plastic grille rolling device according to claim 7, characterized in that: The adhesive tape packaging assembly is installed in the gap between the two rubber wheels.

9. The automatic feeding and cutting plastic grille rolling device according to claim 7, characterized in that: The first transmission member (604) and the second transmission member (705) are one of a gear, a synchronous belt and a synchronous wheel, a chain and a sprocket.

10. The automatic feeding and cutting plastic grille rolling device according to claim 7, characterized in that: The first rotation drive mechanism (203), the second rotation drive mechanism (303), the third rotation drive mechanism (603), and the fourth rotation drive mechanism (703) are all servo motors with reducers, and are equipped with servo encoders.

Citation Information

Patent Citations

  • A coreless automatic winding device for plastic grille

    CN115180441B