Sensor wire automatic corrugated pipe winding and adhesive tape pasting machine device based on industrial internet

Abstract

The invention provides a sensor line automatic corrugated pipe winding and adhesive tape pasting machine device based on the industrial internet, and relates to the technical field of sensors. The corrugated pipe discharging device is installed on one side of the base device and used for storing and releasing the whole disc of corrugated pipes; and the discharging driving device is connected with the corrugated pipe discharging device through a transmission shaft and used for driving the corrugated pipe discharging device to rotate to discharge the corrugated pipe. The corrugated pipe feeding machine head device is used for achieving automatic attaching, automatic winding and automatic cutting, the adhesive tape winding device is used for automatic winding and attaching, in the whole winding and attaching process, manual participation is little, the labor intensity of workers is reduced, the winding and attaching efficiency is improved, products wound and attached through the machine are more uniform and more attractive in appearance, and the production efficiency is improved. And meanwhile, automatic acquisition, monitoring and analysis of data and monitoring of the equipment state are realized, and the stability of the equipment is effectively guaranteed.

Description

Technical Field

[0001] The present invention relates to the field of sensor technology, and in particular to an industrial Internet-based automatic corrugated tube tape wrapping device for sensor lines. Background Art

[0002] The outer surface of the existing sensor cable is manually fixed in length, the corrugated tube is cut, and it is wrapped with simple tooling. The tape is manually torn off, the length is fixed, and the tape is wrapped around the cable. The manually wound corrugated tube and tape are uneven and unsightly in appearance, and it takes a long time and has low production efficiency. Data cannot be collected and analyzed in real time, and product defects cannot be located in time to optimize process equipment parameters. Summary of the invention

[0003] The present invention provides an automatic corrugated tube tape wrapping device for sensor lines based on industrial Internet to solve the problems raised by the above-mentioned background technology.

[0004] In order to solve the above technical problems, the technical solution of the present invention is as follows: An embodiment of the present invention provides an industrial Internet-based sensor line automatic corrugated tube tape machine device, comprising: Base device; The bellows discharge device is installed on one side of the base device and is used to store and release the whole coil of bellows; A discharge driving device is connected to the bellows discharge device through a transmission shaft and is used to drive the bellows discharge device to rotate to discharge the bellows; A bellows transmission device and a bellows buffer device, wherein the bellows buffer device is arranged below the bellows transmission device and is used to store the bellows, and the bellows transmission device is connected to the bellows discharge device and the bellows buffer device through a guide roller and is used to transmit the bellows released by the bellows discharge device to the bellows buffer device; A bellows driving device, a bellows machine head driving device and a bellows feeding machine head device, wherein the bellows driving device is connected to the bellows buffer device and the bellows feeding machine head device through a conveying roller, and is used to uniformly convey the bellows in the bellows buffer device to the bellows feeding machine head device, the bellows machine head driving device is connected to the bellows feeding machine head device through a belt transmission mechanism, and is used to drive the bellows feeding machine head device to move along the axial direction of the cable, and the bellows feeding machine head device is connected to the bellows machine head driving device through a lifting mechanism, and is used to fit the bellows to the sensor cable; A bellows fixing and positioning device, connected to the base device via a slide rail, for fixing and positioning the sensor cable; The tape winding device is arranged on the other side of the base device, connected to the base device through a slide rail, and is used for winding the tape onto the sensor cable.

[0005] Furthermore, the bellows buffer device includes an internal tension adjustment mechanism, and the tension adjustment mechanism is connected to the bellows transmission device and the bellows driving device through a sensor.

[0006] Furthermore, the bellows feeding head device includes a delivery device and pneumatic scissors.

[0007] Furthermore, the bellows fixing and positioning device includes a clamping mechanism for fixing the cable and applying tension along the axial direction of the cable.

[0008] Furthermore, the tape winding device includes a tape unwinding mechanism for releasing the tape, and a cutting mechanism for automatically cutting the tape after winding is completed.

[0009] The above solution of the present invention includes at least the following beneficial effects: 1. The present invention centrally feeds the corrugated tubes and designs a buffer device to control the tension of the corrugated tubes when they are wound. The corrugated tubes can be automatically fed and attached to the cables. The feeding machine head moves at a uniform speed in the axial direction of the cable, and the corrugated tubes are evenly wound around the cables. After the winding is completed, the scissors automatically cut the corrugated tubes, and the tape winding device automatically moves to the axis of the cable, and the tape is automatically fed and wound. At the same time, the tape winding device moves at a uniform speed along the cable, and the tape is evenly wound around the cable. After the winding is completed, the tape is automatically cut. The whole process is automated, and the data is automatically collected to the cloud platform system to realize automatic monitoring and analysis of the data.

[0010] 2. The present invention uses a bellows feeding head device to achieve automatic bonding, automatic winding, and automatic cutting, and uses a tape winding device for automatic winding and bonding. During the entire winding and bonding process, human participation is very little, which reduces the intensity of manual labor and improves the winding and bonding efficiency. The products wound and bonded by the machine are more uniform and more beautiful in appearance. At the same time, automatic data collection, monitoring, and analysis, and equipment status monitoring are realized, effectively ensuring the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the planar structure of the present invention.

[0012] Description of reference numerals: 1. Bellows unloading device; 2. Unloading driving device; 3. Bellows transmission device; 4. Bellows buffer device; 5. Bellows driving device; 6. Bellows machine head driving device; 7. Bellows feeding machine head device; 8. Bellows fixing and positioning device; 9. Tape winding device; 10. Base device. DETAILED DESCRIPTION

[0013] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.

[0014] like Figure 1 to Figure 2 As shown, an embodiment of the present invention provides an automatic corrugated tube tape machine device for sensor lines based on the industrial Internet, comprising: Base device 10; The bellows discharge device 1 is mounted on one side of the base device 10 and is used to store and release the whole coil of bellows; The discharge driving device 2 is connected to the bellows discharge device 1 through a transmission shaft, and is used to drive the bellows discharge device 1 to rotate to discharge the bellows; The bellows transmission device 3 and the bellows buffer device 4, the bellows buffer device 4 is arranged below the bellows transmission device 3 and is used to store the bellows, the bellows transmission device 3 is connected with the bellows discharge device 1 and the bellows buffer device 4 through a guide roller, and is used to transmit the bellows released by the bellows discharge device 1 to the bellows buffer device 4; The bellows driving device 5, the bellows head driving device 6 and the bellows feeding head device 7, the bellows driving device 5 is connected with the bellows buffer device 4 and the bellows feeding head device 7 through a conveying roller, and is used to uniformly convey the bellows in the bellows buffer device 4 to the bellows feeding head device 7, the bellows head driving device 6 is connected with the bellows feeding head device 7 through a belt transmission mechanism, and is used to drive the bellows feeding head device 7 to move along the axial direction of the cable, and the bellows feeding head device 7 is connected with the bellows head driving device 6 through a lifting mechanism, and is used to fit the bellows to the sensor cable; The bellows fixing and positioning device 8 is connected to the base device 10 via a slide rail and is used to fix and position the sensor cable; The tape winding device 9 is arranged on the other side of the base device 10 and connected to the base device 10 via a slide rail, and is used for winding the tape onto the sensor cable.

[0015] In this embodiment, by integrating the bellows unloading, transmission, caching, loading, fixed positioning and tape winding functions, automated operation is achieved, production efficiency is improved, manual intervention is reduced, and the accuracy and consistency of the bellows and tape winding are ensured.

[0016] like Figure 1 to Figure 2 As shown, the bellows buffer device 4 includes an internal tension adjustment mechanism, and the tension adjustment mechanism is connected to the bellows transmission device 3 and the bellows driving device 5 through a sensor.

[0017] In this embodiment, the tension adjustment mechanism is used to ensure that the corrugated tube maintains uniform tension during the transmission and winding process, thereby avoiding uneven winding or breakage caused by the corrugated tube being too loose or too tight, and improving product quality.

[0018] The base device 10 serves as the supporting foundation of the entire equipment, ensuring the stable installation and operation of each component; the bellows discharge device 1 is installed on one side of the base device, and is used to store the whole plate of bellows for continuous feeding. The discharge drive device 2 is connected to the bellows discharge device 1 through a transmission shaft, driving it to rotate to achieve continuous and stable discharge of the bellows; the bellows transmission device 3 is connected to the bellows discharge device 1 and the bellows buffer device 4 through a guide roller, and is responsible for transmitting the discharged bellows to the buffer device; the bellows buffer device 4 is arranged below the transmission device, and is used to temporarily store the bellows, and includes an internal tension adjustment mechanism, which is connected to the transmission device and the drive device through a sensor to ensure uniform tension of the bellows during transmission. The bellows driving device 5 is connected to the bellows buffer device 4 and the feeding head device 7 through a conveying roller, and is responsible for evenly conveying the bellows in the buffer device to the feeding head. The bellows head driving device 6 is connected to the feeding head device 7 through a belt transmission mechanism, and drives it to move along the axial direction of the cable. The bellows feeding head device 7 is connected to the head driving device 6 through a lifting mechanism, and is responsible for accurately fitting the bellows to the sensor cable.

[0019] The base device 10 is connected to the base device through a slide rail to fix and position the sensor cable, ensuring that the corrugated tube can be accurately and stably wound on the cable. The tape winding device 9 is arranged on the other side of the base device, connected to the base device through a slide rail, and is responsible for winding the tape onto the sensor cable with the corrugated tube attached to complete the final packaging.

[0020] By integrating multiple functions such as bellows unloading, transmission, caching, loading, fixed positioning and tape winding into one, fully automated operation is achieved, which greatly improves production efficiency. The introduction of automated equipment significantly reduces manual intervention, reduces labor intensity and improves work efficiency. The equipment ensures the accuracy and consistency of bellows and tape winding through precise control mechanisms and sensors, thereby improving product quality. The tension adjustment mechanism in the bellows cache device can ensure that the bellows maintains uniform tension during transmission and winding, avoiding uneven winding or breakage caused by the bellows being too loose or too tight, further improving product quality.

[0021] In summary, this industrial Internet-based sensor line automatic bellows winding and tape applying machine device realizes efficient and precise bellows and tape winding operations through integrated and automated design, significantly improving production efficiency and product quality while reducing labor intensity and labor costs.

[0022] like Figure 1 to Figure 2 As shown, the bellows feeding head device 7 includes a delivery device and pneumatic scissors.

[0023] In this embodiment, accurate delivery and rapid cutting of the corrugated tube are achieved through the cooperation of the delivery device and the pneumatic scissors, which reduces manual operations, improves production efficiency, and ensures the neatness of the ends of the corrugated tube.

[0024] like Figure 1 to Figure 2 As shown, the corrugated tube fixing and positioning device 8 includes a clamping mechanism for fixing the cable and applying tension along the axial direction of the cable.

[0025] In this embodiment, the clamping mechanism and the slide rail cooperate to ensure that the cable remains in a straight line during the winding process, thereby avoiding the problem of uneven winding caused by cable bending or deviation and improving the winding accuracy.

[0026] like Figure 1 to Figure 2 As shown, the tape winding device 9 includes a tape unwinding mechanism for releasing the tape, and a cutting mechanism for automatically cutting the tape after winding is completed.

[0027] In this embodiment, through the cooperation of the tape unwinding mechanism, the cutting mechanism and the slide rail, the automatic unwinding, uniform winding and rapid cutting of the tape are achieved, which reduces manual operation, improves production efficiency, and ensures the uniformity and aesthetics of the tape winding.

[0028] In the embodiment of the present invention (working principle), the operator puts the cable on the corrugated tube fixing and positioning device 8 and presses the start button. The corrugated tube fixing and positioning device 8 moves along the axial direction of the cable to straighten the cable with a certain tension, and the corrugated tube fixing and positioning device 8 stops moving; the corrugated tube feeding head device 7 descends, and the corrugated tube at the front end of the head is attached to the cable. The corrugated tube fixing and positioning device 8 clamps the cable and starts to rotate. The corrugated tube head driving device 6 drives the corrugated tube feeding head device 7 to move at a uniform speed along the axial direction of the cable, and the corrugated tube is evenly wound around the cable. After winding to the position required by the formula, the corrugated tube feeding head device 7 stops moving, and the pneumatic scissors on the head device cut the corrugated tube, the head rises, and the corrugated tube head driving device 6 drives the corrugated tube feeding head device 7 to move at a uniform speed along the axial direction of the cable. The corrugated tube is evenly wound around the cable. After winding to the position required by the formula, the corrugated tube feeding head device 7 stops moving, and the pneumatic scissors on the head device cut the corrugated tube. The device 6 drives the bellows feeding machine head device 7 to return to the initial position in the reverse direction. At the same time, the delivery device on the machine head clamps the cut bellows head and moves forward to the bonding position, waiting for the next winding and bonding. The forward conveying of the bellows is realized by the bellows driving device 5, which evenly conveys the bellows cached in the bellows buffer device 4 to the machine head. The tension of the bellows can be adjusted through the internal structure of the bellows buffer device 4. The whole plate of bellows is loaded onto the bellows discharging device 1. The bellows discharging device 1 realizes automatic loading and unloading of the bellows through the pneumatic tensioning shaft. The discharging driving device 2 drives the bellows discharging device 1 to rotate so as to discharge the material. After discharging, the bellows passes through the bellows transmission device 3 and is cached in the bellows buffer device 4. After the corrugated tube is wound, the tape winding device 9 moves radially to the center of the cable, and the tape is automatically fed and wound onto the cable. The tape winding device 9 moves at a uniform speed along the axial direction of the cable, and the tape is evenly wound onto the cable. After the winding is completed, the tape is automatically cut off, and the tape winding device 9 returns to the initial position. PLC is used for automatic control of the system. PLC is connected to the data acquisition cloud platform to automatically upload data to the cloud platform to realize data monitoring and analysis.

[0029] The corrugated tube feeding head device 7 includes a delivery device and a pneumatic scissors. When the corrugated tube needs to be wound, the corrugated tube feeding head device 7 descends, so that the corrugated tube at the front end of the head fits onto the cable that has been straightened and tensioned by the corrugated tube fixing and positioning device 8. The corrugated tube fixing and positioning device 8 clamps the cable and starts to rotate. At the same time, the corrugated tube head driving device 6 drives the corrugated tube feeding head device 7 to move at a uniform speed along the axial direction of the cable to achieve uniform winding of the corrugated tube. After winding to the position required by the formula, the corrugated tube feeding head device 7 stops moving, and the pneumatic scissors on the head device quickly cut the corrugated tube to ensure the neatness of the end of the corrugated tube.

[0030] The machine head rises, and the bellows machine head driving device 6 drives the bellows feeding machine head device 7 to return to the initial position in the opposite direction. At the same time, the delivery device on the machine head clamps the cut bellows head and moves forward to the bonding position, waiting for the next winding and bonding. The forward conveying of the bellows is realized by the bellows driving device 5, which evenly conveys the bellows cached in the bellows buffer device 4 to the machine head. The internal structure of the bellows buffer device 4 can adjust the tension of the bellows to ensure that the bellows maintains uniform tension during the transmission and winding process. The whole plate of bellows is loaded onto the bellows discharge device 1. The bellows discharge device 1 realizes automatic loading and unloading of the bellows through the pneumatic tensioning shaft. The discharge driving device 2 drives the bellows discharge device 1 to rotate, thereby discharging. The discharged bellows passes through the bellows transmission device 3 and reaches the bellows buffer device 4 for caching.

[0031] Working process of the bellows fixing and positioning device 8: The corrugated tube fixing and positioning device 8 includes a clamping mechanism for fixing the cable and applying tension along the axial direction of the cable. The operator places the cable on the corrugated tube fixing and positioning device 8 and presses the start button. The corrugated tube fixing and positioning device 8 moves along the axial direction of the cable, straightens the cable, and applies a certain tension. After straightening and applying tension, the corrugated tube fixing and positioning device 8 stops moving and prepares for winding the corrugated tube.

[0032] Working process of the tape winding device 9: The tape winding device 9 includes a tape unwinding mechanism for releasing the tape and a cutting mechanism for automatically cutting the tape after the winding is completed. After the corrugated tube is wound, the tape winding device 9 moves radially along the cable to the center of the cable, and the tape is automatically loaded and wound onto the cable. The tape winding device 9 moves at a uniform speed along the axial direction of the cable to ensure that the tape is evenly wound onto the cable. After the winding is completed, the cutting mechanism automatically cuts the tape, and the tape winding device 9 returns to its initial position.

[0033] PLC is used for automatic control of the system to ensure coordination and precise control among various devices. PLC is connected to the data acquisition cloud platform to automatically upload data to the cloud platform to realize data monitoring and analysis.

[0034] Through automated equipment and precise control mechanisms, fast and accurate winding of bellows and tapes is achieved, greatly improving production efficiency. The introduction of automated equipment significantly reduces manual intervention, reduces labor intensity, and improves work efficiency and safety. Through precise control mechanisms and sensors, the accuracy and consistency of bellows and tape winding are ensured, improving product quality and aesthetics. The connection between PLC and data acquisition cloud platform realizes real-time monitoring and analysis of production data, providing strong support for production management and optimization.

[0035] In summary, the embodiments of the present invention achieve fast and accurate winding of bellows and tapes through integrated and automated design, improve production efficiency and product quality, while reducing the difficulty of manual operation and data monitoring, and provide strong support for industrial automation production.

[0036] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. The sensor line automatic corrugated tube taping machine device based on the industrial Internet is characterized by: include: Base device (10); A bellows discharge device (1), mounted on one side of the base device (10), for storing and releasing a whole coil of bellows; A discharge drive device (2) is connected to the bellows discharge device (1) via a transmission shaft and is used to drive the bellows discharge device (1) to rotate to discharge the bellows; A bellows transmission device (3) and a bellows buffer device (4), wherein the bellows buffer device (4) is arranged below the bellows transmission device (3) and is used to store the bellows; the bellows transmission device (3) is connected to the bellows discharge device (1) and the bellows buffer device (4) via a guide roller and is used to transmit the bellows released by the bellows discharge device (1) to the bellows buffer device (4); A bellows drive device (5), a bellows head drive device (6), and a bellows feeding head device (7), wherein the bellows drive device (5) is connected to the bellows buffer device (4) and the bellows feeding head device (7) via a conveying roller, and is used to uniformly convey the bellows in the bellows buffer device (4) to the bellows feeding head device (7); the bellows head drive device (6) is connected to the bellows feeding head device (7) via a belt transmission mechanism, and is used to drive the bellows feeding head device (7) to move along the axial direction of the cable; the bellows feeding head device (7) is connected to the bellows head drive device (6) via a lifting mechanism, and is used to attach the bellows to the sensor cable; A bellows fixing and positioning device (8), connected to the base device (10) via a slide rail, and used for fixing and positioning the sensor cable; The adhesive tape winding device (9) is arranged on the other side of the base device (10), connected to the base device (10) via a slide rail, and is used to wind the adhesive tape onto the sensor cable.

2. The automatic corrugated pipe tape machine device for sensor lines based on the industrial Internet according to claim 1 is characterized in that: The bellows buffer device (4) comprises an internal tension adjustment mechanism, and the tension adjustment mechanism is connected to the bellows transmission device (3) and the bellows drive device (5) via a sensor.

3. The sensor line automatic corrugated pipe tape machine device based on industrial Internet according to claim 1 is characterized in that: The bellows feeding head device (7) comprises a delivery device and pneumatic scissors.

4. The sensor line automatic corrugated pipe tape machine device based on industrial Internet according to claim 1 is characterized in that: The corrugated tube fixing and positioning device (8) comprises a clamping mechanism for fixing the cable and applying tension along the axial direction of the cable.

5. The automatic corrugated pipe tape machine device for sensor lines based on industrial Internet according to claim 1 is characterized in that: The adhesive tape winding device (9) comprises an adhesive tape unwinding mechanism for releasing the adhesive tape, and a cutting mechanism for automatically cutting the adhesive tape after winding is completed.

Images