Hoisting device and method for assembling a hoisting device
By introducing a jacking structure into the lifting equipment, the dependence on lifting tools and the risks of high-altitude operations during the assembly of the lifting equipment were resolved, enabling safe and low-cost step-by-step installation of standard tower sections.
Patent Information
- Application Number
- CN202510058490.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-01-15
AI Technical Summary
Existing lifting equipment requires the use of lifting tools during assembly, resulting in high installation costs and safety hazards associated with working at heights, especially when installation is impossible in confined spaces or remote locations where lifting tools cannot be used.
A lifting structure is adopted, with the bottom of the lifting structure connected to the first standard tower section and the top detachably connected to the target standard tower section. This structure is used to drive the target standard tower section away from the first standard tower section, creating an installation space and enabling the step-by-step installation of the standard tower sections.
This reduces the assembly cost of lifting equipment, avoids the need to use other lifting tools to lift standard sections, reduces the risks of working at height, and improves operational safety and efficiency.
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Figure CN119976672B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure belongs to the technical field of hoisting equipment, and particularly relates to a hoisting equipment and a hoisting equipment assembling method. BACKGROUND
[0002] The hoisting equipment is a handling mechanical equipment for lifting, lowering and horizontally moving materials, and is widely used in different fields such as industry, transportation and construction. The hoisting equipment includes a tower body, an arm support and a counterweight, etc. The bottom of the tower body is vertically connected to the ground, the middle of the arm support is connected to the top of the tower body, and the arm support can rotate relative to the tower body. A hoisting member such as an electric hoist is arranged at one end of the arm support, and the counterweight is connected at the other end of the arm support.
[0003] In the related art, in order to facilitate the handling or transfer of the hoisting equipment, the hoisting equipment is generally of an assembled structure. That is, the tower body and the arm support of the hoisting equipment are formed by a plurality of steel standard sections. Before use, the first standard section of the tower body is connected to the ground. Then, the other standard sections are stacked in sequence, and the standard sections of the adjacent two tower bodies are connected together, so that the installation of the tower body is completed. Then, the plurality of standard sections of the arm support are installed together to form the arm support. The arm support is hoisted to the top of the tower body, and the arm support is rotationally connected to the tower body. Finally, the counterweight is installed on the arm support, so that the hoisting equipment is assembled.
[0004] However, when assembling the hoisting equipment, since the standard sections of the tower body are stacked in sequence from low to high, and the installation of the arm support is hoisted after the tower body is assembled, other lifting tools are inevitably used during assembly, resulting in high installation cost. For some space-limited, remote or the like sites, the lifting tools may not be used, resulting in that the hoisting equipment cannot be installed, and the use of the hoisting equipment is limited. Moreover, when fixing the standard sections of the adjacent two tower bodies, the workers need to gradually ascend according to the height of the position of the standard section of the tower body, the workers work at high altitude, the operation risk is increased, and there is a safety hazard. SUMMARY
[0005] The hoisting equipment and the hoisting equipment assembling method provided by the embodiments of the present disclosure can completely rely on manual assembly without other equipment, and the assembly cost is reduced. The technical solutions are as follows.
[0006] The embodiment of the present disclosure provides a hoisting device, which comprises a tower body, a jacking structure, a slewing structure and a boom; the tower body comprises a plurality of tower body standard sections which are sequentially stacked along a vertical direction and are detachably connected between two adjacent tower body standard sections, wherein the tower body standard section at the bottom is a first tower body standard section, and other standard sections above the first tower body standard section are second tower body standard sections; the bottom of the jacking structure is connected with the first tower body standard section, and the top of the jacking structure is detachably connected with a target tower body standard section, the target tower body standard section is one of the second tower body standard sections adjacent to the first tower body standard section before the n-th second tower body standard section is installed, the jacking structure is used to drive the target tower body standard section to move away from the first tower body standard section, so that an installation space for the n-th second tower body standard section is formed between the first tower body standard section and the target tower body standard section, wherein n is a natural number greater than 1; and the boom is rotationally connected with the top of the tower body through the slewing structure.
[0007] In another implementation manner of the present disclosure, the jacking structure comprises a base and a plurality of drive cylinders, the base is located at the bottom of the first tower body standard section and is connected with the first tower body standard section; the plurality of drive cylinders are arranged at intervals along the periphery of the first tower body standard section, and the cylinder body of each drive cylinder in the plurality of drive cylinders is connected with the base, and the telescopic end of the drive cylinder is detachably connected with the target tower body standard section.
[0008] In another implementation manner of the present disclosure, the tower body standard section is a cuboid frame structure; the drive cylinders are four, the four drive cylinders are respectively located at four corner portions of the cross section of the first tower body standard section, and the telescopic direction of the drive cylinders is a vertical direction; the jacking structure further comprises two bolts, the length direction of each bolt in the two bolts is arranged along a diagonal line of the cross section of the first tower body standard section, and the two ends of the bolt are respectively used for inserting into the piston rods of two drive cylinders, and the middle part of the bolt is used for inserting into the target tower body standard section.
[0009] In another implementation manner of the present disclosure, the tower body standard section comprises four main chord rods, the four main chord rods are arranged in parallel and opposite to each other, two adjacent main chord rods are connected, and a bolt hole for inserting the bolt is arranged in the side wall of each main chord rod.
[0010] In still another implementation manner of the present disclosure, the tower body standard section further comprises four pairs of flange plates corresponding to the four main chord rods respectively, and two flange plates in each pair of flange plates are connected to two ends of the corresponding main chord rod respectively, each flange plate located at the first end of the main chord rod is provided with a positioning hole, and each flange plate located at the second end of the main chord rod is provided with a protrusion; in two adjacent tower body standard sections, the protrusions of one tower body standard section are inserted into the positioning holes of the other tower body standard section.
[0011] In still another implementation manner of the present disclosure, the height of the tower body standard section is 500mm-800mm.
[0012] In still another implementation manner of the present disclosure, the arm support comprises a plurality of arm support standard sections and a plurality of connecting pieces, the plurality of arm support standard sections are arranged in sequence along the horizontal direction, for any two adjacent arm support standard sections, one arm support standard section is provided with a positioning protrusion at the end thereof, and the other arm support standard section is provided with a positioning groove at the end thereof, the positioning protrusion is located in the groove, and the two adjacent arm support standard sections are detachably connected through the connecting piece.
[0013] In still another implementation manner of the present disclosure, one side of the arm support standard section is provided with a guide groove, the length direction of the guide groove is the same as the length direction of the arm support standard section, the guide grooves of two adjacent arm support standard sections are communicated with each other, and the guide grooves of the plurality of arm support standard sections form a guide rail; the hoisting equipment further comprises an automatic hoisting piece for hoisting a heavy object, the automatic hoisting piece is partially located in the guide rail and can move along the guide rail, and the automatic hoisting piece is connected to the side wall of the guide rail.
[0014] In still another implementation manner of the present disclosure, a method for assembling a hoisting device is also provided, and the method is used for the hoisting device described above, and the method comprises the following steps: connecting a first tower standard section in the hoisting device in a use site; connecting a first second tower standard section in the hoisting device on the first tower standard section; connecting the boom on the first second tower standard section; connecting a jacking structure in the hoisting device with a target tower standard section, and disconnecting the connection between the first second tower standard section and the first tower standard section, controlling the jacking structure to drive the first second tower standard section to move upwards, so that an installation space is formed between the first second tower standard section and the first tower standard section; inserting a second second tower standard section into the installation space, and connecting two ends of the second second tower standard section with two adjacent tower standard sections respectively; disconnecting the connection between the jacking structure and the first second tower standard section, and controlling the jacking structure to reset to the first tower standard section; repeating the above three steps until all the second tower standard sections in the hoisting device are installed.
[0015] In still another implementation manner of the present disclosure, the step of connecting the boom on the first second tower standard section comprises the following steps: connecting a first boom standard section in the hoisting device with the first second tower standard section; and connecting other boom standard sections along a horizontal direction on two ends of the first boom standard section in sequence.
[0016] The technical scheme provided by the embodiments of the present disclosure has the following beneficial effects:
[0017] Since the hoisting device comprises a jacking structure, the bottom of the jacking structure is connected with the first tower standard section, the top of the jacking structure is detachably connected with a target tower standard section, and the jacking structure is used for driving the target tower standard section to move away from the first tower standard section, so that an installation space is formed between the first tower standard section and the target tower standard section for installing the nth second tower standard section. In this way, when the hoisting device is installed, the first tower standard section can be first fixed on the ground, then the first second tower standard section is installed on the first tower standard section, and then when the nth second tower standard section is installed, the target tower standard section adjacent to the first tower standard section is first driven to move upwards by the jacking structure, so that an installation space is formed above the first tower standard section for installing the nth second tower standard section, and the nth second tower standard section is installed. The second tower standard section to be installed is always located above the first tower standard section, the installation height of the tower standard section is reduced, other lifting tools are not needed for lifting the standard section, and manual high-altitude operation is avoided, so that the operation cost is reduced and the safety of the operation is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present disclosure, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
[0019] Figure 1 is a structural schematic diagram of a hoisting equipment provided by the embodiments of the present disclosure;
[0020] Figure 2 is an initial installation schematic diagram of the hoisting equipment provided by the embodiments of the present disclosure;
[0021] Figure 3 is a subsequent installation schematic diagram in Figure 2 ;
[0022] Figure 4 is a top view of a first tower standard section in Figure 2 ; Figure 3
[0023] Figure 5 is a structural schematic diagram of a tower standard section in Figure 4 which is not inserted with a plug;
[0024] Figure 6 is a structural schematic diagram of a tower standard section in Figure 1 ;
[0025] Figure 7 is a connection schematic diagram of two adjacent arm support standard sections;
[0026] Figure 8 is a side view of Figure 7 ;
[0027] Figure 9 is an installation sequence schematic diagram of the hoisting equipment provided by the embodiments of the present disclosure.
[0028] The meanings of the symbols in the drawings are as follows:
[0029] 100, tower; 100a, tower standard section; 101, first tower standard section; 102, second tower standard section; 103, target tower standard section; 1020, installation space; 1021, main chord; 1022, flange plate; 1001, protruding block; 1002, positioning hole; 1023, web chord; 1000, plug hole;
[0030] 200, jacking structure; 201, base; 202, driving cylinder; 203, plug; 204, connecting rod;
[0031] 300, slewing structure; 301, slewing motor; 302, slewing support;
[0032] 400, jib; 401, jib standard section; 402, connecting piece; 4001, positioning protrusion; 4002, groove; 4010, guide groove; 4011, horizontal steel plate; 4012, vertical steel plate; 4021, positioning part; 4022, connecting part; 4023, reinforcing rib;
[0033] 500, automatic hoisting piece; 600, manual hoisting piece; 700, counterweight piece. DETAILED DESCRIPTION
[0034] In order to make the objects, technical solutions and advantages of the present disclosure clearer, the following will further describe the embodiments of the present disclosure in detail with reference to the drawings.
[0035] The present disclosure provides a hoisting device, such as Figure 1 As shown in the figure, the hoisting device comprises a tower body 100, a jacking structure 200, a slewing structure 300 and a jib 400.
[0036] The tower body 100 comprises a plurality of tower body standard sections 100a stacked in sequence along the vertical direction, and adjacent two tower body standard sections 100a are detachably connected. The tower body standard section 100a at the bottom is a first tower body standard section 101, and the other tower body standard sections 100a above the first tower body standard section 101 are all second tower body standard sections 102.
[0037] Figure 2 The initial installation schematic diagram of the hoisting device provided by the present disclosure is shown in Figure 3 The subsequent installation schematic diagram in Figure 2 is shown in combination with Figure 2 and Figure 3 . The bottom of the jacking structure 200 is connected with the first tower body standard section 101, and the top of the jacking structure 200 is detachably connected with a target tower body standard section 103. The target tower body standard section 103 is a second tower body standard section 102 adjacent to the first tower body standard section 101 before the installation of the nth second tower body standard section 102. The jacking structure 200 is used to drive the target tower body standard section 103 to move away from the first tower body standard section 101, so that an installation space 1020 for the installation of the nth second tower body standard section 102 is formed between the first tower body standard section 101 and the target tower body standard section 103, wherein n is a natural number greater than 1. The jib 400 is rotationally connected with the top of the tower body 100 through the slewing structure 300.
[0038] When the hoisting device is used, since the tower body 100 in the hoisting device comprises a plurality of tower body standard sections 100a stacked in sequence along the vertical direction and detachably connected between adjacent two tower body standard sections 100a, the number of the tower body standard sections 100a can be increased or decreased according to actual needs, so as to flexibly adjust the height of the tower body.
[0039] Since the hoisting device further comprises the jacking structure 200, the bottom of the jacking structure 200 is connected with the first tower body standard section 101, the top of the jacking structure 200 is detachably connected with the target tower body standard section 103, and the jacking structure 200 is used to drive the target tower body standard section 103 to move away from the first tower body standard section 101, so that the installation space 1020 for installing the nth second tower body standard section 102 is formed between the first tower body standard section 101 and the target tower body standard section 103, so that when the hoisting device is installed, the first tower body standard section 101 can be first fixed on the ground, then the first second tower body standard section 102 is installed on the first tower body standard section 101, and then when the nth second tower body standard section 102 is installed, the target tower body standard section 103 adjacent to the first tower body standard section 101 is first driven to move upward by the jacking structure 200, so that the installation space 1020 for installing the nth second tower body standard section 102 is formed above the first tower body standard section 101, the nth second tower body standard section 102 is installed, the second tower body standard section 102 to be installed is always in the position adjacent to the first tower body standard section 101, the installation height of the tower body standard section 100a is reduced, the standard section is avoided to be hoisted by other lifting appliances, manual high-altitude operation is avoided, the operation cost is reduced, and the safety of the operation is improved.
[0040] That is to say, in the above hoisting device, since the jacking structure 200 is additionally arranged and detachably connected between the first tower body standard section 101 and the target tower body standard section 103, the space between the target tower body standard section 103 and the first tower body standard section 101 can be adjusted at any time during the installation of the tower body 100 to form the installation space 1020, so that the second tower body standard section 102 to be installed is always adjacent to the first tower body standard section 101, the installation height of the second tower body standard section 102 is reduced, and thus the installation cost is reduced and the safety of the installation is improved.
[0041] Continuing to refer to Figure 2 and Figure 3 Optionally, the jacking structure 200 comprises a base 201 and a plurality of driving cylinders 202, the base 201 is located at the bottom of the first tower body standard section 101 and connected with the first tower body standard section 101.
[0042] A plurality of drive cylinders 202 are arranged at intervals along the periphery of the first tower body standard section 101, and the cylinder body of each of the plurality of drive cylinders 202 is connected to the base 201, and the telescopic end of the drive cylinder 202 is detachably connected to the target tower body standard section 103.
[0043] In the above implementation, the base 201 is used to provide a mounting base for the drive cylinder 202, and is connected to the first tower body standard section 101. The drive cylinder 202 is used to be detachably connected to the target tower body standard section 103, so as to drive the target tower body standard section 103 to form a mounting space 1020 in front of the first tower body standard section 101.
[0044] For example, when actually installing the tower body 100, the first tower body standard section 101 can be installed on the ground first, and then the first second tower body standard section 102 is installed on the first tower body standard section 101, and the first second tower body standard section 102 is connected to each drive cylinder 202.
[0045] Then the drive cylinder 202 is controlled to be elongated, so that the mounting space 1020 is formed between the first second tower body standard section 102 and the first tower body standard section 101. The second second tower body standard section 102 is inserted into the mounting space 1020, and the second second tower body standard section 102 is fixed to the first second tower body standard section 102 and the first tower body standard section 101 respectively. Then the connection between the drive cylinder 202 and the first second tower body standard section 102 is detached, and the drive cylinder 202 is retracted to the first tower body standard section 101.
[0046] Then the drive cylinder 202 is connected to the second second tower body standard section 102 (also called the target tower body standard section 103), and the drive cylinder 202 is controlled to be elongated, so that the mounting space 1020 is formed between the second second tower body standard section 102 and the first tower body standard section 101. The third second tower body standard section 102 is inserted into the mounting space 1020, and the third second tower body standard section 102 is fixed to the second second tower body standard section 102 and the first tower body standard section 101 respectively. Then the connection between the drive cylinder 202 and the second second tower body standard section 102 is detached, and the drive cylinder 202 is retracted to the first tower body standard section 101. The drive cylinder 202 is connected to the third second tower body standard section 102, and then the drive cylinder 202 is elongated, so that the mounting space 1020 is formed between the third second tower body standard section 102 and the first tower body standard section 101. The above steps are repeated until all the standard sections are installed.
[0047] In this embodiment, all drive cylinders 202 are electric cylinders for easy control. The drive cylinders 202 are powered by motors, making the entire lifting structure 200 fully electrically driven, facilitating quick wiring and installation, and allowing for remote control via a remote controller.
[0048] The base 201 has a flat plate structure, which simplifies the structure of the base 201, makes it easy to arrange, and reduces costs.
[0049] In other examples, the lifting structure 200 can also be other structures, such as a gear and rack structure, etc.
[0050] Figure 4 for Figure 2 or Figure 3 A top view of the first standard section of the tower, combined with Figure 4 Optionally, the standard tower section 100a is a cuboid frame structure. There are four drive cylinders 202, which are located at the four corners of the cross-section of the first standard tower section 101, and the extension and retraction direction of the drive cylinders 202 is vertical.
[0051] The lifting structure 200 also includes two pins 203. The length direction of each pin 203 is arranged along the diagonal of the first tower body standard section 101, and the two ends of each pin 203 are respectively used to be inserted into the piston rods of the two drive cylinders 202, and the middle part of the pin 203 is used to be inserted into the target tower body standard section 103.
[0052] In the above implementation, there are four drive cylinders 202, so that drive cylinders 202 are provided at the four corners of the first tower standard section 101, so that the target tower standard section 103 can be smoothly supported and raised by the drive cylinders 202, avoiding swaying and improving stability.
[0053] The pin 203 is used to detachably connect the target tower standard section 103 and the piston rod of the drive cylinder 202, so that the target tower standard section 103 and the drive cylinder 202 can be connected and disassembled at any time.
[0054] Furthermore, by setting two pins 203 and arranging them diagonally along the standard tower section 100a, each pin 203 can simultaneously connect the piston rods of the two drive cylinders 202 and the target standard tower section 103, facilitating a quick and easy connection between the drive cylinders 202 and the target standard tower section 103. This also allows the drive cylinders 202 to be interconnected, ensuring synchronized operation.
[0055] In other examples, the number of pins may also be four, corresponding one-to-one with the four drive cylinders 202. The pins 203 may also be other structures, such as bolt fasteners.
[0056] Figure 5 For Figure 4 structure diagram of the tower body standard section in the tower body standard section, combined with Figure 5 In this embodiment, in order to further improve the connection stability of each driving cylinder 202, the jacking structure 200 further comprises three connecting rods 204, which form a U shape, and each connecting rod 204 is located between two adjacent driving cylinders 202, and the two ends of each connecting rod 204 are connected with the two adjacent driving cylinders 202 respectively. The opening of the U shape is used as an insertion port for installing the second tower body standard section 102 in the installation space 1020.
[0057] combined with 4 and Figure 5 Optionally, each tower body standard section 100a comprises four main chord rods 1021, which are arranged in parallel and opposite to each other, and two adjacent main chord rods 1021 are connected, and each main chord rod 1021 is provided with a pin hole 1000 for inserting the pin 203.
[0058] The axis of the pin hole 1000 is perpendicular to the main chord rod 1021, and the pin holes 1000 in the two main chord rods 1021 farthest away are coaxially arranged.
[0059] By setting the tower body standard section 100a as the above structure, the main chord rod 1021 can be used as the main load-bearing component, while simplifying the structure of the tower body standard section 100a and reducing the weight. At the same time, the pin hole 1000 is provided in the main chord rod 1021, which is convenient for the insertion of the pin 203, so as to realize the connection or disassembly between the driving cylinder 202 and the tower body standard section 100a.
[0060] Figure 6 For Figure 1 structure diagram of the tower body standard section in the tower body standard section, combined with Figure 6 The tower body standard section 100a further comprises four pairs of flange plates 1022, which correspond to the four main chord rods 1021 one by one, and the two flange plates 1022 in each pair of flange plates are connected to the two ends of the corresponding main chord rod 1021 respectively.
[0061] Each flange plate 1022 located at the first end of the main chord rod 1021 is provided with a positioning hole 1002, and each flange plate 1022 located at the second end of the main chord rod 1021 is provided with a protrusion 1001. In adjacent two tower body standard sections 100a, the protrusions 1001 of each tower body standard section are inserted into the positioning holes 1002 in the other tower body standard section 100a. After the protrusion 1001 is inserted into the positioning hole 1002, the adjacent two tower body standard sections 100a can be connected by fasteners such as pins.
[0062] In the above implementation, the flange plate 1022 is used to increase the contact area of the two adjacent tower body standard sections 100a, so that the tower body standard sections 100a can be stacked together stably. Moreover, installation space is also provided for fasteners such as bolts, so that the connection and disconnection between the two adjacent tower body standard sections 100a can be realized through the fasteners.
[0063] In the embodiments of the present disclosure, a plurality of web chords 1023 are sequentially connected along the length direction of the main chord 1021 between the two adjacent main chords 1021, and the two ends of each web chord 1023 are connected with the two adjacent main chords 1021, respectively. In this way, the two adjacent main chords 1021 can be connected through the web chords 1023, so as to further increase the structural strength of the tower body standard section 100a.
[0064] Optionally, the height of the tower body standard section 100a is 500mm-800m.
[0065] In the above implementation, the height of each tower body standard section 100a is set to 500mm-800m, so that the tower body standard section 100a is convenient to install, and the installation height of each tower body standard section 100a is not higher than 2m, which is within the height range of the average person, and is convenient for manual operation.
[0066] Figure 7 The connection between the two adjacent arm support standard sections is shown in the side view of FIG. 6, which is combined with Figure 7 Optionally, the arm support 400 includes a plurality of arm support standard sections 401 and a plurality of connecting pieces 402, the plurality of arm support standard sections 401 are sequentially arranged along the horizontal direction, and for any two adjacent arm support standard sections 401, one arm support standard section 401 has a positioning protrusion 4001 at the end thereof, and the other arm support standard section 401 has a positioning groove 4002 at the end thereof, the positioning protrusion 4001 is located in the groove 4002, and the two adjacent arm support standard sections 401 are detachably connected through the connecting piece 402.
[0067] In the above implementation, the arm support 400 is set to a plurality of arm support standard sections 401 and a plurality of connecting pieces 402, so that the length of the arm support 400 can be flexibly assembled according to actual needs. Moreover, the arm support 400 is also convenient to store and transport.
[0068] Moreover, the positioning protrusion 4001 and the groove 4002 are arranged at the end of each arm support standard section 401, so that the two adjacent arm support standard sections 401 can be quickly assembled through the cooperation of the positioning protrusion 4001 and the groove 4002, and the installation efficiency is improved.
[0069] Figure 8 The connection between the two adjacent arm support standard sections is shown in the side view of FIG. 6, which is combined with Figure 7 The connection between the two adjacent arm support standard sections is shown in the side view of FIG. 6, which is combined with Figure 8 The connection between the two adjacent arm support standard sections is shown in the side view of FIG. 6, which is combined with Figure 8Optionally, one side of the arm support standard section 401 has a guide groove 4010, the length direction of the guide groove 4010 is the same as the length direction of the arm support standard section 401, the guide grooves 4010 in the adjacent two arm support standard sections 401 are communicated with each other, and the guide grooves 4010 of the plurality of arm support standard sections 401 form a guide rail.
[0070] Referring again to Figure 1 , the hoisting device further comprises an automatic hoisting member 500 for hoisting the heavy object, the automatic hoisting member 500 is partially located in the guide rail and is capable of moving along the guide rail, and the automatic hoisting member 500 is connected with the side wall of the guide rail.
[0071] In the above implementation, the guide groove 4010 is arranged in each arm support standard section 401, so that the guide rail is formed through the guide grooves 4010, so as to provide a moving track for the automatic hoisting member 500, and the automatic hoisting member 500 is capable of moving along the guide rail.
[0072] The automatic hoisting member 500 is used for hoisting the heavy object, and the automatic hoisting member 500 is arranged in the guide rail, so that the automatic hoisting member 500 can move the heavy object after hoisting the heavy object, and the heavy object is transported.
[0073] In the embodiment of the present disclosure, the automatic hoisting member 500 is an electric hoist. In this way, the automatic hoisting member 500 can be assembled, and the structure of the entire hoisting device can be simplified.
[0074] In other examples, the automatic hoisting member 500 can also be a hoisting member formed by a pulley, an oil cylinder, a steel wire rope, etc.
[0075] Referring again to Figure 8 In addition, in order to simplify the structure of the arm support standard section 401, the arm support standard section 401 can be an I-shaped steel. The arm support standard section 401 is a long strip of steel material with an I-shaped cross section. The arm support standard section 401 includes two horizontal steel plates 4011 and a vertical steel plate 4012. The two horizontal steel plates 4011 are parallel to each other, the vertical steel plate 4012 is perpendicular to the horizontal steel plates 4011 and located between the two horizontal steel plates 4011, and the two sides of the vertical steel plate 4012 are connected with the horizontal steel plates 4011, respectively. The opposite two plate surfaces of the vertical steel plate 4012 define two oppositely arranged guide grooves 4010 with the two horizontal steel plates 4011, respectively.
[0076] The positioning protrusions 4001 and the vertical steel plate 4012 are located on opposite sides of the length direction of the vertical steel plate 4012, respectively, and the positioning protrusions 4001 protrude out of the two horizontal steel plates 4011. The groove 4002 is located in the two horizontal steel plates 4011.
[0077] In the embodiments of the present disclosure, in order to facilitate the arrangement of the connecting piece 402, the connecting piece 402 is located at one plate surface of the vertical steel plate 4012, and the connecting piece 402 comprises a positioning portion 4021 and a connecting portion 4022 connected to each other, the positioning portion 4021 is sleeved outside one of the horizontal steel plates 4011, and the horizontal steel plate 4011 sleeved is connected by a bolt or other fastener. The connecting portion 4022 is located at one plate surface of the vertical steel plate 4012. The connecting portion 4022 is connected to the vertical steel plate 4012 by a bolt or other fastener.
[0078] In addition, in order to increase the structural strength of the connecting piece 402, at least one reinforcing rib 4023 is arranged in the connecting piece 402, each reinforcing rib 4023 is located between the positioning portion 4021 and the connecting portion 4022, and the reinforcing rib 4023 is arranged along the length direction of the arm support standard section 401.
[0079] Furthermore, in order to further increase the connection firmness between the two adjacent arm support standard sections 401, the connecting pieces 402 are arranged in pairs, the two arm support standard sections 401 arranged in pairs are located between the two adjacent arm support standard sections 401, and are respectively arranged symmetrically on opposite sides of the arm support standard section 401.
[0080] In order to facilitate the manufacture, the connecting piece 402 is an integral structure.
[0081] Again referring to Figure 1 Optionally, the hoisting equipment further comprises a manual lifting piece 600 and a counterweight 700, the manual lifting piece 600 and the counterweight 700 are respectively connected to the two arm support standard sections 401 located at the most end, and the distance between the manual lifting piece 600 and the tower body 100 is greater than the distance between the counterweight 700 and the tower body 100.
[0082] In the above implementation manner, the manual lifting piece 600 is used to assist the installation of the automatic lifting piece 500.
[0083] Optionally, the slewing structure 300 comprises a slewing motor 301 and a slewing support 302, the slewing motor 301 is connected to the tower body 100.
[0084] The outer part of the slewing support 302 has an outer gear ring meshing with the output gear of the slewing motor 301, the axis direction of the outer gear ring is vertical, the top of the slewing support 302 is connected to the arm support 400, and the bottom of the slewing support 302 is in contact with the tower body 100.
[0085] In the above implementation manner, the slewing motor 301 is used to drive the slewing support 302 to rotate, after the slewing support 302 rotates, the arm support 400 can be rotated, thereby changing the circumferential position of the automatic lifting piece 500 on the arm support 400, and facilitating the lifting of heavy objects.
[0086] In another aspect, the present disclosure also provides a method for assembling a hoisting device.
[0087] Figure 9 The present disclosure provides a schematic diagram of the installation sequence of the hoisting device, which is combined with Figure 9 The method comprises the following steps:
[0088] (1) Connect the first tower body standard section in the use site.
[0089] Referring to FIG. a in the drawings, Figure 9 the bottom of the first tower body standard section is connected to the ground by bolts or other fasteners.
[0090] (2) Connect the first second tower body standard section to the first tower body standard section.
[0091] Referring to FIG. b in the drawings, Figure 9 the first second tower body standard section is stacked on the first tower body standard section, and the two are connected together by bolts or other fasteners.
[0092] (3) Connect the boom to the first second tower body standard section.
[0093] Since the overall structure of the boom is large, the boom standard sections can also be installed one by one when installing the boom.
[0094] Connecting the boom to the first second tower body standard section comprises the following steps:
[0095] (3.1) Connect the first boom standard section in the hoisting device to the first second tower body standard section.
[0096] (3.2) Connect the other boom standard sections to the two ends of the first boom standard section in the horizontal direction, respectively.
[0097] Referring to FIG. c and d in the drawings, Figure 9 when installing, the first boom standard section is connected to the first second tower body standard section by the rotary structure 300 to realize rotary connection. Then, the remaining boom standard sections are connected to the left and right ends of the first boom standard section in sequence until the length of the boom meets the actual requirements.
[0098] When installing the adjacent two boom standard sections, one of the boom standard sections can be inserted into the positioning groove of the other boom standard section according to the foregoing description, and then the adjacent two boom standard sections are fixed together by the connecting piece.
[0099] It should be noted that when installing the boom standard sections, counterweights can be installed on one of the boom standard sections to maintain balance during the installation of the boom.
[0100] After the mounting of the jib is completed, the manual lifting member 600 can be connected at the end of the jib first, and then the automatic lifting member 500 is mounted in the guide rail formed by the jib standard section through the manual lifting member 600.
[0101] (4) The jacking structure is connected with the first second tower body standard section, and the connection between the first second tower body standard section and the first tower body standard section is disassembled. The jacking structure is controlled to drive the first second tower body standard section to rise, so that the installation space is formed between the first second tower body standard section and the first tower body standard section.
[0102] Referring to FIG. e in the drawings, Figure 9 the jacking structure in the hoisting equipment is controlled to drive the first second tower body standard section (that is, the first target tower body standard section 103) to rise, so that the installation space 1020 is formed between the first second tower body standard section and the first tower body standard section.
[0103] (5) The second second tower body standard section 102 is inserted into the installation space 1020, and the two ends of the second second tower body standard section are connected with the adjacent two tower body standard sections, respectively.
[0104] Referring to FIG. f in the drawings, Figure 9 after the installation space is formed, the second second tower body standard section is inserted into the installation space, so that the two ends of the second second tower body standard section are positioned with the first tower body standard section and the first second tower body standard section, respectively. Then the two ends of the second second tower body standard section are fixed with the first tower body standard section and the first second tower body standard section, respectively, through bolts and other fasteners.
[0105] (6) The connection between the jacking structure and the first second tower body standard section is disassembled, and the jacking structure is controlled to reset to the first tower body standard section.
[0106] The jacking structure is connected with the second second tower body standard section.
[0107] Referring to FIG. g in the drawings, Figure 9 after the connection between the jacking structure and the first second tower body standard section is disassembled, the jacking structure is controlled to reset.
[0108] (7) The above three steps are repeated until all the second tower body standard sections are mounted.
[0109] After the jacking structure is fixed with the second second-tower standard section by the pin and the like, the subsequent driving of the second second-tower standard section upward is facilitated. Then the jacking structure is continuously controlled to drive the second second-tower standard section upward, so that the installation space is formed between the second second-tower standard section and the first tower standard section. After the installation space is formed, the third second-tower standard section is inserted into the installation space. The above process is repeated until all the second standard sections are installed.
[0110] In the process of installing the tower 100, the space between the target tower standard section 103 and the first tower standard section 101 can be adjusted at any time to form the installation space 1020, so that the second tower standard section 102 to be installed is always adjacent to the first tower standard section 101, the height of installing the second tower standard section 102 is reduced, and thus the installation cost is reduced and the safety of installation is improved.
[0111] The above only describes optional embodiments of the present disclosure and is not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
Claims
1. A hoisting apparatus, characterized in that, The crane includes a tower body (100), a jacking structure (200), a slewing structure (300), and a boom (400); The tower body (100) includes a plurality of tower body standard sections (100a) stacked in sequence along a vertical direction, two adjacent tower body standard sections (100a) are detachably connected, the tower body standard section (100a) at the bottom is a first tower body standard section (101), and other tower body standard sections (100a) above the first tower body standard section (101) are second tower body standard sections (102); The bottom of the jacking structure (200) is connected with the first tower body standard section (101), the top of the jacking structure (200) is detachably connected with a target tower body standard section (103), the target tower body standard section (103) is one of the second tower body standard sections (102) adjacent to the first tower body standard section (101) before the nth second tower body standard section (102) is installed, the jacking structure (200) is used to drive the target tower body standard section (103) to move away from the first tower body standard section (101), so that an installation space (1020) for the nth second tower body standard section (102) is formed between the first tower body standard section (101) and the target tower body standard section (103), wherein n is a natural number greater than 1; The boom (400) is rotationally connected with the top of the tower body (100) through the slewing structure (300).
2. The hoisting device according to claim 1, characterized in that The jacking structure (200) includes a base (201) and a plurality of drive cylinders (202), The base (201) is located at the bottom of the first tower body standard section (101) and is connected with the first tower body standard section (101); The plurality of drive cylinders (202) are arranged at intervals along the periphery of the first tower body standard section (101), and the cylinder body of each drive cylinder (202) in the plurality of drive cylinders (202) is connected with the base (201), and the telescopic end of the drive cylinder (202) is detachably connected with the target tower body standard section (103).
3. The hoisting device according to claim 2, characterized in that The tower body standard section (100a) is a cuboid frame structure; The drive cylinder (202) is four, four drive cylinders (202) are respectively located at four corner portions of the cross section of the first tower body standard section (101), and the telescopic direction of the drive cylinder (202) is a vertical direction; The jacking structure (200) further includes two bolts (203), the length direction of each bolt (203) in the two bolts (203) is arranged along a diagonal line of the cross section of the first tower body standard section (101), and the two ends of the bolt (203) are respectively used for inserting into two piston rods of the drive cylinder (202), and the middle part of the bolt (203) is used for inserting into the target tower body standard section (103).
4. The hoisting device according to claim 3, characterized in that The tower body standard section (100a) comprises four main chord bars (1021) which are parallel to each other and arranged oppositely in pairs, and two adjacent main chord bars (1021) are connected, and each main chord bar (1021) is provided with a bolt hole (1000) in the side wall for inserting the bolt (203).
5. The hoisting device according to claim 4, characterized in that The tower body standard section (100a) further comprises four pairs of flange plates (1022) corresponding to the four main chord bars (1021), and two flange plates (1022) in each pair of flange plates (1022) are connected to the two ends of the corresponding main chord bar (1021) respectively, and each flange plate (1022) located at the first end of the main chord bar (1021) is provided with a positioning hole (1002), and each flange plate (1022) located at the second end of the main chord bar (1021) is provided with a protrusion (1001). In two adjacent tower body standard sections (100a), the protrusions (1001) of one tower body standard section (100a) are inserted into the positioning holes (1002) in the other tower body standard section (100a).
6. The hoisting device according to any one of claims 1-5, characterized in that, The height of the tower body standard section (100a) is 500mm-800mm.
7. The hoisting device according to any one of claims 1 - 5, characterized in that The cantilever (400) comprises a plurality of cantilever standard sections (401) and a plurality of connecting pieces (402), the plurality of cantilever standard sections (401) are arranged in sequence along the horizontal direction, for any two adjacent cantilever standard sections (401), one cantilever standard section (401) has a positioning protrusion (4001) at the end, and the other cantilever standard section (401) has a positioning groove (4002) at the end, the positioning protrusion (4001) is located in the groove (4002), and the two adjacent cantilever standard sections (401) are detachably connected through the connecting piece (402).
8. The hoisting device according to claim 7, characterized in that One side of the cantilever standard section (401) has a guide groove (4010), the length direction of the guide groove (4010) is the same as the length direction of the cantilever standard section (401), the guide grooves (4010) in two adjacent cantilever standard sections (401) are communicated with each other, and the guide grooves (4010) of the plurality of cantilever standard sections (401) form a guide rail. The hoisting equipment further comprises an automatic hoisting piece (500) for hoisting heavy objects, the automatic hoisting piece (500) is partially located in the guide rail and can move along the guide rail, and the automatic hoisting piece (500) is connected to the side wall of the guide rail.
9. A method of assembling a hoisting apparatus, characterized by, The assembly method is used for installing the hoisting equipment of claim 1, and the assembly method comprises: Connecting the first tower body standard section in the hoisting equipment in the use site; Connecting the first second tower body standard section in the hoisting equipment on the first tower body standard section; Connecting the cantilever on the first second tower body standard section; Connecting a jacking structure in the hoisting device with a target tower body standard section, and disassembling the connection between the first second tower body standard section and the first tower body standard section, controlling the jacking structure to drive the first second tower body standard section to rise, so that an installation space is formed between the first second tower body standard section and the first tower body standard section; A second second tower body standard section is inserted into the installation space, and the two ends of the second second tower body standard section are connected with the adjacent two tower body standard sections respectively; Disassembling the connection between the jacking structure and the first second tower body standard section, and controlling the jacking structure to reset to the first tower body standard section; The above three steps are repeated until all the second tower body standard sections in the hoisting device are installed.
10. The method of assembling according to claim 9, wherein, The connecting of the arm support in the hoisting device with the first second tower body standard section comprises: Connecting a first arm support standard section in the hoisting device with the first second tower body standard section; Other arm support standard sections are sequentially connected with the two ends of the first arm support standard section along the horizontal direction respectively.
Citation Information
Patent Citations
Safety tower crane and an implementation method thereof
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