A foamed glass processing and production apparatus and method of use thereof

Abstract

The application discloses a foamed glass processing and producing device, which comprises a rack and a right support frame, the outer part of the rack is provided with the right support frame, the top outer wall of the rack is installed with a support frame, the outer part of the rack far from the right support frame is provided with a left support frame, the outer part of the left support frame is provided with a cooling machine, the outer part of the right support frame is provided with a smelting furnace, the outer part of the smelting furnace is provided with a rotary disc, the lateral wall of the smelting furnace is installed with a servo motor, the output end of the servo motor is installed with a rotary shaft, the rotary shaft is connected with the rotary disc, and the top end of the rotary disc is installed with four groups of support plates with equal intervals. The foamed glass processing and producing device can conveniently switch and convey various raw materials, the switching time of the groups of raw materials is shortened, the ring-shaped moving and sequentially conveying products are cooled, the foamed glass conveying time of each group is shortened, and the working efficiency of the foamed glass processing and producing device is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of glass processing and production equipment, in particular to a foamed glass processing and production equipment and a use method thereof. Background Art

[0002] Foamed glass, also known as porous glass or foam glass, is an insulating glass with a porosity of more than 90% and composed of uniform pores. Its pore structure has the physical properties of borosilicate. Foamed glass is widely used in thermal insulation of building exterior walls and roofs due to its low thermal conductivity and good thermal insulation performance. As an excellent thermal insulation, heat preservation and fireproof material, foamed glass has broad application prospects in many fields such as construction and industry. With the continuous advancement of technology and the reduction of costs, its application is also gradually increasing.

[0003] For example, a foamed glass plate production device disclosed in the authorization publication number CN212315939U includes a furnace, a calendering roller, a cooling box, and a cutting and grinding device arranged in sequence. The furnace is used to melt foamed glass powder, the calendering roller is used to press the foamed melt flowing out of the furnace into a foamed glass plate, the cooling box is used to cool and transport the foamed glass plate, and the cutting and grinding device is used to cut and grind the cooled foamed glass plate.

[0004] Although it realizes a simple equipment structure and is easy to implement, and eliminates the sagger and kiln car, solves the defects of existing production such as high energy consumption and high cost, realizes low-cost and fast production of products, and has significant economic benefits, it does not solve the problem that the existing glass processing production equipment of this type is generally not conducive to the convenient switching and transportation of multiple raw materials during use, affects the time of switching between multiple groups of raw materials, is not convenient for circular movement to transport products in sequence for cooling, affects the time of discharging and transporting each group of foamed glass, affects the working efficiency of the glass processing production equipment, affects the efficiency of clamping, placing and collecting the glass processing production equipment, and affects the convenience of discharging raw materials from the glass processing production equipment. Summary of the Invention

[0005] The object of the present invention is to provide a foamed glass processing and production device and a method of using the same, so as to solve the problems raised in the above background technology that the glass processing and production device is not convenient for convenient switching and conveying of multiple raw materials, which affects the switching time between multiple groups of raw materials, is not convenient for conveying products in a circular motion in sequence for cooling, affects the time for discharging and conveying each group of foamed glass, affects the working efficiency of the glass processing and production device, affects the efficiency of clamping, placing and collecting the glass processing and production device, and affects the convenience of discharging raw materials from the glass processing and production device.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a foamed glass processing and production device, comprising a frame and a right support frame, the outside of the frame is provided with a right support frame, the top outer wall of the frame is installed with a support frame, the frame is provided with a left support frame away from the outside of the right support frame, the outside of the left support frame is provided with a cooler, the outside of the right support frame is provided with a furnace, the outside of the furnace is provided with a rotating disk, a servo motor is installed on the side wall of the furnace, the output end of the servo motor is installed with a rotating shaft, the rotating shaft is connected to the rotating disk, four groups of support plates with equal intervals are installed on the top of the rotating disk, storage barrels are installed on the side walls of the support plates, the storage barrels all penetrate the rotating disk and extend to the outside of the rotating disk, a conveying pipe is installed on the top of the furnace, an electromagnetic valve is installed on the surface of the conveying pipe, and a first conveying device is installed on the top of the frame.

[0007] Preferably, a second conveying device is installed on a side of the top of the frame away from the first conveying device, and a first cylinder is provided on the top of the right support frame.

[0008] Preferably, a right conveying device is installed at the output end of the first cylinder, and a second cylinder is installed at the top end of the left support frame.

[0009] Preferably, a left conveying device is installed at the output end of the second cylinder, and multiple groups of molds are arranged on the surfaces of the first conveying device, the second conveying device, the right conveying device and the left conveying device.

[0010] Preferably, a transverse screw moving assembly is installed on the top end of the support frame, and the transverse screw moving assembly is fixedly connected to the support frame.

[0011] Preferably, a longitudinal screw moving assembly is installed at the bottom end of the transverse screw moving assembly, and a third cylinder is installed at the bottom end of the longitudinal screw moving assembly.

[0012] Preferably, a dual-axis cylinder is installed at the output end of the third cylinder, and clamps are installed at the output ends of the dual-axis cylinders.

[0013] Preferably, a stepper motor is installed at the top of each storage barrel, and a spiral extrusion rod is installed at the output end of each stepper motor.

[0014] Preferably, the spiral extrusion rods all pass through the material storage barrel, and the spiral extrusion rods all extend to the bottom end of the material storage barrel.

[0015] Preferably, scrapers are installed on the surfaces of the spiral extrusion rods close to the stepping motor, and the scrapers are slidably connected to the interior of the storage barrel.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the glass processing production device not only realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the cooling of the products conveyed in a circular motion, but also shortens the time for discharging and conveying each group of foamed glass, thereby improving the working efficiency of the glass processing production device, improving the efficiency of clamping, placing and collecting the glass processing production device, and improving the convenience of discharging raw materials from the glass processing production device;

[0017] (1) When producing foamed glass, the servo motor drives the rotating shaft to rotate, and the rotating shaft drives the rotating disk, the supporting plate, and the storage barrel to rotate in a circular manner with the rotating shaft as the axis, so as to facilitate the raw materials in multiple groups of storage barrels to be rotated and discharged into the interior of the furnace in sequence, so as to facilitate the conversion and adjustment of different types of raw materials. After being melted at high temperature in the furnace, the first cylinder drives the right conveying device to move, and the right conveying device drives a group of molds to move to the bottom end of the conveying pipe, opens the solenoid valve, and discharges the melted foamed glass into the interior of the mold through the conveying pipe. The right conveying device and the first conveying device are opened, and the right conveying device conveys the surface of the mold to the surface of the first conveying device. The first conveying device The conveying device drives the mold to move to the surface of the left conveying device, and is cooled under the action of the cooler. After the cooling is completed, the second cylinder drives the left conveying device to drive the mold to move to the surface of the second conveying device. The left conveying device and the second conveying device are opened, so that the mold moves to the surface of the second conveying device for conveying, and the conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of finished products for cooling, realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the circular movement and sequential conveying of products for cooling, shortens the time for discharging and conveying each group of foamed glass, and improves the working efficiency of the glass processing production device;

[0018] (2) When it is necessary to collect the product, the transverse screw moving assembly drives the longitudinal screw moving assembly to move, and the longitudinal screw moving assembly drives the third cylinder, the double-axis cylinder, and the clamping claw to move to the top of the foamed glass, and the third cylinder drives the double-axis cylinder to move downward, and the double-axis cylinder drives the clamping claw to move in opposite directions to clamp and move the foamed glass, which is convenient for clamping and enables the glass processing production device to conveniently clamp, place, and collect the processed glass, thereby improving the efficiency of the glass processing production device in clamping, placing, and collecting;

[0019] (3) The stepper motor drives the spiral extrusion rod to rotate, and the spiral extrusion rod drives the scraper to slide inside the storage barrel. The scraper scrapes the residue inside the storage barrel and transports it to the inside of the furnace through the spiral extrusion rod. When the transportation is completed, the stepper motor is turned off, so that the spiral extrusion rod stops rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged, realizes the convenient discharge of raw materials for melting by the glass processing production device, and improves the convenience of discharging raw materials by the glass processing production device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 It is a front view structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the melting furnace of the present invention;

[0023] Figure 4 This is a schematic diagram of the front cross-sectional structure of the material storage barrel of the present invention;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the dual-axis cylinder of the present invention;

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the support frame of the present invention;

[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the first conveying device of the present invention.

[0027] In the figure: 1. Frame; 2. Right support frame; 3. Left support frame; 4. Cooler; 5. Furnace; 6. Rotating disk; 7. Support frame; 8. First conveying device; 9. Storage barrel; 10. Servo motor; 11. Rotating shaft; 12. Support plate; 13. Scraper; 14. Screw extruder; 15. Stepper motor; 16. Conveying pipe; 17. Solenoid valve; 18. First cylinder; 19. Second cylinder; 20. Right conveying device; 21. Left conveying device; 22. Second conveying device; 23. Mold; 24. Horizontal screw moving assembly; 25. Longitudinal screw moving assembly; 26. Third cylinder; 27. Double-axis cylinder; 28. Gripper. DETAILED DESCRIPTION

[0028] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0029] See also Figure 1-7, the present invention provides an embodiment: a foaming glass processing and production device, including a frame 1 and a right support frame 2, the right support frame 2 is provided on the outside of the frame 1, a support frame 7 is installed on the top outer wall of the frame 1, a left support frame 3 is provided on the outside of the frame 1 away from the right support frame 2, a cooler 4 is provided on the outside of the left support frame 3, a furnace 5 is provided on the outside of the right support frame 2, a rotating disk 6 is provided on the outside of the furnace 5, a servo motor 10 is installed on the side wall of the furnace 5, the servo motor 10 plays a role of power drive, a rotating shaft 11 is installed on the output end of the servo motor 10, the rotating shaft 11 is connected to the rotating disk 6, and an equal-spaced plate is installed on the top of the rotating disk 6. There are four groups of support plates 12 at a distance, and storage barrels 9 are installed on the side walls of the support plates 12. The storage barrels 9 all pass through the rotating disk 6 and extend to the outside of the rotating disk 6. A conveying pipe 16 is installed at the top of the melting furnace 5, and a solenoid valve 17 is installed on the surface of the conveying pipe 16. A first conveying device 8 is installed on the top of the frame 1, and a second conveying device 22 is installed on the side of the top of the frame 1 away from the first conveying device 8. A first cylinder 18 is provided on the top of the right support frame 2, and the first cylinder 18 plays a role of power drive. The output end of the first cylinder 18 is installed with a right conveying device 20, and a second cylinder 19 is installed on the top of the left support frame 3, and the second cylinder 19 plays a role of power drive;

[0030] The output end of the second cylinder 19 is equipped with a left conveying device 21, and multiple sets of molds 23 are arranged on the surfaces of the first conveying device 8, the second conveying device 22, the right conveying device 20, and the left conveying device 21;

[0031] When producing foamed glass, turn on the servo motor 10. Under the support of the melting furnace 5, the servo motor 10 drives the rotating shaft 11 to rotate. The rotating shaft 11 drives the rotating disk 6, the supporting plate 12, and the storage barrel 9 to rotate in a circle with the rotating shaft 11 as the axis, so as to facilitate the raw materials inside the multiple groups of storage barrels 9 to be rotated and discharged into the interior of the melting furnace 5 in sequence, so as to facilitate the conversion and adjustment of different types of raw materials. After high-temperature melting inside the melting furnace 5, turn on the first cylinder 18. Under the support of the right support frame 2, the first cylinder 18 drives the right conveying device 20 to move. The right conveying device 20 drives a group of molds 23 to move to the bottom end of the conveying pipe 16. The solenoid valve 17 is opened to discharge the melted foamed glass into the interior of the mold 23 through the conveying pipe 16. The right conveying device 20 and the first conveying device 8 are turned on. The right conveying device 20 conveys the surface mold 23 The mold 23 is sent to the surface of the first conveying device 8, and the first conveying device 8 drives the mold 23 to move to the surface of the left conveying device 21, and is cooled under the action of the cooler 4. After the cooling is completed, the second cylinder 19 is turned on. Under the support of the left support frame 3, the second cylinder 19 drives the left conveying device 21 to drive the mold 23 to move to the surface of the second conveying device 22. The left conveying device 21 and the second conveying device 22 are turned on, so that the mold 23 moves to the surface of the second conveying device 22 for conveying. The conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of finished products for cooling, realizes the convenient switching and conveying of multiple raw materials by the glass processing production device, shortens the switching time between multiple groups of raw materials, facilitates the circular movement and sequential conveying of products for cooling, shortens the time for discharging and conveying each group of foamed glass, and improves the working efficiency of the glass processing production device;

[0032] A transverse screw moving assembly 24 is installed on the top of the support frame 7, and the transverse screw moving assembly 24 is fixedly connected to the support frame 7;

[0033] A longitudinal screw moving assembly 25 is mounted on the bottom end of the transverse screw moving assembly 24. A third cylinder 26 is mounted on the bottom end of the longitudinal screw moving assembly 25. The third cylinder 26 functions as a power drive. A double-axis cylinder 27 is mounted on the output end of the third cylinder 26. The double-axis cylinder 27 functions as a power drive. A clamping claw 28 is mounted on the output end of each of the double-axis cylinders 27.

[0034] When it is necessary to collect products, the transverse screw moving assembly 24 is opened, and under the support of the supporting frame 7, the transverse screw moving assembly 24 drives the longitudinal screw moving assembly 25 to move, and the longitudinal screw moving assembly 25 is opened. Under the support of the transverse screw moving assembly 24, the longitudinal screw moving assembly 25 drives the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 to move, so that the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 move to the top of the foamed glass, and the third cylinder 26 is opened. Under the support of the longitudinal screw moving assembly 25, the third cylinder 26 drives the double-axis cylinder 27 to move downward. The double-axis cylinder 27 is opened. Under the support of the third cylinder 26, the double-axis cylinder 27 drives the clamping claw 28 to move in opposite directions to clamp and move the foamed glass, which is convenient for clamping and moving. It realizes the convenient clamping, placement and collection of the processed glass by the glass processing production device, and improves the efficiency of clamping, placement and collection of the glass processing production device;

[0035] The top of the storage barrel 9 is equipped with a stepper motor 15, which plays the role of power drive, and the output end of the stepper motor 15 is equipped with a spiral extrusion rod 14;

[0036] The spiral extrusion rods 14 all pass through the storage barrel 9 and extend to the bottom end of the storage barrel 9. The surfaces of the spiral extrusion rods 14 close to the stepping motor 15 are all equipped with scrapers 13, and the scrapers 13 are all slidably connected to the interior of the storage barrel 9.

[0037] When it is necessary to discharge the raw materials inside the storage barrel 9, the stepper motor 15 is turned on. With the support of the storage barrel 9, the stepper motor 15 drives the spiral extrusion rod 14 to rotate. The spiral extrusion rod 14 drives the scraper 13 to slide inside the storage barrel 9. The scraper 13 scrapes the residue inside the storage barrel 9 and transports it to the inside of the furnace 5 through the spiral extrusion rod 14. When the transportation is completed, the stepper motor 15 is turned off, so that the spiral extrusion rod 14 stops rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged, realizes the convenient discharge of raw materials for melting in the glass processing production device, and improves the convenience of discharging raw materials in the glass processing production device.

[0038] A method for using a foamed glass processing and production device:

[0039] Step 1: The servo motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the rotating disk 6, the supporting plate 12, and the storage barrel 9 to rotate in a circular manner around the rotating shaft 11, so as to facilitate the raw materials in the multiple groups of storage barrels 9 to be rotated and discharged into the furnace 5 in sequence, so as to facilitate the conversion and adjustment of different types of raw materials;

[0040] Step 2: After being melted at high temperature inside the furnace 5, the first cylinder 18 drives the right conveying device 20 to move, and the right conveying device 20 drives a group of molds 23 to move to the bottom end of the conveying pipe 16. The solenoid valve 17 is opened, and the melted foamed glass is discharged into the interior of the mold 23 through the conveying pipe 16. The right conveying device 20 and the first conveying device 8 are opened. The right conveying device 20 conveys the mold 23 on the surface to the surface of the first conveying device 8. The first conveying device 8 drives the mold 23 to move to the surface of the left conveying device 21, and is cooled under the action of the cooler 4;

[0041] Step 3: After cooling is completed, the second cylinder 19 drives the left conveying device 21 to move the mold 23 to the surface of the second conveying device 22. The left conveying device 21 and the second conveying device 22 are opened, so that the mold 23 moves to the surface of the second conveying device 22 for conveying. The conveying is carried out in a cycle in sequence, which facilitates the convenient conveying of the finished product for cooling.

[0042] When it is necessary to collect the product, the transverse screw moving assembly 24 drives the longitudinal screw moving assembly 25 to move, and the longitudinal screw moving assembly 25 drives the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 to move, so that the third cylinder 26, the double-axis cylinder 27, and the clamping claw 28 move to the top of the foamed glass, and the third cylinder 26 drives the double-axis cylinder 27 to move downward, and the double-axis cylinder 27 drives the clamping claw 28 to move in opposite directions to clamp and move the foamed glass, thereby facilitating convenient clamping;

[0043] When the raw materials inside the storage barrel 9 need to be discharged, the stepper motor 15 drives the spiral extrusion rod 14 to rotate, and the spiral extrusion rod 14 drives the scraper 13 to slide inside the storage barrel 9. The scraper 13 scrapes off the residue inside the storage barrel 9 and transports it to the inside of the furnace 5 through the spiral extrusion rod 14. When the transportation is completed, the stepper motor 15 is turned off, so that the spiral extrusion rod 14 stops rotating to control the discharge of the raw materials, which facilitates the convenient control of the amount of raw materials discharged to complete the use of the glass processing production device.

[0044] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any indirect modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A foam glass processing and production device, characterized in that: The invention comprises a frame (1) and a right support frame (2), wherein the right support frame (2) is arranged outside the frame (1), a support frame (7) is installed on the top outer wall of the frame (1), a left support frame (3) is arranged outside the frame (1) away from the right support frame (2), a cooler (4) is arranged outside the left support frame (3), a furnace (5) is arranged outside the right support frame (2), a rotating disk (6) is arranged outside the furnace (5), a servo motor (10) is installed on the side wall of the furnace (5), and the servo motor (10) is installed on the side wall of the furnace (5). 0) is provided with a rotating shaft (11) at the output end thereof, the rotating shaft (11) being connected to the rotating disk (6), the top of the rotating disk (6) being provided with four groups of support plates (12) at equal intervals, the side walls of the support plates (12) being provided with storage barrels (9), the storage barrels (9) being provided with each passing through the rotating disk (6) and extending to the outside of the rotating disk (6), the top of the melting furnace (5) being provided with a conveying pipe (16), the surface of the conveying pipe (16) being provided with a solenoid valve (17), and the top of the frame (1) being provided with a first conveying device (8).

2. The foamed glass processing and production device according to claim 1, characterized in that: A second conveying device (22) is installed on the side of the top of the frame (1) away from the first conveying device (8), and a first cylinder (18) is provided on the top of the right support frame (2).

3. The foamed glass processing and production device according to claim 2, characterized in that: A right conveying device (20) is installed at the output end of the first cylinder (18), and a second cylinder (19) is installed at the top end of the left support frame (3).

4. The foamed glass processing and production device according to claim 3, characterized in that: The output end of the second air cylinder (19) is provided with a left conveying device (21), and the surfaces of the first conveying device (8), the second conveying device (22), the right conveying device (20), and the left conveying device (21) are provided with multiple sets of molds (23).

5. The foamed glass processing and production device according to claim 1, characterized in that: A transverse screw moving assembly (24) is installed on the top end of the support frame (7), and the transverse screw moving assembly (24) is fixedly connected to the support frame (7).

6. The foamed glass processing and production device according to claim 5, characterized in that: A longitudinal screw moving assembly (25) is installed at the bottom end of the transverse screw moving assembly (24), and a third cylinder (26) is installed at the bottom end of the longitudinal screw moving assembly (25).

7. The foamed glass processing and production device according to claim 6, characterized in that: The output end of the third cylinder (26) is equipped with a double-axis cylinder (27), and the output ends of the double-axis cylinder (27) are both equipped with clamping claws (28).

8. The foamed glass processing and production device according to claim 1, characterized in that: The top end of each of the material storage barrels (9) is equipped with a stepping motor (15), and the output end of each of the stepping motors (15) is equipped with a spiral extrusion rod (14).

9. The foamed glass processing and production device according to claim 8, characterized in that: The spiral extrusion rods (14) all penetrate the material storage barrel (9), and the spiral extrusion rods (14) all extend to the bottom end of the material storage barrel (9).

10. The foamed glass processing and production device according to claim 9, characterized in that: The surface of the spiral extrusion rod (14) close to the stepping motor (15) is equipped with a scraper (13), and the scraper (13) is slidably connected to the inside of the storage barrel (9).

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