Efficient and intelligent integrated device for spinning

Abstract

The invention relates to the technical field of spinning devices, and provides an efficient intelligent integrated device for spinning, which comprises a dip dyeing pool, a drying structure is fixed on one side of the top end of the dip dyeing pool, a monitoring structure is fixedly mounted at the corner position of the other side of the dip dyeing pool, and a stirring structure is arranged at the middle position of the top of the dip dyeing pool. And an extrusion structure is arranged on one side of the stirring structure. Through the arrangement of the drying structure, textiles are soaked in dip dyeing liquid in the dip dyeing pool for dip dyeing under the guiding effect of a guide roller on one side of the top end of the dip dyeing pool, penetrate through the bottom of a steering roller, then penetrate through the position between a limiting roller and an extrusion roller, and penetrate through the position between two sets of drying bases under the guiding effect of guide rollers on the two sides of the drying bases; and the drying seat is heated through the electric heating wire, so that the textile is dried by the drying seat, dip dyeing and drying integrated treatment is realized, time and labor are saved, and the working efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of textile devices, and in particular to a highly efficient and intelligent integrated textile device. Background Art

[0002] With the development of economy, labor cost is rising, textile enterprises are facing the pressure of high labor cost, so they will use a kind of textile efficient intelligent integrated device, which can reduce the dependence on manual labor, reduce labor cost, and improve the economic benefits of enterprises. At the same time, reducing manual operation can also reduce quality problems and safety accidents caused by human factors.

[0003] In traditional textile production, the dyeing and drying processes are often carried out separately, with independent equipment, requiring a lot of manpower, and the depth of the dyeing liquid in the dyeing tank needs to be frequently monitored during dyeing, making it time-consuming and labor-intensive to use and having low work efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a highly efficient and intelligent integrated device for textile use, so as to solve the defects that the existing textile devices and equipment are independent of each other and it is inconvenient to monitor the depth of the dyeing liquid in real time.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an efficient and intelligent integrated device for textile use, comprising an impregnation and dyeing tank;

[0006] A drying structure is fixed on one side of the top of the immersion tank, a monitoring structure is fixedly installed at the corner position of the other side of the immersion tank, a stirring structure is arranged at the middle position of the top of the immersion tank, and an extrusion structure is arranged on one side of the stirring structure;

[0007] The drying structure comprises a fixing seat fixed to one side of the top of the dyeing tank, a drying seat is evenly hinged on one side of the fixing seat, and electric heating wires are fixed inside the drying seat;

[0008] The monitoring structure comprises a fixing plate fixedly mounted on the top of the dyeing tank and away from the fixing seat. A measuring rod penetrates one side of the fixing plate, and a float is fixed on the bottom end of the measuring rod.

[0009] Preferably, a steering roller is rotatably connected to one side of the bottom of the immersion tank close to the monitoring structure, a drain pipe is fixed to one side of the bottom of the immersion tank, and a liquid inlet pipe is fixed to one side of the top of the immersion tank. Valves are installed inside the drain pipe and the liquid inlet pipe, and guide rollers are evenly rotatably installed on the top of the immersion tank. Three groups of guide rollers are provided, two groups of guide rollers are located at the edge positions on both sides of the top of the immersion tank, and one group of guide rollers is located on one side of the drying seat in the middle of the top of the immersion tank.

[0010] Preferably, a cover plate is installed on one side of the drying seat, a handle is fixed on one end of the drying seat away from the fixing seat, and a support is fixed on the top of the dyeing tank below the handle.

[0011] Preferably, a groove is provided at the top of the support, and the drying seats are provided in two groups, one group of handles at one end of the drying seats are located at the top of the support, and the other group of handles at one end of the drying seats are located inside the groove at the top of the support, and the heating wire is in an "S" shape inside the handle.

[0012] Preferably, the stirring structure includes a limiting roller and a stirring shaft, the limiting roller is rotatably connected to the middle position of the top of the immersion pool, the stirring shaft is rotatably connected to the bottom of the immersion pool below the drying seat, and pulleys are fixed on the outer side of the same end of the limiting roller and the stirring shaft and the shaft connecting the immersion pool, and a transmission belt is arranged on the outer side of the pulley, and blades are evenly fixed on the outer wall of the stirring shaft.

[0013] Preferably, the limiting roller and the stirring shaft form a transmission structure through a pulley and a transmission belt, and the limiting roller is located on the side of the guide roller in the middle of the top of the dyeing tank away from the drying seat.

[0014] Preferably, the extrusion structure includes an extrusion roller arranged on the side of the limiting roller away from the drying seat, and slide grooves are provided inside the dyeing pools at both ends of the extrusion roller, a spring is provided at one end of the slide groove away from the extrusion roller, and a slider is provided at the other end of the slide groove.

[0015] Preferably, both ends of the squeezing roller are rotatably connected to the slider, the slider and the immersion tank form a sliding structure through a slide groove, and the slider and the spring form a telescopic structure.

[0016] Preferably, the outer side of the measuring rod at the top of the fixing plate is bolted with a second limiting nut, and the outer side of the measuring rod below the fixing plate is threadedly connected with a first limiting nut.

[0017] Preferably, pressure sensors are embedded on the outer sides of the measuring rods at both ends of the fixed plate, threads are provided on the outer walls of the measuring rods, the lowest position of the float is located above the steering roller, and the highest position of the float is located below the extrusion structure.

[0018] The invention provides a highly efficient and intelligent integrated textile device, which has the following advantages:

[0019] By providing a drying structure, the textile is immersed in the dyeing liquid inside the dyeing tank under the guidance of the guide roller on one side of the top of the dyeing tank, passes through the bottom of the steering roller, passes through between the limit roller and the squeezing roller, passes between the two groups of drying seats under the guidance of the guide rollers on both sides of the drying seat, and the drying seat is heated by the electric heating wire, so that the drying seat dries the textile, realizing the integrated dyeing and drying process, which saves time and labor and improves work efficiency.

[0020] Furthermore, by adjusting the positions of the first limit nut and the second limit nut, the measuring range of the float can be adjusted. When the liquid level is too low, the second limit nut will conflict with the pressure sensor at the top of the fixed plate, and the pressure sensor will control the valve of the liquid inlet pipe to open, so that the feeding pump connected to the liquid inlet pipe adds the impregnation liquid to the inside of the impregnation tank. When the liquid level is too high, the first limit nut will conflict with the pressure sensor at the bottom of the fixed plate, and the pressure sensor will control the valve of the liquid inlet pipe to close, so that the feeding pump stops feeding, thereby realizing the function of the device to monitor the depth of the impregnation liquid in real time, and improving the convenience of the device when in use;

[0021] Furthermore, when the textile drives the limiting roller to rotate, the stirring shaft drives the blades to rotate inside the dyeing liquid under the transmission action of the pulley and the transmission belt, thereby avoiding the precipitation of the dyeing liquid, making the dyeing more uniform and improving the production quality;

[0022] Furthermore, under the elastic force of the spring, the slider will drive the squeezing roller to move toward the limiting roller, so that the textile between the squeezing roller and the limiting roller is squeezed, and then the dyeing liquid in the textile is squeezed out, which is convenient for subsequent drying and further improves the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view schematic diagram of the present invention;

[0024] Figure 2 It is a rear view schematic diagram of the present invention;

[0025] Figure 3 This is a schematic diagram of a front cross-section of the present invention from a first viewing angle;

[0026] Figure 4 It is a schematic diagram of the second viewing angle of the main cross-section of the present invention;

[0027] Figure 5 It is a front view schematic diagram of the drying structure of the present invention;

[0028] Figure 6 It is a rear view schematic diagram of the drying structure of the present invention;

[0029] Figure 7 It is a partially enlarged schematic diagram of the extrusion structure of the present invention;

[0030] Figure 8 It is a schematic diagram of the main view of the monitoring structure of the present invention;

[0031] Fig. 9 It is a rear view schematic diagram of the stirring structure of the present invention.

[0032] Explanation of the reference numerals in the figure: 1. Immersion tank; 11. Drain pipe; 12. Liquid inlet pipe; 13. Guide roller; 2. Drying structure; 21. Fixed seat; 22. Drying seat; 23. Support; 24. Handle; 25. Heating wire; 26. Cover plate; 3. Stirring structure; 31. Limiting roller; 32. Stirring shaft; 33. Blade; 34. Pulley; 35. Transmission belt; 4. Extrusion structure; 41. Extrusion roller; 42. Slide; 43. Spring; 44. Slider; 5. Monitoring structure; 51. Fixed plate; 52. Measuring rod; 53. Float; 54. First limiting nut; 55. Second limiting nut; 6. Steering roller. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 9 The present invention provides a high-efficiency intelligent integrated device for textile use, including a dyeing pool 1.

[0035] Reference Figure 1-Figure 6As shown, a drying structure 2 is fixed to one side of the top of the immersion pool 1, and the drying structure 2 includes a fixing seat 21 fixed to one side of the top of the immersion pool 1, and a drying seat 22 is evenly hinged on one side of the fixing seat 21. A heating wire 25 is fixed inside the drying seat 22, and a cover plate 26 is installed on one side of the drying seat 22. A handle 24 is fixed to one end of the drying seat 22 away from the fixing seat 21, and a support 23 is fixed to the top of the immersion pool 1 below the handle 24. A groove is provided on the top of the support 23. Two groups of drying seats 22 are provided, and the handle 24 at one end of one group of drying seats 22 is located at the top of the support 23, and the handle 24 at one end of one group of drying seats 22 is located at the top of the support 23. The handle 24 is located inside the groove at the top of the support 23, and the heating wire 25 is in an "S" shape inside the handle 24. A steering roller 6 is rotatably connected to one side of the bottom of the immersion tank 1 close to the monitoring structure 5. A discharge pipe 11 is fixed to one side of the bottom of the immersion tank 1, and a liquid inlet pipe 12 is fixed to one side of the top of the immersion tank 1. Valves are installed inside the discharge pipe 11 and the liquid inlet pipe 12. A guide roller 13 is evenly rotatably installed on the top of the immersion tank 1. Three groups of guide rollers 13 are provided, two groups of guide rollers 13 are located at the edge positions on both sides of the top of the immersion tank 1, and one group of guide rollers 13 is located on one side of the drying seat 22 in the middle of the top of the immersion tank 1.

[0036] An external power source is connected, and the textile is passed through the device and pulled. Under the guidance of the guide roller 13 on one side of the top of the dyeing tank 1, the textile is immersed in the dyeing liquid inside the dyeing tank 1 for dyeing, passes through the bottom of the steering roller 6, and then passes between the limiting roller 31 and the squeezing roller 41. Under the guidance of the guide rollers 13 on both sides of the drying seat 22, it passes between the two groups of drying seats 22, and the drying seat 22 is heated by the electric heating wire 25, so that the drying seat 22 dries the textile.

[0037] Reference Figure 4 and Figure 8 As shown, a monitoring structure 5 is fixedly installed at the corner position on the other side of the immersion tank 1, and the monitoring structure 5 includes a fixing plate 51 fixedly installed on the top of the immersion tank 1 away from the fixing seat 21. A measuring rod 52 passes through one side of the fixing plate 51, and a float 53 is fixed to the bottom end of the measuring rod 52. The outer side of the measuring rod 52 at the top of the fixing plate 51 is bolted with a second limiting nut 55, and the outer side of the measuring rod 52 at the bottom of the fixing plate 51 is threadedly connected with a first limiting nut 54. Pressure sensors are embedded on the outer sides of the measuring rods 52 at both ends of the fixing plate 51, and threads are provided on the outer wall of the measuring rod 52. The lowest position of the float 53 is located above the steering roller 6, and the highest position of the float 53 is located below the extrusion structure 4.

[0038] The fixing plate 51 is fixed to the top of the immersion tank 1 by bolts, and the float 53 will float on the top of the immersion liquid inside the immersion tank 1. By adjusting the positions of the first limit nut 54 and the second limit nut 55, the measuring range of the float 53 can be adjusted. When the liquid level is too low, the second limit nut 55 will conflict with the pressure sensor at the top of the fixing plate 51, and the pressure sensor will control the valve of the liquid inlet pipe 12 to open, so that the feeding pump connected to the liquid inlet pipe 12 adds the immersion liquid to the inside of the immersion tank 1. When the liquid level is too high, the first limit nut 54 will conflict with the pressure sensor at the bottom of the fixing plate 51, and the pressure sensor will control the valve of the liquid inlet pipe 12 to close, so that the feeding pump stops feeding.

[0039] Reference Figure 3 , Figure 4 and Fig. 9 As shown, a stirring structure 3 is provided at the middle position of the top of the immersion pool 1, and the stirring structure 3 includes a limiting roller 31 and a stirring shaft 32. The limiting roller 31 is rotatably connected to the middle position of the top of the immersion pool 1, and the stirring shaft 32 is rotatably connected to the bottom of the immersion pool 1 below the drying seat 22. A pulley 34 is fixed to the outer side of the shaft connecting the same end of the limiting roller 31 and the stirring shaft 32 with the immersion pool 1, and a transmission belt 35 is provided on the outer side of the pulley 34. Blades 33 are evenly fixed on the outer wall of the stirring shaft 32. The limiting roller 31 and the stirring shaft 32 form a transmission structure through the pulley 34 and the transmission belt 35. The limiting roller 31 is located at the side of the guide roller 13 in the middle of the top of the immersion pool 1 away from the drying seat 22.

[0040] After the textile is dyed by traction, the textile will drive the limiting roller 31 to rotate. Under the transmission action of the pulley 34 and the transmission belt 35, the stirring shaft 32 will drive the blade 33 to rotate inside the dyeing liquid, thereby avoiding the precipitation of the dyeing liquid and making the dyeing more uniform.

[0041] Reference Figure 2 , Figure 3 and Figure 7 As shown, a squeezing structure 4 is provided on one side of the stirring structure 3, and the squeezing structure 4 includes a squeezing roller 41 arranged on the side of the limiting roller 31 away from the drying seat 22, and a slide groove 42 is provided inside the immersion pool 1 at both ends of the squeezing roller 41, and a spring 43 is provided at one end of the slide groove 42 away from the squeezing roller 41, and a slider 44 is provided at the other end of the slide groove 42, and both ends of the squeezing roller 41 are rotatably connected to the slider 44, and the slider 44 and the immersion pool 1 form a sliding structure through the slide groove 42, and the slider 44 and the spring 43 form a telescopic structure.

[0042] The textile passes between the squeezing roller 41 and the limiting roller 31. Under the elastic force of the spring 43, the slider 44 drives the squeezing roller 41 to move toward the limiting roller 31, so that the textile between the squeezing roller 41 and the limiting roller 31 is squeezed, and then the dyeing liquid in the textile is squeezed out to facilitate subsequent drying.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A highly efficient and intelligent integrated device for textile use, comprising a dyeing tank (1); Features: A drying structure (2) is fixed on one side of the top of the dyeing tank (1), a monitoring structure (5) is fixedly installed at the corner position of the other side of the dyeing tank (1), a stirring structure (3) is arranged at the middle position of the top of the dyeing tank (1), and a squeezing structure (4) is arranged on one side of the stirring structure (3); The drying structure (2) comprises a fixing seat (21) fixed to one side of the top of the dyeing tank (1), a drying seat (22) is evenly hinged on one side of the fixing seat (21), and a heating wire (25) is fixed inside the drying seat (22); The monitoring structure (5) comprises a fixing plate (51) fixedly mounted on the top of the dyeing tank (1) and away from the fixing seat (21), a measuring rod (52) passing through one side of the fixing plate (51), and a float (53) fixed at the bottom end of the measuring rod (52).

2. A highly efficient and intelligent integrated textile device according to claim 1, characterized in that: A steering roller (6) is rotatably connected to one side of the bottom of the immersion tank (1) near the monitoring structure (5); a liquid discharge pipe (11) is fixed to one side of the bottom of the immersion tank (1); a liquid inlet pipe (12) is fixed to one side of the top of the immersion tank (1); valves are installed inside the liquid discharge pipe (11) and the liquid inlet pipe (12); a guide roller (13) is evenly rotatably installed at the top of the immersion tank (1); three groups of guide rollers (13) are provided, two groups of guide rollers (13) are located at edge positions on both sides of the top of the immersion tank (1), and one group of guide rollers (13) is located on one side of a drying seat (22) in the middle of the top of the immersion tank (1).

3. The high-efficiency intelligent integrated device for textile use according to claim 1, characterized in that: A cover plate (26) is installed on one side of the drying seat (22), a handle (24) is fixed on one end of the drying seat (22) away from the fixing seat (21), and a support (23) is fixed on the top of the dyeing tank (1) below the handle (24).

4. The high-efficiency intelligent integrated device for textile use according to claim 3, characterized in that: A groove is provided at the top of the support (23), and the drying seat (22) is provided with two groups, one group of handles (24) at one end of the drying seat (22) is located at the top of the support (23), and the other group of handles (24) at one end of the drying seat (22) is located inside the groove at the top of the support (23), and the heating wire (25) is in an "S" shape inside the handle (24).

5. The high-efficiency intelligent integrated device for textile use according to claim 1, characterized in that: The stirring structure (3) comprises a limiting roller (31) and a stirring shaft (32), wherein the limiting roller (31) is rotatably connected to the middle position of the top of the dyeing pool (1), and the stirring shaft (32) is rotatably connected to the bottom of the dyeing pool (1) below the drying seat (22), a pulley (34) is fixed to the outer side of the shaft connected to the dyeing pool (1) at the same end of the limiting roller (31) and the stirring shaft (32), and a transmission belt (35) is arranged on the outer side of the pulley (34), and blades (33) are evenly fixed on the outer wall of the stirring shaft (32).

6. A highly efficient and intelligent integrated textile device according to claim 5, characterized in that: The limiting roller (31) and the stirring shaft (32) form a transmission structure through a pulley (34) and a transmission belt (35), and the limiting roller (31) is located on a side of the guide roller (13) in the middle of the top end of the dyeing tank (1) away from the drying seat (22).

7. The high-efficiency intelligent integrated device for textile use according to claim 1, characterized in that: The squeezing structure (4) comprises a squeezing roller (41) arranged on the side of the limiting roller (31) away from the drying seat (22), a slide groove (42) is provided inside the dyeing tank (1) at both ends of the squeezing roller (41), a spring (43) is provided inside the slide groove (42) at one end away from the squeezing roller (41), and a slider (44) is provided inside the other end of the slide groove (42).

8. The high-efficiency intelligent integrated device for textile use according to claim 7, characterized in that: Both ends of the squeezing roller (41) are rotatably connected to a slider (44); the slider (44) and the dyeing tank (1) form a sliding structure through a slide groove (42); and the slider (44) and a spring (43) form a telescopic structure.

9. The high-efficiency intelligent integrated device for textile use according to claim 1, characterized in that: The outer side of the measuring rod (52) at the top of the fixing plate (51) is bolted with a second limiting nut (55), and the outer side of the measuring rod (52) below the fixing plate (51) is threadedly connected with a first limiting nut (54).

10. The high-efficiency intelligent integrated device for textile use according to claim 9, characterized in that: Pressure sensors are embedded on the outer sides of the measuring rods (52) at both ends of the fixed plate (51), threads are provided on the outer walls of the measuring rods (52), the lowest position of the float (53) is located above the steering roller (6), and the highest position of the float (53) is located below the extrusion structure (4).

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