Composite mesh surface material as well as preparation method and application thereof

By using composite mesh materials in the upper material, the light decomposition of viscose fiber and nano- and micro-scale AIBN is used to form a micro-hydrophobic structure. Combined with a hair-beating layer and hydrophobic coating, the problem of easy contamination of traditional upper materials is solved, and good waterproof, oil-proof, pollution-proof and breathable and moisture-permeable properties are achieved.

CN119980719AActive Publication Date: 2025-05-13QUANZHOU HUANQIU SHOES & GARMENTS CO LTD +1
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Patent Information

Application Number
CN202510466100.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-05-13
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

Traditional upper materials are easily contaminated, and due to the hygroscopicity of the fibers, they are easily contaminated by sewage, oil stains, etc., making it difficult to keep clean.

Method used

A composite mesh material is used, which consists of a woven layer, a woven layer, a hot melt adhesive layer and a hydrophobic coating. The woven layer is composed of viscose fibers and contains nanoscale AIBN, nanoscale inert metals and microscale AIBN. These substances decompose under light conditions to form a microscopic hydrophobic structure. The bristle layer is formed by friction of the bristle machine, the hot melt adhesive layer is located at the bottom to bond, and the hydrophobic coating is sprayed on the surface to enhance hydrophobicity.

Benefits of technology

It achieves good waterproof, oil-proof and stain-proof properties of composite mesh materials, and can still maintain hydrophobicity after wear, avoiding the loss of waterproof, oil-proof and stain-proof properties of the material due to wear. At the same time, through the poor density design, the material has breathable and moisture permeability, which improves wear comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of composite fabrics, in particular to a composite mesh surface material and a preparation method and application thereof.The composite mesh surface material comprises a weaving layer, a sueding layer, a hot melt adhesive layer and hydrophobic coating, the weaving layer is formed by weaving viscose fibers dispersed with nano-scale AIBN, nano-scale inert metal and micron-scale AIBN, the sueding layer is formed on the surface of the weaving layer, and the hot melt adhesive layer is formed on the surface of the weaving layer. The hot melt adhesive layer is located at the bottom of the weaving layer, the hydrophobic coating is sprayed on the surfaces of the weaving layer and the sueding layer, nanoscale and micron gaps are formed in the surface of viscose in the wet spinning process through the preparation method and matched with inlaid nanoscale inert metal, and a microcosmic hydrophobic structure can be formed; in addition, even if the surface is abraded, the composite mesh material still has good hydrophobicity, waterproof, oil-proof and antifouling effects can be achieved, and meanwhile the situation that the surface of the composite mesh material loses the waterproof, oil-proof and antifouling performance due to abrasion is avoided.
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Description

Technical Field

[0001] The invention relates to the field of composite fabrics, and in particular to a composite mesh material and a preparation method and application thereof. Background Art

[0002] Traditional shoe uppers are mainly made of leather. Due to the high cost of purchasing natural leather, the upper leather is mainly made of artificial leather (such as PU leather, PVC leather). With the development of technology, flying woven shoes with mesh as the upper material have been developed. This type of upper is made of fiber weaving, has good breathability and moisture permeability and is light in texture. It has now become the mainstream sports shoe upper.

[0003] The above-mentioned shoe upper is made of fiber weaving and has many gaps on the surface, so the shoe upper is easily contaminated. Moreover, since the fiber has a certain hygroscopicity, it is easy to absorb sewage, oil stains and other pollution. Based on this situation, the purpose of the present invention is to propose a shoe mesh material with waterproof, oil-proof and anti-fouling properties to solve the above-mentioned problems. Summary of the invention

[0004] The object of the present invention is to provide a composite mesh material to solve the problems mentioned in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: comprising a woven layer, a sanded layer, a hot melt adhesive layer and a hydrophobic coating, wherein the woven layer is woven from viscose fibers, and fillers with a mass fraction of 2-6% of viscose fibers are uniformly dispersed in the viscose fibers, and the fillers include nano-level AIBN, nano-level inert metals and micron-level AIBN, and the mass fractions are 10-20 parts of nano-level AIBN, 15-40 parts of nano-level inert metals and 20-30 parts of micron-level AIBN, and AIBN refers to azobisisobutyronitrile (C8H 12 N4, (CH3)2C(CN)-N=NC(CN)(CH3)2, white crystalline powder, insoluble in water), nano-scale AIBN and micro-scale AIBN on the surface of viscose fiber under light conditions can form micro-scale depressions and nano-scale depressions, and nano-scale inert metals are embedded in these holes to form nano-scale protrusions, which can form a microscopic hydrophobic structure on the surface of viscose fiber; The frosted layer is formed on the surface of the woven layer. The woven layer is formed by rubbing the surface of the woven layer with a frosting machine. During the frosting process, the viscose fibers covering the nano-scale AIBN, the nano-scale inert metal and the micro-scale AIBN surface can be worn away, so that the viscose fibers are fully exposed to the external environment. The hot melt adhesive layer is located at the bottom of the woven layer. The hot melt adhesive layer plays a bonding role to ensure that the composite mesh material can be matched with other upper materials (such as midsole and upper), and low melting point hot melt adhesive material is preferably used; The hydrophobic coating is sprayed on the surface of the woven layer and the sanded layer to form a hydrophobic coating on the surface of the woven layer and the sanded layer, thereby further improving the hydrophobicity of the woven layer and the sanded layer.

[0006] As a further explanation of the above technical solution: the nano-scale inert metal is any one of nano-platinum, nano-silver and nano-gold, the particle size of the nano-scale inert metal is between 10-30nm and the mass ratio of the nano-scale inert metal to the nano-scale AIBN is 1:1.5-1:2, and nano-silver particles are preferably used. Nano-silver can play a bactericidal and antibacterial role. At the same time, nano-silver can cooperate with the nano-scale and micro-scale depressions formed after the decomposition of nano-scale AIBN and micron-scale AIBN to form a hydrophobic microstructure.

[0007] To optimize the above technical solution, further measures are taken as follows: the woven layer is divided into a woven upper layer and a woven lower layer, the fabric density of the woven upper layer is greater than that of the woven lower layer, the fabric upper layer is dense to form a dense brushed layer, and the relatively coarse woven lower layer has large gaps for air circulation. The purpose of this setting is to improve the air permeability and wearing comfort of the composite upper material to avoid covering the feet.

[0008] As a further explanation of the technical solution: the particle size of nano-scale AIBN is 10-30nm, and the particle size of micron-scale AIBN is 10-30μm.

[0009] As an improvement to the above-mentioned technical solution: the hydrophobic coating specifically uses 1H,1H,2H,2H-perfluorodecyl mercaptan, and 1H,1H,2H,2H-perfluorodecyl mercaptan is sprayed on the woven layer and the sanded layer to further improve the waterproof, oil-proof and anti-fouling capabilities of the woven layer and the sanded layer.

[0010] In addition, the present invention also provides a method for preparing the aforementioned composite mesh material, comprising the following steps: a. Prepare viscose liquid and filler, mix the filler and viscose liquid, and vacuum degas; b. The viscose liquid is fed into the spinneret through a metering pump, the spinneret aperture is not less than 0.05 mm, and after spinning, it is passed through a coagulation bath to form viscose fibers, which are then washed and dried to obtain the desired viscose fibers; c. The viscose fiber is input into a computer flat knitting machine to form a woven layer, and the bottom surface of the output woven layer is laminated with a hot melt adhesive layer with release paper / release film; d. The woven layer is output for sanding to form a sanding layer on the surface of the woven layer; e. UV light continuously irradiates the surface of the woven layer and the brushed layer to fully decompose the nano-level AIBN and micro-level AIBN exposed on the surface of the viscose fiber; f. Spray hydrophobic coating on the surface of the woven layer and the brushed layer, and output after drying.

[0011] As a further improvement to the above technical solution: shading is performed during the preparation process of steps ad, the purpose of which is to avoid light decomposition of AIBN during the preparation process.

[0012] Preferably, it also includes equipment for performing the preparation method, the equipment including a ball mill, a wet spinning machine, a computerized flat knitting machine, a first conveying roller, a first laminating roller, a first heating roller, a first cooling roller, a second laminating roller, a second heating roller, a second cooling roller, a shaving machine, a UV lamp and a nozzle; The ball mill is used to prepare nano-level AIBN and micro-level AIBN; The wet spinning machine is used to prepare viscose fibers; The computerized flat knitting machine is used to weave viscose fibers into a woven layer; The first conveying roller is used for conveying release paper / release film; The second conveying roller is used for conveying the hot melt adhesive film; The first laminating roller is used for laminating the release paper / release film and the hot melt adhesive film; The first heating roller is used to heat the laminated release paper / release film and hot melt adhesive film, and the first heating roller is connected to the heating device; The first cooling roller is used to cool the hot melt adhesive film, and the first cooling roller is connected to an external water cooling device; The second laminating roller is used for laminating the hot melt adhesive film with release paper / release film and the woven layer; The second heating roller is used to heat the hot melt adhesive film with release paper / release film attached to the woven layer; The second cooling roller is used to cool the hot melt adhesive film heated by the second heating roller; The suede sanding machine is used to rub the woven layer to form a suede sanding layer; The UV lamp is used to continuously irradiate the woven layer and the sanded layer; The nozzle is used for spraying the hydrophobic coating onto the woven layer and the brushed layer.

[0013] As a further explanation of the above technical solution, along the conveying direction of the composite mesh material, the gap between adjacent UV lamp tubes gradually decreases, and the wavelength of the light of the UV lamp tubes gradually becomes smaller. This design is intended to control the decomposition rate of AIBN. In the initial stage, long-wave / medium-wave UV light irradiates AIBN to prevent AIBN from decomposing too quickly and producing excessive gas, which causes nano- and micron-sized depressions to be stretched and deformed. In the subsequent stage, the gas produced by the decomposition of AIBN is not easy to stretch and deform the nano- and micron-sized depressions, and short-wave UV light is used to improve the decomposition efficiency of AIBN.

[0014] In addition, the present invention also provides a sports shoe, which includes the aforementioned composite mesh material or the structure of the sports shoe includes the composite mesh material prepared by the aforementioned composite mesh material preparation method.

[0015] From the above description of the structure of the present invention, it can be seen that compared with the prior art, the present invention has the following advantages: a. Nano-scale AIBN and micro-scale AIBN are decomposed by light to form nano-scale and micro-scale holes on the surface of viscose fiber, which cooperate with the nano-silver particles embedded in the microscopic holes to form a hydrophobic structure similar to the surface of lotus leaves, showing good waterproof, oil-proof and anti-fouling effects; b. After the composite mesh material is worn, the nano-level AIBN and micro-level AIBN on the worn surface are exposed to the outside world and will decompose under light to form nano-level and micro-level holes in the viscose fiber on the worn surface. When combined with nano-silver, the composite mesh material can still show hydrophobicity and have good waterproof, oil-proof and anti-fouling capabilities, thus avoiding the composite mesh material from losing its waterproof, oil-proof and anti-fouling properties due to wear; c. While ensuring the waterproof, oil-proof and anti-fouling properties of the composite mesh material, the density difference is created to make the fabric breathable and moisture-permeable, which can avoid foot odor and help improve wearing comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 This is a schematic diagram of the product structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 3 A schematic diagram of the connection structure of the composite mesh material production equipment; In the figure: woven layer-1, woven upper layer-101, woven lower layer-102, sanded layer-2, hot melt adhesive layer-3, ball mill-401, wet spinning machine-402, computer flat knitting machine-403, first conveying roller-404, second conveying roller-405, first laminating roller-406, first heating roller-407, first cooling roller-408, second laminating roller-409, second heating roller-4010, second cooling roller-4011, sanding machine-4012, UV lamp-4013, nozzle-4014 DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0018] The present invention provides a composite mesh material, comprising a woven layer 1, a sanded layer 2, a hot melt adhesive layer 3 and a hydrophobic coating, wherein the woven layer 1 is woven from viscose fibers, and is divided into a woven upper layer 101 and a woven lower layer 102, wherein the fabric density of the woven upper layer 101 is greater than that of the woven lower layer 102.

[0019] Fillers with a mass fraction of 2% of viscose fiber are uniformly dispersed in the viscose fiber. The fillers include nano-grade AIBN, nano-silver and micron-grade AIBN. By mass, the nano-grade AIBN is 10 parts, the nano-silver is 15 parts, and the micron-grade AIBN is 25 parts. The particle size of the nano-grade AIBN is 10-30nm, the particle size of the micron-grade AIBN is 10-30μm, the particle size of the nano-silver is between 10-30nm, and the mass ratio of the nano-silver to the nano-grade AIBN is 1:1.5.

[0020] The brushed layer 2 is formed on the surface of the woven layer 1 .

[0021] The hot melt adhesive layer 3 is located at the bottom of the woven layer 1, and the hot melt adhesive layer 3 is made of low melting point hot melt adhesive.

[0022] The hydrophobic coating is sprayed on the surface of the woven layer 1 and the sanded layer 2, and the hydrophobic coating is specifically 1H, 1H, 2H, 2H-perfluorodecyl mercaptan. Example 2

[0023] The present invention provides a composite mesh material, comprising a woven layer 1, a sanded layer 2, a hot melt adhesive layer 3 and a hydrophobic coating, wherein the woven layer 1 is woven from viscose fibers, and is divided into a woven upper layer 101 and a woven lower layer 102, wherein the fabric density of the woven upper layer 101 is greater than that of the woven lower layer 102.

[0024] Fillers with a mass fraction of 4% of viscose fiber are uniformly dispersed in the viscose fiber. The fillers include nano-grade AIBN, nano-silver and micron-grade AIBN. By mass, the nano-grade AIBN is 10 parts, the nano-silver is 15 parts, and the micron-grade AIBN is 25 parts. The particle size of the nano-grade AIBN is 10-30nm, the particle size of the micron-grade AIBN is 10-30μm, the particle size of the nano-silver is between 10-30nm, and the mass ratio of the nano-silver to the nano-grade AIBN is 1:1.5.

[0025] The brushed layer 2 is formed on the surface of the woven layer 1 .

[0026] The hot melt adhesive layer 3 is located at the bottom of the woven layer 1, and the hot melt adhesive layer 3 is made of low melting point hot melt adhesive.

[0027] The hydrophobic coating is sprayed on the surface of the woven layer 1 and the sanded layer 2, and the hydrophobic coating is specifically 1H, 1H, 2H, 2H-perfluorodecyl mercaptan. Example 3

[0028] The present invention provides a composite mesh material, comprising a woven layer 1, a sanded layer 2, a hot melt adhesive layer 3 and a hydrophobic coating, wherein the woven layer 1 is woven from viscose fibers, and is divided into a woven upper layer 101 and a woven lower layer 102, wherein the fabric density of the woven upper layer 101 is greater than that of the woven lower layer 102.

[0029] Fillers with a mass fraction of 6% of viscose fiber are uniformly dispersed in the viscose fiber. The fillers include nano-grade AIBN, nano-silver and micron-grade AIBN. By mass, the nano-grade AIBN is 10 parts, the nano-silver is 15 parts, and the micron-grade AIBN is 25 parts. The particle size of the nano-grade AIBN is 10-30nm, the particle size of the micron-grade AIBN is 10-30μm, the particle size of the nano-silver is between 10-30nm, and the mass ratio of the nano-silver to the nano-grade AIBN is 1:1.5.

[0030] The brushed layer 2 is formed on the surface of the woven layer 1 .

[0031] The hot melt adhesive layer 3 is located at the bottom of the woven layer 1, and the hot melt adhesive layer 3 is made of low melting point hot melt adhesive.

[0032] The hydrophobic coating is sprayed on the surface of the woven layer 1 and the sanded layer 2, and the hydrophobic coating is specifically 1H, 1H, 2H, 2H-perfluorodecyl mercaptan. Example 4

[0033] The present invention provides a composite mesh material, comprising a woven layer 1, a sanded layer 2, a hot melt adhesive layer 3 and a hydrophobic coating, wherein the woven layer 1 is woven from viscose fibers, and is divided into a woven upper layer 101 and a woven lower layer 102, wherein the fabric density of the woven upper layer 101 is greater than that of the woven lower layer 102.

[0034] Fillers with a mass fraction of 4% of viscose fiber are uniformly dispersed in the viscose fiber. The fillers include nano-grade AIBN, nano-silver and micron-grade AIBN. By mass, the nano-grade AIBN is 15 parts, the nano-silver is 27 parts, and the micron-grade AIBN is 27 parts. The particle size of the nano-grade AIBN is 10-30nm, the particle size of the micron-grade AIBN is 10-30μm, the particle size of the nano-silver is between 10-30nm, and the mass ratio of the nano-silver to the nano-grade AIBN is 1:1.5.

[0035] The brushed layer 2 is formed on the surface of the woven layer 1 .

[0036] The hot melt adhesive layer 3 is located at the bottom of the woven layer 1, and the hot melt adhesive layer 3 is made of low melting point hot melt adhesive.

[0037] The hydrophobic coating is sprayed on the surface of the woven layer 1 and the sanded layer 2, and the hydrophobic coating is specifically 1H, 1H, 2H, 2H-perfluorodecyl mercaptan. Example 5

[0038] The present invention provides a composite mesh material, comprising a woven layer 1, a sanded layer 2, a hot melt adhesive layer 3 and a hydrophobic coating, wherein the woven layer 1 is woven from viscose fibers, and is divided into a woven upper layer 101 and a woven lower layer 102, wherein the fabric density of the woven upper layer 101 is greater than that of the woven lower layer 102.

[0039] Fillers with a mass fraction of 4% of viscose fiber are uniformly dispersed in the viscose fiber. The fillers include nano-grade AIBN, nano-silver and micron-grade AIBN. By mass, the nano-grade AIBN is 20 parts, the nano-silver is 40 parts, and the micron-grade AIBN is 30 parts. The particle size of the nano-grade AIBN is 10-30nm, the particle size of the micron-grade AIBN is 10-30μm, the particle size of the nano-silver is between 10-30nm, and the mass ratio of the nano-silver to the nano-grade AIBN is 1:1.5.

[0040] The brushed layer 2 is formed on the surface of the woven layer 1 .

[0041] The hot melt adhesive layer 3 is located at the bottom of the woven layer 1, and the hot melt adhesive layer 3 is made of low melting point hot melt adhesive.

[0042] The hydrophobic coating is sprayed on the surface of the woven layer 1 and the sanded layer 2, and the hydrophobic coating is specifically 1H, 1H, 2H, 2H-perfluorodecyl mercaptan.

[0043] In addition, a method for preparing the composite mesh material is provided, comprising the following steps: a. Raw wood pulp / cotton linters (a-cellulose content ≥ 90%) are immersed in 18% NaOH solution, and the temperature is controlled at 20-25℃ for 60-120min to generate alkali cellulose (C6H 10 O5·NaOH), press and separate the excess NaOH solution, alkali cellulose and CS, react in a closed reactor at a temperature of 20-30℃ for 2-3h to generate cellulose xanthate, cellulose xanthate is dissolved in 4% NaOH solution and allowed to stand (15-20℃, 24-48h) to obtain viscose solution. This step is a commonly used viscose fiber preparation method in the art, and then fillers are prepared, and the fillers are mixed with the viscose solution and vacuum degassing is performed; b. The viscose liquid is fed into the spinneret through a metering pump, the spinneret aperture is not less than 0.05mm, and after spinning, it is passed through a coagulation bath (Na2SO4, ZnSO4 solution, 40-50℃) to form viscose fiber, which is then washed and dried to obtain the desired viscose fiber; c. viscose fiber is input into a computer flat knitting machine to form a woven layer 1, and the bottom surface of the output woven layer 1 is compounded with a hot melt adhesive layer 3 with a release paper / release film; d. The woven layer 1 is output for sanding to form a sanded layer 2 on the surface of the woven layer 1. During implementation, the parameters of the sanding process can be changed according to actual needs to control the thickness of the sanded layer 2 and the length of the wool fibers; e. UV light continuously irradiates the surface of the woven layer 1 and the brushed layer 2; f. Spray a hydrophobic coating on the surface of the woven layer 1 and the brushed layer 2, and output after drying.

[0044] Also included are equipment for performing the above-mentioned preparation method, including a ball mill 401, a wet spinning machine 402, a computerized flat knitting machine 403, a first conveying roller 404, a second conveying roller 405, a first laminating roller 406, a first heating roller 407, a first cooling roller 408, a second laminating roller 409, a second heating roller 4010, a second cooling roller 4011, a sanding machine 4012, a UV lamp 4013 and a nozzle 4014; The ball mill 401 is used to prepare nano-level AIBN and micro-level AIBN; The wet spinning machine 402 is used to prepare viscose fibers; The computerized flat knitting machine 403 is used to weave viscose fibers to form a woven layer 1; The first conveying roller 404 is used for conveying release paper / release film; The second conveying roller 405 is used for conveying the hot melt adhesive film; The first laminating roller 406 is used to laminat the release paper / release film and the hot melt adhesive film, so that the first heating roller 407 can heat the two. The first heating roller 407 is used to heat the laminated release paper / release film and hot melt adhesive film, and the first heating roller 407 is connected to an external heating device; The first cooling roller 408 is used to cool the hot melt adhesive film. The first cooling roller 408 is connected to an external water cooling device and is arranged to cool and harden the hot melt adhesive film and adhere to the surface of the release paper / release film. The second laminating roller 409 is used to laminate the hot melt adhesive film with release paper / release film to the woven layer 1; The second heating roller 4010 is used to heat the hot melt adhesive film with release paper / release film attached to the woven layer 1; The second cooling roller 4011 is used to cool the hot melt adhesive film heated by the second heating roller 4010; The sanding machine 4012 is used to rub the woven layer 1 to form the sanding layer 2; The UV lamp 4013 is used to continuously irradiate the woven layer 1 and the brushed layer 2, so that the nano-scale AIBN and micro-scale AIBN on the surface of the viscose fiber are decomposed to form nano-scale and micro-scale holes; The nozzle 4014 is used to spray a hydrophobic coating onto the woven layer 1 and the sanded layer 2 , thereby forming a hydrophobic coating on the surface of the woven layer 1 and the sanded layer 2 .

[0045] Table 1. Waterproof performance test of each embodiment (test method refers to GB / T4745-2012 standard)

[0046] From Table 1, it can be seen that all embodiments have good waterproof performance. The reason is that after the nano-level AIBN and the micron-level AIBN are decomposed by light, nano-level and micron-level holes are formed on the surface of the viscose fiber, and the nanosilver particles are embedded in these holes to form a hydrophobic structure similar to the surface of a lotus leaf. At the same time, the fluffy sanded layer 2 cooperates with the porous viscose fiber surface to increase the area of ​​cooperation with the hydrophobic coating, thus showing good waterproof performance.

[0047] Table 2. Oil resistance performance test of each embodiment (test method refers to GB / T19977-2014 standard)

[0048] From Table 2, it can be seen that each embodiment has good oil-proof performance. The reason why the oil-proof performance of Embodiment 5 is better than that of other embodiments is that the nanosilver in Embodiment 5 has more parts by mass and can be embedded in the micron-sized pores to form more and denser hydrophobic structures, thus having better oil-proof performance than other embodiments.

[0049] Table 3. Antifouling performance test of each embodiment (test method refers to FZ / T01118-2012 standard)

[0050] It can be seen from Table 3 that each embodiment shows good anti-fouling performance.

[0051] Table 4. Strength test of each embodiment (test method refers to GB / T 3923.2-2013 standard)

[0052] Table 4 tests the strength of each embodiment. It can be seen that the strength of embodiment 3 is much lower than that of the others. The reason is that the proportion of added filler is too large, which leads to a decrease in the strength of the viscose fiber. In actual production, in order to increase the strength, the viscose fiber can be blended with other fibers to improve the strength of the woven layer 1.

[0053] Working principle: The nano-scale AIBN and micron-scale AIBN on the surface of viscose fiber decompose under light to leave nano-scale and micron-scale holes on the surface of viscose fiber. Nano-silver particles are embedded in these micron-scale and nano-scale holes to form a microscopic hydrophobic structure, which can be waterproof, oil-proof and anti-fouling. At the same time, the surface of viscose fiber has a large specific surface area due to the presence of many nano-scale and micron-scale holes. Together with the fluffy brushed layer 2 and the hydrophobic coating, it has excellent waterproof, oil-proof and anti-fouling capabilities.

[0054] The technical progress achieved by the present invention compared with the prior art is that when the surface of the viscose fiber is worn or the hydrophobic coating formed by the hydrophobic coating disappears, the hydrophobicity of the composite mesh material does not disappear. The reason is that the nano-scale AIBN and micron-scale AIBN on the worn surface will decompose when exposed to external light, causing the viscose fiber to form nano-scale and micron-scale holes on the worn surface. When combined with nano-silver, the composite mesh material can still exhibit hydrophobicity and have good waterproof, oil-proof and anti-fouling capabilities.

[0055] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A composite mesh material, characterized in that: It includes a woven layer, a brushed layer, a hot melt adhesive layer and a hydrophobic coating; The woven layer is made of viscose fibers, and fillers with a mass fraction of 2-6% of viscose fibers are uniformly dispersed in the viscose fibers. The fillers include nano-level AIBN, nano-level inert metals and micron-level AIBN. By mass, the nano-level AIBN is 10-20 parts, the nano-level inert metal is 15-40 parts, and the micron-level AIBN is 20-30 parts. The sanding layer is formed on the surface of the woven layer; The hot melt adhesive layer is located at the bottom of the woven layer; The hydrophobic coating is sprayed on the surfaces of the woven layer and the sanded layer.

2. A composite mesh material according to claim 1, characterized in that: The nano-level inert metal is any one of nano-platinum, nano-silver and nano-gold, the particle size of the nano-level inert metal is between 10 and 30 nm, and the mass ratio of the nano-level inert metal to the nano-level AIBN is 1:1.5-1:

2.

3. A composite mesh material according to claim 1, characterized in that: The woven layer is divided into a woven upper layer and a woven lower layer, and the fabric density of the woven upper layer is greater than the fabric density of the woven lower layer.

4. The composite mesh material according to claim 1, characterized in that: The particle size of nano-level AIBN is 10-30nm, and the particle size of micro-level AIBN is 10-30μm.

5. The composite mesh material according to claim 1, characterized in that: The hydrophobic coating specifically uses 1H,1H,2H,2H-perfluorodecyl mercaptan.

6. A method for preparing a composite mesh material, which is used to prepare the composite mesh material according to any one of claims 1 to 5, characterized in that: The steps include: a. Prepare viscose liquid and filler, mix the filler and viscose liquid, and vacuum degas; b. The viscose liquid is fed into the spinneret through a metering pump, the spinneret aperture is not less than 0.05 mm, and after spinning, it is passed through a coagulation bath to form viscose fibers, which are then washed and dried to obtain the desired viscose fibers; c. The viscose fiber is input into a computer flat knitting machine to form a woven layer, and the bottom surface of the output woven layer is laminated with a hot melt adhesive layer with release paper / release film; d. The woven layer is output for sanding to form a sanding layer on the surface of the woven layer; e. UV light continuously irradiates the surface of the woven layer and the sanded layer; f. Spray hydrophobic coating on the surface of the woven layer and the brushed layer, and output after drying.

7. The method for preparing a composite mesh material according to claim 6, characterized in that: During the preparation process of steps ad, light is shielded.

8. The method for preparing a composite mesh material according to claim 6, characterized in that: Also included is a device for performing the preparation method, the device comprising a ball mill, a wet spinning machine, a computer flat knitting machine, a first conveying roller, a second conveying roller, a first laminating roller, a first heating roller, a first cooling roller, a second laminating roller, a second heating roller, a second cooling roller, a suede sanding machine, a UV lamp and a nozzle; The ball mill is used to prepare nano-level AIBN and micro-level AIBN; The wet spinning machine is used to prepare viscose fibers; The computerized flat knitting machine is used to weave viscose fibers into a woven layer; The first conveying roller is used for conveying release paper / release film; The second conveying roller is used for conveying the hot melt adhesive film; The first laminating roller is used for laminating the release paper / release film and the hot melt adhesive film; The first heating roller is used to heat the laminated release paper / release film and hot melt adhesive film; The first cooling roller is used to cool the hot melt adhesive film; The second laminating roller is used for laminating the hot melt adhesive film with release paper / release film and the woven layer; The second heating roller is used to heat the hot melt adhesive film with release paper / release film attached to the woven layer; The second cooling roller is used to cool the hot melt adhesive film heated by the second heating roller; The suede sanding machine is used to rub the woven layer to form a suede sanding layer; The UV lamp is used to continuously irradiate the woven layer and the sanded layer; The nozzle is used for spraying the hydrophobic coating onto the woven layer and the brushed layer.

9. The method for preparing a composite mesh material according to claim 8, characterized in that: Along the conveying direction of the composite mesh material, the gap between adjacent UV lamp tubes gradually decreases, and the wavelength of the light of the UV lamp tubes gradually becomes shorter.

10. A sports shoe, characterized in that: The invention comprises the composite mesh material according to any one of claims 1 to 5 or the composite mesh material prepared by the method for preparing the composite mesh material according to any one of claims 6 to 9.

Citation Information

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