A lightweight and quickly spliced ALC wall panel and its installation method
By designing splicing grooves, weight-reducing grooves and second limiting parts on the ALC wall panels, combined with the structure of horizontal screws and cap buckles, the problems of unstable assembly of ALC wall panels and difficult installation of integrated decorative panels were solved, achieving fast and efficient wall panel splicing and decorative panel installation, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202510387495.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The existing ALC wall panel assembly method has the disadvantages of simple snap-fit structure and unstable assembly, especially for large wall panels, which are complicated to operate and difficult to assemble the last panel. The partition wall formed has weak lateral bearing capacity and is easy to topple over. At the same time, it is not convenient to install integrated decorative panels on the assembled partition wall.
An ALC wall panel structure was designed, including splicing grooves, weight-reducing grooves, second limiting members, and transverse screws. By setting weight-reducing grooves and limiting members at the top and bottom of the wall panel, rapid splicing was achieved using transverse screws and cap buckles. Foam material was filled between the wall panel and the integrated decorative panel to enhance stability and aesthetics.
It enables fast and efficient splicing and installation of ALC wall panels, improves the lateral bearing capacity of the partition wall, simplifies the finishing assembly of the last wall panel, and facilitates the installation of integrated decorative panels, shortening construction time and reducing costs.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building construction, and in particular to a lightweight and quickly spliced ALC wall panel and an installation method thereof. Background Art
[0002] ALC wall panels (Autoclaved Lightweight Concrete, abbreviated as ALC; translated as prefabricated wall panels based on autoclaved lightweight aerated concrete) have excellent properties such as light weight and high strength, thermal insulation, sound insulation, fire resistance and earthquake resistance; its main raw materials include silica sand, cement, lime, gypsum, etc., and are made through processes such as batching, pouring, cutting and autoclaving curing. It contains a large number of tiny pores inside, which gives it good thermal insulation and sound insulation effects; the splicing construction adopts dry operation, which is easy to install and fast to construct, which can significantly shorten the construction period. It is widely used in interior and exterior walls, roof panels, floor slabs and other parts of industrial and civil buildings, such as residences, schools, hospitals, hotels, shopping malls and factories. It is an environmentally friendly, energy-saving and economical prefabricated building material.
[0003] ALC wall panels are assembled indoors to form partition walls, which can greatly improve the progress of indoor building construction. However, the currently used assembly method has a simple locking structure and unstable assembly. Some large ALC wall panels are complicated to assemble indoors, and the final assembly of the last panel is even more difficult. The partition wall formed has weak lateral bearing capacity and is prone to the risk of tipping over. In addition, it is not convenient to install integrated decorative panels on the partition wall formed by assembling ALC wall panels. To this end, the present invention provides a lightweight and quickly spliced ALC wall panel and an installation and construction method thereof. Summary of the Invention
[0004] In response to the shortcomings of the existing technology, the present invention provides a lightweight and quickly spliced ALC wall panel and its installation and construction method, which solves the problems of the currently used ALC wall panel assembly method, such as simple snap-fit structure, unstable assembly, complex indoor assembly operation of some large ALC wall panels, and even more difficulty in assembling the last piece. The partition wall formed has weak lateral bearing capacity and is prone to the risk of tipping over. In addition, it is inconvenient to install integrated decorative panels on the partition wall formed by assembling ALC wall panels.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A lightweight and quickly spliced ALC wall panel comprises a wall panel, a splicing groove is provided at the bottom of the wall panel, a weight-reducing groove is provided at the top of the wall panel, and short and long board pieces are formed on the wall panel at the front and rear sides of the weight-reducing groove.
[0007] Also included: a second limiting member, an integrated decorative panel;
[0008] The second limiting member is fixedly installed with the top load-bearing beam, and the second limiting member includes a vertical plate member, the weight-reducing groove of the wall panel is clamped on the vertical plate member of the second limiting member, and the front and rear sides of the wall panel are provided with a through transverse hole, the transverse hole corresponds to the weight-reducing groove, a second transverse screw is passed through the transverse hole, both ends of the second transverse screw extend out of the transverse hole, and a compression nut is threadedly installed on the second transverse screw and on the front and rear sides of the wall panel, and the height of the transverse hole corresponds to the bottom of the vertical plate member, so that the bottom of the vertical plate member rests on the second transverse screw;
[0009] The integrated decorative plate is connected to the end of the second transverse screw through a cap buckle.
[0010] Preferably, the height of the wall panel is 2.2-3.5m, the thickness of the wall panel is 10-18cm, the depth of the weight-reducing groove is greater than 15cm and less than 1 / 3 of the maximum height of the wall panel, and the height difference between the short panel and the long panel is 5-10cm.
[0011] Preferably, the left and right sides of the wall panel are provided with weight-reducing holes, the front side of the wall panel is fixedly connected to a first transverse screw near the bottom end, both ends of the first transverse screw extend out of the wall panel, and two groups of the transverse holes and the second transverse screw are provided at the same level;
[0012] The integrated decorative plate is connected to the end of the first transverse screw through a cap buckle.
[0013] Preferably, the second limiting member includes: a horizontal plate member and a vertical plate member, the horizontal plate member and the vertical plate member are fixedly connected in an L-shape, a plurality of through holes are opened on the horizontal plate member, and the horizontal plate member corresponds to the short plate member.
[0014] Preferably, the hat buckle includes:
[0015] a nut member, the nut member being threadedly connected to the second transverse screw rod or the first transverse screw rod, and the nut member being integrally provided with a short column at one end away from the second transverse screw rod or the first transverse screw rod;
[0016] An undercut piece is sleeved on the short post, and a clip is installed on the short post and outside the undercut piece;
[0017] A transverse slot is fixedly connected to the inner side of the integrated decorative panel, and the transverse slot corresponds to the undercut piece.
[0018] Preferably, a gasket is sleeved on the second transverse screw and located on the inner side of the tightening nut, and an annular gasket is sleeved on the first transverse screw.
[0019] Preferably, a gap layer is formed between the wall panel and the integrated decorative panel, and the interior of the gap layer is filled with foaming material.
[0020] Preferably, a top cover seam is provided on the top of the integrated decorative panel, and a bottom cover seam is provided on the bottom of the integrated decorative panel;
[0021] The top cover comprises: an integrally arranged flat top and side shielding portions, the flat top and the side shielding portions being L-shaped, a notch being provided at the flat top, the flat top being fixed to the top load-bearing beam at the notch using wall nails, and the side shielding portions being located outside the top edge of the integrated decorative panel;
[0022] The bottom cover seam comprises: a vertical portion, a transverse portion, and an inner lining portion. The vertical portion and the transverse portion are integrally arranged, and the vertical portion and the transverse portion are L-shaped. A mounting hole is provided on the side of the inner lining portion. The inner side of the vertical portion is fixedly connected to the inner lining portion by self-tapping screws. A bayonet with an opening facing upward is formed between the inner lining portion and the vertical portion, and the bottom edge of the integrated decorative panel corresponds to the bayonet.
[0023] Another object of the present invention is to provide a method for installing and constructing lightweight and quickly spliced ALC wall panels, using the lightweight and quickly spliced ALC wall panels, which specifically includes the following steps:
[0024] S1. Fix a second limiting member on the top load-bearing beam and install a first limiting member on the ground directly below the top load-bearing beam, wherein the first limiting member corresponds to the splicing groove at the bottom of the wall panel;
[0025] S2. Control the wall panel to be in a tilted state. First, insert the vertical plate of the second limiting member into the weight-reducing groove. Then, slowly straighten the wall panel so that the bottom end of the wall panel is close to the first limiting member until the wall panel is in a vertical state. Release the wall panel, and the wall panel falls. The splicing groove at the bottom of the wall panel is locked on the first limiting member.
[0026] S3. Insert the second transverse screw into the transverse hole, and threadably install compression nuts on both ends of the second transverse screw;
[0027] S4. Thread a cap buckle onto the end of the second transverse screw rod, and fasten the integrated decorative panel onto the cap buckle.
[0028] Preferably, after step S4 is completed, a foaming material is filled in the gap layer between the wall panel and the integrated decorative panel.
[0029] The present invention provides a lightweight and quickly spliced ALC wall panel and its installation method. It has the following beneficial effects:
[0030] 1. The present invention, by designing the structure of the second limiting member and the weight-reducing groove, can first control the wall panel to be in an inclined state when installing the wall panel, insert the vertical plate member of the second limiting member into the inside of the weight-reducing groove, and then slowly straighten the wall panel, so that the wall panels can be spliced quickly and efficiently, and the second transverse screw is inserted into the transverse hole, and the tightening nuts are threadedly installed on both ends of the second transverse screw, and then the integrated decorative panel is connected to the end of the second transverse screw through the cap buckle. The design of this structure can quickly and efficiently install the integrated decorative panel after the wall panel is installed. In the field of interior decoration, it can greatly save construction time, shorten the construction period, and reduce construction costs.
[0031] 2. The present invention, through the design of the second limiting member and the weight-reducing groove structure, the second limiting member can limit the swing of the wall panel, so that the wall panel structure is stable, and the formed partition wall has a strong lateral bearing capacity; and the design of this structure allows the wall panel to be installed in a positive direction from inclined to vertical, and the operation is also simple when assembling the last piece. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a three-dimensional diagram of the lightweight and quickly assembled ALC wall panel proposed by the present invention;
[0033] Figure 2 This is a front view of the lightweight and quickly assembled ALC wall panel proposed by the present invention;
[0034] Figure 3 for Figure 2 Sectional view of the section line at DD;
[0035] Figure 4 for Figure 3 A partial enlarged view of the middle part;
[0036] Figure 5 This is a schematic diagram of assembling an integrated decorative panel of a lightweight and quickly spliced ALC wall panel proposed by the present invention;
[0037] Figure 6 for Figure 5 A partial enlarged view of point B in the middle;
[0038] Figure 7 for Figure 5 A partial enlarged view of point C in the middle;
[0039] Figure 8 This is a schematic diagram of assembling a lightweight and quickly assembled ALC wall panel proposed by the present invention;
[0040] Figure 9 A schematic diagram of a single wall panel of a lightweight and quickly spliced ALC wall panel proposed in the present invention;
[0041] Figure 10 A three-dimensional diagram of a bottom seam cover of a lightweight and quickly assembled ALC wall panel proposed by the present invention;
[0042] Figure 11 This is a three-dimensional diagram of a top seam cover of a lightweight and quickly spliced ALC wall panel proposed by the present invention.
[0043] Among them, 1, wall panel; 2, weight-reducing hole; 3, splicing groove; 4, first limiting member; 5, second limiting member; 501, horizontal plate; 501a, through hole; 502, vertical plate; 6, weight-reducing groove; 6a, long plate; 6b, short plate; 7, horizontal hole; 8, first horizontal screw; 9, annular pad; 10, gasket; 11, second horizontal screw; 12, pressing nut; 13, integrated decorative panel; 13a, horizontal Toward the card slot; 14. Bottom cover seam; 1401. Vertical part; 1402. Horizontal part; 1403. Lining part; 1403a. Mounting hole; 1404. Bayonet; 15. Top cover seam; 1501. Flat top; 1502. Side covering part; 1503. Notch part; 16. Cap buckle; 1601. Nut part; 1602. Short column; 1603. Inverted buckle; 1604. Clip; a. Gap layer. DETAILED DESCRIPTION
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] Example 1:
[0046] like Figures 1-11 As shown, an embodiment of the present invention provides a lightweight and quickly spliced ALC wall panel, including a wall panel 1, a second limiting member 5, an integrated decorative panel 13 and a plurality of cap buckles 16.
[0047] The wall panel 1 is used to be installed indoors for use as a partition wall. The height of the wall panel 1 is 2.2-3.5m, which is basically the same as the indoor floor height. 2.75M is commonly used (suitable for a floor height of about 2.8M). It is a large wall panel structure. The thickness of the wall panel 1 is 10-18cm, which meets the basic use requirements of indoor partition walls. The width of the wall panel 1 can be designed in various sizes according to actual needs, such as 70cm, 65cm, 50cm and other sizes, and the wall panel 1 can be cut along the width direction to meet the applicable needs of splicing.
[0048] A splicing groove 3 is provided at the bottom of the wall panel 1. During installation, the splicing groove 3 corresponds to the first limiting piece 4 fixed to the ground. The splicing groove 3 is stuck on the outside of the first limiting piece 4, thereby limiting the bottom movement of the wall panel 1. A weight-reducing groove 6 is provided at the top of the wall panel 1. The depth of the weight-reducing groove 6 is greater than 15 cm and less than 1 / 3 of the maximum height of the wall panel 1 (referring to the height between the top of the long plate 6a and the bottom of the wall panel 1). The function of the weight-reducing groove 6 is to reduce the weight of the wall panel 1 and save manufacturing materials. The weight-reducing groove 6 cooperates with the second limiting piece 5 to realize the assembly of the wall panel 1. Short plate pieces 6b and long plate pieces 6a are formed on the wall panel 1 and located on the front and rear sides of the weight-reducing groove 6. The short plate piece 6b is 5-10 cm lower than the long plate piece 6a, which is convenient for assembling the wall panel 1 so that the second limiting piece 5 can be quickly inserted into the weight-reducing groove 6.
[0049] The second limiting member 5 is fixedly installed with the top load-bearing beam. In a standard building house, a screw can be reserved on the top load-bearing beam, and then a nut can be used to fix the second limiting member 5. In other cases, chemical expansion screws can be used for connection to ensure that the second limiting member 5 is firmly connected. The second limiting member 5 includes a vertical plate member 502. The weight-reducing groove 6 of the wall panel 1 is stuck on the vertical plate member 502 of the second limiting member 5. The vertical plate member 502 limits the tilting of the wall panel 1 to ensure that the wall panel 1 has sufficient lateral bearing capacity. A through transverse hole 7 is provided on the front and back sides of the wall panel 1. The transverse hole 7 corresponds to the weight-reducing groove 6. A second transverse screw 11 is passed through the transverse hole 7. Both ends of the second transverse screw 11 extend out of the transverse hole 7. The second transverse screw 11 is positioned on the second transverse screw 11. The front and rear sides of the wall panel 1 are both threadedly installed with a clamping nut 12, and the clamping nut 12 is installed and clamped to fix the second transverse screw 11 to the wall panel 1. The height of the transverse hole 7 corresponds to the bottom of the vertical panel 502, so that the bottom of the vertical panel 502 is against the second transverse screw 11. When the second transverse screw 11 is not installed, the second limiting member 5 can slide a certain amount inside the weight-reducing groove 6 to facilitate the splicing groove 3 to be stuck on the outside of the first limiting member 4. After the position of the wall panel 1 is adjusted, the second transverse screw 11 is installed. The second transverse screw 11 limits the second limiting member 5 from sliding inside the weight-reducing groove 6, that is, at this time the wall panel 1 cannot move up and down, and the wall panel 1 cannot tilt sideways, so that the wall panel 1 is stably connected.
[0050] By designing the structure of the second limiting member 5 and the weight-reducing groove 6, when installing the wall panel 1, the wall panel 1 can be controlled to be in an inclined state first, and the vertical plate member 502 of the second limiting member 5 is first inserted into the inside of the weight-reducing groove 6, and then the wall panel 1 is slowly straightened so that the bottom end of the wall panel 1 is close to the first limiting member 4 until the wall panel 1 is in a vertical state, the wall panel 1 is loosened, and the wall panel 1 falls, and the splicing groove 3 at the bottom of the wall panel 1 is stuck on the first limiting member 4, so that the wall panel 1 can be spliced quickly and efficiently, and the second transverse screw 11 is inserted into the transverse hole 7, and the tightening nut 12 is threadedly installed at both ends of the second transverse screw 11, and then the integrated decorative panel 13 is connected to the end of the second transverse screw 11 through the cap buckle 16. The design of this structure can quickly and efficiently install the integrated decorative panel 13 after the wall panel 1 is installed. In the field of interior decoration, it can greatly save construction time, shorten the construction period, and reduce construction costs.
[0051] In one embodiment, in order to reduce the weight of the wall panel 1 and save the manufacturing cost of the wall panel 1 , weight-reducing holes 2 are opened on the left and right sides of the wall panel 1 .
[0052] In order to facilitate the construction workers to control the wall panel 1 when installing the wall panel 1, a first transverse screw 8 is fixedly connected to the front side of the wall panel 1 near the bottom end. Both ends of the first transverse screw 8 extend out of the wall panel 1. The user can use a long rod with a threaded groove at the end to connect to the first transverse screw 8 to manipulate the wall panel 1, and the first transverse screw 8 can also be used together with the above-mentioned second transverse screw 11 to install the integrated decorative panel 13. The specific installation method is: the integrated decorative panel 13 is connected to the end of the first transverse screw 8 through the cap buckle 16.
[0053] In order to further improve the installation stability of the integrated decorative panel 13, two groups of transverse holes 7 and second transverse screws 11 are provided at the same level. The two groups of second transverse screws 11 and the first transverse screws 8 form an inclined inverted triangle structure.
[0054] In one embodiment, the second limiting member 5 includes: a horizontal plate member 501 and a vertical plate member 502. The horizontal plate member 501 and the vertical plate member 502 are fixedly connected in an L-shape. The horizontal plate member 501 and the vertical plate member 502 are an integral structure. A plurality of through holes 501a are provided on the horizontal plate member 501. The horizontal plate member 501 corresponds to the short plate member 6b, and the space at the top of the short plate member 6b just makes room for the horizontal plate member 501.
[0055] In the second limiting member 5, the horizontal plate member 501 serves as a connection. In order to better fix the second limiting member 5 to the top load-bearing beam, the horizontal plate member 501 and the vertical plate member 502 may be distributed in a T-shape.
[0056] In one embodiment, the cap buckle 16 includes a nut component 1601 , a buckle component 1603 and a clip 1604 .
[0057] The nut member 1601 is threadedly connected to the second transverse screw 11 or the first transverse screw 8. During the connection process, attention should be paid to the depth of the threaded connection of the nut member 1601. It is necessary to ensure that all the reverse fasteners 1603 are on the same vertical plane. A short column 1602 is integrally provided at one end of the nut member 1601 away from the second transverse screw 11 or the first transverse screw 8. A sleeve hole is provided on the reverse fastener 1603, and the reverse fastener 1603 is sleeved on the short column 1602. A clip 1604 is installed on the short column 1602 and located on the outside of the reverse fastener 1603. The clip 1604 is connected to the short column 1602 by a traditional transverse insertion or clamping method. Its main function is to limit the reverse fastener 1603 from sliding out of the short column 1602.
[0058] A transverse slot 13a is fixedly connected to the inner side of the integrated decorative panel 13, and the transverse slot 13a corresponds to the undercut 1603. Generally, two transverse slots 13a are arranged horizontally, corresponding to the horizontal positions of the second transverse screw 11 and the first transverse screw 8 respectively.
[0059] In one embodiment, a gasket 10 is provided on the second transverse screw 11 and located on the inner side of the clamping nut 12. The gasket 10 is used to compensate for the height of the first transverse screw 8 after it is connected to the clamping nut 12, so that the connection effect of the cap buckle 16 on the second transverse screw 11 and the first transverse screw 8 is consistent. An annular gasket 9 is provided on the first transverse screw 8. The annular gasket 9 plays an isolation role to prevent the clamping nut 12 from being directly squeezed on the wall panel 1 of the concrete structure.
[0060] In one embodiment, a gap layer a is formed between the wall panel 1 and the integrated decorative panel 13, and the interior of the gap layer a is filled with foam material. According to actual use requirements, the type of foam material filled in the gap layer a can be a material that plays the role of thermal insulation, sound insulation and noise reduction, fire prevention and waterproofing, bonding and sealing, etc.
[0061] In one embodiment, a top cover seam 15 is provided on the top of the integrated decorative panel 13, and a bottom cover seam 14 is provided on the bottom of the integrated decorative panel 13. Taking into account the influence of the actual installation accuracy and other factors, the size of the integrated decorative panel 13 is generally slightly smaller than the height of the floor. After the integrated decorative panel 13 is installed, there are gaps on the top and bottom, so the bottom cover seam 14 and the top cover seam 15 are used to cover the gaps and beautify the appearance.
[0062] Specifically, the top cover 15 includes: a flat top 1501 and a side shield 1502 that are integrally provided. Figure 11As shown, the flat top 1501 and the side shield 1502 are both double-layer hollow aluminum alloy structures. The flat top 1501 and the side shield 1502 are L-shaped. A notch 1503 is provided at the flat top 1501. At the notch 1503, the flat top 1501 is fixed to the top load-bearing beam using wall nails. The side shield 1502 is located outside the top edge of the integrated decorative panel 13 and is used to block the gap between the top edge of the decorative panel 13 and the wall.
[0063] Specifically, such as Figure 10 As shown, the bottom cover 14 includes: a vertical portion 1401, a horizontal portion 1402, and an inner lining 1403. The vertical portion 1401 and the horizontal portion 1402 are integrally arranged, and the vertical portion 1401 and the horizontal portion 1402 are L-shaped. The side of the inner lining 1403 is provided with a mounting hole 1403a. When the bottom cover 14 is installed, the bottom of the horizontal portion 1402 is pressed on the ground. Therefore, the height of the ground is different according to the different paving methods of the bottom surface. Therefore, when actually installing the bottom cover seam 14, first measure and determine the position of the lining member 1403 relative to the vertical portion 1401, and then fix the lining member 1403 to the inner side of the vertical portion 1401 by self-tapping screws. A snap-on socket 1404 with an upward opening is formed between the lining member 1403 and the vertical portion 1401, and the bottom edge of the integrated decorative panel 13 corresponds to the snap-on socket 1404, that is, the bottom edge of the integrated decorative panel 13 is snapped into the inside of the snap-on socket 1404.
[0064] Example 2:
[0065] The embodiment of the present invention provides an installation and construction method of a lightweight and quickly spliced ALC wall panel, using the lightweight and quickly spliced ALC wall panel of the first embodiment, specifically comprising the following steps:
[0066] S1. Fix the second limiting member 5 on the top load-bearing beam and install the first limiting member 4 on the ground directly below the top load-bearing beam. The first limiting member 4 corresponds to the splicing groove 3 at the bottom of the wall panel 1. The second limiting member 5 and the first limiting member 4 are on the same vertical plane, which respectively limit the top and bottom of the wall panel 1 to prevent the wall panel 1 from tilting sideways.
[0067] S2. Control the wall panel 1 to be in a tilted state. First, insert the vertical plate part 502 of the second limiting part 5 into the inside of the weight-reducing groove 6. Then slowly straighten the wall panel 1 so that the bottom end of the wall panel 1 is close to the first limiting part 4 until the wall panel 1 is in a vertical state. Release the wall panel 1, and the wall panel 1 falls. The splicing groove 3 at the bottom of the wall panel 1 is stuck on the first limiting part 4. At this time, the wall panel 1 can still slide up and down. After sliding, it is easy to tilt sideways and is in an unstable state.
[0068] S3. Then insert the second transverse screw 11 into the transverse hole 7, and threadably install the tightening nuts 12 on both ends of the second transverse screw 11 to fix the second transverse screw 11 to the wall panel 1. At this time, the second transverse screw 11 is against the bottom of the second limiting member 5. At this time, the wall panel 1 cannot slide up and down. The wall panel 1 is in a stable state and can withstand lateral forces.
[0069] S4. Thread the cap buckle 16 at the end of the second horizontal screw 11, and buckle the integrated decorative panel 13 onto the cap buckle 16 to complete the quick installation of the integrated decorative panel 13. Compared with the traditional spliced ALC wall panels, which are not convenient for drilling holes on the side and installing integrated decorative panels, this solution can quickly and efficiently install the integrated decorative panel 13.
[0070] S5. Fill the gap layer a between the wall panel 1 and the integrated decorative panel 13 with foam material to provide additional thermal insulation, sound insulation, fireproofing, waterproofing, bonding and sealing.
[0071] The ALC wall panels formed by splicing do not require the use of concrete and can be quickly disassembled and decomposed later, or the indoor layout can be adjusted (disassembled and reinstalled). They have obvious advantages and good development prospects in the field of interior decoration.
[0072] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A lightweight, quickly splicable ALC wall panel, comprising a wall panel (1), a second limiting member (5), and an integrated decorative panel (13), wherein a splicing groove (3) is provided at the bottom of the wall panel (1), and characterized in that: A weight-reducing groove (6) is provided on the top of the wall panel (1), and a short plate member (6b) and a long plate member (6a) are formed on the wall panel (1) at the front and rear sides of the weight-reducing groove (6); The second limiting member (5) is fixedly installed with the top load-bearing beam, and the second limiting member (5) includes a vertical plate member (502). The weight-reducing groove (6) of the wall panel (1) is clamped on the vertical plate member (502) of the second limiting member (5). The front and rear sides of the wall panel (1) are provided with a through transverse hole (7), and the transverse hole (7) corresponds to the weight-reducing groove (6). A second transverse screw (11) is passed through the transverse hole (7). Both ends of the second transverse screw (11) extend out of the transverse hole (7). A clamping nut (12) is threadedly installed on the second transverse screw (11) and located on the front and rear sides of the wall panel (1). The height of the transverse hole (7) corresponds to the bottom of the vertical plate member (502), so that the bottom of the vertical plate member (502) is against the second transverse screw (11); the integrated decorative panel (13) is connected to the end of the second transverse screw (11) through a cap buckle (16); The left and right sides of the wall panel (1) are provided with weight-reducing holes (2); a first transverse screw (8) is fixedly connected to the front side of the wall panel (1) near the bottom end; both ends of the first transverse screw (8) extend out of the wall panel (1); two groups of transverse holes (7) and second transverse screws (11) are provided at the same horizontal height; the integrated decorative panel (13) is connected to the end of the first transverse screw (8) via a cap buckle (16); When the second transverse screw (11) is not installed, the second limiting member (5) can slide to a certain extent inside the weight-reducing groove (6), so that the splicing groove (3) is stuck on the outside of the first limiting member (4). After the position of the wall panel (1) is adjusted, the second transverse screw (11) is installed, and the second transverse screw (11) limits the second limiting member (5) from sliding inside the weight-reducing groove (6).
2. The lightweight and quickly assembled ALC wall panel according to claim 1 is characterized by: The height of the wall panel (1) is 2.2-3.5m, the thickness of the wall panel (1) is 10-18cm, the depth of the weight-reducing groove (6) is greater than 15cm and less than 1 / 3 of the maximum height of the wall panel (1), and the height difference between the short plate (6b) and the long plate (6a) is 5-10cm.
3. The lightweight and quickly spliced ALC wall panel according to claim 1 is characterized in that: The second limiting member (5) further comprises a horizontal plate member (501), the horizontal plate member (501) being fixedly connected to the vertical plate member (502) in an L-shape, a plurality of through holes (501a) being provided on the horizontal plate member (501), and the horizontal plate member (501) corresponding to the short plate member (6b).
4. The lightweight and quickly spliced ALC wall panel according to claim 1 is characterized in that: The cap buckle (16) comprises: a nut member (1601) threadedly connected to the second transverse screw rod (11) or the first transverse screw rod (8); a short column (1602) is integrally provided at one end of the nut member (1601) away from the second transverse screw rod (11) or the first transverse screw rod (8); a buckle member (1603) is sleeved on the short column (1602); a clip (1604) is installed on the short column (1602) and located on the outside of the buckle member (1603); and a transverse slot (13a) is fixedly connected to the inner side of the integrated decorative panel (13), and the transverse slot (13a) corresponds to the buckle member (1603).
5. The lightweight and quickly assembled ALC wall panel according to claim 1 is characterized by: A washer (10) is sleeved on the second transverse screw (11) and located on the inner side of the clamping nut (12), and an annular washer (9) is sleeved on the first transverse screw (8).
6. The lightweight and quickly assembled ALC wall panel according to claim 1 is characterized by: A gap layer (a) is formed between the wall panel (1) and the integrated decorative panel (13), and the interior of the gap layer (a) is filled with foaming material.
7. The lightweight and quickly assembled ALC wall panel according to claim 1 is characterized by: A top cover seam member (15) is provided at the top of the integrated decorative panel (13), and a bottom cover seam member (14) is provided at the bottom of the integrated decorative panel (13); The top cover member (15) comprises: an integrally arranged flat top portion (1501) and a side shield portion (1502); the flat top portion (1501) and the side shield portion (1502) are L-shaped; a notch portion (1503) is provided at the flat top portion (1501); the flat top portion (1501) is fixed to the top load-bearing beam at the notch portion (1503) using wall nails; and the side shield portion (1502) is located outside the top edge of the integrated decorative panel (13); The bottom cover seam member (14) comprises: a vertical portion (1401), a horizontal portion (1402), and an inner lining member (1403). The vertical portion (1401) and the horizontal portion (1402) are integrally arranged, and the vertical portion (1401) and the horizontal portion (1402) are L-shaped. A mounting hole (1403a) is provided on the side of the inner lining member (1403). The inner side of the vertical portion (1401) is fixedly connected to the inner lining member (1403) by self-tapping screws. A bayonet (1404) with an upward opening is formed between the inner lining member (1403) and the vertical portion (1401). The bottom edge of the integrated decorative panel (13) corresponds to the bayonet (1404).
8. A method for installing and constructing lightweight and quickly spliced ALC wall panels, characterized in that: The method of using the lightweight and quickly spliced ALC wallboard according to any one of claims 1 to 7 specifically comprises the following steps: S1. Fixing a second limiting member (5) on the top load-bearing beam, and installing a first limiting member (4) on the ground directly below the top load-bearing beam, wherein the first limiting member (4) corresponds to the splicing groove (3) at the bottom of the wall panel (1); S2, control the wall panel (1) to be in a tilted state, first insert the vertical plate member (502) of the second limiting member (5) into the inside of the weight-reducing groove (6), then slowly straighten the wall panel (1) so that the bottom end of the wall panel (1) is close to the first limiting member (4) until the wall panel (1) is in a vertical state, loosen the wall panel (1), and the wall panel (1) falls, and the splicing groove (3) at the bottom of the wall panel (1) is stuck on the first limiting member (4); S3, inserting the second transverse screw (11) into the transverse hole (7), and threading the compression nuts (12) at both ends of the second transverse screw (11); S4. Thread the cap buckle (16) onto the end of the second transverse screw (11), and buckle the integrated decorative plate (13) onto the cap buckle (16).
9. The installation and construction method of the lightweight and quickly spliced ALC wall panel according to claim 8 is characterized by: After step S4 is completed, the gap layer (a) between the wall panel (1) and the integrated decorative panel (13) is filled with foaming material.
Citation Information
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