Modularized assembly type operation platform
Through the design of the modular and digital prefabricated working platform, the problems of existing high-altitude working equipment such as fire welding and non-universal during the steel column installation are solved, and the operation platform with detachable, reusable and high corrosion resistance are realized, improving installation efficiency and safety.
Patent Information
- Application Number
- CN202510276432.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-05-13
AI Technical Summary
During the installation of steel columns, existing high-altitude working equipment has problems such as fire welding, non-universal, large weight, difficult to disassemble and easy to rust, resulting in cumbersome processes, high costs and inconvenient use.
A modular and digital prefabricated working platform is designed, using a combination of standard and non-standard parts, including fastening plates and modular platform plates, which are removable and reusable through bolted connections. All parts are made of galvanized materials to improve corrosion resistance.
It is achieved to avoid fire welding and cutting on components, adapt to steel columns of different sizes and cross-section types, save labor and material costs, and improve the applicability and safety of the working platform.
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Figure CN119981416A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aerial work equipment, and more specifically, to a modular assembled work platform. Background Art
[0002] During the installation of steel columns of building steel structures, due to the limitation of transportation length, steel columns are generally processed in sections and connected at high altitude on site. The conventional construction process is to set up a high-altitude operation safety platform at the connection position, and the operators perform installation, correction, welding, cutting, grinding, and repainting operations on the safety platform.
[0003] The existing technology is to weld a connecting plate on a steel column and install a steel platform on the connecting plate as a safety platform for aerial work. After the steel column is welded and the steel platform is removed, the connecting plate needs to be cut, polished, and repainted, which is a cumbersome process. In addition, the steel platform has the problems of being heavy, inconvenient to install, unable to adapt to the requirements of steel columns of different cross-section types and sizes, and poor applicability. In addition, the existing technology generally uses paint to prevent corrosion on steel, which will rust after a period of time, increasing the cost of use. Summary of the invention
[0004] One purpose of the present invention is to provide a modular assembled work platform, which solves the shortcomings of the prior art that the work platform needs to be welded on the steel column, is not universal, cannot be repeatedly used, and is prone to rust. Compared with the prior art, it has the advantages of avoiding the disadvantages of hot welding and hot cutting on the components, and is easy to disassemble, modular design is suitable for different sizes, can be easily disassembled, can be repeatedly used, and has good anti-corrosion performance. It saves labor costs and saves material losses such as steel and welding materials.
[0005] In order to solve the above technical problems, the present invention provides a modular assembled work platform, including standard parts and non-standard parts, the non-standard parts include fastening plates, which are detachably connected to steel columns, and the standard parts include multiple modular platform plates, which are detachably assembled and connected in sequence to form a work platform. The work platform formed by assembling the multiple modular platform plates is detachably connected to the fastening plates and wrapped around the outer circumference of the steel column. A wire mesh is laid on the work platform, and vertical guardrail posts are detachably arranged at intervals on the outer ends of the work platform. The tops of the multiple guardrail posts are connected in sequence by steel wire ropes to form safety protection.
[0006] Preferably, the fastening plate is an annular plate structure matching the shape of the steel column, the fastening plate is a detachable clamping structure and is connected to the outer periphery of the steel column; the steel column is a box column, a circular tube column, an H-shaped steel column and a cross column with different cross sections.
[0007] Preferably, the fastening plate includes fastening plate 1 and fastening plate 2, which are respectively arranged on the steel column with upper and lower intervals, the fastening plate 2 is horizontally connected to the working platform, and the fastening plate 1 is detachably connected to the outer end of the working platform through multiple supports.
[0008] Preferably, a connection block protruding upward is provided around the outer end of the fastening plate 1, and the support is connected to the connection block of the fastening plate 1.
[0009] Preferably, the modular platform plate includes four modular platform plates one, eight modular platform plates three, and a plurality of selectively arranged modular platform plates two, the modular platform plates one and modular platform plates two are all congruent squares, the template platform plate three is an isosceles triangle and the waist is equal to the side length of the square corresponding to the modular platform plate two, the four modular platform plates one are centrally symmetrically located on the four sides of the steel column, the eight modular platform plates three are equally divided into four parts and centrally symmetrically located at the four diagonals of the steel column, and the template platform plate two is selectively located on both sides of the modular platform plate one according to the size of the steel column.
[0010] Preferably, a crossbeam perpendicular to the steel column is provided on the central axis of the modular platform plate 1, and the modular platform plate 1 is detachably connected to the fastening plate 2 through the crossbeam; a stiffening connecting plate is provided under the crossbeam, and the modular platform plate 1 is detachably connected to the fastening plate 1 through the stiffening connecting plate through the support.
[0011] Preferably, all detachable connections are connected by bolts by providing modular bolt holes.
[0012] Preferably, all parts are made of galvanized material, which has good corrosion resistance.
[0013] Preferably, the fastening plate comprises four equal pieces, and a fastening pad is fixedly arranged on the fastening plate close to the inner wall surface of the steel column, and the wall surface facing the steel column is arranged to be composed of shape units arranged at intervals and staggered, and the shape units are of a right-angled trapezoidal cross-section structure and the right-angled sides are fixed on the fastening plate, and the inclined surfaces of adjacent shape units are in opposite directions, and the shape units on the fastening pads corresponding to the two relatively arranged fastening plates are arranged one by one and the inclined surfaces of the correspondingly arranged shape units are also in opposite directions.
[0014] Preferably, the fastening plate comprises four equal pieces, and the modular assembled work platform assembly method comprises the following steps: First, four modular platform plates 1 and the corresponding fastening plates 1 are connected as a whole through a crossbeam, and at the same time, the stiffening connecting plates on the crossbeam are connected to the corresponding fastening plates 2 through supports, so as to form four first components as a whole; Secondly, any two modular platform boards three or any two modular platform boards three and corresponding two modular platform boards two are connected as a whole according to the design requirements to form four second components; Again, the four first components are respectively installed on the steel column and fixed, and then the four second components are installed accordingly; or any two adjacent first components are connected as one, and then installed on the steel column and fixed, and finally the four second components are installed accordingly; Finally, install vertical guardrail posts and steel wire ropes on the assembled work platform to complete the assembly.
[0015] The present invention has at least the following beneficial effects: 1. Compared with the prior art, the present invention avoids the disadvantages of hot welding and hot cutting on components, reduces the subsequent cumbersome processes, has the advantages of being easy to disassemble and reusable, saving labor costs and saving the loss of materials such as steel and welding materials.
[0016] 2. The modular design of the present invention is suitable for steel column assembly work platforms of different sizes, and has high applicability; at the same time, a single part is light in weight, and has the advantages of convenient transportation and installation, and can be repeatedly used.
[0017] 3. All parts of the present invention are made of galvanized material, which has good anti-corrosion performance. There is no need to apply paint for anti-corrosion in the later stage, which also reduces the cost of later maintenance and use.
[0018] 4. The fastening plate of the present invention is provided with a fastening pad, and the fastening pad is provided with a specially designed shape unit, which greatly improves the fastening force of the entire assembly platform and improves the safety of the operation.
[0019] 5. The entire assembly platform of the present invention is pre-assembled into multiple large components in advance according to design requirements, and then installed on the steel columns, which greatly improves the assembly efficiency and reduces the assembly risk.
[0020] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the front elevation of the modular assembled work platform of the present invention; Figure 2 It is a top view of the fastening plate of the modular assembled work platform of the present invention after installation; Figure 3 It is a schematic diagram of the assembly of modular platform plates corresponding to various types of steel columns of the present invention; Figure 4 This is a structural schematic diagram of a modular platform board of the present invention; Figure 5 This is a structural schematic diagram of the second modular platform board of the present invention; Figure 6 It is a schematic diagram of the third structure of the modular platform board of the present invention; Figure 7 This is a structural schematic diagram of a fastening plate of the present invention; Figure 8 This is a structural schematic diagram of the second fastening plate of the present invention; Fig. 9 is a plan view of the fastening pad of the present invention; Fig.10 A diagram showing the position coordination of the shape units symmetrically arranged in the present invention; Fig.11 This is a schematic diagram of the component design of the present invention.
[0022] Description of reference numerals: 1. Steel column, 2. Modular platform plate, 3. Fastening plate 2, 4. Fastening plate 1, 5. Guardrail column, 6. Steel wire rope, 7. Support, 8. Fastening bolts, 9. Stiffening connecting plate, 10. Fastening pad, 11. Shape unit. DETAILED DESCRIPTION
[0023] In order to better understand the purpose, structure and function of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement it according to the description.
[0024] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] like Figures 1 to 11 As shown, the present invention provides a modular assembled work platform, including standard parts and non-standard parts, the non-standard parts include fastening plates, which are detachably connected to the steel column 1, and the standard parts include multiple modular platform plates 2, which are sequentially detachably assembled and connected as a whole to form a work platform, and the work platform formed after the multiple modular platform plates are assembled is detachably connected to the fastening plate and wrapped around the outer circumference of the steel column. The work platform is paved with a wire mesh, and the outer end of the work platform is detachably provided with vertical guardrail columns 5, and the tops of the multiple guardrail columns are sequentially connected by steel wire ropes 6 to form safety protection.
[0026] In another technical solution, the fastening plate is an annular plate structure matching the shape of the steel column, and the fastening plate is a detachable hoop structure and is connected to the outer periphery of the steel column. Figure 2 As shown, the steel column is cylindrical, and the fastening plate is also circular, and is composed of four arcs or two semicircles to form a fastening plate, similar to the structure of a hoop, connected as a whole by fastening bolts 8. Figure 3 As shown, some steel columns are square box columns or H-shaped steels or cross columns, and the fastening plates are square, and are also composed of four L-shaped plates or two U-shaped plates, which are connected as a whole by fastening bolts.
[0027] In another technical solution, the fastening plate includes a fastening plate 1 4 and a fastening plate 2 3, which are respectively arranged on the steel column at intervals from top to bottom, the fastening plate 2 is horizontally connected to the working platform, and the fastening plate 1 is detachably connected to the outer end of the working platform through multiple supports 7. Two fastening plates are arranged above and below to achieve stable support for the working platform, such as Figure 7 and Figure 8 It is a structural form of a fastening plate one and a fastening plate two.
[0028] In another technical solution, a connection block protruding upward is arranged around the outer end of the fastening plate 1, and the support is connected to the connection block of the fastening plate 1. The arrangement of the connection block facilitates connection.
[0029] In another technical solution, the modular platform plate includes four modular platform plates one, eight modular platform plates three, and a plurality of selectively arranged modular platform plates two, the modular platform plates one and the modular platform plates two are both congruent squares, the template platform plate three is an isosceles triangle and the waist is equal to the side length of the square corresponding to the modular platform plate two, the four modular platform plates one are centrally symmetrically located on the four sides of the steel column, the eight modular platform plates three are equally divided into four parts and centrally symmetrically located at the four diagonals of the steel column, and the template platform plate two is selectively located on both sides of the modular platform plate one according to the size of the steel column.
[0030] like Figures 4 to 6 They are modular platform plate 1, modular platform plate 2 and modular platform plate 3. The three different forms of modular platform plates are reasonably assembled according to the cross-sectional size of the steel column. Figure 3 As shown, for steel columns with smaller cross-sectional dimensions, Figure 3 The three types of steel column structures in the middle and upper parts form the working platform through four modular platform plates 1 and eight modular platform plates 3; for steel columns with larger cross-sectional dimensions, Figure 3 The two types of steel column structures in the middle and lower parts form a working platform through four modular platform plates 1, eight modular platform plates 2 and eight modular platform plates 3. Of course, other assembly modes can be used according to other structural forms and sizes of steel columns.
[0031] In another technical solution, a crossbeam perpendicular to the steel column is provided on the central axis of the modular platform plate 1, and the modular platform plate 1 is detachably connected to the fastening plate 2 through the crossbeam; a stiffening connecting plate 9 is provided below the crossbeam, and the modular platform plate 1 is detachably connected to the fastening plate 1 through the stiffening connecting plate through the support. The entire working platform is stably assembled to the steel column by connecting the crossbeam and the fastening plate at four points. A stiffening connecting plate is provided on the crossbeam for connecting the support, thereby forming a stable triangular support structure.
[0032] In another technical solution, all detachable connections in the present application are connected by bolts by setting modular bolt holes.
[0033] In another technical solution, all parts are made of galvanized material with good anti-corrosion performance.
[0034] In another technical solution, Fig. 9 and Fig.10 As shown, the fastening plate includes four equal pieces, and a fastening pad 10 is fixedly arranged on the fastening plate close to the inner wall surface of the steel column. The wall surface facing the steel column is arranged to be composed of shape units 11 arranged at intervals and staggered. The shape units are of a right-angled trapezoidal cross-section structure and the right-angled sides are fixed on the fastening plate. The inclined surfaces of adjacent shape units are exactly opposite to each other. The shape units on the fastening pads corresponding to the two relatively arranged fastening plates are arranged one by one and the inclined surfaces of the correspondingly arranged shape units are also arranged in the opposite direction.
[0035] Whether the fastening plate is round or square, it is composed of four identical arc-shaped or square plates, which are then connected together in a hoop-like form. In order to strengthen the connection strength between the fastening plate and the steel column, a fastening pad is set, and multiple fastening pads are also set and correspond to multiple fastening plates one by one. Since manual operation usually stands on one side of the work platform to perform construction, and then moves to the other side, such as standing on the left side, the left side is continuously stressed, and there is a force tilted toward the left side. Under normal conditions, the thicker end of the shape unit on the fastening pad is compressed, and the thinner end of the shape unit just contacts the steel column, such as Fig.10 As shown, the thicker upper end of the corresponding shape unit on the left is relaxed, and the thinner lower end of the shape unit is compressed, so that the whole is fastened to the steel column; and the fastening force corresponding to the right side is exactly opposite to that of the left side, so that the overall fastening force is stable and balanced.
[0036] In another technical solution, the fastening plate includes four equal pieces, and the modular assembled work platform assembly method includes the following steps: First, four modular platform plates 1 and the corresponding fastening plates 1 are connected as a whole through a crossbeam, and at the same time, the stiffening connecting plates on the crossbeam are connected to the corresponding fastening plates 2 through supports, so as to form four first components as a whole; Secondly, any two modular platform boards three or any two modular platform boards three and corresponding two modular platform boards two are connected as a whole according to the design requirements to form four second components; Again, the four first components are respectively installed on the steel column and fixed, and then the four second components are installed accordingly; or any two adjacent first components are connected as one, and then installed on the steel column and fixed, and finally the four second components are installed accordingly; Finally, install vertical guardrail posts and steel wire ropes on the assembled work platform to complete the assembly.
[0037] like Fig.11 As shown, the two red parts and the two black parts together constitute the four fastening plates 1 corresponding to the four first components, the four fastening plates 2 directly below the two red parts and the two black parts, and the four modular platform plates 1 corresponding to the two red parts and the two black parts horizontally and vertically, including the corresponding beams, stiffening connecting plates, and supports, are pre-assembled as one to form four first components, which is convenient for overall installation on the steel column, improves construction efficiency, reduces construction risks, and simplifies operation difficulty. At the same time, according to the size of the steel column, two modular platform plates 3 or any two modular platform plates 3 and two modular platform plates 2 perpendicular to and located on both sides thereof are also assembled into four second components, such as Fig.11 In this way, the entire assembly platform is pre-assembled into multiple large components according to the design requirements, and then installed on the steel columns, which greatly improves the assembly efficiency and reduces the assembly risk.
[0038] The prior art is to connect different components by welding. The present invention considers connecting standard parts by bolts through standard fastening parts. Bolt fastening can be easily disassembled and reused. At the same time, the connection method is adapted to the cross-section changes of different steel columns, and a modular design is adopted. The parts of the present invention are made of galvanized material, which has good anti-corrosion performance.
[0039] The modular assembled work platform of the present invention includes 4 standard parts and 3 non-standard parts. The standard parts are modular platform plates (divided into three types), guardrail columns, supports (angle steels), and wire meshes; non-standard parts include fastening plate 1, fastening plate 2, and wire ropes. There are three types of modular platform plates. There are bolt holes on the sides of the modular platform plates. The modular platform plates are connected with bolts. The top of the modular platform plates is connected with the guardrail columns by bolts, and a wire mesh is laid on the top of the modular platform plates. There are universal bolt holes on the crossbeam below the modular platform plate 1 and it is bolted to the fastening plate 2. The modular platform plate 1 is bolted to the fastening plate 1 through the support. The sizes of the fastening plate 1, fastening plate 2, and wire rope are related to the size of the steel column. All connections are bolted, which is convenient for installation and disassembly.
[0040] like Figures 4 to 6As shown, there are three types of modular platform boards: square modular platform board 1, modular platform board 2 and triangular modular platform board 3. Figure 3 As shown in the figure, the combination of three different types of modular platform plates can adapt to the installation of box columns, round tube columns, H-shaped steel columns and cross columns with different cross sections. The difference between modular platform plate 1 and modular platform plate 2 is that a crossbeam is added in the middle of modular platform plate 1, and a stiffening connecting plate is set under the crossbeam. Parametric bolt holes are set on the stiffening connecting plate, which are connected to the fastening plate 1 and the support respectively.
[0041] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation mode, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, other modifications can be easily implemented, so without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to the specific details and the legends shown and described here.
Claims
1. A modular assembled work platform, characterized in that: It includes standard parts and non-standard parts. The non-standard parts include fastening plates, which are detachably connected to steel columns. The standard parts include multiple modular platform plates, which are detachably assembled and connected in sequence to form a working platform. The working platform formed by assembling the multiple modular platform plates is detachably connected to the fastening plates and wrapped around the outer circumference of the steel column. A wire mesh is laid on the working platform. Vertical guardrail posts are detachably arranged at intervals at the outer ends of the working platform. The tops of the multiple guardrail posts are connected in sequence by steel wire ropes to form safety protection.
2. The modular assembly work platform according to claim 1, characterized in that: The fastening plate is an annular plate structure matching the shape of the steel column. The fastening plate is a detachable clamping structure and is connected to the outer periphery of the steel column. The steel column is a box column, a circular tube column, an H-shaped steel column and a cross column with different cross sections.
3. The modular assembly work platform according to claim 1, characterized in that: The fastening plate includes a fastening plate 1 and a fastening plate 2, which are respectively arranged on the steel column with upper and lower intervals. The fastening plate 2 is horizontally connected to the working platform, and the fastening plate 1 is detachably connected to the outer end of the working platform through multiple supports.
4. The modular assembly work platform according to claim 3, characterized in that: A connection block protruding upward is arranged around the outer end of the fastening plate 1, and the support is connected to the connection block of the fastening plate 1.
5. The modular assembly work platform according to claim 3, characterized in that: The modular platform plate includes four modular platform plates one, eight modular platform plates three, and a plurality of selectively arranged modular platform plates two. The modular platform plates one and the modular platform plates two are both congruent squares. The template platform plate three is an isosceles triangle and its waist is equal to the side length of the square corresponding to the modular platform plate two. The four modular platform plates one are centrally symmetrically located on the four sides of the steel column. The eight modular platform plates three are equally divided into four parts and centrally symmetrically located at the four diagonals of the steel column. The template platform plate two is selectively located on both sides of the modular platform plate one according to the size of the steel column.
6. The modular assembly work platform according to claim 5, characterized in that: A crossbeam perpendicular to the steel column is arranged on the central axis of the modular platform plate 1, and the modular platform plate 1 is detachably connected to the fastening plate 2 through the crossbeam; a stiffening connecting plate is arranged under the crossbeam, and the modular platform plate 1 is detachably connected to the fastening plate 1 through the stiffening connecting plate through a support.
7. The modular assembled work platform according to any one of claims 1 to 6, characterized in that: All detachable connections are connected by bolts by setting modular bolt holes.
8. The modular assembled work platform according to any one of claims 1 to 6, characterized in that: All parts are made of galvanized material with good anti-corrosion performance.
9. The modular assembly work platform according to claim 2, characterized in that: The fastening plate is composed of four equal pieces, and a fastening pad is fixedly arranged on the fastening plate close to the inner wall surface of the steel column. The wall surface facing the steel column is arranged to be composed of shape units arranged at intervals and staggered. The shape units are of a right-angled trapezoidal cross-section structure and the right-angled sides are fixed on the fastening plate. The inclined surfaces of adjacent shape units are exactly opposite to each other. The shape units on the fastening pads corresponding to the two relatively arranged fastening plates are arranged one by one and the inclined surfaces of the correspondingly arranged shape units are also arranged in the opposite direction.
10. The modular assembly work platform according to claim 6, characterized in that: The fastening plate comprises four equal pieces, and the modular assembled work platform assembly method comprises the following steps: First, four modular platform plates 1 and the corresponding fastening plates 1 are connected as a whole through a crossbeam, and at the same time, the stiffening connecting plates on the crossbeam are connected to the corresponding fastening plates 2 through supports, so as to form four first components as a whole; Secondly, any two modular platform boards three or any two modular platform boards three and corresponding two modular platform boards two are connected as a whole according to the design requirements to form four second components; Again, the four first components are respectively installed on the steel column and fixed, and then the four second components are installed accordingly; or any two adjacent first components are connected as one, and then installed on the steel column and fixed, and finally the four second components are installed accordingly; Finally, install vertical guardrail posts and steel wire ropes on the assembled work platform to complete the assembly.