Lifting wire winding prestress construction mechanism and stable wire winding construction device

By designing a liftable prestressed construction mechanism for wire winding, the problem that the wire winding device cannot adapt to the height of the circular pool is solved, and the uniformity and efficiency of wire winding are improved.

CN119981459AActive Publication Date: 2025-05-13CHINA HYDROELECTRIC ENGINEERING CONSULTING GROUP CHENGDU RESEARCH HYDROELECTRIC INVESTIGATION DESIGN AND INSTITUTE
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Patent Information

Application Number
CN202510374544.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-13
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing wire winding device cannot adapt to the height of the circular pool, resulting in uneven wire winding.

Method used

A prestressed construction mechanism for lifting and winding is designed, including a base, winding reel, lifting column, lifting seat and winding reel. The height adaptability adjustment is achieved through the multi-section splicing section of the lifting column, and the winding reel is driven by a motor to achieve uniform stretching of the steel stranded rope.

Benefits of technology

The device can adjust the height of the wire winding device according to the height of the circular pool, ensure the uniformity of the steel stranded rope, and improve the uniformity and efficiency of the wire winding.

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Abstract

The invention discloses a lifting wire winding prestress construction mechanism and a stable wire winding construction device.The lifting wire winding prestress construction mechanism comprises a base, a lifting column and a rope winding reel, the base is horizontally provided with the wire winding reel, and a steel twisted rope is wound around the wire winding reel; the lifting column comprises multiple splicing sections which are detachably connected, any multiple splicing sections can be detachably spliced end to end to form the lifting column, the bottom end of the lifting column is fixedly connected with the base, the lifting column is slidably connected with a lifting seat in the length direction, a wire penetrating hole is formed in the lifting seat, and the free end of the steel strand rope penetrates through the wire penetrating hole and is used for implementing wire winding prestress construction; the rope winding reel is horizontally arranged at the top end of the lifting column, a pulling rope is wound around the rope winding reel, the free end of the pulling rope is connected with the lifting base, and the rope winding reel is in transmission connection with a motor. The problems that a wire winding device cannot be adaptively adjusted according to the height of a round pool, and wire winding is prone to being uneven can be solved.
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Description

Technical Field

[0001] The invention relates to the technical field of prestressed wire winding construction for circular pools, and in particular to a lifting prestressed wire winding construction mechanism and a stable wire winding construction device. Background Art

[0002] Circular pools are widely used in water conservancy, municipal administration, industry and other fields, such as clear water pools in water plants, sedimentation tanks in sewage treatment plants, cooling water pools in power plants, etc. They have the advantages of reasonable structural force, small footprint, stable water flow state, etc., and can efficiently realize functions such as water storage and water treatment. In the construction of circular pools, wire prestressing construction is a key technology. By applying prestress to the pool wall, it can effectively offset the circumferential tension on the pool wall during the water storage process, thereby greatly improving the pool's crack resistance and bearing capacity, extending its service life, and ensuring safe operation. Compared with ordinary reinforced concrete pools, pools using wire prestressing technology can withstand greater water pressure with the same amount of material, or reduce material usage under the same load requirements, thereby reducing construction costs.

[0003] According to actual construction needs, the height of the circular pool is uncertain, and the existing wire winding devices are generally unable to adapt to the changes. In order to meet certain specific needs, it is necessary to implement prestressed wire winding construction on the circular pool with a higher construction height. In order to facilitate operation, the wire winding device is generally close to the ground, resulting in a large height difference between the steel strands used for wire winding construction and the wire winding point. At this time, it is generally necessary to manually prop up the steel strands so that the wire winding ends are in the same plane as the wire winding points as much as possible. This is not only time-consuming and labor-intensive, but also prone to human errors, causing the wire winding trajectory to deviate from the predetermined trajectory, thereby affecting the uniformity of the wire winding. Summary of the invention

[0004] The purpose of the present invention is to provide a lifting wire winding prestressed construction mechanism to solve the problem that the wire winding device cannot be adaptively adjusted according to the height of the circular water pool and is prone to uneven wire winding.

[0005] The present invention is achieved through the following technical solutions:

[0006] A lifting wire-winding prestressed construction mechanism comprises: a base, the base is horizontally provided with a wire winding reel, and the wire winding reel is wound with a steel strand; a lifting column, the lifting column comprises a plurality of detachably connected splicing sections, and any plurality of the splicing sections can be detachably spliced ​​together to form the lifting column, the bottom end of the lifting column is fixedly connected to the base, the lifting column is slidably connected with a lifting seat along the length direction, the lifting seat is provided with a wire threading hole, the free end of the steel strand is passed through the wire threading hole, and is used for implementing wire-winding prestressed construction; a rope winding reel, the rope winding reel is horizontally arranged at the top end of the lifting column, the rope winding reel is wound with a pulling rope, the free end of the pulling rope is connected to the lifting seat, and the rope winding reel is transmission-connected with a motor.

[0007] Optionally, the lifting column is provided with a slideway along the length direction, and the slideway passes through both ends of the lifting column along the length direction; the side wall of the lifting column is provided with a sliding hole along the length direction, and the sliding hole passes through both ends of the lifting column along the length direction, and the sliding hole passes through the side wall of the lifting column along the thickness direction, so that the slideway is connected with the external environment through the sliding hole; the lifting seat is slidably arranged in the slideway, and the lifting seat is convexly provided with a traction part, the traction part extends out of the sliding hole and slidably cooperates with the sliding hole, and the threading hole is opened in the part of the traction part located outside the lifting column.

[0008] Optionally, the traction part is horizontally spaced with traction sheaves, and both ends of the traction sheave are fixedly connected to the traction part through fixed beams, so that the wire threading hole is formed between the traction part, the traction sheave and the two fixed beams, and the steel rope passes through the wire threading hole and is laid on the wheel surface of the traction sheave.

[0009] Optionally, the lifting seat is provided with an anti-wear roller, and the lifting seat is slidably matched with the wall of the slideway through the anti-wear roller.

[0010] Optionally, a placement plate is detachably connected to the top of the lifting column, the placement plate is horizontally arranged, and the rope reel and the motor are both arranged on the placement plate; a rope hole is opened through the placement plate along the thickness direction, and the free end of the pulling rope is passed through the rope hole.

[0011] A stable wire winding construction device, characterized in that it comprises: a moving vehicle, the moving vehicle is used to move around the object to be wound with wire; any one of the above-mentioned lifting wire winding prestressed construction mechanisms, the base is arranged on the moving vehicle.

[0012] Optionally, it also includes an annular track, which is coaxially arranged around the object to be wound, and the moving vehicle moves in coordination with the annular track.

[0013] Optionally, it also includes a center column, which is vertically arranged around the axis of the object to be wound, and a turntable is coaxially and horizontally rotated on the top of the center column; a support tower is vertically arranged on the top of the mobile vehicle, and the support tower includes multiple layers of detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced ​​into the support tower, and the top of the support tower is fixedly connected to a radial frame, and the free end of the radial frame is fixedly connected to the turntable.

[0014] Optionally, an auxiliary roller is provided on the side of the support tower facing the object to be wound, and the auxiliary roller is used to contact and roll with the top side wall of the object to be wound; and an operating cabin is provided on the top of the support tower.

[0015] Optionally, it also includes multiple pulling seats, all of which are arranged in a ring shape around the central column and are respectively fixedly connected to the top of the object to be wound, and the pulling seat is fixedly connected to the top of the central column through a steel cable, and the steel cable is in a tensioned state.

[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0017] The present invention provides a lifting wire-winding prestressed construction mechanism, which provides a structural installation fixing foundation by setting a base, and provides a foundation for the wire-winding prestressed construction device by setting a wire winding reel and a steel strand. On this basis, a lifting column is set, a lifting seat is slidably set on the lifting column, a wire threading hole is opened on the lifting seat, and the free end of the steel strand is passed through the wire threading hole. When in use, the height of the lifting seat is adjusted according to the height of the circular water pool (or the height of the wire winding point), so that the free end of the steel strand passed through the lifting seat can be synchronously driven to be lifted to the same height, so that the height of the free end of the steel strand can match the height of the wire winding point; on this basis, a rope winding reel and a pulling rope are set at the top of the lifting column, and a motor and a rope winding reel transmission are set Dynamic connection, using the motor to drive the rope reel to rotate, so as to implement the reeling and releasing of the pulling rope, thereby driving the lifting and lowering of the lifting seat. When in use, the speed of the motor is set according to the speed of the wire winding, so that the lifting speed of the lifting seat can be matched with the wire winding speed (the downward movement speed of the wire winding point), thereby effectively improving the uniformity of the wire winding; on this basis, by setting the lifting column to be composed of multiple sections of splicing sections that can be detachably spliced ​​at the head and tail, the lifting column can adaptively adjust its own height according to the actual height of the circular water pool, so as to match the height of the circular water pool; through the mutual cooperation of the above-mentioned features, the lifting wire winding prestressed construction mechanism can effectively solve the problem that the wire winding device cannot be adaptively adjusted according to the height of the circular water pool and is prone to uneven wire winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:

[0019] Figure 1 A schematic diagram of a lifting wire winding prestressing construction mechanism provided by an embodiment of the present invention;

[0020] Figure 2 A partial schematic diagram of the top of a lifting column of a lifting wire winding prestressed construction mechanism provided by an embodiment of the present invention;

[0021] Figure 3 A partial schematic diagram of a splicing portion of a splicing section of a lifting column of a lifting wire-wrapped prestressed construction mechanism provided by an embodiment of the present invention;

[0022] Figure 4 A schematic diagram of a stable wire winding construction device provided in an embodiment of the present invention.

[0023] Marks and corresponding parts names in the attached drawings:

[0024] 1-mobile vehicle; 2-circular track; 3-support tower; 4-radial frame; 5-central column; 6-turntable; 7-auxiliary roller; 8-pulling seat; 9-steel cable; 10-base; 11-wire winding reel; 12-steel strand; 20-lifting column; 201-slideway; 202-slide hole; 21-joining section; 22-lifting seat; 221-wire threading hole; 222-traction pulley; 223-fixed beam; 224-anti-wear roller; 23-placing plate; 231-rope hole; 30-rope winding reel; 31-pulling rope; 32-motor. DETAILED DESCRIPTION

[0025] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The exemplary embodiments of the present invention and their description are only used to explain the present invention and are not intended to limit the present invention.

[0026] Please refer to Figures 1 to 3The embodiment of the present invention provides a lifting wire winding prestressing construction mechanism, comprising: a base 10, the base 10 is horizontally provided with a wire winding reel 11, and the wire winding reel 11 is wound with a steel strand 12; the second includes a lifting column 20, the lifting column 20 includes a plurality of detachably connected splicing sections 21, and any plurality of splicing sections 21 can be detachably spliced ​​from head to tail to form the lifting column 20, the bottom end of the lifting column 20 is fixedly connected to the base 10, the lifting column 20 is slidably connected with a lifting seat 22 along the length direction, the lifting seat 22 is provided with a wire threading hole 221, the free end of the steel strand 12 is passed through the wire threading hole 221, and is used to implement the wire winding prestressing construction; the third includes a rope reel 30, the rope reel 30 is horizontally arranged at the top of the lifting column 20, the rope reel 30 is wound with a pulling rope 31, the free end of the pulling rope 31 is connected to the lifting seat 22, and the rope reel 30 is transmission-connected with a motor 32.

[0027] The lifting wire-winding prestressed construction mechanism provided in the present embodiment provides a fixed foundation for structural installation by setting a base 10, and provides a foundation for the wire-winding prestressed construction device by setting a wire winding reel 11 and a steel strand 12. On this basis, a lifting column 20 is set, and a lifting seat 22 is slidably set on the lifting column 20, a wire threading hole 221 is opened on the lifting seat 22, and the free end of the steel strand 12 is passed through the wire threading hole 221. When in use, the height of the lifting seat 22 is adjusted according to the height of the circular water pool (or the height of the wire winding point), and the free end of the steel strand 12 passed through the lifting seat 22 can be synchronously driven to be lifted to the same height, so that the height of the free end of the steel strand 12 can match the height of the wire winding point; on this basis, a rope winding reel 30 and a pulling rope 31 are set at the top of the lifting column 20, and a motor is set 32 is connected to the rope winding drum 30 for transmission, and the motor 32 is used to drive the rope winding drum 30 to rotate, so as to implement the retraction and release of the pulling rope 31, thereby driving the lifting and lowering of the lifting seat 22. When in use, the rotation speed of the motor 32 is set according to the speed of the wire winding, so that the lifting and lowering speed of the lifting seat 22 can be matched with the wire winding speed (the downward movement speed of the wire winding point), thereby effectively improving the uniformity of the wire winding; on this basis, by setting the lifting column 20 to be detachably spliced ​​with multiple splicing sections 21 at the ends, the lifting column 20 can adaptively adjust its own height according to the actual height of the circular water pool, so as to match the height of the circular water pool; through the mutual cooperation of the above-mentioned characteristics, the lifting wire winding prestressed construction mechanism can effectively solve the problem that the wire winding device cannot be adaptively adjusted according to the height of the circular water pool and is prone to uneven wire winding.

[0028] In order to further explain the sliding cooperation structure between the lifting seat 22 and the lifting column 20, the lifting column 20 is provided with a slideway 201 along the length direction, and the slideway 201 passes through the two ends of the lifting column 20 along the length direction; the side wall of the lifting column 20 is provided with a sliding hole 202 along the length direction, and the sliding hole 202 passes through the two ends of the lifting column 20 along the length direction, and the sliding hole 202 passes through the side wall of the lifting column 20 along the thickness direction, so that the slideway 201 is connected with the external environment through the sliding hole 202; the lifting seat 22 is slidably arranged in the slideway 201, and the lifting seat 22 is convexly provided with a traction part, which extends out of the sliding hole 202 and slidably cooperates with the sliding hole 202, and the threading hole 221 is opened at the part of the traction part located outside the lifting column 20.

[0029] The slideway 201 is provided to limit the sliding of the lifting seat 22 to prevent it from unnecessary horizontal sliding; the sliding hole 202 is provided to allow the traction part protruding from the lifting seat 22 to extend from the sliding hole 202 without affecting the normal lifting of the lifting seat 22, and the threading hole 221 is provided in the traction part to avoid unnecessary contact between the steel rope 12 and the lifting column 20, thereby avoiding the occurrence of winding.

[0030] In order to further explain the specific structure of the wire threading hole 221, the traction part is horizontally spaced with traction pulleys 222, and both ends of the traction pulley 222 are fixedly connected to the traction part through fixed beams 223, so that the wire threading hole 221 is formed between the traction part, the traction pulley 222 and the two fixed beams 223, and the steel rope 12 passes through the wire threading hole 221 and is laid on the wheel surface of the traction pulley 222.

[0031] Through the above arrangement, the sliding resistance and friction between the steel strand 12 and the hole wall of the threading hole 221 are effectively reduced, thereby effectively avoiding problems such as wire jamming and wear.

[0032] In order to further improve the sliding smoothness between the lifting seat 22 and the slideway 201 , the lifting seat 22 is provided with an anti-wear roller 224 , and the lifting seat 22 is slidably matched with the wall of the slideway 201 via the anti-wear roller 224 .

[0033] In order to fix the rope reel 30 and the motor 32 on the top of each splicing section 21, the top of the lifting column 20 is detachably connected with a placement plate 23, the placement plate 23 is horizontally arranged, and the rope reel 30 and the motor 32 are both arranged on the placement plate 23; the placement plate 23 is penetrated by a rope hole 231 along the thickness direction, and the free end of the pulling rope 31 is inserted into the rope hole 231.

[0034] Please Figures 1 to 3 Based on the reference Figure 4 This embodiment also provides a stable wire winding construction device, including: a mobile vehicle 1, the mobile vehicle 1 is used to move around the object to be wound; the second includes any one of the above-mentioned lifting wire winding prestressed construction mechanisms, and the base 10 is arranged on the mobile vehicle 1.

[0035] Through the above arrangement, the mechanical self-movement of the mobile vehicle 1 is used instead of manual hand-held displacement, which can effectively improve the uniformity of the wire winding speed and the wire winding trajectory, and improve the stability of the position, angle and orientation of the above-mentioned lifting wire winding prestressed construction mechanism.

[0036] In order to further improve the stability of the wire winding path, the above-mentioned stable wire winding construction device also includes an annular track 2, which is coaxially arranged around the object to be wound, and the mobile vehicle 1 moves and cooperates with the annular track 2.

[0037] Since the height of the lifting column 20 is relatively high, balance problems are prone to occur due to centrifugal force during operation. In order to ensure the balance of the mobile vehicle 1 during movement and prevent it from being subjected to lateral forces and causing overturning, the above-mentioned stable wire winding construction device also includes a center column 5, which is vertically arranged at the axis of the object to be wound, and a turntable 6 is coaxially and horizontally rotated on the top of the center column 5; a support tower 3 is vertically arranged on the top of the mobile vehicle 1, and the support tower 3 includes multiple layers of detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced ​​into the support tower 3, and a radial frame 4 is fixedly connected to the top of the support tower 3, and the free end of the radial frame 4 is fixedly connected to the turntable 6.

[0038] Through the above arrangement, the central column 5 is used as a reference, and the support tower 3 is radially pulled through the radial frame 4, so as to effectively stabilize the mobile vehicle 1 and completely avoid its overturning.

[0039] It should be noted that the support tower 3 can also be disassembled and adjusted in height so that its height can be adaptively adjusted according to the height of the circular pool. Similarly, the height of the central column 5 can also be adjusted in the same way, or any telescopic structure in the prior art can be used, which will not be repeated here.

[0040] In order to prevent the support tower 3 from being subjected to unnecessary skewing or twisting and to enable it to move more stably, an auxiliary roller 7 is provided on the side of the support tower 3 facing the object to be wound, and the auxiliary roller 7 is used to contact and roll with the top side wall of the object to be wound; an operating cabin is provided on the top of the support tower 3.

[0041] In order to further improve the structural stability of the central column 5 and prevent the upper part from bending sideways, the above-mentioned stable wire winding construction device also includes a plurality of pulling seats 8. All of the pulling seats 8 are arranged in a ring shape around the central column 5 and are respectively fixedly connected to the top of the object to be wound. The pulling seat 8 is fixedly connected to the top of the central column 5 through a steel cable 9, and the steel cable 9 is in a tensioned state.

[0042] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A lifting wire winding prestressed construction mechanism, characterized in that: include: A base (10), wherein a wire winding reel (11) is horizontally disposed on the base (10), and a steel strand (12) is wound around the wire winding reel (11); A lifting column (20), wherein the lifting column (20) comprises a plurality of detachably connected splicing sections (21), wherein any plurality of the splicing sections (21) can be detachably spliced ​​together to form the lifting column (20), wherein the bottom end of the lifting column (20) is fixedly connected to the base (10), and the lifting column (20) is slidably connected to a lifting seat (22) along the length direction, wherein the lifting seat (22) is provided with a threading hole (221), wherein the free end of the steel strand (12) is passed through the threading hole (221) and is used to implement wire winding prestressing construction; A rope reel (30) is horizontally arranged at the top of the lifting column (20), a pulling rope (31) is wound around the rope reel (30), a free end of the pulling rope (31) is connected to the lifting seat (22), and the rope reel (30) is transmission-connected to a motor (32).

2. The lifting wire winding prestressing construction mechanism according to claim 1 is characterized in that: The lifting column (20) is provided with a slideway (201) along the length direction, and the slideway (201) passes through two ends of the lifting column (20) along the length direction; A sliding hole (202) is formed on the side wall of the lifting column (20) along the length direction, the sliding hole (202) penetrates both ends of the lifting column (20) along the length direction, and the sliding hole (202) penetrates the side wall of the lifting column (20) along the thickness direction, so that the slideway (201) is connected to the external environment through the sliding hole (202); The lifting seat (22) is slidably arranged in the slideway (201), and a traction portion is protruding from the lifting seat (22). The traction portion extends out of the slide hole (202) and slidably cooperates with the slide hole (202), and the threading hole (221) is opened at the part of the traction portion located outside the lifting column (20).

3. The lifting wire winding prestressing construction mechanism according to claim 2 is characterized in that: The traction part is horizontally provided with traction pulleys (222) at intervals, and both ends of the traction pulley (222) are fixedly connected to the traction part through fixed beams (223), so that the traction part, the traction pulley (222) and the two fixed beams (223) form the threading hole (221), and the steel strand (12) passes through the threading hole (221) and is laid on the wheel surface of the traction pulley (222).

4. The lifting wire winding prestressing construction mechanism according to claim 2 is characterized in that: The lifting seat (22) is provided with an anti-wear roller (224), and the lifting seat (22) is slidably matched with the wall of the slideway (201) through the anti-wear roller (224).

5. The lifting wire winding prestressing construction mechanism according to claim 4 is characterized in that: The top end of the lifting column (20) is detachably connected to a placement plate (23), the placement plate (23) is arranged horizontally, and the rope winding drum (30) and the motor (32) are both arranged on the placement plate (23); The placement plate (23) is provided with a rope hole (231) extending through it in the thickness direction, and the free end of the pulling rope (31) is passed through the rope hole (231).

6. A stable wire winding construction device, characterized in that: include: A moving vehicle (1), the moving vehicle (1) being used to move around an object to be wound with wire; The lifting wire winding prestressed construction mechanism described in any one of claims 1 to 5, wherein the base (10) is arranged on the mobile vehicle (1).

7. The stable wire winding construction device according to claim 6, characterized in that: It also comprises an annular track (2), the annular track (2) being coaxially arranged around the object to be wound with wire, and the moving vehicle (1) being movable and coordinated with the annular track (2).

8. The stable wire winding construction device according to claim 6, characterized in that: It also comprises a central column (5), the central column (5) being vertically arranged around the axis of the object to be wound, and a rotating disk (6) being arranged on the top of the central column (5) for horizontal rotation coaxially; A support tower (3) is vertically arranged on the top of the mobile vehicle (1), and the support tower (3) comprises multiple detachably connected tower layers, and any multiple layers of the tower layers can be vertically stacked and spliced ​​to form the support tower (3). The top of the support tower (3) is fixedly connected to a radial frame (4), and the free end of the radial frame (4) is fixedly connected to the turntable (6).

9. The stable wire winding construction device according to claim 8, characterized in that: The support tower (3) is provided with an auxiliary roller (7) on the side facing the object to be wound, and the auxiliary roller (7) is used to contact and roll with the top side wall of the object to be wound; An operating cabin is provided on the top of the support tower (3).

10. The stable wire winding construction device according to claim 8, characterized in that: It also includes a plurality of pulling seats (8), all of which are arranged in a ring shape around the central column (5) and are respectively fixedly connected to the top of the object to be wound with wire, and the pulling seat (8) is fixedly connected to the top of the central column (5) through a steel cable (9), and the steel cable (9) is in a tensioned state.

Citation Information

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