Distributing device for inverted arch pouring

By designing a multi-point fabric for backward arch pouring and an automated control fabric device, the problem of difficult concrete flow rate and low construction automation in traditional fabric devices is solved, and a more efficient and safer backward arch pouring process is achieved.

CN119981968AActive Publication Date: 2025-05-13THE THIRD ENG CO LTD OF CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202510178289.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-13
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

The traditional fabric device poured with arches has problems such as difficult to control the concrete flow rate, interruption of construction, safety hazards, and low degree of automation, which affects construction efficiency and quality.

Method used

A fabric device including a trestle, a walking mechanism, a forming mechanism, a No. 1 fabric mechanism and a No. 2 fabric mechanism are designed. Multi-point fabric and automated control of concrete are realized through concrete pump truck, conveying pipe, chute, adjustment unit and control unit to ensure that the concrete flows out evenly and stably and covers every corner of the arch.

Benefits of technology

The uniform and stable outflow of concrete is achieved, the overall quality of the arch is improved, construction interruptions and safety hazards are reduced, construction efficiency and automation are improved, and materials are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material distributing device for inverted arch pouring, and relates to the technical field of inverted arch construction. A trestle is erected on an inverted arch, an inverted arch template is installed, concrete enters a conveying pipe through a concrete pump truck, the concrete falls into the inverted arch along a material groove of a chute through the chute, the chute can move along the trestle through a moving unit, and the inverted arch is poured into the inverted arch through the inverted arch template. The concrete can be continuously and evenly poured to the whole inverted arch, it is guaranteed that the concrete is evenly distributed and consistent in thickness, the overall quality of the inverted arch is improved, the pouring angle of the first chute is adjusted through the adjusting unit, the concrete can be evenly distributed to each corner of an inverted arch formwork, and the concrete can be continuously and evenly poured to the whole inverted arch through the control unit. And the flowing speed of the concrete in the first chute is controlled, so that the concrete can stably flow out.
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Description

Technical Field

[0001] The invention relates to the technical field of inverted arch construction, in particular to a material distribution device used for inverted arch casting. Background Art

[0002] The material distribution device for invert pouring is mainly used in tunnel construction. The invert is a reverse arch structure to improve the stress conditions of the upper supporting structure to solve the problem of insufficient foundation bearing capacity. Therefore, the pouring material quality diameter of the invert is related to the overall stability of the tunnel.

[0003] The traditional method of laying concrete is to lay concrete on the trestle using a concrete truck. Due to the large volume of concrete in the invert, the tunnel construction channel is often interrupted during the construction of the invert due to the concrete tank truck occupying the invert trestle. In addition, the invert formwork needs to be installed before pouring and removed after pouring, which affects the construction progress. The concrete truck laying concrete on the trestle may cause cross interference with the invert excavation below, posing a safety hazard.

[0004] The existing concrete distribution device transports concrete through a chute, and it is difficult to control the flow rate of concrete, and it is impossible to ensure that the concrete can flow out evenly and stably, which affects the continuity of construction. As a result, bubbles and voids may be generated during the concrete distribution, affecting the quality of the distribution. In addition, the existing concrete distribution device requires a lot of manual intervention and operation, and has a low degree of automation, which affects the efficiency of construction. Summary of the invention

[0005] The object of the present invention is to provide a material distribution device for invert casting to solve the problems raised in the prior art.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A material distribution device for inverted arch pouring, the material distribution device comprises a trestle, a walking mechanism, a forming mechanism, a first material distribution mechanism and a second material distribution mechanism, the trestle and the forming mechanism are fixedly connected, two first material distribution mechanisms are provided, the first material distribution mechanism and the trestle are fixedly connected, two second material distribution mechanisms are provided, the first material distribution mechanism and the second material distribution mechanism are fixedly connected, and the walking mechanism and the trestle are fixedly connected;

[0008] The No. 1 material distribution mechanism includes a concrete pump truck, a delivery pipe, a fixed frame, a mobile unit, a No. 1 chute, an adjusting unit, a control unit and a spring. The concrete pump truck is fixedly connected to the delivery pipe, the fixed frame is fixedly connected to the delivery pipe, the mobile unit is fixedly connected to the fixed frame, the mobile unit is slidably connected to the trestle, the No. 1 chute is abutted against the fixed frame, the No. 1 chute is transmission-connected to the adjusting unit, the adjusting unit is fixedly connected to the trestle, two control units are provided, the control unit is slidably connected to the No. 1 chute, the mobile unit is fixedly connected to the No. 2 material distribution mechanism, and both ends of the spring are fixedly connected to the two control units.

[0009] The trestle is erected on the inverted arch, and the walking mechanism enables the trestle to be moved, so that the forming mechanism is installed on the inverted arch, and the inverted arch is poured by the No. 1 and No. 2 spreading mechanisms. By setting two No. 1 and No. 2 spreading mechanisms respectively, the concrete is spread from both sides and the middle at multiple points. The concrete enters the conveying pipe through the concrete pump truck, and falls into the inverted arch along the material trough of the No. 1 chute through the No. 1 chute. The No. 1 chute is moved along the trestle by the moving unit, so that the concrete can be continuously and evenly poured into the inverted arch, ensuring that the concrete is evenly distributed and the thickness is consistent, thereby improving the overall quality of the inverted arch. The moving unit enables the No. 1 chute to move automatically, reducing It reduces the need for manpower and reduces the intensity of labor. Through the adjustment unit, the pouring angle of the No. 1 chute is adjusted so that the concrete can be evenly distributed to every corner of the forming mechanism, reducing the gaps caused by insufficient local distribution, thereby improving the density of the concrete and further improving the overall quality of the distribution. Through the control unit, the flow rate of the concrete in the No. 1 chute is controlled so that the concrete can flow out stably and distribute the concrete continuously and stably, reducing the interruption of distribution caused by unstable flow rate, improving construction efficiency, avoiding the waste of materials caused by excessive flow rate, and thus saving materials. Through the spring, the control unit is moved in the reset direction to respond to the change of flow rate and accurately control the flow rate.

[0010] Furthermore, the control unit includes a No. 1 sliding block, a No. 1 connecting rod, a No. 1 sliding plate, a No. 1 inclined plate and a No. 1 baffle. The No. 1 sliding block is slidably connected to the No. 1 chute, the No. 1 connecting rod and the No. 1 sliding block are fixedly connected, the No. 1 chute is provided with a No. 1 chute, the No. 1 connecting rod and the No. 1 chute are slidably connected, the No. 1 sliding plate is provided with two pieces, the No. 1 sliding plate and the No. 1 sliding block are fixedly connected, the No. 1 chute is provided with a No. 2 chute, the No. 1 sliding plate and the No. 2 chute are slidably connected, the No. 1 sliding plate and the No. 1 chute are slidably connected, the No. 1 inclined plate and the No. 1 connecting rod are fixedly connected, the No. 1 inclined plate and the No. 1 baffle are slidably connected, the No. 1 baffle is provided with a No. 1 through groove, the No. 1 through groove and the No. 1 chute are slidably connected, and the No. 1 inclined plate is fixedly connected to the spring.

[0011] Through the No. 1 sliding block, according to the flow rate and flow of concrete in the No. 1 chute, the No. 1 sliding block is moved in the direction of concrete outflow, through the No. 1 connecting rod, the No. 1 inclined plate is moved with the No. 1 sliding block, and the No. 1 baffle is slid upward along the No. 1 through groove through the inclined surface of the No. 1 inclined plate, so as to accurately control the cross-sectional area of ​​the outlet and accurately adjust the flow rate, through the No. 1 sliding plate and the No. 1 sliding block fixed connection, the No. 1 sliding plate can slide in the No. 2 chute, so that the No. 1 sliding plate moves with the No. 1 sliding block, so that the No. 1 chute is always not through the No. 1 chute, so as to avoid the concrete from flowing out of the No. 1 chute, thereby avoiding the waste of materials, through the No. 1 inclined plate and the spring fixed connection, when the concrete flow becomes smaller, the No. 1 inclined plate can drive the No. 1 sliding block to move to the initial position and reduce the height of the No. 1 baffle, so as to adjust the flow of concrete.

[0012] Furthermore, the adjustment unit includes a mounting plate, a sliding rod, a No. 1 machine base and a No. 1 motor. There are two mounting plates. The mounting plate is fixedly connected to the trestle, both ends of the sliding rod are rotatably connected to the two mounting plates, the No. 1 machine base is fixedly connected to the mounting plate, the No. 1 motor is fixedly connected to the No. 1 machine base, the output end of the No. 1 motor is fixedly connected to the sliding rod, the sliding rod is connected to the key slot of the No. 1 chute, and the fixed frame is provided with a through hole, and the sliding rod passes through the through hole.

[0013] The sliding bar can be installed in a designated position through the mounting plate, a through hole is provided through the fixing frame, and the sliding bar passes through the through hole, and a groove for the movement of the No. 1 chute is provided on the No. 1 chute, so that the No. 1 chute can slide back and forth on the sliding bar and can rotate, and the No. 1 chute is connected to the sliding bar keyway, so that the No. 1 chute can rotate with the sliding bar, thereby adjusting the angle of the No. 1 chute, and the No. 1 motor output end is connected to the sliding bar, so that the No. 1 motor can apply a torque to the sliding bar, thereby changing the angle of the sliding bar, realizing the angle adjustment of the sliding bar, and making the No. 1 chute adjust the angle, so that the concrete can be evenly distributed to every corner of the invert, reducing the gap caused by insufficient local distribution, thereby improving the density of the concrete, and then improving the overall quality of the distribution, and when filling for the second time, by adjusting the angle, the other end of the No. 1 chute is directed toward the center of the invert, and the filling layer is distributed.

[0014] Furthermore, the mobile unit includes a No. 1 guide rail, a No. 1 wheel, a No. 1 shell, a No. 2 machine base and a No. 2 motor. The No. 1 guide rail is fixedly connected to the trestle, the No. 1 wheel is slidably connected to the No. 1 guide rail, the No. 1 wheel is rotatably connected to the No. 1 shell, the No. 2 machine base is fixedly connected to the No. 1 shell, the No. 2 motor is fixedly connected to the No. 2 machine base, the No. 2 motor is fixedly connected to the No. 2 machine base, the No. 2 motor is fixedly connected to the No. 1 wheel, the No. 1 shell is fixedly connected to the fixed frame, the No. 1 shell is fixedly connected to the No. 2 material distributing mechanism, the No. 1 shell is fixedly connected to the No. 2 material distributing mechanism, and the No. 1 shell is fixedly connected to the fixed frame.

[0015] Through the No. 1 guide rail, the No. 1 wheel can move along the No. 1 guide rail on the trestle, and through the connection between the output end of the No. 2 motor and the No. 1 wheel, the No. 2 motor can drive the No. 1 wheel to rotate, so that the No. 1 wheel is connected to drive the No. 1 shell to move on the trestle, and the No. 1 shell is fixedly connected to the fixed frame, thereby driving the fixed frame to move on the trestle, so that the No. 1 chute connected to the fixed frame moves, and the automation of the material distribution of the No. 1 chute is realized, and the No. 1 chute is moved from the head end of the arch to the end, thereby realizing the automated connection and material distribution, and improving the construction efficiency.

[0016] Furthermore, the No. 2 material distribution mechanism includes a No. 2 chute, a No. 2 sliding block, a No. 2 connecting rod, a No. 2 sliding plate, a No. 2 inclined plate and a No. 2 baffle. The No. 2 chute is slidably connected to the No. 2 sliding block, the No. 3 chute is provided on the No. 2 chute, the No. 2 connecting rod is slidably connected to the No. 3 chute, the No. 2 connecting rod is fixedly connected to the No. 2 sliding block, the No. 2 sliding plate is fixedly connected to the No. 2 sliding block, the No. 2 sliding plate is slidably connected to the No. 3 chute, the No. 2 chute is provided with a No. 4 chute, the No. 2 sliding plate is slidably connected to the No. 4 chute, the No. 2 inclined plate is fixedly connected to the No. 2 connecting rod, the No. 2 baffle is slidably connected to the No. 2 inclined plate, the No. 2 connecting rod is fixedly connected, the No. 2 baffle is slidably connected to the No. 2 inclined plate, the No. 2 through slot is provided on the No. 2 chute, the No. 2 baffle is slidably connected to the No. 2 through slot, and the No. 2 chute is fixedly connected to the No. 1 shell.

[0017] By fixedly connecting the No. 2 chute and the No. 1 shell, the No. 2 chute can realize automatic connection and material distribution, and the concrete is transported to the No. 2 chute through the conveying pipe. The No. 2 sliding block moves to the outlet with the flow rate of the concrete, and the No. 2 connecting rod makes the No. 2 inclined plate follow the No. 2 sliding block and push the No. 2 baffle plate to slide upward along the No. 2 through groove, so as to accurately control the cross-sectional area of ​​the outlet and accurately adjust the flow rate. By fixedly connecting the No. 2 sliding plate and the No. 2 sliding block, the No. 2 sliding plate can slide in the No. 4 chute, so that the No. 2 sliding plate moves with the No. 2 sliding block, so that the No. 3 chute is always not through the No. 2 chute, so as to avoid the concrete from flowing out of the No. 3 chute, thereby avoiding the waste of materials. When the concrete flow rate becomes smaller, the No. 2 baffle plate slides downward and makes the height of the No. 1 baffle plate drop. The No. 2 inclined plate can drive the No. 2 sliding block to move to the initial position, so as to adjust the flow rate of the concrete, and distribute the material simultaneously with the No. 1 distribution mechanism to shorten the distribution time, and distribute the material at multiple points to make the distribution more uniform.

[0018] Furthermore, the forming mechanism includes a No. 2 guide rail, a No. 2 wheel, a No. 2 shell, a No. 3 motor, a hydraulic cylinder and an inverted arch template. The No. 2 guide rail is fixedly connected to the trestle, the No. 2 wheel is slidably connected to the No. 2 guide rail, the No. 2 shell and the No. 2 wheel are rotatably connected, the No. 3 motor is fixedly connected to the No. 2 shell, the No. 3 motor output end is fixedly connected to the No. 2 wheel, the hydraulic cylinder is fixedly connected to the No. 2 shell, and the hydraulic cylinder output end is fixedly connected to the inverted arch template.

[0019] The No. 2 wheel is driven to rotate by the No. 3 motor, so that the No. 2 wheel drives the No. 2 shell to move on the No. 2 guide rail, so that the arch template is moved to the specified position, and the arch template is driven downward by the hydraulic cylinder for installation. The arch template is laid by the No. 1 and No. 2 laying mechanisms. After the laying is completed, the arch template is lifted by the hydraulic cylinder, and the No. 2 wheel is driven to rotate by the No. 3 motor to move the arch template to the next workstation, thereby realizing the automation of construction.

[0020] Furthermore, the bottom surface of the No. 1 sliding block is triangular, and the No. 1 chute outlet gradually decreases along the outflow direction.

[0021] By setting the bottom surface of the No. 1 sliding block to a triangle, the No. 1 chute outlet gradually decreases along the outflow direction. When the No. 1 sliding block moves toward the No. 1 chute outlet, the area is reduced, thereby reducing the flow rate of concrete, and assisting the No. 1 baffle to further fine-tune the flow rate of concrete to ensure a uniform flow rate of concrete.

[0022] Furthermore, the bottom surface of the No. 2 sliding block is triangular, and the No. 2 chute outlet gradually decreases along the outflow direction.

[0023] By setting the bottom surface of the No. 2 sliding block to a triangle, the No. 2 chute outlet gradually decreases along the outflow direction. When the No. 2 sliding block moves toward the No. 2 chute outlet, the area is reduced, thereby reducing the flow rate of concrete. The auxiliary No. 2 baffle further fine-tunes the flow rate of concrete to ensure a uniform flow rate of concrete.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. Through the No. 1 sliding block, according to the force of the concrete flow on the No. 1 sliding block, the No. 1 sliding block is moved, thereby controlling the lifting and lowering of the No. 1 baffle, and then controlling the area of ​​the outlet to achieve the control of the concrete flow rate. The sliding block is tapered and cooperates with the gradually decreasing outlet to further fine-tune the flow rate of the concrete to ensure that the concrete can flow out evenly and stably, so that the invert can form a dense concrete layer, reduce the bubbles and voids generated during the concrete spreading, and improve the quality of the spreading.

[0026] 2. The No. 1 motor drives the slide bar to rotate, thereby realizing the angle adjustment of the No. 1 chute, so that the concrete can fall to every corner of the invert, reducing the gap caused by insufficient local distribution, thereby improving the density of the concrete and further improving the overall quality of the distribution.

[0027] 3. The No. 1 wheel is driven to rotate by the No. 2 motor, so that the No. 1 shell drives the No. 1 chute and the No. 2 chute to move, realizing the automation of material distribution, so that the material distribution mechanism can move from the head end of the invert to the end, thereby realizing the automated connection of material distribution and improving construction efficiency.

[0028] 4. Through the No. 1 and No. 2 feeding mechanisms, the material is laid from multiple points, which shortens the time of laying and improves the efficiency of construction. At the same time, multiple points of laying make the laying more uniform.

[0029] 5. Use a concrete pump to transport concrete to the chute for laying on the invert, so that the trestle is not occupied during the laying construction, allowing other construction vehicles to pass and improve construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a structural schematic diagram of a No. 1 cloth dispensing mechanism of the present invention;

[0032] Figure 3 yes Figure 2 A magnified view of a local area A;

[0033] Figure 4 It is a schematic diagram of the structure of the regulating unit of the present invention;

[0034] Figure 5 yes Figure 2 A partial enlarged view of B;

[0035] Figure 6 yes Figure 2 A partial enlarged view of C;

[0036] Figure 7 It is a structural schematic diagram of the molding mechanism of the present invention;

[0037] Figure 8 yes Figure 7 A local enlarged diagram of D;

[0038] Fig. 9 yes Figure 7 A partial enlarged view of E

[0039] Fig.10 It is a schematic diagram of the structure of No. 1 chute of the present invention;

[0040] Fig.11 It is a schematic diagram of the structure of the No. 2 chute of the present invention.

[0041] In the figure: 1, trestle; 2, walking mechanism; 3, forming mechanism; 31, guide rail No. 2; 32, wheel No. 2; 33, shell No. 2; 34, motor No. 3; 35, hydraulic cylinder; 36, arch formwork; 4, material distribution mechanism No. 1; 41, concrete pump truck; 42, conveying pipe; 43, fixed frame; 431, through hole; 44, moving unit; 441, guide rail No. 1; 442, wheel No. 1; 443, shell No. 1; 444, machine base No. 2; 445, motor No. 2; 45, chute No. 1; 451, chute No. 1; 452, chute No. 2; 453, chute No. 1 Through slot; 46, adjustment unit; 461, mounting plate; 462, slide bar; 463, machine base No. 1; 464, motor No. 1; 47, control unit; 471, sliding block No. 1; 472, connecting rod No. 1; 473, sliding plate No. 1; 474, inclined plate No. 1; 475, baffle No. 1; 48, spring; 5, fabric mechanism No. 2; 51, chute No. 2; 511, chute No. 3; 512, chute No. 4; 513, through slot No. 2; 52, sliding block No. 2; 53, connecting rod No. 2; 54, sliding plate No. 2; 55, inclined plate No. 2; 56, baffle No. 2. DETAILED DESCRIPTION

[0042] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

[0043] Example: Figure 1-Figure 11 As shown, the present invention provides a technical solution of a material distribution device for inverted arch casting, a material distribution device for inverted arch casting, the material distribution device comprises a trestle 1, a walking mechanism 2, a forming mechanism 3, a No. 1 material distribution mechanism 4 and a No. 2 material distribution mechanism 5, the trestle 1 and the forming mechanism 3 are fixedly connected, two No. 1 material distribution mechanisms 4 are provided, the No. 1 material distribution mechanism 4 and the trestle 1 are fixedly connected, two No. 2 material distribution mechanisms 5 are provided, the No. 1 material distribution mechanism 4 and the No. 2 material distribution mechanism 5 are fixedly connected, and the walking mechanism 2 and the trestle 1 are fixedly connected;

[0044] The No. 1 material distribution mechanism 4 includes a concrete pump truck 41, a delivery pipe 42, a fixed frame 43, a mobile unit 44, a No. 1 chute 45, an adjusting unit 46, a control unit 47 and a spring 48. The concrete pump truck 41 is fixedly connected to the delivery pipe 42, the fixed frame 43 is fixedly connected to the delivery pipe 42, the mobile unit 44 is fixedly connected to the fixed frame 43, the mobile unit 44 is slidably connected to the trestle 1, the No. 1 chute 45 is abutted against the fixed frame 43, the No. 1 chute 45 is transmission-connected to the adjusting unit 46, the adjusting unit 46 is fixedly connected to the trestle 1, two control units 47 are provided, the control unit 47 is slidably connected to the No. 1 chute 45, the mobile unit 44 is fixedly connected to the No. 2 material distribution mechanism 5, and both ends of the spring 48 are fixedly connected to the two control units 47.

[0045] The trestle 1 is erected on the inverted arch, and the walking mechanism 2 is used to move the trestle 1, so that the forming mechanism 3 is installed on the inverted arch, and the inverted arch is poured by the No. 1 spreading mechanism 4 and the No. 2 spreading mechanism 5. By respectively setting two No. 1 spreading mechanisms 4 and the No. 2 spreading mechanisms 5, the concrete is spread at multiple points from both sides and the middle. The concrete enters the conveying pipe 42 through the concrete pump truck 41, and the concrete falls into the inverted arch along the material trough of the No. 1 chute 45 through the No. 1 chute 45. The No. 1 chute 45 is moved along the trestle 1 through the moving unit 44, so that the concrete can be continuously and evenly poured into the inverted arch, ensuring that the concrete is evenly spread and the thickness is consistent, thereby improving the overall quality of the inverted arch. The moving unit 44 enables the No. 1 chute 45 to move along the trestle 1. Automatic movement reduces the need for manpower and the intensity of labor. The pouring angle of the No. 1 chute 45 is adjusted by the adjustment unit 46 so that the concrete can be evenly distributed to every corner of the forming mechanism 3, reducing the gaps caused by insufficient local distribution, thereby improving the density of the concrete and further improving the overall quality of the distribution. The flow rate of the concrete in the No. 1 chute 45 is controlled by the control unit 47 so that the concrete can flow out stably and distribute the concrete continuously and stably, reducing the interruption of distribution caused by unstable flow rate, improving the construction efficiency, avoiding the waste of materials caused by excessive flow rate, and thus saving materials. The control unit 47 is moved in the reset direction by the spring 48 to respond to the change of flow rate and accurately control the flow rate.

[0046] like Figure 2 and Figure 3 As shown, the control unit 47 includes a No. 1 sliding block 471, a No. 1 connecting rod 472, a No. 1 sliding plate 473, a No. 1 inclined plate 474 and a No. 1 baffle plate 475. The No. 1 sliding block 471 is slidably connected to the No. 1 chute 45, the No. 1 connecting rod 472 is fixedly connected to the No. 1 sliding block 471, the No. 1 chute 45 is provided with a No. 1 chute 451, the No. 1 connecting rod 472 is slidably connected to the No. 1 chute 451, the No. 1 sliding plate 473 is provided with two pieces, the No. 1 sliding plate 473 and the No. 1 sliding block 471 is fixedly connected, No. 2 chute 45 is provided on No. 1 chute 45, No. 1 sliding plate 473 is slidably connected to No. 2 chute 452, No. 1 sliding plate 473 is slidably connected to No. 1 chute 451, No. 1 inclined plate 474 is fixedly connected to No. 1 connecting rod 472, No. 1 inclined plate 474 is slidably connected to No. 1 baffle 475, No. 1 through groove 453 is provided on No. 1 baffle 475, No. 1 through groove 453 is slidably connected to No. 1 chute 45, No. 1 inclined plate 474 is fixedly connected to No. 1 connecting rod 472, No. 1 inclined plate 474 is slidably connected to No. 1 baffle 475, No. 1 baffle 475 is provided with No. 1 through groove 453, No. 1 through groove 453 is slidably connected to No. 1 chute 45, No. 1 inclined plate 474 is fixedly connected to spring 48.

[0047] The first sliding block 471 is moved toward the outflow direction of the concrete according to the flow rate and flow rate of the concrete in the first chute 45 through the first sliding block 471, and the first inclined plate 474 is moved along with the first sliding block 471 through the first connecting rod 472. The first baffle plate 475 is slid upward along the first through groove 453 through the inclined surface of the first inclined plate 474, thereby accurately controlling the cross-sectional area of ​​the outlet and accurately adjusting the flow rate. The first sliding plate 473 is fixedly connected to the first sliding block 471, and the first sliding plate 473 can slide in the No. 2 chute 452, so that the No. 1 sliding plate 473 moves with the No. 1 sliding block 471, so that the No. 1 chute 451 is always not connected to the No. 1 chute 45, avoiding the concrete from flowing out of the No. 1 chute 451, thereby avoiding the waste of materials, and the No. 1 inclined plate 474 and the spring 48 are fixedly connected, so that when the flow rate of concrete becomes smaller, the No. 1 inclined plate 474 can drive the No. 1 sliding block 471 to move to the initial position and reduce the height of the No. 1 baffle 475, thereby adjusting the flow rate of concrete.

[0048] like Figure 2-Figure 4 and Fig. 9 As shown, the adjustment unit 46 includes a mounting plate 461, a slide bar 462, a No. 1 machine base 463 and a No. 1 motor 464. The mounting plate 461 is provided with two pieces. The mounting plate 461 is fixedly connected to the pier 1, both ends of the slide bar 462 are rotatably connected to the two mounting plates 461, the No. 1 machine base 463 is fixedly connected to the mounting plate 461, the No. 1 motor 464 is fixedly connected to the No. 1 machine base 463, the output end of the No. 1 motor 464 is fixedly connected to the slide bar 462, the slide bar 462 is connected to the No. 1 chute 45 by a keyway, and the fixed frame 43 is provided with a through hole 431, and the slide bar 462 passes through the through hole 431.

[0049] The slide bar 462 can be installed at a designated position through the mounting plate 461, and the fixing frame 43 is provided with a through hole 431, through which the slide bar 462 passes. The No. 1 chute 45 is provided with a groove for the No. 1 chute 45 to move, so that the No. 1 chute 45 can slide back and forth on the slide bar 462 and can rotate. The No. 1 chute 45 and the slide bar 462 are connected by a keyway, so that the No. 1 chute 45 can rotate with the slide bar 462, thereby adjusting the angle of the No. 1 chute 45, and the No. 1 motor 464 outputs The first end is connected to the slide bar 462, so that the first motor 464 can apply a torque to the slide bar 462, thereby changing the angle of the slide bar 462, realizing the angle adjustment of the slide bar 462, and adjusting the angle of the first chute 45, so that the concrete can be evenly distributed to every corner of the invert, reducing the gap caused by insufficient local distribution, thereby improving the density of the concrete, and then improving the overall quality of the distribution. When filling for the second time, by adjusting the angle, the other end of the first chute 45 is directed toward the center of the invert to distribute the filling layer.

[0050] like Figure 2 and Figure 5As shown, the mobile unit 44 includes a No. 1 guide rail 441, a No. 1 wheel 442, a No. 1 housing 443, a No. 2 machine base 444 and a No. 2 motor 445, the No. 1 guide rail 441 is fixedly connected to the trestle 1, the No. 1 wheel 442 is slidably connected to the No. 1 guide rail 441, the No. 1 wheel 442 is rotatably connected to the No. 1 housing 443, the No. 2 machine base 444 is fixedly connected to the No. 1 housing 443, the No. 2 motor 445 is fixedly connected to the No. 2 machine base 444, the No. 2 motor 445 output end is fixedly connected to the No. 1 wheel 442, the No. 1 housing 443 is fixedly connected to the fixed frame 43, the No. 1 housing 443 is fixedly connected to the No. 2 material distributing mechanism 5, the No. 1 housing 443 is fixedly connected to the No. 2 material distributing mechanism 5, and the No. 1 housing 443 is fixedly connected to the fixed frame 43.

[0051] Through the No. 1 guide rail 441, the No. 1 wheel 442 can move on the trestle 1 along the No. 1 guide rail 441, and the No. 2 motor 445 is connected to the No. 1 wheel 442 through the output end, so that the No. 2 motor 445 can drive the No. 1 wheel 442 to rotate, so that the No. 1 wheel 442 is connected to drive the No. 1 shell 443 to move on the trestle 1, and the No. 1 shell 443 is fixedly connected to the fixed frame 43, thereby driving the fixed frame 43 to move on the trestle 1, so that the No. 1 chute 45 connected to the fixed frame 43 moves, and the automation of the material distribution of the No. 1 chute 45 is realized, and the No. 1 chute 45 is moved from the head end of the arch to the end, thereby realizing the automated connection and material distribution, and improving the construction efficiency.

[0052] like Figure 2 and Figure 6 As shown, the second material distributing mechanism 5 includes a second chute 51, a second sliding block 52, a second connecting rod 53, a second sliding plate 54, a second inclined plate 55 and a second baffle 56. The second chute 51 and the second sliding block 52 are slidably connected. The second chute 51 is provided with a third chute 511. The second connecting rod 53 and the third chute 511 are slidably connected. The second sliding block 52 and the second connecting rod 53 are fixedly connected. The second sliding plate 54 and the second sliding block 52 are fixedly connected. The second sliding plate 54 is slidably connected to the third chute 511, the fourth chute 512 is provided on the second chute 51, the second sliding plate 54 is slidably connected to the fourth chute 512, the second inclined plate 55 is fixedly connected to the second connecting rod 53, the second baffle plate 56 is slidably connected to the second inclined plate 55, the second chute 51 is provided with a second through groove 513, the second baffle plate 56 is slidably connected to the second through groove 513, and the second chute 51 is fixedly connected to the first shell 443.

[0053] The No. 2 chute 51 is fixedly connected to the No. 1 shell 443, so that the No. 2 chute 51 can realize automatic connection and distribution. The concrete is transported to the No. 2 chute 51 through the conveying pipe 42. The No. 2 sliding block 52 moves to the outlet with the flow of the concrete. The No. 2 inclined plate 55 follows the No. 2 sliding block 52 through the No. 2 connecting rod 53, and pushes the No. 2 baffle plate 56 to slide upward along the No. 2 through groove 513, so as to accurately control the cross-sectional area of ​​the outlet and accurately adjust the flow rate. The No. 2 sliding plate 54 is fixedly connected to the No. 2 sliding block 52, and the No. 2 sliding plate 54 can move along the No. 2 through groove 513. The No. 1 chute 512 slides, causing the No. 2 sliding plate 54 to move with the No. 2 sliding block 52, so that the No. 3 chute 511 is always not connected to the No. 2 chute 51, preventing concrete from flowing out of the No. 3 chute 511, thereby avoiding waste of materials. When the flow rate of concrete becomes smaller, the No. 2 baffle 56 slides downward and causes the height of the No. 1 baffle 475 to drop. The No. 2 inclined plate 55 can drive the No. 2 sliding block 52 to move to the initial position, thereby adjusting the flow rate of concrete. By distributing the concrete simultaneously with the No. 1 distributing mechanism 4, the distributing time is shortened, and distributing at multiple points makes the distributing more uniform.

[0054] like Figure 7 and Figure 8 As shown, the forming mechanism 3 includes a No. 2 guide rail 31, a No. 2 wheel 32, a No. 2 housing 33, a No. 3 motor 34, a hydraulic cylinder 35 and an inverted arch template 36. The No. 2 guide rail 31 is fixedly connected to the trestle 1, the No. 2 wheel 32 is slidably connected to the No. 2 guide rail 31, the No. 2 housing 33 is rotatably connected to the No. 2 wheel 32, the No. 3 motor 34 is fixedly connected to the No. 2 housing 33, the output end of the No. 3 motor 34 is fixedly connected to the No. 2 wheel 32, the hydraulic cylinder 35 is fixedly connected to the No. 2 housing 33, and the output end of the hydraulic cylinder 35 is fixedly connected to the inverted arch template 36.

[0055] The No. 2 wheel 32 is driven to rotate by the No. 3 motor 34, so that the No. 2 wheel 32 drives the No. 2 housing 33 to move on the No. 2 guide rail 31, so that the inverted arch formwork 36 is moved to a specified position, and the inverted arch formwork 36 is driven to move downward for installation by the hydraulic cylinder 35, and the inverted arch formwork 36 is laid by the No. 1 laying mechanism 4 and the No. 2 laying mechanism 5. After the laying is completed, the inverted arch formwork 36 is lifted by the hydraulic cylinder 35, and the No. 2 wheel 32 is driven to rotate by the No. 3 motor 34, so that the inverted arch formwork 36 is moved to the next workstation, thereby realizing the automation of construction.

[0056] like Fig.10 As shown, the bottom surface of the No. 1 sliding block 471 is triangular, and the outlet of the No. 1 chute 45 gradually decreases along the outflow direction.

[0057] By setting the No. 1 sliding block 471 to a semi-conical shape, the outlet of the No. 1 chute 45 gradually decreases. When the No. 1 sliding block 471 moves toward the outlet of the No. 1 chute 45, the area is reduced, thereby reducing the flow rate of concrete, and assisting the No. 1 baffle 475 to further fine-tune the flow rate of concrete to ensure a uniform flow rate of concrete.

[0058] like Fig.11 As shown, the bottom surface of the No. 2 sliding block 52 is triangular, and the outlet of the No. 2 chute 51 gradually decreases along the outflow direction.

[0059] By setting the No. 2 sliding block 52 to a cone shape, the outlet of the No. 2 chute 51 gradually decreases. When the No. 2 sliding block 52 moves toward the outlet of the No. 2 chute 51, the area is reduced, thereby reducing the flow rate of concrete. The auxiliary No. 2 baffle 56 further fine-tunes the flow rate of concrete to ensure a uniform flow rate of concrete.

[0060] Working principle: The trestle 1 is moved to the construction position and erected through the walking mechanism 2, the No. 2 wheel 32 is driven by the No. 3 motor 34 to drive the No. 2 shell 33 to move, the inverted arch template 36 is erected to the inverted arch through the hydraulic cylinder 35, and the concrete is transported to the No. 1 chute 45 and the No. 2 chute 51 through the delivery pipe 42 through the concrete pump truck 41, and the No. 1 connecting rod 472 is driven by the No. 1 sliding block 471 to make the No. 1 inclined plate 474 push the No. 1 baffle 475 to move upward, reducing the area of ​​the outlet, thereby controlling the flow rate, and the bottom surface of the No. 1 sliding block 471 is set as a triangle, and the outlet of the No. 1 chute 45 gradually decreases along the outflow direction, assisting the No. 1 baffle 475 to move upward. 75 further fine-tunes the flow rate of concrete, drives the No. 2 connecting rod 53 through the No. 2 sliding block 52, so that the No. 2 inclined plate 55 pushes the No. 2 baffle plate 56 to move upward, reducing the area of ​​the outlet, thereby controlling the flow rate, and the bottom surface of the No. 2 sliding block 52 is set as a triangle, and the outlet of the No. 2 chute 51 gradually decreases along the outflow direction, assisting the No. 2 baffle plate 56 to further fine-tune the flow rate of concrete, and drives the No. 1 wheel 442 through the No. 2 motor 445 to drive the No. 1 housing 443 to move on the No. 1 guide rail 441, so that the No. 1 chute 45 and the No. 2 chute 51 move, and the No. 1 motor 464 drives the sliding rod 462 to rotate, so that the No. 1 chute 45 can be adjusted in angle.

[0061] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A material distribution device for invert casting, characterized in that: The material distributing device comprises a trestle (1), a walking mechanism (2), a forming mechanism (3), a first material distributing mechanism (4) and a second material distributing mechanism (5); the trestle (1) and the forming mechanism (3) are fixedly connected; two first material distributing mechanisms (4) are provided; the first material distributing mechanism (4) and the trestle (1) are fixedly connected; two second material distributing mechanisms (5) are provided; the first material distributing mechanism (4) and the second material distributing mechanism (5) are fixedly connected; and the walking mechanism (2) and the trestle (1) are fixedly connected; The No. 1 material distribution mechanism (4) comprises a concrete pump truck (41), a delivery pipe (42), a fixed frame (43), a mobile unit (44), a No. 1 chute (45), an adjustment unit (46), a control unit (47) and a spring (48); the concrete pump truck (41) is fixedly connected to the delivery pipe (42); the fixed frame (43) is fixedly connected to the delivery pipe (42); the mobile unit (44) is fixedly connected to the fixed frame (43); the mobile unit (44) is slidably connected to the trestle (1); the No. 1 chute (45) is abutted against the fixed frame (43); the No. 1 chute (45) is transmission-connected to the adjustment unit (46); the adjustment unit (46) is fixedly connected to the trestle (1); two control units (47) are provided; the control unit (47) is slidably connected to the No. 1 chute (45); the mobile unit (44) is fixedly connected to the No. 2 material distribution mechanism (5); and two ends of the spring (48) are fixedly connected to the two control units (47).

2. A material distribution device for invert casting according to claim 1, characterized in that: The control unit (47) comprises a first sliding block (471), a first connecting rod (472), a first sliding plate (473), a first inclined plate (474) and a first baffle (475); the first sliding block (471) is slidably connected to the first chute (45); the first connecting rod (472) and the first sliding block (471) are fixedly connected; the first chute (45) is provided with a first chute (451); the first connecting rod (472) and the first chute (451) are slidably connected; the first sliding plate (473) is provided with two pieces; the first sliding plate (473) and the first sliding block (471) are fixedly connected to the first chute (45); 1) fixedly connected, the No. 1 chute (45) is provided with a No. 2 chute (452), the No. 1 sliding plate (473) is slidably connected to the No. 2 chute (452), the No. 1 sliding plate (473) is slidably connected to the No. 1 chute (451), the No. 1 inclined plate (474) is fixedly connected to the No. 1 connecting rod (472), the No. 1 inclined plate (474) is slidably connected to the No. 1 baffle (475), the No. 1 through groove (453) is provided to the No. 1 through groove (453) and the No. 1 chute (45) is slidably connected, and the No. 1 inclined plate (474) is fixedly connected to the spring (48).

3. A material distribution device for invert casting according to claim 2, characterized in that: The regulating unit (46) comprises a mounting plate (461), a slide bar (462), a No. 1 machine base (463) and a No. 1 motor (464). The mounting plate (461) is provided with two pieces. The mounting plate (461) is fixedly connected to the trestle (1). The two ends of the slide bar (462) are rotatably connected to the two mounting plates (461). The No. 1 machine base (463) is fixedly connected to the mounting plate (461). The No. 1 motor (464) is fixedly connected to the No. 1 machine base (463). The output end of the No. 1 motor (464) is fixedly connected to the slide bar (462). The slide bar (462) is key-connected to the No. 1 chute (45). The fixed frame (43) is provided with a through hole (431), and the slide bar (462) passes through the through hole (431).

4. A material distribution device for invert casting according to claim 3, characterized in that: The mobile unit (44) comprises a No. 1 guide rail (441), a No. 1 wheel (442), a No. 1 housing (443), a No. 2 machine base (444) and a No. 2 motor (445); the No. 1 guide rail (441) is fixedly connected to the trestle (1); the No. 1 wheel (442) is slidably connected to the No. 1 guide rail (441); the No. 1 wheel (442) is rotatably connected to the No. 1 housing (443); the No. 2 machine base (444) is fixedly connected to the No. 1 housing (443); The second motor (445) and the second machine base (444) are fixedly connected, the output end of the second motor (445) and the first wheel (442) are fixedly connected, the first housing (443) and the fixed frame (43) are fixedly connected, the first housing (443) and the second material distribution mechanism (5) are fixedly connected, the first housing (443) and the second material distribution mechanism (5) are fixedly connected, and the first housing (443) and the fixed frame (43) are fixedly connected.

5. A material placing device for invert casting according to claim 4, characterized in that: The second material distributing mechanism (5) comprises a second chute (51), a second sliding block (52), a second connecting rod (53), a second sliding plate (54), a second inclined plate (55) and a second baffle (56); the second chute (51) and the second sliding block (52) are slidably connected; a third chute (511) is provided on the second chute (51); the second connecting rod (53) and the third chute (511) are slidably connected; the second sliding block (52) and the second connecting rod (53) are fixedly connected; the second sliding plate (54) and the second sliding block (52) are fixedly connected; The No. 2 sliding plate (54) is slidably connected to the No. 3 chute (511), the No. 2 chute (51) is provided with a No. 4 chute (512), the No. 2 sliding plate (54) is slidably connected to the No. 4 chute (512), the No. 2 inclined plate (55) is fixedly connected to the No. 2 connecting rod (53), the No. 2 baffle plate (56) is slidably connected to the No. 2 inclined plate (55), the No. 2 chute (51) is provided with a No. 2 through groove (513), the No. 2 baffle plate (56) is slidably connected to the No. 2 through groove (513), the No. 2 chute (51) is fixedly connected to the No. 1 shell (443).

6. A material distribution device for invert casting according to claim 5, characterized in that: The forming mechanism (3) comprises a No. 2 guide rail (31), a No. 2 wheel (32), a No. 2 housing (33), a No. 3 motor (34), a hydraulic cylinder (35) and an inverted arch template (36); the No. 2 guide rail (31) is fixedly connected to the trestle (1); the No. 2 wheel (32) is slidably connected to the No. 2 guide rail (31); the No. 2 housing (33) is rotatably connected to the No. 2 wheel (32); the No. 3 motor (34) is fixedly connected to the No. 2 housing (33); the output end of the No. 3 motor (34) is fixedly connected to the No. 2 wheel (32); the hydraulic cylinder (35) is fixedly connected to the No. 2 housing (33); and the output end of the hydraulic cylinder (35) is fixedly connected to the inverted arch template (36).

7. A material distribution device for invert casting according to claim 6, characterized in that: The bottom surface of the No. 1 sliding block (471) is triangular, and the outlet of the No. 1 chute (45) gradually decreases along the outflow direction.

8. The material placing device for invert casting according to claim 7, characterized in that: The bottom surface of the second sliding block (52) is triangular, and the outlet of the second chute (51) gradually decreases along the outflow direction.

Citation Information

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