Prefabricated part splicing device for tunnel construction
By designing a prefabricated parts assembly device for tunnel construction, and using the mechanical calibration method of the calibration mechanism, the problem of inconvenience in assembly of the internal box culvert in the prior art is solved, and a more efficient and accurate assembly process is achieved.
Patent Information
- Application Number
- CN202510086214.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-05-13
AI Technical Summary
During the construction of existing tunnels, the crane is inconvenient to assemble the internal box culvert, which leads to difficulty in alignment and calibration, which requires manual operation and low efficiency.
Design a prefabricated parts assembly device for tunnel construction, including the crane body and the side box culvert body, and set up a calibration mechanism, using L-shaped rods, support plates, sensors, connecting plates, laser pens, U-shaped frames and limit blocks to realize mechanical calibration of the side box culvert body.
Through mechanical calibration, the accuracy and efficiency of assembly are improved, and can be completed by one person, saving labor, and simple structure and easy assembly.
Smart Images

Figure CN119981992A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel construction, in particular to a device for assembling prefabricated parts for tunnel construction. Background Art
[0002] Modern cities have higher requirements for the quantity and quality of underground tunnel construction. Among them, shield tunneling has the advantages of little impact on the surrounding environment, high degree of automation, fast construction speed, high quality and efficiency, safety and environmental protection, and is increasingly valued and favored.
[0003] In existing tunnel construction, cranes are mostly used to assemble internal box culverts. However, during the assembly process, due to the large size and weight of the box culvert, it is inconvenient to align and assemble the lifted box culvert with the box culvert on the ground, and manual alignment and calibration are required. Therefore, we designed a prefabricated parts assembly device for tunnel construction to solve the above problem. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention discloses a device for assembling prefabricated parts for tunnel construction to solve the problems raised in the above background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A prefabricated parts assembly device for tunnel construction, comprising a crane body and a side box culvert body, the side box culvert body is movably installed at the bottom of the crane body, and a calibration mechanism is provided on the crane body;
[0008] The calibration mechanism includes a connecting plate, which is fixedly connected to the bottom of the crane body, the side box culvert body is movably connected to the bottom of the connecting plate, the top of the connecting plate is fixedly connected with a sensor, the side of the connecting plate is fixedly connected with a laser pen, the crane body is slidably connected with a support plate on the side close to the laser pen, the support plate is fixedly connected with a sensor, the bottom of the crane body is fixedly connected with a fixing rod, the bottom of the fixing rod is slidably connected with a guide rod, the guide rod is slidably connected with a U-shaped frame on the side close to the side box culvert body, two bolts are threadedly connected to the U-shaped frame, the two bolts are symmetrically distributed, and the bolts are against the inner wall of the side box culvert body.
[0009] Preferably, an L-shaped groove is provided on the crane body, and two L-shaped rods are slidably connected inside the L-shaped groove, and the two L-shaped rods are symmetrically distributed. The L-shaped rod is fixedly connected to the top of the support plate, and one end of the L-shaped rod is fixedly connected to a magnet plate, and the magnet plate is against the crane body.
[0010] Preferably, a measuring line is provided on the side of the crane body, and the measuring line and the magnet plate are on the same side of the crane body.
[0011] Preferably, a cone block is fixedly connected to the support plate on a side close to the laser pen.
[0012] Preferably, a mounting groove is provided on the fixing rod, a limiting block is slidably connected inside the mounting groove, the limiting block is fixedly connected to the top end of the guide rod, the cross-sectional shape of the mounting groove is trapezoidal, and the cross-sectional shape of the limiting block is also trapezoidal correspondingly.
[0013] Preferably, the guide rod is provided with a slide groove on one side close to the U-shaped frame, a slider is slidably connected to the slide groove, the slider is fixedly connected to the U-shaped frame, the cross-sectional shape of the slide groove is trapezoidal, and the cross-sectional shape of the slider is also trapezoidal.
[0014] The present invention discloses a device for assembling prefabricated parts for tunnel construction, which has the following beneficial effects:
[0015] 1. The prefabricated parts assembly device for tunnel construction is equipped with an L-shaped rod, a support plate, a sensor, a connecting plate, a laser pen, a U-shaped frame and a limit block. When used by the user, it can ensure that the side box culvert body can be calibrated by rotating the limit block before falling. The mechanical calibration is more accurate and can be adjusted by one person, saving labor. The structure is simple and convenient for assembling the side box culvert body.
[0016] 2. The prefabricated parts assembly device for tunnel construction is provided with an L-shaped groove on the crane body. Two L-shaped rods are slidably connected inside the L-shaped groove. The two L-shaped rods are symmetrically distributed. The L-shaped rod is fixedly connected to the top of the support plate. One end of the L-shaped rod is fixedly connected to a magnet plate. The magnet plate is against the crane body to achieve sliding and limiting of the support plate on the crane body. The support plate is fixedly connected to a cone block on the side close to the laser pen to facilitate the detection of the offset direction of the connecting plate and the side box culvert body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 It is an enlarged view of part A of the present invention;
[0019] Figure 3 A three-dimensional diagram of a connecting plate portion of the present invention;
[0020] Figure 4 An exploded view of the fixing rod and the guide rod of the present invention;
[0021] Figure 5 It is a cross-sectional view of the main part of the box culvert of the present invention.
[0022] In the figure: 1. Crane body; 101. L-shaped groove; 102. Measuring line; 2. Side box culvert body; 3. Fixing rod; 301. Mounting groove; 4. L-shaped rod; 401. Magnet plate; 5. Support plate; 501. Cone block; 6. Sensor; 7. Connecting plate; 8. Laser pen; 9. Guide rod; 901. Slide groove; 10. U-shaped frame; 11. Sliding block; 12. Limit block; 13. Bolt. DETAILED DESCRIPTION
[0023] The embodiment of the present invention discloses a device for assembling prefabricated parts for tunnel construction, such as Figure 1-5 As shown, it includes a crane body 1 and a side box culvert body 2, the side box culvert body 2 is movably installed at the bottom of the crane body 1, and a calibration mechanism is provided on the crane body 1;
[0024] The calibration mechanism includes a connecting plate 7, which is fixedly connected to the bottom of the crane body 1, and the side culvert body 2 is movably connected to the bottom of the connecting plate 7. The top of the connecting plate 7 is fixedly connected with a sensor 6, and the side of the connecting plate 7 is fixedly connected with a laser pen 8. The crane body 1 is slidably connected with a support plate 5 on the side close to the laser pen 8, and the support plate 5 is fixedly connected with the sensor 6. The bottom of the crane body 1 is fixedly connected with a fixing rod 3, and the bottom of the fixing rod 3 is slidably connected with a guide rod 9. The guide rod 9 is slidably connected with a U-shaped frame 10 on the side close to the side culvert body 2, and two bolts 13 are threadedly connected to the U-shaped frame 10, and the two bolts 13 are symmetrically distributed, and the bolts 13 are against the inner wall of the side culvert body 2.
[0025] An L-shaped groove 101 is opened on the crane body 1, and two L-shaped rods 4 are slidably connected inside the L-shaped groove 101. The two L-shaped rods 4 are symmetrically distributed. The L-shaped rod 4 is fixedly connected to the top of the support plate 5. One end of the L-shaped rod 4 is fixedly connected to a magnet plate 401. The magnet plate 401 is abutted against the crane body 1 to achieve sliding and limiting of the support plate 5 on the crane body 1.
[0026] A measuring line 102 is provided on the side of the crane body 1 , and the measuring line 102 and the magnet plate 401 are both on the same side of the crane body 1 , so that the support plate 5 is aligned with the side of the middle box culvert at the bottom, which facilitates the installation of the side box culvert body 2 .
[0027] A cone block 501 is fixedly connected to the support plate 5 at one side close to the laser pen 8 , so as to facilitate the detection of the offset direction between the connecting plate 7 and the side box culvert body 2 .
[0028] A mounting groove 301 is provided on the fixed rod 3, and a limiting block 12 is slidably connected inside the mounting groove 301. The limiting block 12 is fixedly connected to the top of the guide rod 9. The cross-sectional shape of the mounting groove 301 is a trapezoid, and the cross-sectional shape of the limiting block 12 is also a trapezoid corresponding thereto, thereby limiting the guide rod 9.
[0029] The guide rod 9 is provided with a slide groove 901 on one side close to the U-shaped frame 10, and a slider 11 is slidably connected to the slide groove 901. The slider 11 is fixedly connected to the U-shaped frame 10. The cross-sectional shape of the slide groove 901 is trapezoidal, and the cross-sectional shape of the slider 11 is also trapezoidal, thereby limiting the U-shaped frame 10.
[0030] Working principle: When the user uses it, when the side box culvert body 2 needs to be spliced inside the tunnel, first push the L-shaped rod 4, the magnet plate 401 and the support plate 5 to align one end of the L-shaped rod 4 with the box culvert installed at the bottom, and then start the crane body 1, the sensor 6 and the laser pen 8. The crane body 1 drives the side box culvert body 2, the connecting plate 7, the laser pen 8 and the U-shaped frame 10 to move. The side box culvert body 2 moves up and down to drive the U-shaped frame 10 and the slider 11 to move up and down inside the guide rod 9. The side box culvert body 2 moves left and right to drive the U-shaped frame 10, the guide rod 9 and the limit block 12 to slide left and right inside the installation groove 301. As the sensor 6 works, It can be detected that the sensor 6 and the connecting plate 7 are at the same horizontal position. Since the laser on the laser pen 8 is mapped on the support plate 5, the offset direction of the connecting plate 7 and the side box culvert body 2 can be observed according to whether the laser point is on the left or right side of the cone block 501. One of the bolts 13 on the U-shaped frame 10 can be rotated according to the offset direction of the side box culvert body 2, so that the bolt 13 pushes the side box culvert body 2, the connecting plate 7 and the laser pen 8 to move, so that the laser emitted by the laser pen 8 coincides with the cone block 501, thereby realizing the calibration of the side box culvert body 2. Finally, the crane body 1 is started to make the side box culvert body 2 descend to coincide with the ground culvert, so as to facilitate the assembly of the side box culvert body 2.
[0031] This device is provided with an L-shaped rod 4, a support plate 5, a sensor 6, a connecting plate 7, a laser pen 8, a U-shaped frame 10 and a limit block 12. When used by a user, this device can ensure that the side box culvert body 2 can be calibrated by rotating the limit block 12 before falling. The mechanical calibration is more accurate and can be adjusted by one person, saving labor. The device has a simple structure and is convenient for assembling the side box culvert body 2.
[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A prefabricated component assembly device for tunnel construction, comprising a crane body (1) and a side box culvert body (2), characterized in that: The side box culvert body (2) is movably mounted on the bottom of the crane body (1), and a calibration mechanism is provided on the crane body (1); The calibration mechanism comprises a connecting plate (7), wherein the connecting plate (7) is fixedly connected to the bottom of the crane body (1), the side box culvert body (2) is movably connected to the bottom of the connecting plate (7), the top of the connecting plate (7) is fixedly connected to a sensor (6), the side of the connecting plate (7) is fixedly connected to a laser pen (8), the crane body (1) is slidably connected to a support plate (5) on a side close to the laser pen (8), the support plate (5) is fixedly connected to the sensor (6), the bottom of the crane body (1) is fixedly connected to a fixing rod (3), the bottom of the fixing rod (3) is slidably connected to a guide rod (9), the guide rod (9) is slidably connected to a U-shaped frame (10) on a side close to the side box culvert body (2), and two bolts (13) are threadedly connected to the U-shaped frame (10), the two bolts (13) are symmetrically distributed, and the bolts (13) abut against the inner side wall of the side box culvert body (2).
2. The prefabricated component assembly device for tunnel construction according to claim 1, characterized in that: The crane body (1) is provided with an L-shaped groove (101), and two L-shaped rods (4) are slidably connected inside the L-shaped groove (101). The two L-shaped rods (4) are symmetrically distributed, and the L-shaped rods (4) are fixedly connected to the top of the support plate (5). One end of the L-shaped rod (4) is fixedly connected to a magnet plate (401), and the magnet plate (401) is against the crane body (1).
3. The prefabricated component assembly device for tunnel construction according to claim 2, characterized in that: A measuring line (102) is provided on the side of the crane body (1), and the measuring line (102) and the magnet plate (401) are both on the same side of the crane body (1).
4. The prefabricated component assembly device for tunnel construction according to claim 2, characterized in that: The support plate (5) is fixedly connected with a cone block (501) on a side close to the laser pen (8).
5. The prefabricated component assembly device for tunnel construction according to claim 1, characterized in that: The fixing rod (3) is provided with a mounting groove (301), the mounting groove (301) is slidably connected to a limiting block (12), the limiting block (12) is fixedly connected to the top end of the guide rod (9), the cross-sectional shape of the mounting groove (301) is a trapezoid, and the cross-sectional shape of the limiting block (12) is also a trapezoid corresponding thereto.
6. The prefabricated component assembly device for tunnel construction according to claim 1, characterized in that: The guide rod (9) is provided with a slide groove (901) on a side close to the U-shaped frame (10), and a slider (11) is slidably connected to the slide groove (901), and the slider (11) is fixedly connected to the U-shaped frame (10). The cross-sectional shape of the slide groove (901) is trapezoidal, and the cross-sectional shape of the slider (11) is also trapezoidal.
Citation Information
Patent Citations
Construction device for tunnel edge box culvert prefabricated part splicing
CN109650261A
Integral box culvert piece hoisting method and hoisting device
CN113979320A
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