A load-sensitive, large-flow, constant-pressure power device
By designing a load-sensitive, high-flow, constant-pressure power device, the problem of stable decompression and control of high-pressure, high-flow media during the movement of high-pressure media-propelled loads is solved, and stable supply of high-pressure media and load-adaptive adjustment are achieved, which is suitable for complex and precise control scenarios.
Patent Information
- Application Number
- CN202510270275.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The existing technology makes it difficult to achieve stable decompression and control of high-pressure and high-flow media during the process of high-pressure media propelling the load, which affects the stability of the load's movement.
A load-sensitive, high-flow, constant-pressure power unit was designed, including primary, secondary, and tertiary high-pressure chambers and a control system. Pressure sensors were used to monitor and control valves and pressure-reducing devices in real time, achieving stable supply and pressure reduction of high-pressure media to adapt to load changes.
It achieves a stable and controllable supply of high-pressure medium, is suitable for strictly restricted load propulsion scenarios, and can accurately control the release time and sequence under complex working conditions.
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Figure CN119982694B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-pressure medium release, and more particularly to a load-sensitive, large-flow, constant-pressure power device. Background Art
[0002] At present, the application of using high-pressure medium to expand and perform work is very widespread. In the field of high-pressure medium propelling loads, how to reduce the pressure of high-pressure and large-flow media and maintain the required stable control is a key issue in maintaining the stability of the load movement process. Summary of the Invention
[0003] The purpose of the present invention is to provide a load-sensitive large-flow constant-pressure power device to overcome the defects of the prior art.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] A load-sensitive large-flow constant-pressure power device comprises a primary device, a secondary device, a tertiary device and a control system arranged in sequence from bottom to top;
[0006] The first-stage device includes a first-stage high-pressure chamber and at least one high-pressure medium power unit arranged in the first-stage high-pressure chamber, and the first-stage high-pressure chamber is provided with at least one first flow channel connected to the second-stage device;
[0007] The secondary device includes a secondary high-pressure chamber and a pressure reducing device provided in the secondary high-pressure chamber. The pressure reducing device is provided with at least one valve. The secondary high-pressure chamber is provided with a pressure relief valve and a second flow channel. The second flow channel is connected to the tertiary device. The high-pressure medium entering from the flow channel of the primary high-pressure chamber first enters the valve of the pressure reducing device to release the pressure before entering the secondary high-pressure chamber.
[0008] The three-stage device includes a three-stage high-pressure chamber, the upper end of the three-stage high-pressure chamber is provided with a cylinder, the three-stage high-pressure chamber is provided with a pressure reducing valve connected to the cylinder, and a pressure sensor is provided in the cylinder;
[0009] The control system collects the pressure inside the cylinder in real time through a pressure sensor. If the pressure inside the cylinder exceeds a first set value or is lower than a second set value, the pressure reducing valve of the third-level device is controlled to be closed or expanded, the valve of the second-level device is controlled to be closed or expanded, and the timing of the high-pressure medium power unit of the first-level device to release the high-pressure medium is controlled to be accelerated or slowed down in accordance with the priority order.
[0010] Furthermore, the number of the first flow openings is the same as the number of the pressure reducing devices.
[0011] Furthermore, the decompression device is a decompression cavity provided in the secondary high-pressure chamber, and the valve is provided on the decompression cavity.
[0012] Compared with the existing technology, the advantages of the present invention are: the present invention can provide a large flow of high-pressure medium, can achieve stable control, and can quickly adjust and stably control the supply of high-pressure medium according to load changes, and is suitable for scenarios with strict restrictions on load propulsion; the present invention has a simple structure and a direct release method. Due to the high internal pressure, it can be made of high-strength metal materials. In some scenarios with strict restrictions on device quality, it can also be made of some high-strength composite lightweight materials; the present invention can use electrical signal triggering and can be integrated with the system. In some working conditions that require timed release, the release time and sequence can be precisely controlled, and it is suitable for some complex and precisely controlled scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 It is a structural schematic diagram of the load-sensitive large-flow constant-pressure power device of the present invention. DETAILED DESCRIPTION
[0015] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.
[0016] See Figure 1 As shown, this embodiment discloses a load-sensitive large-flow constant-pressure power device, which includes a first-stage device 1, a second-stage device 2, a third-stage device 3 and a control system 4 arranged in sequence from bottom to top.
[0017] In this embodiment, the first-level device 1 includes a first-level high-pressure chamber 11 and at least one high-pressure medium power unit 12 arranged in the first-level high-pressure chamber. The high-pressure medium power unit 12 is filled with high-pressure medium and released through the mouth of the power unit. The first-level high-pressure chamber 11 is formed by the gap space between the power unit and the first-level device. The first-level high-pressure chamber 11 is provided with at least one first flow channel 13 connected to the second-level device 2; under large flow conditions, the high-pressure medium power unit 12 is released according to a certain timing to ensure the large-flow high-pressure medium supply of the first-level high-pressure chamber 11 of the first-level device 1. One or more first flow channels 13 of the first-level high-pressure chamber 11 can be set, and the large-flow high-pressure medium is released from the first flow channel 13 to the second-level device.
[0018] In this embodiment, the secondary device 2 primarily functions to reduce the pressure of high-pressure medium released from the flow path via a pressure reducing device 22. The secondary device 2 comprises a secondary high-pressure chamber 21 and a pressure reducing device 22 disposed within the secondary high-pressure chamber 21. The pressure reducing device 22 is equipped with at least one valve 23. The secondary high-pressure chamber 21 is also equipped with a pressure relief valve 24 and a second flow channel 25. The second flow channel 25 communicates with the tertiary device 3. High-pressure medium entering through the first flow channel 13 of the primary high-pressure chamber 11 first enters the valve 23 of the pressure reducing device 22 to release pressure before entering the secondary high-pressure chamber 21. The secondary device 2 uses the valve 23 and pressure relief valve 24 of the pressure reducing device 22 to stabilize the high-pressure medium pressure within the secondary high-pressure chamber 21 to a desired level. High-pressure medium entering the secondary device 22 from the flow path of the primary high-pressure chamber 11 first enters the pressure reducing device 22, is then released through the valve 23 of the device, and, after reducing pressure, enters the secondary high-pressure chamber 21 of the secondary device 2. If the pressure in the secondary high-pressure chamber 21 is still higher than the set pressure value after decompression, it will overflow through the pressure relief valve 24 to maintain the pressure in the high-pressure chamber stable. The high-pressure medium in the secondary high-pressure chamber after pressure reduction and stabilization enters the tertiary device 3 through the second flow channel 25.
[0019] In this embodiment, the three-stage device 3 includes a three-stage high-pressure chamber 31, the upper end of which is provided with a cylinder 5. The three-stage high-pressure chamber 31 is equipped with a pressure reducing valve 32 in communication with the cylinder 5. The cylinder 5 is provided with a pressure sensor 6. The main function of the three-stage device 3 is to further stabilize and reduce the pressure of the high-pressure medium released from the second flow channel 25 to the desired level. After the pressure of the high-pressure medium in the three-stage device 3 is stabilized, the pressure of the high-pressure medium is further reduced to the set pressure value in the cylinder 5 through the pressure reducing valve 32 on the three-stage device. One or more pressure reducing valves 5 can be provided on the three-stage device 3.
[0020] In this embodiment, the number of the first flow openings 13 is the same as the number of the pressure reducing devices 22 .
[0021] In this embodiment, the decompression device 22 is a decompression chamber provided in the secondary high-pressure chamber 21 , and the valve 23 is provided on the decompression chamber.
[0022] The control system 4 is used to monitor the pressure within the cylinder in real time and control the high-pressure medium pressure to maintain a constant desired pressure. The control system 4 uses the pressure sensor 6 to collect the pressure within the cylinder 5 in real time. If the pressure within the cylinder 5 exceeds a first set value or falls below a second set value, the control system 4 controls, in order of priority, the pressure reducing valve 32 of the tertiary device 3 to be closed or expanded, the valve 23 of the secondary device 2 to be closed or expanded, and the timing of the high-pressure medium power unit 12 of the primary device 1 to release the high-pressure medium to be accelerated or slowed. Specifically, the control logic of the control system 4 of this embodiment is as follows:
[0023] Step 1: Receive the pressure signal fed back by the pressure sensor 6 in the cylinder 5.
[0024] Step 2: If the pressure in cylinder 5 is sufficient, keep the system stable.
[0025] Step 3: If the pressure in the cylinder 5 is too high or too low, the control system first sends a command to control the pressure reducing valve 32 of the three-stage device 3 to close or expand. If the pressure feedback received from the cylinder 5 can meet the requirements, the pressure reducing valve 32 of the three-stage device is maintained.
[0026] Step 4: If the pressure in the cylinder 5 is too high or too low, and the required pressure cannot be reached by adjusting the pressure reducing valve 32 of the tertiary device 3 through the above step 3, the control system 4 sends a command to the valve 23 of the secondary device 2 to close or expand. If the pressure feedback received from the cylinder 5 is close to the required pressure, the pressure reducing valve 32 of the tertiary device 3 is maintained, and the pressure reducing valve 32 of the tertiary device is fine-tuned to control the pressure in the cylinder 5 to reach the required pressure.
[0027] Step 5: If the pressure within cylinder 5 is too high or too low, and the required pressure cannot be reached by adjusting the pressure reducing valve 32 of the tertiary device 3 and the valve 23 of the secondary device 2 in step 4 above, the control system 4 sends a command to the power unit of the primary device 2 to control the power unit to speed up or slow down the timing of releasing the high-pressure medium, thereby speeding up or slowing down the supply of high-flow high-pressure medium. At the same time, if the power unit releases too much high-pressure medium, exceeding the regulating capacity of the valve 23 of the secondary device 2, the pressure relief valve 24 installed on the secondary device 2 can be used to control the pressure. If the pressure feedback received from the cylinder 5 is close to the required pressure, the timing of the high-pressure medium release from the power unit of the primary device is maintained, and the valve of the secondary device and the pressure reducing valve 32 of the tertiary device are fine-tuned to control the pressure within cylinder 5 to reach the required pressure.
[0028] Step 6: As the load moves in the cylinder 5, the pressure in the cylinder 5 changes. The control system performs real-time iterative control according to the above steps 1 to 5 to keep the pressure in the cylinder 5 always at the required level.
[0029] The present invention can provide a large flow of high-pressure medium, can achieve stable and controllable, and can quickly adjust and stably control the supply of high-pressure medium according to load changes. It is suitable for scenarios with strict restrictions on load propulsion.
[0030] The present invention has a simple structure and a direct release method. Due to the high internal pressure, it can be made of high-strength metal materials. In some scenarios where strict restrictions are placed on the quality of the device, it can also be made of some high-strength composite lightweight materials.
[0031] The present invention can be triggered by an electrical signal and can be integrated with the system. In some working conditions that require timed release, the time and sequence of release can be precisely controlled, and it is suitable for some complex and precisely controlled scenarios.
[0032] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, the patent owner may make various changes or modifications within the scope of the appended claims. As long as they do not exceed the scope of protection described in the claims of the present invention, they should be within the scope of protection of the present invention.
Claims
1. A load-sensitive, high-flow, constant-pressure power device, characterized in that: It includes the first-level device, the second-level device, the third-level device and the control system arranged in sequence from bottom to top; The first-stage device includes a first-stage high-pressure chamber and at least one high-pressure medium power unit arranged in the first-stage high-pressure chamber, and the first-stage high-pressure chamber is provided with at least one first flow channel connected to the second-stage device; The secondary device includes a secondary high-pressure chamber and a pressure reducing device provided in the secondary high-pressure chamber. The pressure reducing device is provided with at least one valve. The secondary high-pressure chamber is provided with a pressure relief valve and a second flow channel. The second flow channel is connected to the tertiary device. The high-pressure medium entering from the flow channel of the primary high-pressure chamber first enters the valve of the pressure reducing device to release the pressure before entering the secondary high-pressure chamber. The three-stage device includes a three-stage high-pressure chamber, the upper end of the three-stage high-pressure chamber is provided with a cylinder, the three-stage high-pressure chamber is provided with a pressure reducing valve connected to the cylinder, and a pressure sensor is provided in the cylinder; The control system collects the pressure inside the cylinder in real time through a pressure sensor. If the pressure inside the cylinder exceeds a first set value or is lower than a second set value, the pressure reducing valve of the third-level device is controlled to be closed or expanded, the valve of the second-level device is controlled to be closed or expanded, and the timing of the high-pressure medium power unit of the first-level device to release the high-pressure medium is controlled to be accelerated or slowed down in accordance with the priority order.
2. The load-sensitive, high-flow, constant-pressure power device according to claim 1, characterized in that: The number of the first flow passages is the same as the number of the pressure reducing devices.
3. The load-sensitive, high-flow, constant-pressure power device according to claim 1, characterized in that: The decompression device is a decompression cavity provided in the secondary high-pressure chamber, and the valve is provided on the decompression cavity.
Citation Information
Patent Citations
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