Energy-saving automatic anode carbon block conveying system and conveying method

Abstract

The invention belongs to the technical field of anode carbon block production equipment, and particularly relates to an energy-saving automatic anode carbon block conveying system and method. The device comprises a carbon block conveying system and a furnace chamber system, and is characterized in that the carbon block conveying system comprises a carbon block conveying belt, the carbon block conveying belt sequentially passes through an automatic bowl guiding device and a marshalling transfer mechanism, and a rail connected to the furnace chamber system is arranged at the tail end of the marshalling transfer mechanism; a carbon block transport vehicle which is in butt joint with the marshalling transfer mechanism and the furnace chamber system is arranged on the track; the device further comprises a cooling and ungrouping mechanism, a multifunctional unit is arranged above the cooling and ungrouping mechanism and the furnace chamber system, the cooling and ungrouping mechanism comprises a conveying chain with a driving device, a carbon block frame matched with an anode carbon block is arranged on the conveying chain, and a block pushing oil cylinder is arranged on the side of the tail end of the conveying chain. The device is high in automation degree, energy-saving and environment-friendly.

Description

Technical Field

[0001] The invention belongs to the technical field of anode carbon block production equipment, and in particular relates to an energy-saving and automated anode carbon block conveying system and a conveying method. Background Art

[0002] At present, before the anode carbon blocks are loaded into the material box of the roasting furnace, they are transported from the forming workshop to the roasting workshop by the conveyor. On the conveyor, they pass through the guide rod bowl mouth to add the covering material station. After the covering material is manually added and tamped, the carbon blocks are transformed from the flat state to the state of staggered arrangement of the upright guide rod bowl mouth through the marshaling station of the workshop. Each group of 7 to 8 blocks is arranged in double rows in the material frame of the marshaling station. The manually driven clamp multifunctional unit runs to the material frame of the marshaling station. Through the clamp device of the multifunctional unit, the arranged carbon blocks are clamped from the material frame of the marshaling station and lifted to a certain height. The clamp multifunctional unit clamps the carbon blocks and walks along the track of the unit trolley. The clamped carbon blocks are transported to the vicinity of the material box to be loaded into the furnace. The clamp trolley on the unit walks along the vertical track of the workshop span, and the clamped carbon blocks are placed from the top of the material box into the material box. After stacking multiple layers of carbon blocks in the material box, the suction and unloading multifunctional unit adds filler material to cover the carbon blocks in the material box, and then roasts them.

[0003] After the roasted carbon blocks are cooled to a certain temperature in the material box, the suction device of the multifunctional suction unit sucks the covering material of the carbon blocks from the material box to the upper material bin of the unit, and the carbon blocks are exposed in the material box. The multifunctional clamp unit then runs to the top of the material box, and the clamp clamps the carbon blocks from the material box and lifts them to a certain height, and places the carbon blocks on the fixed position unpacking machine. The unpacking mechanism changes the two rows of carbon blocks from upright position with guide rods and bowls arranged alternately to a flat position with all bowls facing upwards. The carbon blocks are moved along the width direction and transported by the conveyor to the carbon block cleaning machine for cleaning of surface adhesives, and then transported to the carbon block storage position, stacked and stored on the workshop floor, and then cooled.

[0004] In the above operation process, the loading and unloading of carbon blocks are realized through the frequent operation of multifunctional units, which consumes a lot of electricity and has low efficiency. The entire production area occupies a large area. In today's world where land resources are becoming increasingly scarce and profit margins are shrinking, it is not conducive to the organization of a production model in which the entire line is automated and the production enterprises minimize costs and maximize profits. Summary of the invention

[0005] The present invention aims at solving the above problems and provides an anode carbon block conveying system and method which are highly automated, energy-saving and environmentally friendly.

[0006] In order to achieve the above-mentioned purpose of the present invention, the present invention adopts the following technical scheme, which includes a carbon block conveying system and a furnace chamber system, and is characterized in that: the carbon block conveying system includes a carbon block conveyor belt, which passes through an automatic bowl guide device and a marshaling and transfer mechanism in sequence, and a track connected to the furnace chamber system is arranged at the end of the marshaling and transfer mechanism, and a carbon block transport vehicle docking with the marshaling and transfer mechanism and the furnace chamber system is arranged on the track; it also includes a cooling and unpacking mechanism, and a multifunctional unit is arranged above the cooling and unpacking mechanism and the furnace chamber system, and the cooling and unpacking mechanism includes a transmission chain with a driving device, and a carbon block frame cooperating with the anode carbon block is arranged on the transmission chain, and a block pushing cylinder is arranged on the side of the end of the transmission chain.

[0007] Furthermore, the transmission chain includes chain plates on both sides, a roller group is arranged between the chain plates on both sides, and gaps are arranged between the rollers of the roller group; and a coke particle collecting device is arranged below the transmission chain.

[0008] Furthermore, a material unloading conveyor belt is arranged at the end of the transmission chain corresponding to the position of the block pushing cylinder, and a carbon block cleaning machine is also arranged corresponding to the material unloading conveyor belt.

[0009] As a preferred embodiment of the present invention, the furnace chamber system includes multiple furnace chambers, and the track includes an end track corresponding to each furnace chamber and a head end track corresponding to the end of the marshalling and transfer mechanism, and the head end track and the end track are connected by a turntable and a connecting track.

[0010] As another preferred embodiment of the present invention, the end of the marshaling and transfer mechanism is docked with the track through a transverse trolley, and the transverse trolley is provided with a trolley rail that is docked with the track, and the coal block transport vehicle can be moved onto the trolley rail of the transverse trolley; the lower end of the transverse trolley is provided with a transverse walking wheel, and the side of the transverse trolley is provided with a transverse cylinder.

[0011] As the third preferred embodiment of the present invention, the charcoal block transport vehicle includes a vehicle body, a walking drive device cooperating with a track is arranged at the bottom of the vehicle body, a charcoal block slide corresponding to the marshalling and transferring mechanism is arranged in the vehicle body, fixed frames are arranged on both sides of the charcoal block slide to prevent the charcoal blocks from tipping over, and a clamping and centering device is arranged on the fixed frame.

[0012] As the fourth preferred embodiment of the present invention, the automatic bowl guiding device comprises a frame arranged above the charcoal block conveyor belt, and a charcoal block detection device, a covering material adding system and a covering material tamping device are sequentially arranged on the frame from the charcoal block input end to the charcoal block output end; the covering material adding system comprises a covering material main material pipe, and branch discharge pipes each having an independent branch discharge valve are arranged below the covering material main material pipe; a transition silo corresponding to the branch discharge pipe is arranged on the frame, and a weighing mechanism is arranged between the transition silo and the frame; a feeding valve corresponding to the charcoal block conveyor belt is arranged at the lower end of the transition silo; the covering material tamping device comprises a synchronous transverse movement device arranged on the frame, the synchronous transverse movement device is connected to the tamping cylinder, and the tamping cylinder corresponds to the charcoal block conveyor belt.

[0013] The present invention uses the above-mentioned energy-saving automated anode carbon block conveying system and the method is characterized in that it includes: step one: the carbon block is conveyed to the automatic bowl guiding device through the carbon block conveyor belt for guide rod and bowl processing, the carbon block model is determined by the carbon block detection device, and the amount of bowl mouth covering material added is determined according to the model, and then the covering material is automatically added and tamped.

[0014] Step 2: The charcoal blocks continue to move along the conveyor belt to the marshaling and transfer mechanism. According to the charcoal block model detected by the charcoal block detection device, the furnace chamber to which the charcoal blocks should be sent is determined, and the charcoal blocks are transferred to charcoal block transport vehicles on different tracks using a transverse trolley.

[0015] Step 3: The charcoal block transport vehicle determines the travel route according to the detected charcoal block model, and automatically travels along the predetermined path to transport the charcoal blocks to the material box of the designated furnace chamber; during the travel process, the charcoal block transport vehicle remains clamped to prevent the charcoal blocks from tilting or falling; when the track needs to be changed, the transport vehicle enters the turntable, the turntable rotates to the specified angle, the track is aligned, and the transport vehicle continues to travel to the destination.

[0016] Step 4: The charcoal transport vehicle arrives at the designated furnace room, the multifunctional unit starts the clamp to clamp the charcoal block, lifts it to a safe height, the clamp moves the charcoal block to the top of the material box in the furnace room, the clamp lowers the charcoal block to the bottom of the material box, releases the clamping device, and the delivery is completed; the clamp repeats the above steps until the material box is full; the multifunctional unit starts the feeding device to automatically add covering material to the material box.

[0017] Step 5: After the charcoal blocks are roasted and cooled to the set temperature, the charcoal block transport vehicle drives to the material box in the furnace chamber; the suction device of the multifunctional unit first sucks the covering material into the material bin; the clamping device of the multifunctional unit runs to the material box position, clamps the charcoal blocks and lifts them to a safe height; the clamped charcoal blocks are moved to the receiving position of the charcoal block transport vehicle and are placed on the transport vehicle in turn until the transport vehicle is full.

[0018] Step 6: The multifunctional unit clamp device places the carbon blocks one by one into the carbon block frame of the cooling and disassembling mechanism; the carbon block frame moves and cools under the drive of the transmission chain; when the carbon blocks reach the set temperature, the carbon blocks are pushed out of the cooling and disassembling mechanism one by one by the pushing cylinder and sent to the unloading conveyor belt; the coke particles that fall off during the cooling process are collected by the coke particle collection device and transported back to the raw material position for reuse.

[0019] Step 7: After cooling and disassembling, the carbon blocks are transported to the carbon block cleaning machine through a conveyor belt; the carbon block cleaning machine cleans the coke particles on the surface, bowl mouth, chamfer, bevel and other parts of the carbon block; the coke particles and dust in the cleaning process are collected by the collection device and recycled to the raw material position for reuse.

[0020] Step 8: The cleaned carbon blocks are transported to the storage area via the unloading conveyor belt; during the storage process, the carbon blocks continue to cool and are shipped after meeting the shipping conditions.

[0021] Beneficial effects of the present invention: 1. Improving the level of automation: Due to the structural characteristics of the present invention and the carbon block transportation method, the entire process of carbon block transportation, grouping, furnace loading, furnace unloading, cooling and disassembly, cleaning and storage is automated, greatly reducing manual intervention.

[0022] 2. Reduce equipment costs: cancel the transportation of the fixture multifunctional unit and use the rail transportation system instead, reduce the use of high-cost equipment, reduce procurement and maintenance costs, and save energy required for equipment operation.

[0023] 3. Improve production efficiency: optimize transportation routes and equipment layout to achieve rapid grouping, precise furnace loading, and continuous furnace discharge, thereby improving operational efficiency.

[0024] 4. Enhance safety: reduce the risk of carbon blocks falling, avoid high-altitude clamping and transportation, and improve the safety of equipment operation and personnel operation.

[0025] 5. Optimize space utilization: The present invention has a reasonable layout, improves site utilization, and adapts to modern compact production needs.

[0026] 6. Green and environmentally friendly: Automatic cleaning system and coke recovery device reduce dust pollution, realize resource recycling and reduce environmental impact.

[0027] On the whole, the present invention can reduce production costs, improve efficiency, enhance safety, and meet the development needs of enterprises for energy conservation, environmental protection, and intelligent manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the present invention.

[0029] Figure 2 It is a structural schematic diagram of an automatic bowl guiding device.

[0030] Figure 3 It is a structural schematic diagram of a charcoal block transport vehicle.

[0031] Figure 4 It is a side view of the charcoal block transport vehicle.

[0032] Figure 5 It is a structural schematic diagram of the power supply device of the carbon block transport vehicle.

[0033] Figure 6 It is a structural schematic diagram of the clamping and centering device on the carbon block transport vehicle.

[0034] Figure 7 yes Figure 6 AA section view.

[0035] Figure 8 It is a structural diagram of the transverse moving trolley.

[0036] Fig. 9 It is a structural schematic diagram of the cooling disassembly mechanism.

[0037] Fig.10 It is a side view of the cooling disassembly mechanism.

[0038] Fig.11 It is a schematic diagram of the working state of the end of the cooling disassembly mechanism cooperating with the push block cylinder.

[0039] In the attached drawings, 1 is a charcoal block conveyor belt, 2 is an automatic bowl guide device, 21 is a frame, 22 is a transverse device, 23 is a tamping cylinder, 24 is a branch discharge pipe, 25 is a branch discharge valve, 26 is a main material pipe for covering material, 27 is a return material belt conveyor, 28 is a charcoal block detection device, 29 is a material pit, 210 is a transition silo, 211 is a weighing mechanism, 212 is a recovery belt conveyor, 3 is a marshaling and transfer mechanism, 4 is a charcoal block transport vehicle, 41 is a vehicle body, 42 is a travel drive device, 43 is a charcoal block slideway, 44 is a fixed frame, 45 is a clamping and centering device, 46 is a power supply device, 47 is a power supply guide frame, 48 is a spring, 49 is a power supply guide column, 410 is a side Frame, 411 is the intermediate frame, 412 is the clamping hydraulic cylinder, 413 is the connecting rod assembly, 414 is the centering clamp, 415 is the lifting safety rod, 416 is the lifting cylinder, 417 is the fixed safety rod, 418 is the guide roller group, 5 is the track, 6 is the turntable, 7 is the multifunctional unit, 8 is the cooling and disassembling mechanism, 81 is the carbon block frame, 82 is the driving device, 83 is the transmission chain, 84 is the block pushing cylinder, 85 is the chain plate, 86 is the roller group, 87 is the coke particle collecting device, 9 is the carbon block cleaning machine, 10 is the unloading conveyor belt, 11 is the transverse moving trolley, 111 is the trolley rail, 112 is the transverse moving walking wheel, 113 is the transverse moving cylinder, and 12 is the furnace chamber system. DETAILED DESCRIPTION

[0040] like Figures 1 to 11As shown, the present invention includes a charcoal block conveying system and a furnace chamber system 12, wherein the charcoal block conveying system includes a charcoal block conveyor belt 1, which passes through an automatic bowl guide device 2 and a marshaling and transferring mechanism 3 in sequence, at the end of the marshaling and transferring mechanism 3, a track 5 connected to the furnace chamber system 12 is provided, and a charcoal block transport vehicle 4 is provided on the track 5 for docking the marshaling and transferring mechanism 3 and the furnace chamber system 12.

[0041] It also includes a cooling and disassembling mechanism 8. A multifunctional unit 7 is arranged above the cooling and disassembling mechanism 8 and the furnace chamber system 12. The cooling and disassembling mechanism 8 includes a transmission chain 83 with a driving device 82. A carbon block frame 81 that cooperates with the anode carbon block is arranged on the transmission chain 83. A block pushing cylinder 84 is arranged on the side of the end of the transmission chain 83.

[0042] The transmission chain 83 includes chain plates 85 on both sides, a roller group 86 is arranged between the chain plates 85 on both sides, and gaps are arranged between the rollers of the roller group 86; a coke particle collecting device 87 is arranged below the transmission chain 83.

[0043] A material unloading conveyor belt 10 is arranged at the end of the transmission chain 83 corresponding to the position of the block pushing cylinder 84 , and a carbon block cleaning machine 9 is also arranged corresponding to the material unloading conveyor belt 10 .

[0044] The furnace chamber system 12 includes multiple furnace chambers, and the track 5 includes an end track corresponding to each furnace chamber and a head end track corresponding to the end of the marshalling and transporting mechanism 3. The head end track and the end end track are connected through a turntable 6 and a connecting track.

[0045] The end of the marshaling and transferring mechanism 3 is connected to the track 5 through a transverse trolley 11. The transverse trolley 11 is provided with a trolley rail 111 connected to the track 5. The coal block transport vehicle 4 can be moved onto the trolley rail 111 of the transverse trolley 11. The lower end of the transverse trolley 11 is provided with a transverse walking wheel 112, and the side of the transverse trolley 11 is provided with a transverse oil cylinder 113.

[0046] The charcoal block transport vehicle 4 includes a vehicle body 41, a travel drive device 42 cooperating with the track 5 is arranged at the bottom of the vehicle body 41, a charcoal block slide 43 corresponding to the marshaling and transporting mechanism 3 is arranged in the vehicle body 41, and fixed frames 44 are arranged on both sides of the charcoal block slide 43 to prevent the charcoal blocks from tipping over, and a clamping and centering device 45 is arranged on the fixed frame 44.

[0047] A power supply device 46 is provided at the bottom of the vehicle body 41. The power supply device 46 includes a power supply frame 47 connected to the vehicle body 41. A power supply column 49 is provided in the power supply frame 47 through a spring 48. The power supply column 49 is in contact with the ground power supply system.

[0048] The charcoal block transport vehicle 4 adopts a low-power rail power supply mode, which greatly reduces power consumption compared to the traditional multifunctional unit 7 operation mode.

[0049] Two groups of charcoal block slides 43 are arranged on the vehicle body 41, and the fixed frame 44 includes side frames 410 arranged on both sides of the two groups of charcoal block slides 43 and an intermediate frame 411 between the two charcoal block slides 43. The clamping and centering device 45 includes a clamping hydraulic cylinder 412 arranged on the vehicle body 41, and the clamping hydraulic cylinder 412 is connected to the connecting rod assemblies 413 on both sides of the charcoal block slides 43. The middle part of the connecting rod assembly 413 intersects with the fixed frame 44, and the ends of the two connecting rod assemblies 413 are provided with centering clamps 414 corresponding to the charcoal block slides 43.

[0050] After the clamping and centering device 45 receives the centering action signal, the clamping hydraulic cylinder 412 drives the connecting rod assembly 413 to move, and the connecting rod assembly 413 arranged in pairs moves inward, so that the centering clamp 414 at the end of the connecting rod assembly 413 pushes the carbon blocks to the center, so that the carbon blocks in the row are all in the center and upright state. The two rows of carbon blocks are arranged in the center to ensure the center distance size of the two rows of carbon blocks. This size is particularly important for the multifunctional unit 7, because the center distance of the double-row clamping mechanism on the multifunctional unit 7 is consistent with the center distance of the two rows of carbon blocks and the center distance size of the adjacent material boxes in the furnace chamber. Only when the center distance size of the row is guaranteed can the stability after the carbon blocks are clamped, thereby ensuring the safety of the unit trolley after the carbon blocks are raised to the moving height after clamping, and avoiding the risk of block column scattering due to clamping deviation. At the same time, to meet the mixed compilation of carbon blocks of different widths, the width of the carbon blocks in the row is different, and the center distance size can still be guaranteed after centering.

[0051] The intermediate frame 411 is also provided with a hydraulic station for clamping the hydraulic cylinder 412 .

[0052] A fixed safety rod 417 is provided at one end of the carbon block slide 43 , and a lifting cylinder 416 is provided at the bottom of the carbon block input end of the carbon block slide 43 , and the piston rod of the lifting cylinder 416 is connected to the lifting safety rod 415 on the vehicle body 41 .

[0053] A lifting safety bar 415 is provided at the charcoal block input end of the charcoal block transport vehicle 4, and a fixed safety bar 417 is provided at the other end of the charcoal block transport vehicle 4. Before the charcoal blocks are pushed in, the lifting safety bar 415 is in a low position, which does not affect the pushing in of the charcoal blocks. When the number of charcoal blocks pushed in is sufficient, the pushing of the blocks is stopped. At the same time, the lifting safety bar 415 is raised to safely surround the charcoal blocks in the charcoal block receiving position on the charcoal block transport vehicle 4, which can also prevent the charcoal blocks from tilting sideways and falling when the charcoal block transport vehicle 4 is moving.

[0054] The carbon block slide 43 is composed of a guide roller group 418 to reduce the resistance when the carbon blocks are pushed onto the vehicle.

[0055] The automatic bowl guiding device 2 comprises a frame 21 arranged above the charcoal block conveyor belt 1, and a charcoal block detection device 28, a covering material adding system and a covering material tamping device are arranged in sequence on the frame 21 from the charcoal block input end to the charcoal block output end; the covering material adding system comprises a covering material main material pipe 26, and a branch discharge pipe 24 each having an independent branch discharge valve 25 is arranged below the covering material main material pipe 26; a transition bin 210 corresponding to the branch discharge pipe 24 is arranged on the frame 21, and a weighing mechanism 211 is arranged between the transition bin 210 and the frame 21; a feeding valve corresponding to the charcoal block conveyor belt 1 is arranged at the lower end of the transition bin 210; the covering material tamping device comprises a synchronous transverse moving device 22 arranged on the frame 21, and the synchronous transverse moving device 22 is connected to a tamping cylinder 23, and the tamping cylinder 23 corresponds to the charcoal block conveyor belt 1.

[0056] A covering material recovery system is provided at the bottom of the frame 21, and the covering material recovery system includes a recovery belt conveyor 212 located below the carbon block conveyor belt 1, the end of the recovery belt conveyor 212 corresponds to the material pit 29, and a return belt conveyor 27 is provided between the material pit 29 and the covering material main material pipe 26.

[0057] When the present invention is used, step 1: the carbon block is conveyed to the automatic bowl guiding device 2 through the carbon block conveyor belt 1 for guide rod bowl guiding treatment, and first passes through the carbon block detection device 28, which identifies the model, size, bowl mouth spacing and shape of the carbon block, and transmits the data to the control system to determine the amount of covering material added and the feeding position. The control system calculates the required amount of covering material added according to the carbon block model. The covering material in the covering material main feed pipe 26 flows into the branch feeding pipe 24, and the system controls the branch feeding valve 25 to open, and the covering material enters the corresponding transition silo 210. The weighing mechanism 211 of the transition silo 210 detects the weight of the covering material in the silo in real time to ensure accurate feeding. The carbon block continues to move forward with the conveyor belt and enters the covering material tamping device. The synchronous transverse movement device 22 adjusts the position of the tamping cylinder 23 so that the tamping cylinder 23 is directly opposite to the bowl mouth of the carbon block. The tamping cylinder 23 moves downward to tamp the covering material in the bowl mouth, thereby improving the stability and density of the covering material. During the process of adding and tamping the covering material, some of the scattered covering material falls into the recovery belt conveyor 212. The recovery belt conveyor 212 transports the scattered covering material to the material pit 29 to prevent waste. The return belt conveyor 27 transports the covering material in the material pit 29 back to the covering material main material pipe 26 to achieve the recycling of the covering material.

[0058] Step 2: The charcoal blocks continue to move along the conveyor belt to the marshaling and transferring mechanism 3. The furnace chamber to which the charcoal blocks should be sent is determined based on the charcoal block model detected by the charcoal block detection device 28. The charcoal block transport vehicle 4, powered by the track 5 power supply system, runs to the trolley rail 111 on the transverse trolley 11 and stops. The power supply device 46 ensures stable power supply to the charcoal block transport vehicle 4 during the loading process. The clamping and centering device 45 is in a loose state, preparing for the loading of charcoal blocks. The charcoal block marshaling and transferring mechanism 3 pushes the charcoal blocks onto a charcoal block slide 43 of the charcoal block transport vehicle 4. After the charcoal block slide 43 is full of charcoal blocks, the lifting safety rod 415 is raised to safely surround the charcoal block row to prevent the charcoal blocks from tilting sideways or falling. The traverse trolley 11 moves horizontally and pushes the charcoal block onto another charcoal block slide 43. After the loading action is completed, the clamping hydraulic cylinder 412 is activated to push the connecting rod assembly 413, so that the centering clamping plate 414 moves inward, aligns the charcoal block, keeps it upright and stable, and ensures the accuracy of the subsequent clamping operation of the multifunctional unit 7. The charcoal block transport vehicle 4 receives the operation instruction, leaves the loading position, enters the conveying track 5, and goes to the target furnace chamber to load the charcoal block into the furnace.

[0059] Step three: The charcoal block transport vehicle 4 determines the travel route according to the detected charcoal block model, travels automatically along the predetermined path, and transports the charcoal blocks to the material box of the designated furnace chamber; during the travel, the charcoal block transport vehicle 4 remains in a clamped state to prevent the charcoal blocks from tilting or falling; when the track needs to be changed, the transport vehicle enters the turntable 6, and the turntable 6 rotates to the specified angle to align the track 5, and the transport vehicle continues to travel to the destination.

[0060] Step 4: The charcoal block transport vehicle 4 arrives at the designated furnace chamber, the multifunctional unit 7 starts the clamp to clamp the charcoal block, lifts it to a safe height, the clamp moves the charcoal block to the top of the material box in the furnace chamber, the clamp lowers the charcoal block to the bottom of the material box, releases the clamping device, and the delivery is completed; the clamp repeats the above steps until the material box is full; the multifunctional unit 7 starts the feeding device to automatically add covering material to the material box.

[0061] Step 5: After the carbon blocks are roasted and cooled to the set temperature, the carbon block transport vehicle 4 drives to the furnace chamber material box; the suction device of the multifunctional unit 7 first sucks the covering material into the material bin; the clamping device of the multifunctional unit 7 runs to the material box position, clamps the carbon blocks and lifts them to a safe height; the clamped carbon blocks are moved to the cooling and disassembly mechanism 8.

[0062] Step 6: The clamping device of the multifunctional unit 7 clamps the carbon blocks one by one, moves to the top of the cooling and disassembling mechanism 8, and accurately places them in the carbon block frame 81 on the conveying chain 83; the driving device 82 of the conveying chain 83 is started, driving the conveying chain 83 to operate, pushing the carbon block frame 81 to move slowly along the track 5, so that the carbon blocks are gradually cooled during the movement. The roller group 86 reduces the friction force to ensure the smooth operation of the carbon block frame 81; during the cooling process, the coke particles that may fall off the surface of the carbon block fall into the coke particle collection device 87 below through the gap between the rollers. The collection device collects the coke particles and transports them to the raw material position for reuse. When the carbon block reaches the set temperature, the system sends a signal, the block pushing cylinder 84 is started, the piston rod extends, and the carbon blocks are pushed out of the carbon block frame 81 one by one and sent to the unloading conveyor belt 10; the coke particles that fall off during the cooling process are collected by the coke particle collection device 87 and transported back to the raw material position for reuse.

[0063] Step seven: After cooling and disassembling, the carbon blocks are conveyed to the carbon block cleaner 9 through a conveyor belt; the carbon block cleaner 9 cleans the coke particles on the surface, bowl mouth, chamfer, inclined surface and other parts of the carbon blocks; the coke particles and dust in the cleaning process are collected by a collecting device and recycled to the raw material position for reuse.

[0064] Step 8: The cleaned carbon blocks are transported to the storage area via the unloading conveyor belt 10; during the storage process, the carbon blocks continue to cool and are shipped after meeting the shipping conditions.

[0065] In the second step, the charcoal block transport vehicle 4 can be provided with two rows of charcoal block placement positions. After the first row of charcoal blocks is full, the transverse moving trolley 11 drives the transport vehicle to move transversely to another row of charcoal block receiving positions to continue loading charcoal blocks. After both rows of charcoal blocks are full, the charcoal block transport vehicle 4 clamps the charcoal blocks to prevent tilting and shaking.

[0066] The carbon block cleaning machine 9, the multifunctional unit 7 and the marshaling and transporting mechanism 3 used in the present invention are all existing conventional mechanical structures.

[0067] It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those skilled in the art should understand that the present invention can still be modified or replaced by equivalents to achieve the same technical effects; as long as the use requirements are met, they are within the protection scope of the present invention.

Claims

1. An energy-saving automated anode carbon block conveying system, comprising a carbon block conveying system and a furnace chamber system (12), characterized in that: The carbon block conveying system comprises a carbon block conveying belt (1), the carbon block conveying belt (1) passes through an automatic bowl guide device (2) and a marshaling and transporting mechanism (3) in sequence, a track (5) connected to a furnace system (12) is arranged at the end of the marshaling and transporting mechanism (3), a carbon block transport vehicle (4) docking with the marshaling and transporting mechanism (3) and the furnace system (12) is arranged on the track (5); and further comprises a cooling and disassembling mechanism (8), a multifunctional unit (7) is arranged above the cooling and disassembling mechanism (8) and the furnace system (12), the cooling and disassembling mechanism (8) comprises a transmission chain (83) having a driving device (82), a carbon block frame (81) matched with an anode carbon block is arranged on the transmission chain (83), and a block pushing cylinder (84) is arranged on the side of the end of the transmission chain (83).

2. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized in that: The transmission chain (83) comprises chain plates (85) on both sides, a roller group (86) is arranged between the chain plates (85) on both sides, and gaps are arranged between the rollers of the roller group (86); and a coke particle collection device (87) is arranged below the transmission chain (83).

3. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized in that: A material unloading conveyor belt (10) is arranged at the end of the transmission chain (83) corresponding to the position of the block pushing cylinder (84), and a carbon block cleaning machine (9) is also arranged corresponding to the material unloading conveyor belt (10).

4. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized in that: The furnace chamber system (12) includes a plurality of furnace chambers, and the track (5) includes an end track (5) corresponding to each furnace chamber and a head track (5) corresponding to the end of the marshaling and transfer mechanism (3), and the head track (5) and the end track (5) are connected via a turntable (6) and a connecting track (5).

5. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized in that: The end of the marshaling and transfer mechanism (3) is connected to the track (5) through a transverse trolley (11); the transverse trolley (11) is provided with a trolley rail (111) that is connected to the track (5); the charcoal block transport vehicle (4) can be moved onto the trolley rail (111) of the transverse trolley (11); a transverse travel wheel (112) is provided at the lower end of the transverse trolley (11); and a transverse oil cylinder (113) is provided on the side of the transverse trolley (11).

6. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized by: The charcoal block transport vehicle (4) comprises a vehicle body (41), a travel drive device (42) cooperating with the track (5) being arranged at the bottom of the vehicle body (41), a charcoal block slideway (43) corresponding to the marshaling and transporting mechanism (3) being arranged in the vehicle body (41), fixed frames (44) for preventing the charcoal blocks from tipping over being arranged on both sides of the charcoal block slideway (43), and a clamping and centering device (45) being arranged on the fixed frames (44).

7. The energy-saving automatic anode carbon block conveying system according to claim 1 is characterized in that: The automatic bowl guiding device (2) comprises a frame (21) arranged above the carbon block conveyor belt (1), and the frame (21) is provided with a carbon block detection device (28), a covering material adding system and a covering material tamping device in sequence from the carbon block input end to the carbon block output end; the covering material adding system comprises a covering material main material pipe (26), and branch discharge pipes (24) each having an independent branch discharge valve (25) are arranged below the covering material main material pipe (26); the frame (21) is provided with a branch discharge valve (25) and a branch discharge valve (25) connected to the branch discharge valve (25). A transition bin (210) corresponding to the branch feed pipe (24) is provided with a weighing mechanism (211) between the transition bin (210) and the frame (21); a feed valve corresponding to the charcoal block conveyor belt (1) is provided at the lower end of the transition bin (210); the covering material tamping device comprises a synchronous transverse moving device (22) provided on the frame (21), the synchronous transverse moving device (22) is connected to a tamping cylinder (23), and the tamping cylinder (23) corresponds to the charcoal block conveyor belt (1).

8. A method for conveying anode carbon blocks using any one of the energy-saving automatic conveying systems of claims 1 to 7, characterized in that: The method comprises the following steps: the carbon block is conveyed to the automatic bowl guiding device (2) via a carbon block conveyor belt (1) for a guide rod and bowl guiding process, the carbon block model is determined via a carbon block detection device (28), and the amount of bowl mouth covering material to be added is determined according to the model, and then the covering material is automatically added and tamped; Step 2: The charcoal blocks continue to move along the conveyor belt to the marshaling and transfer mechanism (3), and the furnace chamber to which the charcoal blocks should be sent is determined according to the charcoal block model detected by the charcoal block detection device (28), and the charcoal blocks are transferred to the charcoal block transport vehicle (4) on different tracks (5) using the transverse trolley (11); Step 3: The charcoal block transport vehicle (4) determines the travel route according to the detected charcoal block model, and automatically travels along the predetermined path to transport the charcoal blocks to the material box of the designated furnace chamber; during the travel, the charcoal block transport vehicle (4) remains in a clamped state to prevent the charcoal blocks from tilting or falling; when the track needs to be changed, the transport vehicle enters the turntable (6), and the turntable (6) rotates to a specified angle to align the track (5), and the transport vehicle continues to travel to the destination; Step 4: The charcoal block transport vehicle (4) arrives at the designated furnace chamber, the multifunctional unit (7) starts the clamp to clamp the charcoal block, lifts it to a safe height, moves the charcoal block to the top of the material box in the furnace chamber, lowers the charcoal block to the bottom of the material box, releases the clamping device, and completes the placement; the clamp repeats the above steps until the material box is full; the multifunctional unit (7) starts the feeding device to automatically add covering material into the material box; Step 5: After the charcoal blocks are roasted and cooled to the set temperature, the charcoal block transport vehicle (4) moves to the furnace chamber material box; the suction device of the multifunctional unit (7) first sucks the covering material into the material bin; the clamping device of the multifunctional unit (7) moves to the material box position, clamps the charcoal blocks and lifts them to a safe height; the clamped charcoal blocks are moved to the receiving position of the charcoal block transport vehicle (4) and are placed on the transport vehicle in turn until the transport vehicle is full; Step 6: The multifunctional unit (7) clamps the carbon blocks one by one into the carbon block frame (81) of the cooling and disassembling mechanism (8); the carbon block frame (81) moves and cools under the drive of the transmission chain (83); when the carbon blocks reach the set temperature, the carbon block pushing cylinder (84) pushes the carbon blocks out of the cooling and disassembling mechanism (8) one by one and sends them to the unloading conveyor belt (10); the coke particles that fall off during the cooling process are collected by the coke particle collecting device (87) and sent back to the raw material position for reuse; Step 7: After cooling and disassembling, the carbon blocks are conveyed to a carbon block cleaning machine (9) via a conveyor belt; the carbon block cleaning machine (9) cleans the coke particles on the surface, bowl mouth, chamfer, bevel and other parts of the carbon blocks; the coke particles and dust in the cleaning process are collected by a collecting device and recycled to the raw material position for reuse; Step 8: The cleaned carbon blocks are transported to the storage area via the unloading conveyor belt (10); during the storage process, the carbon blocks continue to cool and are shipped after meeting the shipping conditions.

Images